CN101824893A - Manufacturing process of hollow glass square-hole bricks - Google Patents
Manufacturing process of hollow glass square-hole bricks Download PDFInfo
- Publication number
- CN101824893A CN101824893A CN200910016230A CN200910016230A CN101824893A CN 101824893 A CN101824893 A CN 101824893A CN 200910016230 A CN200910016230 A CN 200910016230A CN 200910016230 A CN200910016230 A CN 200910016230A CN 101824893 A CN101824893 A CN 101824893A
- Authority
- CN
- China
- Prior art keywords
- mould
- manufacturing process
- square
- bricks
- brick
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Compositions Of Oxide Ceramics (AREA)
Abstract
A manufacturing process of hollow glass square-hole bricks relates to a manufacturing method of building decoration materials. The invention is characterized by adopting the automatic process flow and realizing volume production of products. The manufacturing process mainly comprises the following working procedures: mold developing, pressing, molding by fusion welding, annealing and finished product inspecting, packaging and warehousing. The invention greatly reduces the labor intensity of workers, improves the yield of the round-hole bricks by about 5-6 times, saves the time of manual drilling, lowers the production cost and avoids the problems of irregularity of square holes on the glass bricks, high difficulty, burrs and the like in the process of manual manufacturing, thereby improving the product quality.
Description
Technical field
The present invention relates to a kind of new decorative material manufacture method.
Background technology
The square hole brick is as a kind of novel vitrified brick product in the vitrified brick industry, and its production technology mainly is online welding moulding, compares regular shape, yield rate height, environmental protection with finished product processing punching.Existing manufacturing process of hollow glass square-hole bricks, its finished bricks punching systems of manually boring that adopt are carried out cutting down then, and institute's converted products square hole error is big, and yield rate is low, yields poorly, and labor strength is big, and cost of production is very high.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of manufacturing process of hollow glass square-hole bricks, to solve existing finished product square hole, adopt the artificial system of boring, product square hole error is big, and yield rate is low, yields poorly, outward appearance is not attractive in appearance, and problems such as cost height satisfy the diversified demand in market simultaneously.
The technical solution adopted for the present invention to solve the technical problems is to adopt the technological process of automated production, and for different square holes, the precise design mould is processed adjustment by mould.Its manufacturing process is as follows:
(1) mould transformation: to design drawing at the bottom of framed, the mould, carry out processing and fabricating then according to demand.
(2) compacting: on existing vitrified brick press, mould is adjusted, directly compacting, welding moulding.
(3) annealing: during annealing, the annealing furnace maximum temperature is at 500-550 ℃, and temperature was controlled at about 120 ℃ when the square hole brick was come out of the stove.
(4) finished product: product inspection, packing warehouse-in.
Adopting good effect of the present invention is to have reduced working strength of workers greatly, has realized automated production, and the output of square hole brick improves about 7-8 doubly.Saved a large amount of time than manual processed finished products, reduced cost of production, avoided making by hand the unsuitable property of vitrified brick square hole in the process, problem such as rough, burr has improved product quality, has reduced cost of production.
The specific embodiment
Embodiment one
Producing 190x190x80 square hole brick with split run (8 hours) is example, concrete manufacturing process:
1, mould transformation: by existing special form brick production line, existing equipment can satisfy the condition of producing different in nature brick.Need at the bottom of 1980 framed, the mould 10, carry out the processing of mould according to drawing at the bottom of framed, mould, process needed size and shape.
2, compacting: at first mould is ready to, installs according to artwork again, after working good at the bottom of framed, the mould, suppress.
3, annealing: during annealing, the temperature maximum temperature of annealing furnace leaves certain space and distance between brick and the brick about 550 degree.Temperature was about 120 degree when the square hole brick was come out of the stove.
4, packing: obtain qualified square hole brick product after the assay was approved by the Quality Inspector, can case, warehouse-in.
Annotate: split run output is 4200, and yield rate is 79.54%.
Embodiment two
Produce piece 4 " * 8 " * 3 with split run (8 hours) " the square hole brick is an example, and revise the mould drawing early stage as requested, after audit, processes by figure, concrete manufacturing process:
1, mould transformation: by existing special form brick production line, existing equipment can satisfy the condition of producing different in nature brick.Need at the bottom of 483 framed, the mould 10, on framed, baffle plate, carry out the processing of mould, process needed size and shape according to drawing.
2, compacting: at first mould is ready to, installs according to artwork again, after working good at the bottom of framed, the mould, suppress.
3, annealing: during annealing, the temperature maximum temperature of annealing furnace leaves certain space and distance between brick and the brick about 550 degree.Temperature was about 120 degree when the square hole brick was come out of the stove.
4, packing: obtain qualified square hole brick product after the assay was approved by the Quality Inspector, can case, warehouse-in.
Annotate: split run output is 4120, and yield rate is 78.04%.
Claims (1)
1. a manufacturing process of hollow glass square-hole bricks is characterized in that adopting the technological process of automated production, and for different square holes, the precise design mould is processed adjustment by mould, and its manufacturing process is as follows:
(1) mould transformation: carry out processing and fabricating at the bottom of framed, the mould by drawing according to demand,
(2) compacting: on existing vitrified brick press, mould is adjusted, directly compacting, welding moulding,
(3) annealing: during annealing, the annealing furnace maximum temperature is at 500-550 ℃, and temperature was controlled at 150-200 ℃ when the square hole brick was come out of the stove,
(4) finished product: product inspection, packing warehouse-in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910016230A CN101824893A (en) | 2009-06-13 | 2009-06-13 | Manufacturing process of hollow glass square-hole bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910016230A CN101824893A (en) | 2009-06-13 | 2009-06-13 | Manufacturing process of hollow glass square-hole bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101824893A true CN101824893A (en) | 2010-09-08 |
Family
ID=42689039
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910016230A Pending CN101824893A (en) | 2009-06-13 | 2009-06-13 | Manufacturing process of hollow glass square-hole bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101824893A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774325A (en) * | 2020-05-28 | 2020-10-16 | 涡阳县沪涡多孔矸石砖有限公司 | Conveyor is used in hollow brick production |
| CN113716848A (en) * | 2021-07-28 | 2021-11-30 | 广西扩展工程机械有限公司 | Hollow glass brick butt joint process |
-
2009
- 2009-06-13 CN CN200910016230A patent/CN101824893A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774325A (en) * | 2020-05-28 | 2020-10-16 | 涡阳县沪涡多孔矸石砖有限公司 | Conveyor is used in hollow brick production |
| CN111774325B (en) * | 2020-05-28 | 2022-06-07 | 涡阳县沪涡多孔矸石砖有限公司 | Conveyor is used in hollow brick production |
| CN113716848A (en) * | 2021-07-28 | 2021-11-30 | 广西扩展工程机械有限公司 | Hollow glass brick butt joint process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103350142A (en) | Method for manufacturing water chamber end socket | |
| CN105921654A (en) | Automobile intake and exhaust flange and forging technology thereof | |
| CN102989856B (en) | Method for molding large variable-wall-thickness pure molybdenum crucible | |
| CN101824893A (en) | Manufacturing process of hollow glass square-hole bricks | |
| CN101824892A (en) | Manufacturing process of hollow glass round-hole bricks | |
| CN104564923A (en) | T-shaped flange and manufacturing method thereof | |
| CN201768913U (en) | Forming die of a metal powder annular magnetic core product | |
| CN102989989B (en) | Forging process of heavy truck steering knuckle | |
| CN1919759A (en) | Manufacture method of circular arc type glass-ceramic and special die thereof | |
| CN104723443B (en) | A kind of special-shaped ceramics brick shaping mould and preparation method thereof | |
| CN107162588A (en) | A kind of preparation method of full porcelain artificial tooth zirconium oxide porcelain block | |
| CN101172758A (en) | Method for producing leadless colored glaze | |
| CN105347657A (en) | Manufacturing method of float glass | |
| CN103170621B (en) | Preparation method of large molybdenum rod blank | |
| CN102152702B (en) | Manufacturing process of hollow glass Buddha statue block | |
| CN103449722B (en) | A kind of figured glass brick manufacturing process | |
| CN102134898B (en) | Manufacturing process of cylindrical arc-shaped brick of hollow glass brick | |
| CN203863808U (en) | Die for manufacturing tiles with corrugated edges and natural emulational surfaces | |
| CN103144489B (en) | Manufacturing method for large azure stone wall | |
| CN111576770A (en) | High-strength ceramic tile and preparation method thereof | |
| CN105819672A (en) | Production method of smooth-surface domestic glass ceramic | |
| CN102168208A (en) | Method for manufacturing ZnSn sputtering target for glass coating | |
| CN206550668U (en) | A kind of machine tooling blank structure | |
| CN204414287U (en) | A kind of pressure setting of green compact of ceramic tile | |
| CN106552943A (en) | One-shot forming manufactures the new technology of cover of sewing machine shuttle peg |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20100908 |