CN104194920B - A kind of preparation method of fructus cannabis oil - Google Patents

A kind of preparation method of fructus cannabis oil Download PDF

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CN104194920B
CN104194920B CN201410370953.7A CN201410370953A CN104194920B CN 104194920 B CN104194920 B CN 104194920B CN 201410370953 A CN201410370953 A CN 201410370953A CN 104194920 B CN104194920 B CN 104194920B
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从仁怀
杨宜婷
陈则华
黄凤洪
刘昌盛
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Infinitus China Co Ltd
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Abstract

The invention discloses the preparation method of a kind of fructus cannabis oil, the method include fire fiber crops seed cleaning removal of impurities, high frequency vacuum drying, laser shell in advance, extrude that shelling, malleation be quenched, cold pressing, high-voltage pulse subcritical abstraction fructus cannabis cake, the step such as low temperature crystallization degumming and dewaxing, moving-bed type adsorption deacidification and filtration, the method has produces that efficiency is high, refining energy consumption is low, refining low, the advantages of environment protection of consumption.

Description

一种火麻仁油的制备方法A kind of preparation method of hemp seed oil

技术领域technical field

本发明属于油脂加工技术领域,具体涉及一种火麻仁油的制备方法。The invention belongs to the technical field of oil processing, and in particular relates to a preparation method of hemp seed oil.

技术背景technical background

火麻是一种日照短、一年生、叶掌状分裂且多为雌雄异株的草本植物,具有耐贫瘠性、抗逆性特点。目前世界上许多国家种植工业火麻,我国火麻产量占世界火麻产量的1/3左右,居世界第一位。普通火麻籽仁含油量为30%~40%,亚油酸与亚麻酸的比例接近2.5,这一比例是人体所需脂肪酸的最佳比例。火麻仁油含有丰富的微量矿物质元素,如磷、铁、钾、镁、锌等。火麻仁油已经应用到各种食品,包括火麻巧克力,火麻蛋糕,火麻糖果,火麻面包以及茶饮料等保健食品系列。同时火麻仁油是一种药食同源的高品质物质,含有极其丰富的植物甾醇,通过膳食摄入,可以明显的降低血清胆固醇,并且具有很好的抗菌抗炎效果;火麻仁油中含量最高的是γ-生育酚,在冠心病、肿瘤防治和降低DNA损伤等方面有明显的作用;也有研究者发现火麻籽油适合做抗氧化的膳食资源,它在消除DPPH自由基能力方面超过橄榄油;另外,火麻仁油中含有60多种酚类化学物质,具有很好的抗氧化性,在较低的剂量条件下有很强的清除自由基能力等。Hemp is a herbaceous plant with short sunshine, annual, palmately divided leaves and mostly dioecious plants, which has the characteristics of barren tolerance and stress resistance. At present, many countries in the world plant industrial hemp, and my country's hemp production accounts for about 1/3 of the world's hemp production, ranking first in the world. The oil content of ordinary hemp seeds is 30% to 40%, and the ratio of linoleic acid to linolenic acid is close to 2.5, which is the best ratio of fatty acids required by the human body. Hemp seed oil is rich in trace mineral elements, such as phosphorus, iron, potassium, magnesium, zinc and so on. Hemp seed oil has been applied to various foods, including hemp chocolate, hemp cake, hemp candy, hemp bread and tea drinks and other health food series. At the same time, hemp seed oil is a high-quality substance with the same source of medicine and food. It contains extremely rich phytosterols. Through dietary intake, it can significantly reduce serum cholesterol and has good antibacterial and anti-inflammatory effects; hemp seed oil The highest content is γ-tocopherol, which has obvious effects on coronary heart disease, tumor prevention and reduction of DNA damage; some researchers have also found that hemp seed oil is suitable as an antioxidant dietary resource, and it can eliminate DPPH free radicals In addition, hemp seed oil contains more than 60 kinds of phenolic chemicals, which have good antioxidant properties and have a strong ability to scavenge free radicals under lower dosage conditions.

传统的食用油制备技术主要是采用预榨与溶剂浸出,然后再通过化学脱胶、化学脱酸、高温脱色和高温脱臭等工艺对毛油进行精炼,产品以一、二级油为主,其主要弊病表现为使用化学试剂,过度精炼导致油脂中伴随的维生素E、植物甾醇、类胡萝卜素等天然活性物质损失和破坏严重,另一方面,在高温精炼过程中易产生反式脂肪酸,带入多环芳烃等有害物质。目前,针对上述问题,一些研究者对火麻仁油制取技术进行了研究。The traditional edible oil preparation technology mainly adopts pre-pressing and solvent leaching, and then refines crude oil through chemical degumming, chemical deacidification, high-temperature decolorization and high-temperature deodorization. The products are mainly primary and secondary oils. The disadvantages are that the use of chemical reagents and excessive refining lead to serious loss and damage of natural active substances such as vitamin E, phytosterols, and carotenoids in the oil. Hazardous substances such as aromatic hydrocarbons. At present, in response to the above problems, some researchers have conducted research on the preparation technology of hemp seed oil.

CN 1563306A公开了一种火麻仁油的制取方法和应用,采用脱壳冷榨,再经过滤和离心处理获得冷榨火麻仁油,同时用丙烷或丁烷萃取冷榨饼,将获得的萃取油再进行精制和抗氧化处理,获得精制火麻仁油,最后制成软胶囊,该技术可以制取大部分的火麻仁油,但是未涉及到火麻仁油的低温精炼技术。CN 1563306A discloses a preparation method and application of hemp seed oil. The cold-pressed hemp seed oil is obtained by husking and cold pressing, and then filtered and centrifuged. At the same time, the cold-pressed cake is extracted with propane or butane to obtain The extracted oil is refined and anti-oxidized to obtain refined hemp seed oil, which is finally made into soft capsules. This technology can produce most of the hemp seed oil, but it does not involve the low-temperature refining technology of hemp seed oil.

CN 101177647A公开了一种火麻油脂加工工艺,采用气流干燥、脱壳、烘干、调质、常温压榨、离心、过滤等处理后,获得冷榨精制火麻仁油脂,该技术实用可靠,但是未涉及到火麻仁油的低温精炼技术。CN 101177647A discloses a process for processing hemp oil, which uses airflow drying, shelling, drying, tempering, normal temperature pressing, centrifugation, and filtration to obtain cold-pressed refined hemp oil. This technology is practical and reliable, but The low-temperature refining technology of hemp seed oil is not involved.

CN 102585999A公开了一种榨取火麻仁油的方法,采用水洗、微波加热、压榨、过滤和消毒工序制取,该技术未涉及到火麻籽的脱壳技术和火麻仁油的低温精炼技术。CN 102585999A discloses a method for extracting hemp seed oil, which is prepared by washing with water, microwave heating, pressing, filtering and disinfection. This technology does not involve the technology of shelling hemp seeds and the low-temperature refining technology of hemp seed oil .

CN 102816631A公开了一种酸法挤压膨化水酶法提取火麻籽油脂的方法,采用硫酸进行预处理火麻仁,然后挤压膨化,再进行水酶法制油,该技术可以获得品质较好的火麻仁油和火麻蛋白,但是未涉及到火麻籽的脱壳技术和火麻仁油的低温精炼技术。CN 102816631A discloses a method for extracting hemp seed oil by acid extrusion and enzymatic method. Sulfuric acid is used to pretreat the hemp seeds, then extruded and expanded, and then the oil is produced by aqueous enzymatic method. This technology can obtain better quality Hemp seed oil and hemp protein, but not related to the technology of shelling hemp seeds and the low-temperature refining technology of hemp seed oil.

CN 103289819A公开了一种超临界二氧化碳萃取火麻仁油脂的工艺,该技术具有无污染、无溶剂残留、萃取温度低、使用安全等优点,但是未涉及到火麻籽的脱壳技术和火麻仁油的低温精炼技术。CN 103289819A discloses a process for extracting hemp seed oil with supercritical carbon dioxide. This technology has the advantages of no pollution, no solvent residue, low extraction temperature, and safe use, but it does not involve the shelling technology of hemp seeds and the technology of hemp seeds. Low temperature refining technology of kernel oil.

从上述火麻仁油制取方法来看,主要还是关注火麻仁油的提取方法上,对火麻籽的预处理脱壳技术和火麻仁油的低温精炼技术研究较为缺乏。From the point of view of the above-mentioned hemp seed oil preparation methods, the main attention is still on the extraction method of hemp seed oil, and the research on the pretreatment and shelling technology of hemp seeds and the low-temperature refining technology of hemp seed oil is relatively lacking.

发明内容Contents of the invention

本发明的目的是提供一种火麻仁油的制备方法,该制备方法对火麻籽进行了预脱壳处理并采用了低温精炼技术,具有干燥效率高、精炼能耗低、炼耗低、环境友好等优点。The purpose of the present invention is to provide a preparation method of hemp seed oil. The preparation method pre-hulls the hemp seeds and adopts low-temperature refining technology, which has the advantages of high drying efficiency, low refining energy consumption, low refining consumption, Environmentally friendly and other advantages.

本发明的上述目的是通过以下技术方案来实现的:一种火麻仁油的制备方法,该方法包括以下步骤:The above-mentioned purpose of the present invention is achieved by the following technical scheme: a kind of preparation method of hemp seed oil, this method comprises the following steps:

(1)清理、干燥:选取新鲜的火麻籽,清理后采用高频真空干燥;(1) cleaning, drying: select fresh hemp seeds, and adopt high-frequency vacuum drying after cleaning;

(2)预脱壳:将步骤(1)高频真空干燥后的火麻籽采用激光进行切割,获得预脱壳处理的火麻籽;(2) Pre-hulling: cutting the hemp seeds after step (1) high-frequency vacuum drying with a laser to obtain pre-hulling hemp seeds;

(3)脱壳:将步骤(2)预脱壳处理的火麻籽进行挤压脱壳处理,获得火麻仁和壳体;(3) Shelling: Extruding and shelling the hemp seeds processed in step (2) pre-hulling to obtain the hemp seeds and the shell;

(4)正压调质:采用正压调质方式调节步骤(3)中获得的火麻仁的水分;(4) Positive pressure conditioning: adopt the positive pressure conditioning mode to regulate the moisture of the hemp seed obtained in the step (3);

(5)低温压榨:采用机械压榨设备对步骤(4)中获得的火麻仁进行低温压榨,获得火麻仁毛油1和压榨火麻仁饼;(5) Low-temperature pressing: adopt mechanical pressing equipment to carry out low-temperature pressing to the hemp seed obtained in step (4), obtain the hemp seed crude oil 1 and press the hemp seed cake;

(6)高压脉冲亚临界萃取:采用高压脉冲亚临界萃取方式处理步骤(5)中获得的火麻仁饼,获得火麻仁毛油2和火麻仁粕;(6) High-pressure pulse subcritical extraction: the hemp seed cake obtained in step (5) is processed by using a high-pressure pulse subcritical extraction method to obtain hemp seed crude oil 2 and hemp seed meal;

(7)低温结晶脱胶和脱蜡:在步骤(5)获得的火麻仁毛油1和步骤(6)获得的火麻仁毛油2中加入助滤剂进行搅拌,然后均匀降温,再进行冷析处理,经过滤获得脱胶脱蜡火麻仁油;(7) Low-temperature crystallization degumming and dewaxing: add filter aid in the hemp seed hair oil 1 obtained in step (5) and the hemp seed hair oil 2 obtained in step (6) and stir, then uniformly cool down, and then carry out Cold analysis treatment, filtered to obtain degummed and dewaxed hemp seed oil;

(8)移动床式吸附脱酸、过滤:在移动床反应器中加入脱酸吸附剂对步骤(7)获得的脱胶脱蜡火麻仁油进行脱酸处理,获得脱酸火麻仁油,过滤后密封保存,即获得火麻仁油。(8) moving bed type adsorption deacidification, filtration: add deacidification adsorbent in the moving bed reactor to carry out deacidification treatment to the degummed and dewaxed hemp seed oil obtained in step (7), to obtain deacidified hemp seed oil, Sealed and preserved after filtering, the hemp seed oil can be obtained.

本发明中的火麻仁油的制备方法,包括了高频真空干燥、激光预脱壳、正压调质、低温压榨、高压脉冲亚临界萃取、低温结晶脱胶和脱蜡、移动床式吸附脱酸等技术手段。The preparation method of the hemp seed oil in the present invention includes high-frequency vacuum drying, laser pre-shelling, positive pressure conditioning, low-temperature pressing, high-pressure pulse subcritical extraction, low-temperature crystallization degumming and dewaxing, and moving bed adsorption. Acid and other technical means.

在该火麻仁油的制备方法中:In the preparation method of this hemp seed oil:

步骤(1)中的清理,主要是指挑选新鲜的火麻籽,清理分离除去杂草、泥灰、石块、金属等杂质。The cleaning in the step (1) mainly refers to selecting fresh hemp seeds, cleaning and separating to remove impurities such as weeds, marl, stones, metals.

步骤(1)中高频真空干燥的各项参数为:频率6MHz~28MHz,电压强度1000V/cm~3000V/cm,真空度300Pa~3000Pa,采用高频真空干燥至火麻籽中水的质量百分含量为7~11%。The parameters of high-frequency vacuum drying in step (1) are: frequency 6MHz~28MHz, voltage intensity 1000V/cm~3000V/cm, vacuum degree 300Pa~3000Pa, adopt high-frequency vacuum drying to the mass percentage of water in hemp seeds The content is 7-11%.

步骤(2)中采用激光进行切割时的各项参数为:功率6W~50W,激光切割速率5mm/s~35mm/s,采用激光进行切割,切割至火麻籽的切缝的宽度为0.5mm~3.5mm。The various parameters when adopting laser to cut in the step (2) are: power 6W~50W, laser cutting rate 5mm/s~35mm/s, adopt laser to cut, the width of cutting to the slit of hemp seed is 0.5mm ~3.5mm.

步骤(3)中将步骤(2)预脱壳处理的火麻籽进行挤压脱壳处理时,采用的挤压设备为齿辊式挤压脱壳机,所述的火麻籽的脱壳率为85%~98%。In step (3), when the hemp seeds of step (2) pre-hulling process are extruded and shelled, the extrusion equipment used is a toothed roller extrusion sheller, and the shelling of the hemp seeds is The rate is 85% to 98%.

步骤(4)中所述的正压调质方式为:将火麻仁输入搅拌设备,均匀通入水,持续搅拌10min~30min,搅拌速率为60转/min~180转/min;然后再转入耐压容器中,设置压力为0.2MPa~3MPa,处理15min~60min;调质后的火麻仁含水量为7%~13%。The positive pressure tempering method described in step (4) is: input the hemp seed into the stirring equipment, evenly feed water, continue to stir for 10min to 30min, and the stirring rate is 60 to 180 rpm; In the pressure-resistant container, set the pressure at 0.2MPa-3MPa, and treat for 15min-60min; the moisture content of the hemp seed after conditioning is 7%-13%.

步骤(5)中采用机械压榨设备对步骤(4)中获得的火麻仁进行低温压榨时温度为25℃~70℃。In the step (5), the temperature of the hemp seeds obtained in the step (4) is 25° C. to 70° C. when the mechanical pressing equipment is used for low-temperature pressing.

步骤(6)中采用高压脉冲亚临界萃取方式处理步骤(5)中获得的火麻仁饼时,各项参数为:脉冲电压5kv~35kv,脉冲时间10μs~100μs,亚临界萃取时采用的溶剂为丁烷,亚临界萃取压力为0.3MPa~1.5MPa,萃取时间0.8h~4.0h,萃取温度为8℃~50℃。When the high-voltage pulse subcritical extraction method is used in step (6) to process the hemp seed cake obtained in step (5), the parameters are: pulse voltage 5kv~35kv, pulse time 10μs~100μs, solvent used during subcritical extraction It is butane, the subcritical extraction pressure is 0.3MPa~1.5MPa, the extraction time is 0.8h~4.0h, and the extraction temperature is 8°C~50°C.

步骤(7)中进行低温结晶脱胶和脱蜡处理的具体过程为:在步骤(5)获得的火麻仁毛油1和步骤(6)获得的火麻仁毛油2中加入助滤剂进行搅拌15min~30min,搅拌速率为20转/min~80转/min,然后均匀降温至0℃~16℃,均匀降温时搅拌速率为5转/min~35转/min,降温时间为2h~6h,,温度稳定后再维持4h~12h进行冷析处理,最后加入硅藻土并采用压力式叶滤机进行过滤即获得脱胶脱蜡火麻仁油,其中助滤剂为火麻仁饼粉末,所述火麻仁饼粉末的用量占火麻仁毛油1和火麻仁毛油2总质量的0.05%~0.3%。The specific process of carrying out low-temperature crystallization degumming and dewaxing treatment in step (7) is: adding filter aid in the hemp seed crude oil 1 obtained in step (5) and the hemp seed crude oil 2 obtained in step (6) Stir for 15min~30min, the stirring rate is 20rpm~80rpm, then uniformly cool down to 0℃~16℃, when the temperature is uniformly lowered, the stirring rate is 5rpm~35rpm, and the cooling time is 2h~6h ,, after the temperature is stable, keep it for 4h-12h for cold analysis, and finally add diatomaceous earth and use a pressure leaf filter to filter to obtain degummed and dewaxed hemp seed oil, wherein the filter aid is hemp seed cake powder, The amount of the hemp seed cake powder accounts for 0.05%-0.3% of the total mass of the hemp seed crude oil 1 and the hemp seed crude oil 2.

步骤(7)中采用的助滤剂火麻仁饼粉末,可以采用本发明上述步骤(5)中获得的火麻仁饼和步骤(6)中获得的火麻仁粕进行粉碎后获得,粉碎后获得的火麻仁饼粉末的目数为60目~120目,也可以将采用市售的火麻仁饼或火麻仁粕粉碎获得,但本发明中助滤剂的用量不大,本发明在制备火麻仁油的过程中的获得的火麻仁饼和火麻仁粕已经可以足够应用。The filter aid hemp seed cake powder that adopts in the step (7), can adopt the hemp seed cake that obtains in the above-mentioned step (5) of the present invention and the hemp seed meal that obtains in the step (6) to obtain after pulverizing, pulverize The hemp seed cake powder that obtains after the mesh number is 60 order~120 orders, also can adopt commercially available hemp seed cake or hemp seed cake pulverization to obtain, but the consumption of filter aid is not big among the present invention, this The hemp seed cake and the hemp seed cake obtained in the process of preparing the hemp seed oil can be used sufficiently.

步骤(8)中在移动床反应器中加入脱酸吸附剂对步骤(7)获得的脱胶脱蜡火麻仁油进行脱酸处理时,脱胶脱蜡火麻仁油自下而上循环进出,脱酸吸附剂从上而下,其中脱酸温度为20℃~70℃,吸附时间为0.5h~3.5h。In step (8), when adding a deacidifying adsorbent to the moving bed reactor to deacidify the degummed and dewaxed hemp seed oil obtained in step (7), the degummed and dewaxed hemp seed oil circulates in and out from bottom to top, The deacidification adsorbent is from top to bottom, wherein the deacidification temperature is 20°C to 70°C, and the adsorption time is 0.5h to 3.5h.

本发明所述的脱酸吸附剂由碱性膨润土、二氧化硅和硅藻土三种原料混合制成,各原料的质量百分含量为:碱性膨润土45%~85%、二氧化硅10%~50%和硅藻土5%~20%。The deacidification adsorbent of the present invention is made by mixing three kinds of raw materials of alkaline bentonite, silicon dioxide and diatomite, and the mass percentage of each raw material is: alkaline bentonite 45%~85%, silicon dioxide 10% %~50% and diatomaceous earth 5%~20%.

其中所述的碱性膨润土通过将膨润土和氢氧化钠在常温下研磨制成,氢氧化钠的用量占膨润土总质量的15~25%。The alkaline bentonite is prepared by grinding bentonite and sodium hydroxide at normal temperature, and the amount of sodium hydroxide accounts for 15-25% of the total mass of the bentonite.

其中所述的脱酸吸附剂的制备过程是:将碱性膨润土、二氧化硅和硅藻土在常温下研磨即制备成脱酸吸附剂。The preparation process of the deacidification adsorbent is as follows: the alkaline bentonite, silicon dioxide and diatomite are ground at normal temperature to prepare the deacidification adsorbent.

与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:

(1)本发明方法采用高频真空干燥器调节火麻籽水分快速而且无损伤,适用于工业化生产;(1) The inventive method adopts a high-frequency vacuum drier to adjust the moisture of hemp seeds quickly and without damage, and is suitable for industrialized production;

(2)本发明方法采用激光预脱壳技术与齿辊式挤压脱壳机相配合有利于提高火麻籽的脱壳率;(2) the inventive method adopts the laser pre-hulling technology to cooperate with the toothed roller type extruding sheller to help improve the shelling rate of hemp seeds;

(3)本发明方法采用正压调质火麻仁,具有操作简易、能耗低、效率高用等优点;(3) The inventive method adopts positive pressure tempered hemp seed, has advantages such as simple and easy to operate, low energy consumption, high efficiency;

(4)本发明方法采用高压脉冲亚临界萃取火麻仁饼,具有操作简易、提取效率高、环境友好等优点;(4) The inventive method adopts the high-voltage pulse subcritical extraction of the hemp seed cake, which has the advantages of simple and easy operation, high extraction efficiency, and environmental friendliness;

(5)本发明方法采用低温结晶脱胶和脱蜡,同时脱除胶质和蜡质,操作简易且能耗低优点;(5) The method of the present invention adopts low-temperature crystallization degumming and dewaxing, and simultaneously removes colloid and wax, and has the advantages of simple operation and low energy consumption;

(6)本发明方法采用移动床式吸附脱酸,具有脱酸效率高特点;(6) The inventive method adopts moving bed type adsorption deacidification, which has the characteristics of high deacidification efficiency;

(7)本发明方法中整体工艺结合了高频真空干燥器干燥、激光预脱壳、齿辊式挤压脱壳、正压调质、低温压榨、高压脉冲亚临界萃取、低温结晶脱胶和脱蜡、移动床式吸附脱酸等技术,具有能耗低、炼耗低,产品品质高、环境友好等优点。(7) In the method of the present invention, the overall process combines high-frequency vacuum dryer drying, laser pre-shelling, toothed roller extrusion shelling, positive pressure conditioning, low-temperature pressing, high-pressure pulse subcritical extraction, low-temperature crystallization degumming and degumming Wax, moving bed adsorption deacidification and other technologies have the advantages of low energy consumption, low refining consumption, high product quality, and environmental friendliness.

附图说明Description of drawings

图1是本发明实施例1-6中火麻仁油制备的工艺流程示意图;Fig. 1 is the technological process schematic diagram that hemp seed oil is prepared in the embodiment of the present invention 1-6;

图2是本发明实施例6中火麻仁油的氧化诱导期曲线。Fig. 2 is the oxidation induction period curve of hemp seed oil in Example 6 of the present invention.

具体实施方式detailed description

实施例1Example 1

如图1所示,挑选新鲜的火麻籽,清理分离除去杂质,然后将火麻籽输送至高频真空干燥设备进行干燥,其中频率为27.12MHz电压强度为1500V/cm,真空度1000Pa,真空干燥至将火麻籽中水的质量百分含量8.5%,将干燥后的火麻籽进行预脱壳处理,激光功率10W,激光切割速率10mm/s;切割至火麻籽的激光切缝宽度为1.5mm,然后输送至齿辊式挤压脱壳机,其中火麻籽的脱壳率为91.5%;接着,火麻仁输入搅拌设备,通入水,持续搅拌15min,搅拌速率为90转/min;然后再转入耐压容器中,设置压力为0.6MPa,处理30min,调质后的火麻仁含水量为9%;然后,将火麻仁输送入单螺杆压榨机进行压榨,其中火麻仁温度为50℃,压榨获得火麻仁压榨毛油1和火麻仁饼;将火麻仁饼放入高压脉冲亚临界设备中,本实施例中的高压脉冲亚临界的具体过程可以参考高压脉冲超临界的操作过程,仅压力调节和萃取溶剂不同,下同,其中脉冲电压15kv,脉冲时间55μs,亚临界丁烷萃取压力为0.5MPa,萃取时间2.6h,萃取温度为25℃,萃取完成后,减压获得萃取火麻仁毛油2;接着,在火麻仁毛油1和火麻仁毛油2中加入0.08%(火麻仁饼粉末的用量占火麻仁毛油总质量的0.08%,下同)的助滤剂火麻仁饼粉末(火麻仁饼粉末通过将上述制备获得的或市售的火麻仁饼或火麻仁粕进行粉碎后获得,粉碎后获得的火麻仁饼粉末的目数为60目~120目,下同),持续搅拌20min,搅拌速率为30转/min,然后降温至5℃,搅拌速率为15转/min,降温时间为4h,温度稳定后再维持6h进行冷析处理,然后加入硅藻土并采用压力式叶滤机(设备型号NYB-15,仅为列举,不作限定)进行过滤,获得脱胶脱蜡火麻仁油;再将脱胶脱蜡火麻仁油自下而上循环进出,脱酸吸附剂从上而下,其中脱酸温度控制在45℃,吸附时间1.5h;最后将脱酸火麻仁油进行过滤,并密闭保存。As shown in Figure 1, fresh hemp seeds are selected, cleaned and separated to remove impurities, and then the hemp seeds are transported to high-frequency vacuum drying equipment for drying. The frequency is 27.12MHz, the voltage intensity is 1500V/cm, the vacuum degree is 1000Pa, Dried until the mass percentage of water in the hemp seeds is 8.5%, pre-shelling the dried hemp seeds, laser power 10W, laser cutting speed 10mm/s; cutting to the width of the laser slit of the hemp seeds It is 1.5mm, and then sent to the toothed roller extrusion shelling machine, wherein the shelling rate of hemp seeds is 91.5%; then, the hemp seeds are input into the mixing equipment, and water is introduced, and the stirring is continued for 15 minutes, and the stirring rate is 90 rpm. min; then transfer to the pressure-resistant container, set the pressure as 0.6MPa, and process for 30min, the water content of the hemp seeds after conditioning is 9%; The temperature of the hemp seeds is 50°C, and the hemp seed pressed crude oil 1 and the hemp seed cake are obtained by pressing; the hemp seed cake is put into the high-voltage pulse subcritical equipment, and the specific process of the high-voltage pulse subcritical in this embodiment can be referred to The operation process of high-voltage pulse supercritical, only the pressure adjustment and the extraction solvent are different, the same below, wherein the pulse voltage is 15kv, the pulse time is 55μs, the subcritical butane extraction pressure is 0.5MPa, the extraction time is 2.6h, the extraction temperature is 25°C, the extraction After completion, decompression obtains extraction hemp seed hair oil 2; Then, in hemp seed hair oil 1 and hemp seed hair oil 2, add 0.08% (the consumption of hemp seed cake powder accounts for the hemp seed hair oil gross mass 0.08%, the same below) filter aid hemp seed cake powder (the hemp seed cake powder is obtained by pulverizing the above-mentioned prepared or commercially available hemp seed cake or hemp seed meal, and the obtained after pulverization The hemp seed cake powder has a mesh number of 60 mesh to 120 mesh, the same below), continuously stirred for 20 minutes, and the stirring rate was 30 revolutions/min, then cooled to 5°C, the stirring speed was 15 revolutions/min, and the cooling time was 4 hours. Keep the temperature stable for 6h to carry out cold analysis treatment, then add diatomaceous earth and adopt a pressure type leaf filter (equipment model NYB-15, only for enumeration, not limited) to filter to obtain degummed and dewaxed hemp seed oil; The degummed and dewaxed hemp seed oil is circulated in and out from bottom to top, and the deacidification adsorbent is from top to bottom, wherein the deacidification temperature is controlled at 45°C, and the adsorption time is 1.5h; finally, the deacidified hemp seed oil is filtered, and Keep airtight.

本实例中脱酸吸附剂的制备方法为:①碱性膨润土,②二氧化硅,③硅藻土三种原料研磨制备而成,其中各原料所占质量百分数为:碱性膨润土:75%;二氧化硅:15%;硅藻土:10%,碱性膨润土通过将膨润土和氢氧化钠在常温下研磨制成,氢氧化钠的用量占膨润土总质量的15%。The preparation method of the deacidification adsorbent in this example is: 1. alkaline bentonite, 2. silicon dioxide, 3. prepared by grinding three raw materials of diatomite, wherein the mass percentage of each raw material is: alkaline bentonite: 75%; Silicon dioxide: 15%; diatomite: 10%. Alkaline bentonite is made by grinding bentonite and sodium hydroxide at normal temperature, and the amount of sodium hydroxide accounts for 15% of the total mass of bentonite.

实施例2Example 2

如图1所示,挑选新鲜的火麻籽,清理分离除去杂质,然后将火麻籽输送至高频真空干燥设备进行干燥,其中频率为27.12MHz,电压强度为1000V/cm,真空度500Pa,真空干燥至将火麻籽中水的质量百分含量9.0%,将干燥后的火麻籽进行预脱壳处理,激光功率15W,激光切割速率15mm/s,切割至火麻籽的激光切缝的宽度为1.8mm,然后输送至齿辊式挤压脱壳机,其中脱皮率为92%;接着,火麻仁输入搅拌设备,通入水,持续搅拌18min,搅拌速率为70转/min;然后再转入耐压容器中,设置压力为0.9MPa,处理25min,调质后的火麻仁含水量为8.5%;然后,将火麻仁输送入双螺杆压榨机进行压榨,其中火麻仁温度为45℃,压榨获得火麻仁压榨毛油1和火麻仁饼;将火麻仁饼放入高压脉冲亚临界设备中,其中脉冲电压20kv,脉冲时间35μs,亚临界丁烷萃取压力为0.6MPa,萃取时间3.0h,萃取温度为20℃,萃取完成后,减压获得萃取火麻仁毛油2;接着,在火麻仁毛油1和火麻仁毛油2中加入0.1%的助滤剂火麻仁饼粉末,持续搅拌15min,搅拌速率为40转/min,然后降温至6℃,搅拌速率为18转/min,降温时间为3.5h,温度稳定后再维持5.5h进行冷析处理,然后加入硅藻土并采用压力式叶滤机进行过滤,获得脱胶脱蜡火麻仁油;再将脱胶脱蜡火麻仁油自下而上循环进出,脱酸吸附剂从上而下,其中脱酸温度控制在40℃,吸附时间1.2h;最后将脱酸火麻仁油进行过滤,并密闭保存。As shown in Figure 1, fresh hemp seeds are selected, cleaned and separated to remove impurities, and then the hemp seeds are transported to high-frequency vacuum drying equipment for drying, wherein the frequency is 27.12MHz, the voltage intensity is 1000V/cm, and the vacuum degree is 500Pa. Vacuum dry to the mass percentage of water in the hemp seeds is 9.0%, pre-shell the dried hemp seeds, laser power 15W, laser cutting speed 15mm/s, cut to the laser slit of the hemp seeds The width of the hemp seed is 1.8mm, and then transported to the toothed roller extrusion shelling machine, wherein the peeling rate is 92%; then, the hemp seed is input into the mixing device, and water is passed into it, and the stirring is continued for 18 minutes, and the stirring rate is 70 rpm; then Then transfer to the pressure-resistant container, set the pressure at 0.9MPa, process for 25min, and the moisture content of the hemp seeds after conditioning is 8.5%; Hemp seed pressed crude oil 1 and hemp seed cake are obtained by pressing at 45°C; put the hemp seed cake into a high-voltage pulse subcritical equipment, where the pulse voltage is 20kv, the pulse time is 35μs, and the subcritical butane extraction pressure is 0.6 MPa, the extraction time is 3.0h, and the extraction temperature is 20°C. After the extraction is completed, the extracted hemp seed hair oil 2 is obtained under reduced pressure; Filter hemp seed cake powder, keep stirring for 15min, the stirring rate is 40 rpm, then cool down to 6°C, the stirring rate is 18 rpm, the cooling time is 3.5h, the temperature is stable and then maintain for 5.5h for cold analysis Then add diatomaceous earth and filter with a pressure leaf filter to obtain degummed and dewaxed hemp seed oil; then circulate the degummed and dewaxed hemp seed oil from bottom to top, and deacidification adsorbent from top to bottom , wherein the deacidification temperature is controlled at 40°C, and the adsorption time is 1.2h; finally, the deacidification hemp seed oil is filtered and sealed for storage.

本实例中脱酸吸附剂的制备方法为:①碱性膨润土,②二氧化硅,③硅藻土三种原料研磨制备而成,各原料所占质量百分数为:碱性膨润土:60%;二氧化硅:35%;硅藻土:5%,碱性膨润土通过将膨润土和氢氧化钠在常温下研磨制成,氢氧化钠的用量占膨润土总质量的20%。The preparation method of deacidification sorbent in this example is: 1. alkaline bentonite, 2. silicon dioxide, 3. diatomite three kinds of raw materials are ground and prepared, and the mass percentage that each raw material accounts for is: basic bentonite: 60%; Silicon oxide: 35%; diatomite: 5%. Alkaline bentonite is made by grinding bentonite and sodium hydroxide at normal temperature, and the amount of sodium hydroxide accounts for 20% of the total mass of bentonite.

实施例3Example 3

如图1所示,挑选新鲜的火麻籽,清理分离除去杂质,然后将火麻籽输送至高频真空干燥设备进行干燥,其中频率为27.12MHz,电压强度为1600V/cm,真空度800Pa,真空干燥至将火麻籽中水的质量百分含量8.0%,将干燥后的火麻籽进行预脱壳处理,激光功率25W,激光切割速率25mm/s,切割至火麻籽的激光切缝的宽度为2.0mm,然后输送至齿辊式挤压脱壳机,其中脱皮率为95%;接着,火麻仁输入搅拌设备,通入水,持续搅拌20min,搅拌速率为60转/min;然后再转入耐压容器中,设置压力为0.9MPa,处理16min,调质后的火麻仁含水量为9.5%;然后,将火麻仁输送入液压压榨机进行压榨,其中火麻仁温度为35℃,压榨获得火麻仁压榨毛油1和火麻仁饼;将火麻仁饼放入高压脉冲亚临界设备中,其中脉冲电压30kv,脉冲时间30μs,亚临界丁烷萃取压力为0.4MPa,萃取时间3.3h,萃取温度为20℃,萃取完成后,减压获得萃取火麻仁毛油2;接着,在火麻仁毛油1和火麻仁毛油2中加入0.12%的助滤剂火麻仁饼粉末,持续搅拌20min,搅拌速率为35转/min,然后降温至10℃,搅拌速率为20转/min,降温时间为3h,温度稳定后再维持7h进行冷析处理,然后加入硅藻土并采用压力式叶滤机进行过滤,获得脱胶脱蜡火麻仁油;再将脱胶脱蜡火麻仁油自下而上循环进出,脱酸吸附剂从上而下,其中脱酸温度控制在40℃,吸附时间1.8h;最后将脱酸火麻仁油进行过滤,并密闭保存。As shown in Figure 1, fresh hemp seeds are selected, cleaned and separated to remove impurities, and then the hemp seeds are transported to high-frequency vacuum drying equipment for drying, wherein the frequency is 27.12MHz, the voltage intensity is 1600V/cm, and the vacuum degree is 800Pa. Vacuum-dried to the mass percentage of water in the hemp seeds is 8.0%, pre-shelling the dried hemp seeds, laser power 25W, laser cutting speed 25mm/s, cutting to the laser slit of the hemp seeds The width of the hemp seed is 2.0mm, and then transported to the toothed roller extrusion shelling machine, wherein the peeling rate is 95%; then, the hemp seed is input into the mixing device, and water is passed into it, and the stirring is continued for 20 minutes, and the stirring rate is 60 rpm; then Go in the pressure-resistant container again, setting pressure is 0.9MPa, handles 16min, the water content of the hemp seed after conditioning is 9.5%; Press at 35°C to obtain pressed crude oil 1 and hemp seed cake; put the hemp seed cake into a high-voltage pulse subcritical equipment, where the pulse voltage is 30kv, the pulse time is 30μs, and the subcritical butane extraction pressure is 0.4MPa , the extraction time is 3.3h, and the extraction temperature is 20°C. After the extraction is completed, extract hemp seed hair oil 2 under reduced pressure; then, add 0.12% filter aid to hemp seed hair oil 1 and hemp seed hair oil 2 Hemp seed cake powder, continue to stir for 20min, the stirring rate is 35 rpm, then cool down to 10°C, the stirring rate is 20 rpm, the cooling time is 3h, the temperature is stable and then maintain for 7h for cold analysis, and then Add diatomaceous earth and use a pressure leaf filter to filter to obtain degummed and dewaxed hemp seed oil; then the degummed and dewaxed hemp seed oil is circulated in and out from bottom to top, and the deacidification adsorbent is from top to bottom. The acid temperature is controlled at 40°C, and the adsorption time is 1.8h; finally, the deacidified hemp seed oil is filtered and sealed for storage.

本实例中脱酸吸附剂的制备方法为:①碱性膨润土,②二氧化硅,③硅藻土三种原料研磨制备而成,各原料所占质量百分数为:碱性膨润土:80%;二氧化硅:10%;硅藻土:10%,碱性膨润土通过将膨润土和氢氧化钠在常温下研磨制成,氢氧化钠的用量占膨润土总质量的20%。The preparation method of deacidification sorbent in this example is: 1. alkaline bentonite, 2. silicon dioxide, 3. diatomite three kinds of raw materials are ground and prepared, and the mass percentage that each raw material accounts for is: alkaline bentonite: 80%; Silicon oxide: 10%; diatomite: 10%. Alkaline bentonite is made by grinding bentonite and sodium hydroxide at normal temperature, and the amount of sodium hydroxide accounts for 20% of the total mass of bentonite.

实施例4Example 4

本实施例提供的制取火麻仁油的制备方法,如图1所示,该方法包括:The preparation method that present embodiment provides to produce hemp seed oil, as shown in Figure 1, the method comprises:

(1)清理:挑选新鲜的火麻籽,清理分离除去杂草、泥灰、石块、金属等杂质;(1) Cleaning: select fresh hemp seeds, clean and separate to remove impurities such as weeds, marl, stones, metals, etc.;

(2)高频真空干燥:采用高频真空干燥设备调节步骤(1)中清理后的火麻籽水分,高频真空干燥参数为:频率为6.78MHz,电压强度为3000V/cm,真空度300Pa,干燥时间为30min,干燥后火麻籽中水分含量为10.5%;(2) High-frequency vacuum drying: adopt high-frequency vacuum drying equipment to adjust the hemp seed moisture after cleaning in step (1), and the high-frequency vacuum drying parameters are: frequency is 6.78MHz, voltage intensity is 3000V/cm, vacuum degree 300Pa , the drying time is 30min, and the moisture content in the dried hemp seeds is 10.5%;

(3)预脱壳:采用激光适度切割处理步骤(2)中干燥后的火麻籽,激光处理参数为:功率6W,激光切割速率35mm/s,切割至火麻籽的激光切缝宽度为0.6mm;(3) Pre-hulling: adopt laser moderate cutting to process the dried hemp seeds in step (2), the laser processing parameters are: power 6W, laser cutting speed 35mm/s, the laser slit width cut to the hemp seeds is 0.6mm;

(4)脱壳:将步骤(3)预脱壳后的火麻籽进行挤压脱壳处理,获得火麻仁和壳,挤压设备为齿辊式挤压脱壳机,火麻籽脱壳率为85%;(4) Shelling: Extrude and shell the hemp seeds after the pre-shelling in step (3) to obtain the hemp seeds and shells. The extrusion equipment is a toothed roller extrusion shelling machine, and the hemp seeds are shelled The rate is 85%;

(5)正压调质:正压条件下调节步骤(4)获得的火麻仁的水分,正压调质过程为:将火麻仁输入搅拌设备,均匀通入水,持续搅拌10min,搅拌速率为180转/min,然后再转入耐压容器中,设置压力为0.2MPa,处理60min,调质后的火麻仁含水量为7%;(5) Positive pressure conditioning: adjust the moisture content of the hemp seeds obtained in step (4) under positive pressure conditions. The positive pressure conditioning process is: input the hemp seeds into the mixing device, evenly feed water, continue stirring for 10min, and the stirring rate Be 180 revs/min, then change over to in the pressure-resistant container, set pressure as 0.2MPa, handle 60min, the hemp seed water content after tempering is 7%;

(6)低温压榨:采用机械压榨机对步骤(5)中的火麻仁进行低温压榨,获得火麻仁毛油1和压榨火麻仁饼,低温压榨火麻仁时温度的为25℃;(6) Low-temperature pressing: adopt mechanical press to carry out low-temperature pressing to the hemp seed in step (5), obtain hemp seed crude oil 1 and press hemp seed cake, the temperature when low-temperature pressing hemp seed is 25 ℃;

(7)高压脉冲亚临界萃取:采用高压脉冲亚临界萃取方法处理步骤(6)中火麻仁饼,获得火麻仁毛油2和火麻仁粕,高压脉冲亚临界萃取的具体过程为:脉冲电压5kv,脉冲时间100μs,萃取溶剂为丁烷,亚临界丁烷萃取压力为0.3MPa,萃取时间4.0h,萃取温度为8℃;(7) High-pressure pulse subcritical extraction: adopt the high-pressure pulse subcritical extraction method to process the hemp seed cake in step (6), and obtain the hemp seed crude oil 2 and the hemp seed meal. The specific process of the high-pressure pulse subcritical extraction is: The pulse voltage is 5kv, the pulse time is 100μs, the extraction solvent is butane, the subcritical butane extraction pressure is 0.3MPa, the extraction time is 4.0h, and the extraction temperature is 8°C;

(8)低温结晶脱胶和脱蜡:在步骤(6)获得的火麻仁毛油1和/或步骤(7)获得的火麻仁毛油2加入0.05%的助滤剂火麻仁饼粉末进行搅拌,持续搅拌15min,搅拌速率为80转/min;然后降温至0℃,搅拌速率为35转/min,降温时间为2h,温度稳定后再维持12h,然后加入硅藻土并采用压力式叶滤机进行过滤;(8) Low-temperature crystallization degumming and dewaxing: adding 0.05% filter aid hemp seed cake powder to the hemp seed hair oil 1 obtained in step (6) and/or the hemp seed hair oil 2 obtained in step (7) Stir, keep stirring for 15min, the stirring rate is 80 rpm; then cool down to 0°C, the stirring rate is 35 rpm, the cooling time is 2h, the temperature is stable and then maintain for 12h, then add diatomaceous earth and use pressure type Leaf filter for filtration;

(9)移动床式吸附脱酸:在移动床反应器中加入脱酸吸附剂对步骤(8)获得的脱胶脱蜡火麻仁油进行脱酸处理,获得脱酸火麻仁油,其中脱酸吸附剂由碱性膨润土、二氧化硅和硅藻土三种原料混合制备而成,各原料所占质量百分数为:碱性膨润土45%、二氧化硅50%和硅藻土5%;碱性膨润土通过将膨润土和氢氧化钠在常温下研磨制成,氢氧化钠的用量占膨润土总质量的25%。(9) Moving bed type adsorption deacidification: add deacidification adsorbent in the moving bed reactor to carry out deacidification treatment to the degummed and dewaxed hemp seed oil obtained in step (8), to obtain deacidified hemp seed oil, wherein The acid adsorbent is prepared by mixing three raw materials: alkaline bentonite, silicon dioxide and diatomite, and the mass percentage of each raw material is: alkaline bentonite 45%, silicon dioxide 50% and diatomite 5%; The high-strength bentonite is prepared by grinding bentonite and sodium hydroxide at normal temperature, and the amount of sodium hydroxide accounts for 25% of the total mass of bentonite.

(10)过滤:将步骤(9)获得的脱酸火麻仁油进行过滤,并密闭保存。(10) Filtration: the deacidified hemp seed oil obtained in step (9) is filtered, and airtightly preserved.

实施例5Example 5

本实施例提供的制取火麻仁油的制备方法,如图1所示,该方法包括:The preparation method that present embodiment provides to produce hemp seed oil, as shown in Figure 1, the method comprises:

(1)清理:挑选新鲜的火麻籽,清理分离除去杂草、泥灰、石块、金属等杂质;(1) Cleaning: select fresh hemp seeds, clean and separate to remove impurities such as weeds, marl, stones, metals, etc.;

(2)高频真空干燥:采用高频真空干燥设备调节步骤(1)中清理后的火麻籽水分,高频真空干燥参数为:频率为13.56MHz,电压强度为1000V/cm,真空度3000Pa,干燥时间为55min,干燥后火麻籽中水分含量为9.6%;(2) High-frequency vacuum drying: adopt high-frequency vacuum drying equipment to adjust the hemp seed moisture after cleaning in step (1), and the high-frequency vacuum drying parameters are: frequency is 13.56MHz, voltage strength is 1000V/cm, vacuum tightness 3000Pa , the drying time is 55min, and the moisture content in the dried hemp seeds is 9.6%;

(3)预脱壳:采用激光适度切割处理步骤(2)中干燥后的火麻籽,激光处理参数为:功率50W,激光切割速率5mm/s,切割至火麻籽的激光切缝宽度为3.0mm;(3) Pre-husking: adopt laser moderate cutting to process the dried hemp seeds in step (2), the laser processing parameters are: power 50W, laser cutting rate 5mm/s, the laser slit width cut to the hemp seeds is 3.0mm;

(4)脱壳:将步骤(3)预脱壳后的火麻籽进行挤压脱壳处理,获得火麻仁和壳,挤压设备为齿辊式挤压脱壳机,火麻籽脱壳率为98%;(4) Shelling: Extrude and shell the hemp seeds after the pre-shelling in step (3) to obtain the hemp seeds and shells. The extrusion equipment is a toothed roller extrusion shelling machine, and the hemp seeds are shelled The rate is 98%;

(5)正压调质:正压条件下调节步骤(4)获得的火麻仁的水分,正压调质过程为:将火麻仁输入搅拌设备,均匀通入水,持续搅拌30min,搅拌速率为60转/min,然后再转入耐压容器中,设置压力为3MPa,处理15min,调质后的火麻仁含水量为13%;(5) Positive pressure conditioning: adjust the moisture content of the hemp seeds obtained in step (4) under positive pressure conditions. The positive pressure conditioning process is: input the hemp seeds into the mixing device, evenly feed water, and continue stirring for 30 minutes. Be 60 revs/min, then change over to in the pressure-resistant container, set pressure as 3MPa, handle 15min, the hemp seed water content after tempering is 13%;

(6)低温压榨:采用机械压榨机对步骤(5)中的火麻仁进行低温压榨,获得火麻仁毛油1和压榨火麻仁饼,低温压榨火麻仁时温度的为70℃;(6) Low-temperature pressing: use a mechanical press to press the hemp seeds in step (5) at a low temperature to obtain the hemp seed crude oil 1 and pressed hemp seed cakes, and the temperature is 70° C. during low-temperature pressing of the hemp seeds;

(7)高压脉冲亚临界萃取:采用高压脉冲亚临界萃取方法处理步骤(6)中火麻仁饼,获得火麻仁毛油2和火麻仁粕,高压脉冲亚临界萃取的具体过程为:脉冲电压35kv,脉冲时间10μs,萃取溶剂为丁烷,亚临界丁烷萃取压力为1.5MPa,萃取时间0.8h,萃取温度为50℃;(7) High-pressure pulse subcritical extraction: adopt the high-pressure pulse subcritical extraction method to process the hemp seed cake in step (6), and obtain the hemp seed crude oil 2 and the hemp seed meal. The specific process of the high-pressure pulse subcritical extraction is: The pulse voltage is 35kv, the pulse time is 10μs, the extraction solvent is butane, the subcritical butane extraction pressure is 1.5MPa, the extraction time is 0.8h, and the extraction temperature is 50°C;

(8)低温结晶脱胶和脱蜡:在步骤(6)获得的火麻仁毛油1和/或步骤(7)获得的火麻仁毛油2加入0.3%的助滤剂火麻仁饼粉末进行搅拌,持续搅拌30min,搅拌速率为20转/min;然后降温至16℃,搅拌速率为5转/min,降温时间为6h,温度稳定后再维持4h,然后加入硅藻土并采用压力式叶滤机进行过滤;(8) Low-temperature crystallization degumming and dewaxing: adding 0.3% filter aid hemp seed cake powder to the hemp seed hair oil 1 obtained in step (6) and/or the hemp seed hair oil 2 obtained in step (7) Stir continuously for 30min with a stirring rate of 20 rpm; then cool down to 16°C with a stirring rate of 5 rpm and a cooling time of 6h, keep the temperature stable for another 4h, then add diatomaceous earth and use a pressure type Leaf filter for filtration;

(9)移动床式吸附脱酸:在移动床反应器中加入脱酸吸附剂对步骤(8)获得的脱胶脱蜡火麻仁油进行脱酸处理,获得脱酸火麻仁油,其中脱酸吸附剂由碱性膨润土、二氧化硅和硅藻土三种原料混合制备而成,各原料所占质量百分数为:碱性膨润土55%、二氧化硅25%和硅藻土20%;碱性膨润土通过将膨润土和氢氧化钠在常温下研磨制成,氢氧化钠的用量占膨润土总质量的18%。(9) Moving bed type adsorption deacidification: add deacidification adsorbent in the moving bed reactor to carry out deacidification treatment to the degummed and dewaxed hemp seed oil obtained in step (8), to obtain deacidified hemp seed oil, wherein The acid adsorbent is prepared by mixing three raw materials: alkaline bentonite, silicon dioxide and diatomite, and the mass percentage of each raw material is: alkaline bentonite 55%, silicon dioxide 25% and diatomite 20%; The high-strength bentonite is prepared by grinding bentonite and sodium hydroxide at normal temperature, and the amount of sodium hydroxide accounts for 18% of the total mass of bentonite.

(10)过滤:将步骤(9)获得的脱酸火麻仁油进行过滤,并密闭保存。(10) Filtration: the deacidified hemp seed oil obtained in step (9) is filtered, and airtightly preserved.

实施例6Example 6

(1)对本发明实施例1中制备出来的脱酸火麻仁油进行检测,获得的火麻仁油的主要理化指标如表1中所示。(1) Detect the deacidified hemp seed oil prepared in Example 1 of the present invention, and the main physical and chemical indicators of the obtained hemp seed oil are shown in Table 1.

表1火麻仁油的主要理化指标The main physical and chemical index of table 1 hemp seed oil

(2)对本发明实施例1中制备出来的脱酸火麻仁油进行检测,获得的火麻仁油的脂肪酸组成如表2中所示。(2) Detect the deacidified hemp seed oil prepared in Example 1 of the present invention, and the fatty acid composition of the obtained hemp seed oil is shown in Table 2.

表2火麻仁油的脂肪酸组成Fatty acid composition of table 2 hemp seed oil

检验项目Test items 检测结果(%)Test results(%) 检测依据testing base 豆蔻酸Myristic acid 未检出not detected GB/T 17377-2008GB/T17377-2008 棕榈酸Palmitic acid 6.36.3 GB/T 17377-2008GB/T17377-2008 棕榈一烯酸palmitoleic acid 0.10.1 GB/T 17377-2008GB/T17377-2008 十七碳烷酸Heptadecanoic acid 0.10.1 GB/T 17377-2008GB/T 17377-2008 十七碳一烯酸Heptadecenoic acid 未检出not detected GB/T 17377-2008GB/T17377-2008

硬脂酸stearic acid 2.92.9 GB/T 17377-2008GB/T17377-2008 油酸Oleic acid 12.212.2 GB/T 17377-2008GB/T17377-2008 亚油酸Linoleic acid 56.456.4 GB/T 17377-2008GB/T17377-2008 亚麻酸Linolenic acid 20.520.5 GB/T 17377-2008GB/T17377-2008 花生酸Arachidic acid 0.60.6 GB/T 17377-2008GB/T17377-2008 花生一烯酸arachidonic acid 0.30.3 GB/T 17377-2008GB/T17377-2008 花生二烯酸arachidienoic acid 0.10.1 GB/T 17377-2008GB/T17377-2008 山嵛酸behenic acid 0.20.2 GB/T 17377-2008GB/T17377-2008 其他other 0.30.3 GB/T 17377-2008GB/T17377-2008

(3)对本发明实施例1中制备出来的脱酸火麻仁油进行卫生指标测试,获得的火麻仁油的卫生指标如下表3中所示。(3) The hygienic index test was carried out on the deacidified hemp seed oil prepared in Example 1 of the present invention, and the hygienic index of the obtained hemp seed oil is shown in Table 3 below.

表3火麻仁油的卫生指标Hygienic index of table 3 hemp seed oil

(4)对本发明实施例1中制备出来的脱酸火麻仁油进行微量营养成分测试,获得的火麻仁油的微量营养成分如下表4中所示。(4) The micronutrient components of the deacidified hemp seed oil prepared in Example 1 of the present invention were tested, and the micronutrient components of the obtained hemp seed oil are shown in Table 4 below.

表4火麻仁油微量营养成分Table 4 Micronutrient composition of hemp seed oil

不皂化物(%)Unsaponifiable matter (%) 2.82.8 GB/T 5535.1-2008GB/T 5535.1-2008 植物甾醇(mg/100g)Phytosterols (mg/100g) 66.666.6 GB/T 25223-2010GB/T 25223-2010 叶绿素(mg/kg)Chlorophyll (mg/kg) 16.7116.71 SN/T 0801.21-2001SN/T 0801.21-2001 总酚(mgSA/100g))Total phenols (mgSA/100g)) 2.162.16 紫外分光光度法UV spectrophotometry 维生素E(mg/kg)Vitamin E(mg/kg) 576.5576.5 NY/T 1598-2008NY/T 1598-2008

(5)对本发明实施例1中制备出来的脱酸火麻仁油进行火麻仁油氧化稳定性测试,测试条件参照EN14112:2003测定;测试条件:110℃;空气流量:10L/h,测试结果如图1中所示,脱酸火麻仁油的氧化诱导期为2.01h/110℃。(5) The deacidified hemp seed oil prepared in Example 1 of the present invention is tested for the oxidation stability of hemp seed oil, and the test conditions are measured with reference to EN14112:2003; test conditions: 110° C.; air flow rate: 10 L/h, test The results are shown in Fig. 1, the oxidation induction period of deacidified hemp seed oil is 2.01h/110°C.

从表1-4和图1中可以看出,采用本发明中的制备方法制备获得的火麻仁油,其理化指标符合国家相关标准,卫生指标符合国家标准,火麻仁油主要由棕榈酸、棕榈一烯酸、十七碳烷酸、硬脂酸、油酸、亚油酸、亚麻酸、花生酸、花生一烯酸、花生二烯酸、山嵛酸等组成,富含植物甾醇、总酚和维生素E等微量营养成分,抗氧化性能好,本发明中的脱酸火麻仁油的氧化诱导期为2.01h/110℃。As can be seen from Table 1-4 and Fig. 1, adopt the hemp seed oil prepared by the preparation method in the present invention, its physicochemical index meets the relevant national standards, and the hygienic index meets the national standard, and the hemp seed oil is mainly composed of palmitic acid , palmitoleic acid, heptadecanoic acid, stearic acid, oleic acid, linoleic acid, linolenic acid, arachidic acid, arachidic acid, arachidienoic acid, behenic acid, etc., rich in phytosterols, Trace nutrients such as total phenols and vitamin E have good antioxidant properties, and the oxidation induction period of the deacidified hemp seed oil in the present invention is 2.01h/110°C.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplification should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (5)

1.一种火麻仁油的制备方法,其特征是包括以下步骤:1. a preparation method of hemp seed oil is characterized in that comprising the following steps: (1)清理、干燥:选取新鲜的火麻籽,清理后采用高频真空干燥;(1) Cleaning and drying: select fresh hemp seeds, and use high-frequency vacuum drying after cleaning; (2)预脱壳:将步骤(1)高频真空干燥后的火麻籽采用激光进行切割,获得预脱壳处理的火麻籽;(2) Pre-hulling: the hemp seeds after step (1) high-frequency vacuum drying are cut by laser to obtain pre-hulling hemp seeds; (3)脱壳:将步骤(2)预脱壳处理的火麻籽进行挤压脱壳处理,获得火麻仁和壳体;(3) Hulling: extruding and shelling the hemp seeds pre-husked in step (2) to obtain hemp seeds and shells; (4)正压调质:采用正压调质方式调节步骤(3)中获得的火麻仁的水分;(4) Positive pressure conditioning: adjust the moisture content of the hemp seeds obtained in step (3) by adopting positive pressure conditioning; (5)低温压榨:采用机械压榨设备对步骤(4)中获得的火麻仁进行低温压榨,获得火麻仁毛油1和压榨火麻仁饼;(5) Low-temperature pressing: using mechanical pressing equipment to perform low-temperature pressing on the hemp seeds obtained in step (4), to obtain hemp seed crude oil 1 and pressed hemp seed cakes; (6)高压脉冲亚临界萃取:采用高压脉冲亚临界萃取方式处理步骤(5)中获得的火麻仁饼,获得火麻仁毛油2和火麻仁粕;(6) High-pressure pulse subcritical extraction: the hemp seed cake obtained in step (5) is processed by high-pressure pulse subcritical extraction to obtain hemp seed crude oil 2 and hemp seed meal; (7)低温结晶脱胶和脱蜡:在步骤(5)获得火麻仁毛油1和步骤(6)获得的火麻仁毛油2中加入助滤剂进行搅拌,然后均匀降温,再进行冷析处理,经过滤获得脱胶脱蜡火麻仁油;(7) Low-temperature crystallization degumming and dewaxing: add filter aid to the hemp seed crude oil 1 obtained in step (5) and the hemp seed crude oil 2 obtained in step (6) for stirring, then uniformly cool down, and then conduct cooling Analysis and treatment, obtained degummed and dewaxed hemp seed oil through filtration; (8)移动床式吸附脱酸、过滤:在移动床反应器中加入脱酸吸附剂对步骤(7)获得的脱胶脱蜡火麻仁油进行脱酸处理,获得脱酸火麻仁油,过滤后密封保存,即获得火麻仁油;(8) Moving bed adsorption deacidification and filtration: add deacidification adsorbent to the moving bed reactor to deacidify the degummed and dewaxed hemp seed oil obtained in step (7) to obtain deacidified hemp seed oil, Sealed and preserved after filtration, the hemp seed oil is obtained; 步骤(1)中高频真空干燥的各项参数为:频率6 MHz~28MHz,电压强度1000 V/cm~3000V/cm,真空度300 Pa~3000Pa,采用高频真空干燥至火麻籽中水的质量百分含量为7~11%;The parameters of the medium-high frequency vacuum drying in step (1) are: frequency 6 MHz-28 MHz, voltage intensity 1000 V/cm-3000 V/cm, vacuum degree 300 Pa-3000 Pa, and use high-frequency vacuum drying to reach the water content of the hemp seeds. The mass percentage is 7~11%; 步骤(2)中采用激光进行切割时的各项参数为:功率6 W~50 W,激光切割速率5 mm/s~35mm/s,切割至火麻籽的切缝宽度为0.5mm~3.5mm;The various parameters when using laser cutting in step (2) are: power 6 W ~ 50 W, laser cutting speed 5 mm/s ~ 35mm/s, cutting to the slit width of hemp seeds is 0.5mm ~ 3.5mm ; 步骤(4)中所述的正压调质方式为:将火麻仁输入搅拌设备,均匀通入水,持续搅拌10min~30min,搅拌速率为60转/min~180转/min;然后再转入耐压容器中,设置压力为0.2MPa~3MPa,处理15min~60min,调质后的火麻仁含水量为7%~13%;The positive pressure tempering method described in step (4) is: input the hemp seed into the stirring equipment, evenly pour in water, continue stirring for 10min-30min, and the stirring rate is 60rpm-180rpm; In the pressure-resistant container, set the pressure at 0.2MPa-3MPa, treat for 15min-60min, and the moisture content of the hemp seed after conditioning is 7%-13%; 步骤(6)中采用高压脉冲亚临界萃取方式处理步骤(5)中获得的火麻仁饼时,各项参数为:脉冲电压5kv~35kv,脉冲时间10µs~100µs,亚临界萃取时采用的溶剂为丁烷,亚临界萃取压力为0.3MPa~1.5MPa,萃取时间0.8h~4.0h,萃取温度为8℃~50℃;When the high-voltage pulse subcritical extraction method is used in step (6) to process the hemp seed cake obtained in step (5), the parameters are: pulse voltage 5kv ~ 35kv, pulse time 10µs ~ 100µs, the solvent used in subcritical extraction It is butane, the subcritical extraction pressure is 0.3MPa~1.5MPa, the extraction time is 0.8h~4.0h, and the extraction temperature is 8℃~50℃; 步骤(7)中进行低温结晶脱胶和脱蜡处理的具体过程为:在步骤(5)获得的火麻仁毛油1和步骤(6)获得的火麻仁毛油2中加入助滤剂进行搅拌15min~30min,搅拌速率为20转/min~80转/min,然后均匀降温至0℃~16℃,均匀降温时搅拌速率为5转/min~35转/min,降温时间为2h~6h,温度稳定后再维持4h~12h进行冷析处理,最后加入硅藻土并采用压力式叶滤机进行过滤即获得脱胶脱蜡火麻仁油,其中助滤剂为火麻仁饼粉末,所述火麻仁饼粉末的用量占火麻仁毛油1和火麻仁毛油2总质量的0.05%~0.3%。The specific process of low-temperature crystallization degumming and dewaxing treatment in step (7) is: adding filter aid to the hemp seed crude oil 1 obtained in step (5) and the hemp seed crude oil 2 obtained in step (6) Stir for 15min~30min, the stirring rate is 20rpm~80rpm, then uniformly cool down to 0℃~16℃, when the temperature is uniformly lowered, the stirring rate is 5rpm~35rpm, and the cooling time is 2h~6h After the temperature is stable, keep it for 4h-12h for cold analysis, and finally add diatomaceous earth and use a pressure leaf filter to filter to obtain degummed and dewaxed hemp seed oil, in which the filter aid is hemp seed cake powder. The amount of the hemp seed cake powder accounts for 0.05% to 0.3% of the total mass of the hemp seed crude oil 1 and the hemp seed crude oil 2. 2.根据权利要求1所述的火麻仁油的制备方法,其特征是:步骤(3)中将步骤(2)预脱壳处理的火麻籽进行挤压脱壳处理时,采用的挤压设备为齿辊式挤压脱壳机,所述火麻籽的脱壳率为85%~98%。2. The preparation method of hemp seed oil according to claim 1, characterized in that: in step (3), when the hemp seeds pre-hulled in step (2) are extruded and dehulled, the extrusion The pressing equipment is a toothed roller extrusion shelling machine, and the shelling rate of the hemp seeds is 85% to 98%. 3.根据权利要求1所述的火麻仁油的制备方法,其特征是:步骤(5)中采用机械压榨设备对步骤(4)中获得的火麻仁进行低温压榨时温度为25℃~70℃。3. The preparation method of hemp seed oil according to claim 1, characterized in that: in step (5), mechanical pressing equipment is used to press the hemp seed obtained in step (4) at a low temperature at a temperature of 25°C to 25°C. 70°C. 4.根据权利要求1所述的火麻仁油的制备方法,其特征是:步骤(8)中在移动床反应器中加入脱酸吸附剂对步骤(7)获得的脱胶脱蜡火麻仁油进行脱酸处理时,脱胶脱蜡火麻仁油自下而上循环进出,脱酸吸附剂从上而下,其中脱酸温度为20℃~70℃,吸附时间为0.5h~3.5h。4. The preparation method of hemp seed oil according to claim 1, characterized in that: in step (8), add deacidification adsorbent to the degummed and dewaxed hemp seed obtained in step (7) in the moving bed reactor When the oil is deacidified, the degummed and dewaxed hemp seed oil is circulated in and out from bottom to top, and the deacidification adsorbent is from top to bottom. The deacidification temperature is 20°C to 70°C, and the adsorption time is 0.5h to 3.5h. 5.根据权利要求1所述的火麻仁油的制备方法,其特征是:所述的脱酸吸附剂由碱性膨润土、二氧化硅和硅藻土三种原料制成,各原料的质量百分含量为:碱性膨润土45%~85%、二氧化硅10%~50%和硅藻土5%~20%。5. the preparation method of hemp seed oil according to claim 1 is characterized in that: described deacidification sorbent is made of alkaline bentonite, silicon dioxide and diatomite three kinds of raw materials, the quality of each raw material The percentage content is: 45% to 85% of alkaline bentonite, 10% to 50% of silicon dioxide and 5% to 20% of diatomite.
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