CN101732114A - 开有载药槽的冠状动脉血管支架 - Google Patents
开有载药槽的冠状动脉血管支架 Download PDFInfo
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- A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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- A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
- A61F2/82—Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
- A61F2/86—Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure
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- A61F2/915—Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure characterised by a net-like or mesh-like structure made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes with bands having a meander structure, adjacent bands being connected to each other
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- A61F2/00—Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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- A61F2/915—Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure characterised by a net-like or mesh-like structure made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes with bands having a meander structure, adjacent bands being connected to each other
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Abstract
本发明公开了一种带有载药槽的冠脉血管支架,其由支架近端、远端和中间部分的多个主支撑单元环和连接杆组成,所述主支撑单元环由多个单元波组成,所述单元波的波杆外表面开有载药槽,其特征在于,所述载药槽的累计槽长占主支撑单元环的总波杆长度的60%-75%。这种血管支架不会因为开有载药槽而影响支架的力学性能,并可以增强点样系统对槽中心位置的捕捉能力和提高支架药物点滴的质量,且增加对病变斑块的支撑力。
Description
技术领域
本发明属于医疗器械领域,涉及一种冠脉血管支架,特别是涉及一种开有载药槽的冠状动脉血管支架。
背景技术
1987年Sigwart成功地实施了第一例冠状动脉支架手术。之后,冠状动脉支架作为冠心病介入治疗史上的第二个里程碑而被广泛接受。
通常的金属类支架是由316L不锈钢、钴铬合金或镍钛合金形成,这些金属类支架虽然满足了结构上的力学性能要求,但在植入人体后由于直接与血液接触,刺激了人体对异物的排异功能,使血管内膜组织增生及平滑肌细胞增生。另外,支架表面粗糙度越大,造成凝血的可能性就越大,金属支架还会在血液循环下释放出重金属离子,这些重金属离子会促进血栓的发生。这些因素导致了支架植入术后再狭窄的发生。
这种情况下,药物洗脱支架应运而生,将药物经过一定的工艺处理涂在金属支架上,当支架植入体内后,药物可以在病变处释放,而且维持一定的释放时间,能够有效预防支架内术后再狭窄。但是目前大多数药物支架的金属内外表面都涂敷有药物,使得血管内药物的浓度较大,释放速度较快,而且释放方向也得不到有效控制,使得一部分药物不能被血管壁吸收。此外,在支架形状改变较大的地方,在支架推送和扩张过程中也容易使涂敷在此处的涂层脱落,脱落的药物块随血液流动,很容易形成血栓,造成新的危害。
目前市场上已经有开有载药槽的血管支架,所述血管支架通常为网管状结构,包括多个具有正弦波形结构的主体结构杆,相邻主体结构杆之间采用连接杆连接,所述主体结构杆的外表面开有载药槽。这种开有载药槽的血管支架可以改善药物在血管中的分布,增加涂层在支架上的附着能力,延长药物的作用时间。然而,该载药槽的长度非常重要,如果该长度太短,则会引起药物在槽内分布不均匀,而且载药量也达不到有效治疗病变的要求;如果该长度太长,则又必然影响支架的力学性能,使支架出现断裂现象。
发明内容
因此,本发明要解决的第一个技术问题是提供一种开有载药槽的冠脉血管支架,这种血管支架不会因为开有载药槽而影响支架的力学性能。
本发明要解决的第二个技术问题是提供一种开有载药槽的冠脉血管支架,这种血管支架可以增强点样系统对槽中心位置的捕捉能力并提高支架药物点滴的质量。
本发明要解决的第三个技术问题是提供一种开有载药槽的冠脉血管支架,这种血管支架可以增加对病变斑块的支撑力。
这些技术问题通过如下技术方案解决:提供一种开有载药槽的冠状动脉血管支架,其由支架近端、远端和中间部分的多个主支撑单元环和连接杆组成,所述主支撑单元环由多个单元波组成,所述单元波的波杆外表面开有载药槽,其特征在于,所述载药槽的累计槽长占主支撑单元环的波杆长度的60%-75%。
优选地,所述载药槽的累计槽长占主支撑单元环的波杆长度的64%-70%。
根据本发明,当所述载药槽的累计槽长占主支撑单元环的波杆长度的75%以上时,所述血管支架在极限扩张断裂试验和疲劳测试中将出现断裂现象;当所述载药槽的累计槽长占主支撑单元环的波杆长度的60%以下时,药物在槽内分布不均匀,而且载药量也达不到有效治疗病变的要求。
所述单元波由加强环、直杆段以及连接加强环与直杆段的过渡段组成。
所述直杆段和过渡段略宽于加强环。优选地,直杆段和过渡段比加强环宽5~15%。
所述支架近端和远端部的单元波呈“U”形状,近远端部的主支撑单元环与相邻支撑单元环之间的连接杆连接在相邻两个“U”形单元波的波顶处,呈“顶对顶”连接。
所述支架近端和远端的连接杆为“n”形连接杆。
所述支架中间部分的单元波由两类波形构成,其中一类波形长度明显比另一类波形长度短。优选地,一类波形长度比另一类波形长度短25~35%。
当支架从管材上切割完后,为了方便支架辨认,所述支架中间部分可看作由“U”形波和“W”形波组成。相邻中间主支撑波杆之间的连接杆由“U”型波的波顶连接到“W”形波的波底处,呈“顶对底”连接。
所述支架中间部分的连接杆由“S”形的曲线部分连接直线部分组成,其中直线段完全垂直于支架的纵向轴。
根据本发明,相邻主支撑单元环由连接杆连接形成筒形环状支架。
所述载药槽根据槽长度的具体要求,主要位于单元波的直杆段或直杆段与过渡段处或延伸到加强环的一小段处。
所述加强环可以为弧度大于180度的圆弧段。
每个单元波的波杆外表面只有一个载药槽。
所述载药槽可以为长条形状。
所述载药槽可以为非穿透性槽。
所述载药槽的宽度可以是单元波直杆段宽度的45%~60%。
所述载药槽的深度可以是支架厚度的15%~30%。
所述载药槽通过激光切割技术制作而成。
所述血管支架由钴基合金、不锈钢或镁合金制成。
相比于现有技术,本发明开有载药槽的血管支架除了具有改善药物在血管中的分布、增加涂层在支架上的附着能力、延长药物的作用时间的有点外,还具有以下优点:
(1)当载药槽的累计槽长占主支撑单元波的波杆长度的60%-75%时,开有载药槽的血管支架的力学性能保持良好。当载药槽太长时,开槽位置会过多地延伸到加强环波峰处,在支架扩张时,随着扩张压的增加,加强环开槽处的截面积小,应力比不开槽处大,而在开槽与不开槽的接口处出现断裂现象。而若在整个主支撑波杆上开槽,将使支架变薄而导致支架发生腐蚀断裂和疲劳断裂。因此,本发明对槽长度的合理设计既减小了支架扩张断裂的风险,也增大了支架抗腐蚀和疲劳断裂的能力。
(2)由于构成本发明支架主支撑波杆的单元波中,直杆段和过渡段略宽于加强环,在槽宽一定的情况下,对支架载药槽进行药物点滴时,一方面增强了点样系统对槽中心位置的捕捉能力,另一方面,当药物溶剂来不及挥发时,药物会有溢出的倾向,这时由于槽边沿较宽,增强了药物对槽壁的附着力,避免药物溢出到支架槽以外的内外表面及侧面,提高了支架药物点滴的质量。
(3)支架中间部分的单元波由波形长度不同的两类波组成,连接杆由一个主支撑单元波的波顶连接到相邻主支撑单元波的波底处,呈“顶对底”连接,使得相邻两主支撑单元环之间的距离变小,从而使支架的网孔面积减小,增加了对病变斑块的支撑力。
(4)支架连接杆结构的独特设计增加了支架的柔顺性,支架两端的“n”形连接杆有一定的弹性力,可减小轴向短缩;连接杆由“S”形的曲线段连接直线段构成,直线段与支架纵向轴垂直,提高了支架的纵向柔顺性。当支架通过弯曲血管时,连接杆的曲线部分和直线部分将允许支架纵向弯曲,大大提高了支架的过病变能力。
附图说明
图1是本发明实施例一支架沿轴向展开的平面结构示意图;
图2是本发明实施例一支架近端和远端主支撑单元环结构示意图;
图3是本发明实施例一支架中间部分主支撑单元环结构示意图;
图4是本发明实施例一支架中间部分局部结构示意图;
图5是本发明实施例一开槽位置局部结构示意图;
图6是本发明实施例二开槽位置局部结构示意图;
图7是本发明实施例三支架中间部分局部结构示意图;
图8是本发明实施例四开槽位置局部结构示意图;
图9是本发明实施例五开槽位置局部结构示意图。
具体实施方式
下面结合附图对本发明的具体实施方式进行说明。
本实施例一的支架结构结合图1、图2和图3所示,由多个主支撑单元环1、8和连接单元环的连接杆6、4组成,主支撑单元环由多个单元波构成。如图5所示,单元波由圆弧段的加强环9和直杆段20以及连接加强环与直杆段的过渡段21和22组成,单元波杆的外表面开有可装载药物的载药槽2。
在支架轴向方向上,近端和远端的主支撑单元环1和10由多个“U”形波3组成,相邻单元环之间的连接杆为“n”形连接杆6,连接在两个相邻“U”形波的波顶处,呈“顶对顶”连接。如图4所示,支架中间部分的主支撑单元环8由两种波形组成,第一类波形11对应第一类支撑结构12,第二类波形13对应第二类支撑结构14,第一类波的长度明显比第二类波的长度短。当支架处于压握状态时,这两类波将各自彼此相互靠近。也可将支架中间部位看作是由“U”形波15和“W”形波17组成。相邻中间单元之间的连接杆16由“U”型波的波顶连接到“W”形波的波底处,呈“顶对底”连接。连接杆16由“S”型的曲线部分19连接直线部分18组成,其中直线段完全垂直于支架的纵向轴。
本实施例一的主支撑单元环单元波中直杆段宽度为96μm,加强环宽度91μm,直杆段比加强环略宽约5%。过渡段平滑衔接直杆段与加强环。支架中间部分第一类波形比第二类波形短25%。支架厚度为100μm,利用激光切割技术切割出载药槽,槽宽为55μm,深度为30μm,累计槽长占主支撑单元环的总波杆长度的60%。如图5所示,载药槽2位于支架主支撑单元波杆的直杆段20处与过渡段21、22处,但槽的顶端没有触及到过渡段的边沿。
本实施例二的支架结构设计、单元波杆的宽度和厚度、载药槽的宽度和深度也与实施例一一样,槽的长度与位置如图6所示,累计槽长占主支撑单元环的总波杆长度的64%。载药槽2开在支架主支撑波杆的直杆段20和过渡段21、22处,在加强环9处不开槽。其中直杆段与加强环的宽度也与实施例一相同。
本实施例三的支架结构设计与实施例一相同,只是单元波尺寸有所差别,图7是中间部分局部结构示意图,单元波中直杆段宽度为107um,加强环宽度仍为91um,直杆段比加强环宽15%。支架中间部分第一类波形11比第二类波形13短35%。支架厚度为100um,载药槽宽55um,深25um,累计槽长与实施例二一样,仍然占主支撑单元环的总波杆长度64%,开槽位置没有延伸到加强环9处。
本实施例四槽的长度与位置如图8所示,载药槽2位于支架主支撑波杆的直杆段20和过渡段21、22处,并延伸到加强环的一小段处,累计槽长占主支撑单元环的总波杆长度的70%。支架的结构设计、尺寸都与实施例一一样。
本实施例五槽长与位置如图9所示,载药槽2位于支架主支撑波杆的直杆段20和过渡段21、22处,并延伸到加强环处,但未到达加强环中间,累计槽长占主支撑单元环的总波杆长度的75%。支架的其他尺寸与实施例一也相同。
分别对上述实施例进行极限扩张断裂试验、疲劳测试和药物点滴均匀性试验。经实验测试将上述实施例一、例二、例三和例四的支架设计为直径为4.0mm,长度为18mm的支架时,使用直径为6.0mm,长度为18mm的球囊扩张支架,在12atm时保压60s,发现槽长为60%、64%、70%、75%时支架均没有出现断裂现象。而采用同种结构设计,当累计槽长占到主支撑单元环的波杆长度的80%和100%时,仍然采用上述相同方法扩张支架,均出现断裂现象。试验中还发现,在对五种不同槽长的支架进行10年疲劳寿命测试时,60%、64%、70%和75%的支架没有变形和断裂,而80%和100%的支架均断裂。
在进行药物点滴试验时,当槽长为60%、64%、70%和75%时,药物在整个槽内分布均匀,在点滴过程中,没有出现药物溢出到支架槽以外的外表面、内表面及侧面的情况,而且载药量满足要求。当槽长小于60%时,药物在槽内分布不均匀,而且载药量也达不到有效治疗病变的要求。
同时,由于构成支架主支撑波杆的单元波中,直杆段和过渡段宽于加强环,因此在槽宽一定的情况下,对支架载药槽进行药物点滴时,一方面增强了点样系统对槽中心位置的捕捉能力,另一方面,当药物溶剂来不及挥发时,药物会有溢出的倾向,这时由于槽边沿较宽,增强了药物对槽壁的附着力,避免药物溢出到支架槽以外的内外表面及侧面,从而提高了支架药物点滴的质量。所述直杆段和过渡段比加强环宽5~15%是优选的,当直杆段比加强环宽小于5%时,药物就会有溢出现象。
本发明支架中间部分的单元波由两类波形构成,其中一类波形长度比另一类波形长度短的设计可以增加对病变斑块的支撑力。对实施例一和实施例三进行压握试验,压握后发现支架波杆与连接杆之间没有互相碰触,球囊也没有被挤破。一类波形长度比另一类波形长度短25~35%是优选的,当该范围小于25%时,支架在压握时S型的连接杆16会与较短的波11的波顶相互碰触,挤破球囊,造成安全隐患;而当短的范围大于35%时,支架网孔面积有所增大,金属覆盖面积减小,对病变斑块支撑能力减弱。
因此本发明中对支架槽长和结构的设计是合理安全的。
Claims (15)
1.一种开有载药槽的冠状动脉血管支架,其由支架近端、远端和中间部分的多个主支撑单元环和连接杆组成,所述主支撑单元环由多个单元波组成,所述单元波的波杆外表面开有载药槽,其特征在于,所述载药槽的累计槽长占主支撑单元环的总波杆长度的60%-75%。
2.根据权利要求1所述的血管支架,其特征在于,所述载药槽的累计槽长占主支撑单元环的总波杆长度的64%-70%。
3.根据权利要求1所述的血管支架,其特征在于,所述单元波由加强环、直杆段以及连接加强环与直杆段的过渡段组成。
4.根据权利要求3所述的血管支架,其特征在于,所述直杆段和过渡段宽于加强环。
5.根据权利要求4所述的血管支架,其特征在于,所述直杆段和过渡段比加强环宽5~15%。
6.根据权利要求1所述的血管支架,其特征在于,所述支架中间部分的单元波由两类波形构成,其中一类波形长度比另一类波形长度短。
7.根据权利要求6所述的血管支架,其特征在于,所述一类波形长度比另一类波形长度短25~35%。
8.根据权利要求1所述的血管支架,其特征在于,相邻主支撑单元环由连接杆连接形成筒形环状支架。
9.根据权利要求1或2所述的血管支架,其特征在于,所述载药槽位于单元波的直杆段或直杆段与过渡段处或延伸到加强环的一小段处。
10.根据权利要求3所述的血管支架,其特征在于,所述加强环为弧度大于180度的圆弧段。
11.根据权利要求1所述的血管支架,其特征在于,每个单元波的波杆外表面只开有一个载药槽。
12.根据权利要求1或2所述的血管支架,其特征在于,所述载药槽为长条形状。
13.根据权利要求1或2所述的血管支架,其特征在于,所述载药槽为非穿透性槽。
14.根据权利要求1或2所述的血管支架,其特征在于,所述载药槽通过激光切割技术制作而成。
15.根据权利要求1所述的血管支架,其特征在于,所述血管支架由钴基合金、不锈钢或镁合金制成。
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Also Published As
Publication number | Publication date |
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EP2353551A1 (en) | 2011-08-10 |
WO2010051740A1 (zh) | 2010-05-14 |
JP5959854B2 (ja) | 2016-08-02 |
JP2012507375A (ja) | 2012-03-29 |
US20110238157A1 (en) | 2011-09-29 |
EP2353551A4 (en) | 2015-09-02 |
EP2353551B1 (en) | 2016-10-26 |
US9089446B2 (en) | 2015-07-28 |
JP2015062685A (ja) | 2015-04-09 |
CN101732114B (zh) | 2014-07-30 |
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