CN101779705A - Production method of grape seed oil - Google Patents

Production method of grape seed oil Download PDF

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Publication number
CN101779705A
CN101779705A CN201010112816.5A CN201010112816A CN101779705A CN 101779705 A CN101779705 A CN 101779705A CN 201010112816 A CN201010112816 A CN 201010112816A CN 101779705 A CN101779705 A CN 101779705A
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grape
seed oil
grape seed
production method
oil
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CN201010112816.5A
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CN101779705B (en
Inventor
邹明
姚自奇
梁绍隆
温凯
冯霖
李东
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Hebei Dragon King hat Food Co., Ltd.
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BEIJING KEWEIHUA FOOD ENGINEERING AND TECHNOLOGY Co Ltd
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Publication of CN101779705A publication Critical patent/CN101779705A/en
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Abstract

The invention discloses a production method of grape seed oil, which belongs to the technical field of the food processing. Grape seeds are cleaned and broken, the moisture content of the grape seeds is adjusted, and the refined grape seed oil is produced through the procedures such as pre-heat treatment, enzymolysis, microwave treatment, post heat treatment, drying, squeezing, alkali refining, hydration, heat-cold treatment, decoloration and filtering. With the production method, the oil yield reaches 95 percent or more, procyanidin extraction rate can reach 60 percent or more, the destroy degree of other ingredients such as oilmeal protein after the oil pressing is small, the quality of the produced grape seed oil is good, and the nutrient components of the grape seed oil is maximally reserved; and particularly, the refining processes such as alkali refining, hydration, heat-cold treatment, decoloration and the like effectively removes different water-solubility and fat-soluble harmful foreign matters in the crude oil, so the quality of the grape seed oil is improved, and the quality guarantee period is prolonged.

Description

A kind of production method of grape seed oil
Technical field
The present invention relates to a kind of production method of grape seed oil, belong to food processing technology field.
Background technology
Grape-kernel oil is a kind of high-grade nutrient vegetable oil, contains abundant unsaturated fat pinolenic acid, linoleic acid, leukotrienes, vitamin E, citrin, anthocyanidin etc., has very high nutritive value.Traditional squeezing process oil yield is low, and the grape-kernel oil of production is of poor quality.The supercritical extraction process equipment investment is big, and the energy consumption height is not suitable for essay kind oil enterprise.The organic solvent extract technology easily produces dissolvent residual, and security is low.
The present invention overcomes the deficiencies in the prior art, and a kind of production method of grape seed oil is provided.
Summary of the invention
The invention provides a kind of production method of grape seed oil.
Technical solution of the present invention is for making the refining grape-kernel oil with grape pip cleaning, fragmentation, adjustment moisture, preceding heat treatment, enzymolysis, microwave treatment, after-baking, drying, squeezing, alkali refining, aquation, hot cold treatment, decolouring, filtration;
Described being broken for is crushed to granularity 0.1~1mm with grape pip;
Described adjustment moisture is for adjusting water content to 20%~35%;
Heat treatment before described, after-baking are handled 30~60min for being heated to 85~100 ℃;
Described enzymolysis is for using cellulase, hemicellulase, protease, α-polygalacturonic enzyme, β-poly-five kinds of mixed enzyme enzymolysis of glucose enzyme; 40~55 ℃ of hydrolysis temperatures, time 1~3h;
Described cellulase, hemicellulase, protease, α-polygalacturonic enzyme, β-poly-glucose enzyme addition are respectively 1 ‰ of grape pip weight~10 ‰, 0.3 ‰~1.5 ‰, 0.2 ‰~0.8 ‰, 0.1 ‰~0.5 ‰, 0.1 ‰~0.5 ‰;
Described microwave treatment is that microwave power 200~500W handles each 20~40min 3 times;
Described drying is for being dried to water content below 6%;
Described squeezing is a cold pressing, temperature≤50 ℃; Squeezing makes the grape pip crude oil
Described alkali refining add alkali number be crude oil 0.08%~0.2%, 35~50 ℃ of alkali refining initial temperature, whole temperature 60~80 ℃, mixing speed 50~70r/min;
Described aquation amount of water is 10%~15%, and the beginning mixing speed is 15~55r/min, and the oil temperature is 60~65 ℃ when adding water, and whole temperature control is at 80~85 ℃, and quiescent setting made water-oil separating about 5~6 hours, the grape-kernel oil dehydration after the separation;
Described hot cold treatment is handled 1~3h for the grape pip crude oil being warming up to 50~80 ℃ earlier, cools to 0~8 ℃ again and handles 1~6h, separates and removes precipitation, and hot cold alternate treatment three times is cooled to-1~5 ℃ of freezing 1~3h subsequently, filters;
The decolorizer that described decolouring is used is carclazyte and active carbon, and carclazyte and active carbon part by weight are 1~5: 1, and the decolorizer consumption is 1%~5% of a crude oil amount, and operating pressure is 0.6~0.8MPa, and temperature is 50~80 ℃, and bleaching time is 30~70min; After decolouring is finished oily temperature is cooled to below 40 ℃ rapidly, filters; The condition of best decolouring for the decolorizer consumption be the crude oil amount 3%~5%, operating pressure is 0.8MPa, 70 ℃ of bleaching temperatures, bleaching time 30~50min.
The inventive method is produced the grape-kernel oil assay and is seen Table 1 (implication of % is " w/w ").
Table 1 grape-kernel oil assay
Project The result
The color and luster outward appearance Clarify bright, free from admixture
Smell and flavour Have the intrinsic fragrance of grape-kernel oil, flavour, free from extraneous odour
Relative density (20 ℃) ??0.923~0.926
Optical activity (25 ℃) ??0.913~0.919
Index of refraction (25 ℃) ??1.470~1.477
Moisture and volatile matter content/(%)≤ ??0.05
Insoluble impurities/(%)≤ ??0.05
Acid number/(mgKOH/g)≤ ??0.8
Peroxide value/(mmol/kg)≤ ??5.0
Iodine number/(gI 2/100g) ??130~138
Saponification number/(mgKOH/g) ??188~194
AFB1 (ug/kg)≤ ??5
Solvent residual amount (mg/kg) Do not detect
Heat run (280 ℃) Oil colours does not shoal, no precipitate
Fragmentation and enzymolysis processing are destroyed grape pip eucaryotic cell structure and grease compounded body, for oil expression and effective component extracting have been created good condition.Not only can improve oil yield, obtain the high-quality grapefruit, also can make protein and the further processed utilization of other composition in the oil meal.
Microwave treatment not only helps improving oil yield by the different component in the grape pip being carried out selectivity heating, but also active ingredient such as OPC is together extracted.
The impurity such as soap stock in the grape-kernel oil have been removed in hot cold treatment, have solved effectively to deposit to be easy to generate problem muddy and precipitation in the process.
The inventive method technology is simple, equipment investment is little, energy consumption is low, do not introduce chemical substance, pollution-free, safe and efficient, be easy to industrialization, oil yield is up to more than 95%, the OPC extraction rate reached is more than 60%, other composition destructiveness such as the oil meal albumen after the oil expression are little, further processing and utilization.The grape-kernel oil quality that the inventive method is produced is good, has kept the nutritional labeling of grape-kernel oil to greatest extent; Especially refinery practices such as alkali refining, aquation, hot cold treatment, decolouring have been removed the various objectionable impurities such as water-soluble and fat-soluble in the crude oil effectively, have improved the quality of grape-kernel oil, have prolonged the shelf-life.
The specific embodiment
The following examples help those skilled in the art more fully to understand the present invention, but do not limit the present invention in any way.
Embodiment 1
Grape pip is cleared up, be crushed to granularity 0.1~0.3mm, adjust moisture to water content 25%, preceding heat treatment (be heated to 85~90 ℃ and handle 40min), add the cellulase of grape pip weight 3 ‰, 1 ‰ hemicellulase, 0.5 ‰ protease, 0.2 ‰ α polygalacturonic enzyme, β-poly-glucose enzyme enzymolysis of 0.3 ‰, 45~55 ℃ of hydrolysis temperatures, time 2h; (microwave power 300W handles 3 times to use the microwave equipment microwave treatment, each 20min), after-baking (be heated to 85~90 ℃ and handle 40min), be dried to water content below 6%, cold pressing (temperature≤50 ℃) makes grape pip crude oil, alkali refining, aquation, hot cold treatment, decolouring is filtered and is made the refining grape-kernel oil.
Described alkali refining add alkali number be crude oil 0.08%, 50 ℃ of alkali refining initial temperature, whole temperature 80 ℃, mixing speed 70r/min.
Described aquation amount of water is 15%, and the beginning mixing speed is 55r/min, and the oil temperature is 60 ℃ when adding water, and whole temperature control is at 80~85 ℃, and quiescent setting made water-oil separating about 5~6 hours, the grape-kernel oil dehydration after the separation.
Described hot cold treatment is handled 3h for the grape pip crude oil being warming up to 50 ℃ earlier, cools to 2 ℃ again and handles 6h, separates and removes precipitation, and hot cold alternate treatment three times is cooled to-4 ℃ of freezing 3h subsequently, filters.
The decolorizer that described decolouring is used is carclazyte and active carbon, and carclazyte and active carbon part by weight are 5: 1, and the decolorizer consumption is 3% of a crude oil amount, and operating pressure is 0.8MPa, and temperature is 70 ℃, and bleaching time is 50min; After decolouring is finished oily temperature is cooled to below 40 ℃ rapidly, filters.
The oil rate is up to more than 95%, and the OPC extraction rate reached is more than 60%.
Embodiment 2
Grape pip is cleared up, be crushed to granularity 0.1~0.5mm, adjust moisture to water content 20%, preceding heat treatment (be heated to 85~90 ℃ and handle 60min), add the cellulase of grape pip weight 1 ‰, 1.5 ‰ hemicellulase, 0.8 ‰ protease, α-polygalacturonic enzyme of 0.5 ‰, β-poly-glucose enzyme enzymolysis of 0.1 ‰, 40~45 ℃ of hydrolysis temperatures, time 3h; (microwave power 500W handles 3 times to use the microwave equipment microwave treatment, each 20min), after-baking (be heated to 85~90 ℃ and handle 60min), be dried to water content below 6%, cold pressing (temperature≤50 ℃) makes grape pip crude oil, alkali refining, aquation, hot cold treatment, decolouring is filtered and is made the refining grape-kernel oil.
Described alkali refining add alkali number be crude oil 0.2%, 35~40 ℃ of alkali refining initial temperature, whole temperature 75~80 ℃, mixing speed 60~70r/min.
Described aquation amount of water is 10%, and the beginning mixing speed is 55r/min, and the oil temperature is 60~65 ℃ when adding water, and whole temperature control is at 80~85 ℃, and quiescent setting made water-oil separating about 5~6 hours, the grape-kernel oil dehydration after the separation.
Described hot cold treatment is handled 3h for the grape pip crude oil being warming up to 50~55 ℃ earlier, cools to 0~4 ℃ again and handles 1h, separates and removes precipitation, and hot cold alternate treatment three times is cooled to-5 ℃ of freezing 1h subsequently, filters.
The decolorizer that described decolouring is used is carclazyte and active carbon, and carclazyte and active carbon part by weight are 5: 1, and the decolorizer consumption is 5% of a crude oil amount, and operating pressure is 0.6MPa, and temperature is 50 ℃, and bleaching time is 30min; After decolouring is finished oily temperature is cooled to below 40 ℃ rapidly, filters.
The oil rate is up to more than 95%, and the OPC extraction rate reached is more than 60%.
Embodiment 3
Grape pip is cleared up, be crushed to granularity 0.5~1mm, adjust moisture to water content 25%, preceding heat treatment (be heated to 95~100 ℃ and handle 30min), add the cellulase of grape pip weight 4 ‰, 1.2 ‰ hemicellulase, 0.5 ‰ protease, α-polygalacturonic enzyme of 0.3 ‰, β-poly-glucose enzyme enzymolysis of 0.4 ‰, 40~45 ℃ of hydrolysis temperatures, time 2h; (microwave power 200W handles 3 times to use the microwave equipment microwave treatment, each 20min), after-baking (be heated to 95~100 ℃ and handle 30min), be dried to water content below 6%, cold pressing (temperature≤50 ℃) makes grape pip crude oil, alkali refining, aquation, hot cold treatment, decolouring is filtered and is made the refining grape-kernel oil.
Described alkali refining add alkali number be crude oil 0.15%, 35~40 ℃ of alkali refining initial temperature, whole temperature 75~80 ℃, mixing speed 60~70r/min.
Described aquation amount of water is 15%, and the beginning mixing speed is 30r/min, and the oil temperature is 60~65 ℃ when adding water, and whole temperature control is at 80~85 ℃, and quiescent setting made water-oil separating about 5~6 hours, the grape-kernel oil dehydration after the separation.
Described hot cold treatment is handled 2h for the grape pip crude oil being warming up to 65~75 ℃ earlier, cools to 6 ℃ again and handles 4h, separates and removes precipitation, and hot cold alternate treatment three times is cooled to-4 ℃ of freezing 2h subsequently, filters.
The decolorizer that described decolouring is used is carclazyte and active carbon, and carclazyte and active carbon part by weight are 3: 1, and the decolorizer consumption is 3% of a crude oil amount, and operating pressure is 0.8MPa, and temperature is 60 ℃, and bleaching time is 50min; After decolouring is finished oily temperature is cooled to below 40 ℃ rapidly, filters;
The oil rate is up to more than 96%, and the OPC extraction rate reached is more than 62%.
Embodiment 4
Grape pip is cleared up, be crushed to granularity 0.8~1mm, adjust moisture to water content 30%, preceding heat treatment (be heated to 90~95 ℃ and handle 40min), add the cellulase of grape pip weight 10 ‰, 0.3 ‰ hemicellulase, 0.2 ‰ protease, α-polygalacturonic enzyme of 0.1 ‰, β-poly-glucose enzyme enzymolysis of 0.5 ‰, 50~55 ℃ of hydrolysis temperatures, time 1h; (microwave power 300W handles 3 times to use the microwave equipment microwave treatment, each 30min), after-baking (be heated to 90~95 ℃ and handle 40min), be dried to water content below 6%, cold pressing (temperature≤50 ℃) makes grape pip crude oil, alkali refining, aquation, hot cold treatment, decolouring is filtered and is made the refining grape-kernel oil.
Described alkali refining add alkali number be crude oil 0.1%, 45~50 ℃ of alkali refining initial temperature, whole temperature 60~70 ℃, mixing speed 50~60r/min.
Described aquation amount of water is 12%, and the beginning mixing speed is 45r/min, and the oil temperature is 60~65 ℃ when adding water, and whole temperature control is at 80~85 ℃, and quiescent setting made water-oil separating about 5~6 hours, the grape-kernel oil dehydration after the separation.
Described hot cold treatment is handled 2h for the grape pip crude oil being warming up to 60~65 ℃ earlier, cools to 4 ℃ again and handles 3h, separates and removes precipitation, and hot cold alternate treatment three times is cooled to-3 ℃ of freezing 2h subsequently, filters.
The decolorizer that described decolouring is used is carclazyte and active carbon, and carclazyte and active carbon part by weight are 2: 1, and the decolorizer consumption is 1% of a crude oil amount, and operating pressure is 0.8MPa, and temperature is 80 ℃, and bleaching time is 70min; After decolouring is finished oily temperature is cooled to below 40 ℃ rapidly, filters;
The oil rate is up to more than 95%, and the OPC extraction rate reached is more than 65%.
Embodiment 5
Grape pip is cleared up, be crushed to granularity 0.1~0.3mm, adjust moisture to water content 35%, preceding heat treatment (be heated to 90~95 ℃ and handle 50min), add the cellulase of grape pip weight 5 ‰, 1 ‰ hemicellulase, 0.6 ‰ protease, α-polygalacturonic enzyme of 0.3 ‰, β-poly-glucose enzyme enzymolysis of 0.2 ‰, 50~55 ℃ of hydrolysis temperatures, time 1h; (microwave power 400W handles 3 times to use the microwave equipment microwave treatment, each 20min), after-baking (be heated to 90~95 ℃ and handle 50min), be dried to water content below 6%, cold pressing (temperature≤50 ℃) makes grape pip crude oil, alkali refining, aquation, hot cold treatment, decolouring is filtered and is made the refining grape-kernel oil.
Described alkali refining add alkali number be crude oil 0.08%, 45~50 ℃ of alkali refining initial temperature, whole temperature 60~70 ℃, mixing speed 50~60r/min.
Described aquation amount of water is 15%, and the beginning mixing speed is 15r/min, and the oil temperature is 60~65 ℃ when adding water, and whole temperature control is at 80~85 ℃, and quiescent setting made water-oil separating about 5~6 hours, the grape-kernel oil dehydration after the separation.
Described hot cold treatment is handled 1h for the grape pip crude oil being warming up to 75~80 ℃ earlier, cools to 8 ℃ again and handles 6h, separates and removes precipitation, and hot cold alternate treatment three times is cooled to-1 ℃ of freezing 3h subsequently, filters.
The decolorizer that described decolouring is used is carclazyte and active carbon, and carclazyte and active carbon part by weight are 1: 1, and the decolorizer consumption is 4% of a crude oil amount, and operating pressure is 0.8MPa, and temperature is 80 ℃, and bleaching time is 70min; After decolouring is finished oily temperature is cooled to below 40 ℃ rapidly, filters.
The oil rate is up to more than 97%, and the OPC extraction rate reached is more than 63%.

Claims (10)

1. production method of grape seed oil, it is characterized in that, with grape pip cleaning, broken, adjust moisture, preceding heat treatment, enzymolysis, microwave treatment, after-baking, drying, squeezing, alkali refining, aquation, hot cold treatment, decolouring, filtration and make the refining grape-kernel oil.
2. production method of grape seed oil according to claim 1 is characterized in that, described being broken for is crushed to granularity 0.1~1mm with grape pip; Described adjustment moisture is for adjusting water content to 20%~35%.
3. production method of grape seed oil according to claim 1 and 2 is characterized in that, described preceding heat treatment, after-baking are handled 30~60min for being heated to 85~100 ℃.
4. production method of grape seed oil according to claim 1 and 2 is characterized in that, described enzymolysis is for using fiber rope enzyme, hemicellulase, protease, α-polygalacturonic enzyme, β-poly-five kinds of mixed enzyme enzymolysis of glucose enzyme.
5. production method of grape seed oil according to claim 4, it is characterized in that described cellulase, hemicellulase, protease, α-polygalacturonic enzyme, β-poly-glucose enzyme addition are respectively 1 ‰ of grape pip weight~10 ‰, 0.3 ‰~1.5 ‰, 0.2 ‰~0.8 ‰, 0.1 ‰~0.5 ‰, 0.1 ‰~0.5 ‰.
6. production method of grape seed oil according to claim 1 and 2 is characterized in that, described microwave treatment is that microwave power 200~500W handles each 20~40min 3 times.
7. production method of grape seed oil according to claim 1 and 2 is characterized in that, described alkali refining add alkali number be crude oil 0.08%~0.2%, 35~50 ℃ of alkali refining initial temperature, whole temperature 60~80 ℃, mixing speed 50~70r/min.
8. production method of grape seed oil according to claim 1 and 2, it is characterized in that, described aquation amount of water is 10%~15%, the beginning mixing speed is 15~55r/min, the oil temperature is 60~65 ℃ when adding water, and whole temperature control is at 80~85 ℃, and quiescent setting is about 5~6 hours, make water-oil separating, the grape-kernel oil dehydration after the separation.
9. production method of grape seed oil according to claim 1 and 2, it is characterized in that, described hot cold treatment is handled 1~3h for the grape pip crude oil being warming up to 50~80 ℃ earlier, cool to 0~8 ℃ again and handle 1~6h, separate and remove precipitation, the cold alternate treatment of heat three times is cooled to-1~-5 ℃ of freezing 1~3h subsequently, filters.
10. production method of grape seed oil according to claim 1 and 2, it is characterized in that, the decolorizer that described decolouring is used is carclazyte and active carbon, carclazyte and active carbon part by weight are 1~5: 1, the decolorizer consumption is 1%~5% of a crude oil amount, operating pressure is 0.6~0.8MPa, and temperature is 50~80 ℃, and bleaching time is 30~70min; After decolouring is finished oily temperature is cooled to below 40 ℃ rapidly, filters.
CN201010112816.5A 2010-02-22 2010-02-22 Production method of grape seed oil Expired - Fee Related CN101779705B (en)

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CN103351944A (en) * 2013-04-11 2013-10-16 石河子市天成油脂有限公司 Method for extracting grape seed oil by cold pressing
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CN103509642A (en) * 2013-05-24 2014-01-15 天津国纳科技发展有限公司 Production technology of resveratrol riched grape seed oil
CN103484237A (en) * 2013-09-29 2014-01-01 东北农业大学 Enzymatic pretreatment method for squeezing evening primrose oil
CN103571608A (en) * 2013-10-29 2014-02-12 张丽娜 Method for extracting grape seed oil by utilizing cellulase
CN104886268A (en) * 2014-03-06 2015-09-09 洛阳春魁农业开发有限公司 Grape seed oil-containing peony seed blend oil and preparation method thereof
CN103981010A (en) * 2014-05-15 2014-08-13 湖南奇异生物科技有限公司 Process for preparing cold-pressed camellia oleosa seed oil by virtue of vacuum microwave enzyme method pretreatment
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