CN102134898B - Manufacturing process of cylindrical arc-shaped brick of hollow glass brick - Google Patents
Manufacturing process of cylindrical arc-shaped brick of hollow glass brick Download PDFInfo
- Publication number
- CN102134898B CN102134898B CN2010105851967A CN201010585196A CN102134898B CN 102134898 B CN102134898 B CN 102134898B CN 2010105851967 A CN2010105851967 A CN 2010105851967A CN 201010585196 A CN201010585196 A CN 201010585196A CN 102134898 B CN102134898 B CN 102134898B
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- Prior art keywords
- brick
- mould
- anchor clamps
- design
- manufacturing process
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Abstract
The invention discloses a manufacturing process of a cylindrical arc-shaped brick of a hollow glass brick and belonging to the technical field of manufacturing of decorative materials. The process is characterized by manufacturing an arc-shaped glass brick in an automatic process flow, and meanwhile, ensuring that the angle of the arc-shaped surface is 22.5 DEG; drawings of a mould, a clamp and an annular burner are designed precisely; the mould, the clamp and the annular burner are processed in accordance with the drawings; the manufacturing process mainly comprises the steps of developing the mould, the clamp and the annular burner, pressing, welding and moulding, annealing and checking finished products to obtain the cylindrical arc-shaped brick product of the hollow glass brick. The manufacturing process disclosed by the invention has high degree of automation, more diversity of products, high production efficiency, rate of finished products as high as 70% or above, low construction cost and high strength; and through the manufacturing process, expected effects of more attractive arcs and cylinders can be decorated and the selection range of decoration on the decoration of the glass brick can be expanded.
Description
Technical field
The invention belongs to the ornament materials production technical field.
Background technology
The circular arc hollow glass block is as a kind of novel vitrified brick product in the vitrified brick industry; The sector of its production technology principal security vitrified brick is 22.5 °, and this vitrified brick is produced in design mainly can better fit up out camber line effect more attractive in appearance, the cylinder effect that we want aspect the decoration.At present, the special form brick of same kind is fired yield rate and is no more than 50%, and tradition finishing round building adopts deep processing glass more, but price is high, and decorative effect is poor, intensity is low.
Summary of the invention
In order to overcome the deficiency of prior art; The present invention provides a kind of hollow glass block cylindrical radial brick manufacturing process; Can not satisfy the ideal surface that the user wants to solve the existing glass brick when fitting up; Can not satisfy the diversified demand in market, and problem such as the prior art products cost is high, decorative effect is poor, intensity is low.
The technical solution adopted for the present invention to solve the technical problems is to adopt the automatic production process flow process; Arc surface is protected, guaranteed that arc angle is 22.5 °, precise design mould drawing; By drawing mould, anchor clamps are processed; Last machine adjustment through compacting, welding, annealing, obtains hollow glass block circular arc brick.Its manufacturing process is following:
(1) mould, anchor clamps are made: the circular arc baffle plate of first base vitrified brick of design moulding and cooperation with it framed; Second base glass stock mould circle of design moulding, baffle plate, both sides are the inclined-plane, angle is 22.5 °; Carry out formed in mould processing according to drawing, each 10-14 piece at the bottom of the mould, drift 2-4 piece, baffle plate, the framed design by above-mentioned technical requirements are carried out processing and fabricating then; Vitrified brick anchor clamps top tray is designed to concave shaped, avoids causing product surface to burst;
(2) compacting, welding: installation mold on existing press, warm 1050-1080 ℃ in adjustment material, the heavy 1150-1170 gram of material, compression moulding; Supporting anchor clamps and the annular burner of new design is installed on molten machine, supporting anchor clamps and the annular burner of new design is installed on molten machine, the adjustment traveling mechanism carries out; Work good at the bottom of framed, the mould, install punch die, suppress; Utilize newly-designed anchor clamps, annular burner, the welding moulding;
(3) annealing: during annealing, the annealing furnace maximum temperature is at 500-550 ℃, and temperature was controlled at 120-150 ℃ when cylinder camber vitrified brick was come out of the stove;
(4) finished product: product inspection, packing warehouse-in.
Adopting good effect of the present invention is that the production technology automaticity is high; Product is diversification more; Production efficiency is high, and yield rate can reach more than 70%, and cost is low, intensity is high; Can fit up out camber line effect more attractive in appearance, cylinder effect that we want, on vitrified brick is decorated, expand the finishing range of choice.
The specific embodiment
The present invention adopts automatic production process, and arc surface is protected, and guarantees that arc angle is 22.5 °; Design the mould drawing early stage as requested, by drawing mould, anchor clamps processed, last machine adjustment; Through compacting, welding, annealing, obtain hollow glass block circular arc brick; Concrete manufacturing process:
1, mould, anchor clamps are made: utilize former special form brick production line; Existing equipment can satisfy the condition of producing different in nature brick, needs to make at the bottom of novel framed, the mould each 12,2 of drifts; Carry out formed in mould processing according to drawing, process needed size and shape.Vitrified brick anchor clamps top tray is designed to interior concavity, avoids causing product surface to burst, and presses the design drawing processing and fabricating;
2, compacting, welding: at first mould is ready to, installs according to artwork, 1065 ℃ of adjustment material temperature are expected heavy 1160 gram compression mouldings; Supporting anchor clamps and the annular burner of new design is installed on molten machine, each traveling mechanism is adjusted, work good, install punch die, suppress at the bottom of framed, the mould.Get into molten machine then, through adjusting newly-designed anchor clamps, annular burner, directly welding moulding;
3, annealing: during annealing, the temperature maximum temperature of annealing furnace leaves certain space and distance between brick and the brick about 530 ℃, and temperature was about 120 ℃ when the circular arc vitrified brick was come out of the stove;
4, product inspection: obtain qualified circular arc vitrified brick product, the warehouse-in of can casing after the assay was approved by the Quality Inspector.
Claims (1)
1. a hollow glass block cylindrical radial brick manufacturing process is characterized in that adopting the automation process flow process, and arc surface is protected; Guarantee that simultaneously arc angle is 22.5 °; Precise design mould drawing, anchor clamps are processed mould, anchor clamps by drawing, last machine adjustment; Through compacting, welding, annealing, obtain hollow glass block circular arc brick; Its manufacturing process is following:
(1) mould, anchor clamps are made: according to design drawing to drift, framed, baffle plate, anchor clamps design, processing and fabricating: the circular arc baffle plate of first base vitrified brick of design moulding and cooperation with it framed; Second base glass stock mould circle of design moulding, baffle plate, both sides are the inclined-plane, angle is 22.5 °; Each 10-14 piece at the bottom of the mould, drift 2-4 piece, baffle plate, the framed design by above-mentioned technical requirements are carried out processing and fabricating then; Vitrified brick anchor clamps top tray is designed to concave shaped, avoids causing product surface to burst;
(2) compacting, welding: installation mold on existing press, work good at the bottom of framed, the mould, install punch die, warm 1050-1080 ℃ in adjustment material, the heavy 1150-1170 gram of material are adjusted compression moulding half base to each traveling mechanism; Get into molten machine then, supporting anchor clamps and the annular burner of new design is installed on molten machine, utilize newly-designed anchor clamps, annular burner, the welding moulding;
(3) annealing: during annealing, the annealing furnace maximum temperature is at 530 ℃, and temperature was controlled at 120-150 ℃ when the circular arc vitrified brick was come out of the stove;
(4) product inspection: product inspection, packing warehouse-in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105851967A CN102134898B (en) | 2010-12-13 | 2010-12-13 | Manufacturing process of cylindrical arc-shaped brick of hollow glass brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105851967A CN102134898B (en) | 2010-12-13 | 2010-12-13 | Manufacturing process of cylindrical arc-shaped brick of hollow glass brick |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102134898A CN102134898A (en) | 2011-07-27 |
| CN102134898B true CN102134898B (en) | 2012-04-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105851967A Expired - Fee Related CN102134898B (en) | 2010-12-13 | 2010-12-13 | Manufacturing process of cylindrical arc-shaped brick of hollow glass brick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102134898B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113501657B (en) * | 2021-07-21 | 2023-06-16 | 广西扩展工程机械有限公司 | Hollow glass brick forming process |
| CN113716848B (en) * | 2021-07-28 | 2023-07-07 | 佳木斯长城玻璃制品有限公司 | Hollow glass brick butt joint technology |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1039233A (en) * | 1988-11-24 | 1990-01-31 | 邢群堂 | A kind of plate glass and production method thereof |
| JP2002062586A (en) * | 2000-08-17 | 2002-02-28 | Iwasaki Electric Co Ltd | Short arc discharge lamp with reflecting mirror |
| JP2002114529A (en) * | 2000-10-03 | 2002-04-16 | Matsushita Electric Ind Co Ltd | Molding die for optical element and method for manufacturing optical element |
| CN1454762A (en) * | 2003-04-21 | 2003-11-12 | 李家桦 | Blind hole hollow brick pressing method and apparatus thereof |
| DE102007024222B4 (en) * | 2007-05-11 | 2011-06-09 | Schott Ag | Method and device for producing pressed parts made of glass or glass ceramic with an opening |
| CN101824892A (en) * | 2009-06-13 | 2010-09-08 | 德州振华装饰玻璃有限公司 | Manufacturing process of hollow glass round-hole bricks |
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2010
- 2010-12-13 CN CN2010105851967A patent/CN102134898B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN102134898A (en) | 2011-07-27 |
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Granted publication date: 20120418 Termination date: 20151213 |
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| EXPY | Termination of patent right or utility model |