CN101691288A - Lightweight leveling mortar - Google Patents

Lightweight leveling mortar Download PDF

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Publication number
CN101691288A
CN101691288A CN200910112635A CN200910112635A CN101691288A CN 101691288 A CN101691288 A CN 101691288A CN 200910112635 A CN200910112635 A CN 200910112635A CN 200910112635 A CN200910112635 A CN 200910112635A CN 101691288 A CN101691288 A CN 101691288A
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CN
China
Prior art keywords
leveling mortar
mortar
lightweight
lightweight leveling
adding proportion
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CN200910112635A
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Chinese (zh)
Inventor
谢日清
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Individual
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Individual
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Priority to CN200910112635A priority Critical patent/CN101691288A/en
Publication of CN101691288A publication Critical patent/CN101691288A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00284Materials permeable to liquids
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a lightweight leveling mortar material for a variety of wall surfaces and floors inside and outside buildings, and the lightweight leveling mortar material comprises the following components by weight percent: 65-90% of inorganic cementing material, 5-30% of lightweight aggregate, 0-30% of filler and 0-10% of functional additive. The lightweight leveling mortar material is a single-component dry-mixed material produced by a factory and can be used on a construction site by only adding water for stirring. The lightweight leveling mortar has a certain thermal insulation function and excellent fire prevention performance, the bonding performance is good, and the compressive strength is high, thereby being capable of replacing the traditional mortar to be plastered on a variety of wall surfaces and floors of buildings and further improving the thermal insulation performance of wall bodies.

Description

Lightweight leveling mortar
Technical field
The present invention is meant a kind of lightweight leveling mortar especially about a kind of material of construction.
Background technology
One, indoor wall thermal conduction
The buildings exterior-protected structure body of wall uses position can be divided into three kinds of peripheral structures (exterior wall), interior building enclosure (interior wall), ground building enclosure (terrace) by it.
China's building energy consumption accounts for 30% of national total energy consumption, therefore becomes China's fundamental state policy " energy-saving and emission-reduction " (comprising building energy conservation), and becomes officials at various government levels' feedback on performance index.
Existing China construction wall is energy-conservation mainly based on peripheral structure (exterior wall) insulation (comprising the insulation of the exterior wall outside, inner side of outer wall insulation, self-heat conserving).External wall outer insulation can improve the thermal and insulating performance of whole solitary building, reaches energy-conservation, but can't stop the interior of building thermal energy transfer, and heat energy loss is inevitable.
This be because, interior building enclosure is (be generally 200mm, heat transfer coefficient is 3.35) except that concrete shear force wall is thicker, approaches (as perforated brick 120mm, heat transfer coefficient 2.42) mostly, building floor concrete thickness 120mm, heat transfer coefficient 3.46, rate of heat transfer is big.
Mode, the Xia Redong that is different from severe cold and the central heating of cold district house is cold, hot summer and warm winter region summer is sultry, winter is clammy.In order to alleviate scorching summer and freezing winter, this regional residential houses generally uses conditioner to carry out freezing and winter heating summer.The handling characteristics of conditioner is: people only use the air-conditioning in room, own place, and air-conditioning is also stopped using when have no talent in the room.Particularly during night's rest, air-conditioning only is used to the room of having a rest, and living room, kitchen, toilet do not use air-conditioning.The resident uses these custom characteristics of conditioner, for energy conservation, the heat insulating that just can not only limit to peripheral structure is handled, in the room that uses air-conditioning with do not use partition wall (party wall, locellus wall) between the room of air-conditioning and the insulating energy-saving measure of ceiling, floor also seems particularly important.
Even the mode of severe cold and the central heating of cold district house, because household metering is entering into huge numbers of families with heat, party wall, floor without insulation will become the thermal energy transfer passage, be difficult to prevent that warm room to ice-cold staircase or there is not the heat in the room of heating to run off, causing owner's dispute.
Two, commodity mortar
The building dry-powder material has been classified as one of 15 projects of focus development and encouragement by nation-building portion as the novel green energy saving building material.At present, in developed countries such as Europe, the U.S., Japan, the building dry-powder technology has been used widely, has replaced traditional scene substantially fully and has stirred the mortar technology, becomes a huge strong novel industry.In the Asia as Singapore, Malaysia, Indonesia, comprise that Taiwan Province of China and area, Hong Kong use building dry-powders a large amount of, and domesticly still be in the starting stage to have huge development space.
Power-product be will be on request the aggregate (as sand, Wingdale) etc. of apolegamy, after pre-treatment (fragmentation, oven dry, screening), add the high-tech additive of quantitative agglutination material (cement, gypsum) and trace, sometimes also want pigment, the even pulverulent mixture that processes by scientific formula.Just as the soluble coffee in the daily life, process in proportion through coffee powder and thin sugared cream that coffee berry grinds to form, mix immediately with water and can use.In the suitability for industrialized productionization of power-product, it is stable that one of maximum characteristics are that quality product can keep.
The building dry-powder material can be divided into common dry-mix (be commodity mortar, comprise masonry mortar, motar, ground mortar etc.) and extraordinary mortar etc.It is the development trend of building materials industry that commodity mortar substitutes traditional mortar, and has developed rapidly in each main cities.It is the needs of industrialization development that commodity mortar substitutes traditional mortar, but does not change the function of traditional mortar.
Summary of the invention
The object of the present invention is to provide a kind of alternative traditional motar, ground mortar traditional alignment materials such as (existing sand cutting slurry and commodity mortars), have incubation and thermal insulation function the lightweight leveling mortar of decorate properties is arranged again, to solve the indoor wall poor insulation property, drawbacks such as energy consumption is big, and and comfortable for living is not good enough.
For achieving the above object, solution of the present invention is:
A kind of lightweight leveling mortar, its weight percent is: inorganic coagulation material 65-90%, aglite 5-30%, filler 0-30%, functional admixture 0-10%.
Described inorganic coagulation material is the mixture of cement or cement, white lime, gypsum; The weight proportion of white lime in mortar is 2-10%, and the weight proportion of gypsum in mortar is 1-8%, and all the other are cement.
Described aglite is glass bead or pearlstone or both mixtures; The glass bead particle diameter is 0.3-2.5mm, density 80-180kg/m; The pearlstone particle diameter is 2.0-4.0mm, density 60-100kg/m; Described glass bead and pearlstone mixture weight allotment scope were from 3: 7 to 6: 4.
Described filler is flyash, dry powder, stone flour or quartz sand; Or two or more mixture of previous materials.
Described functional admixture comprises redispersable latex powder, water-holding agent, thickening material, setting accelerator, water reducer, air entrapment agent and fiber; Wherein weight percent separately is respectively: the redispersable latex powder adding proportion is 0.0-1.5%; The water-holding agent adding proportion is 0.05-0.5%; The thickening material adding proportion is 0.02-0.1%; The setting accelerator adding proportion is 0.02-1.5%; The water reducer adding proportion is 0.05-0.4%; The air entrapment agent adding proportion is 0.005-0.05%; The fiber adding proportion is 0.08-0.3%.
Described redispersable latex powder comprises vinyl acetate between to for plastic, ethylene copolymer rubber powder etc.; Water-holding agent comprises methylcellulose gum or hydroxypropylcellulose.
Described retardant comprises gypsum special retarder or lemon acids; Described thickening material comprises starch ethers.
Described fiber comprises polypropylene fibre or wood fibre.
Described water reducer comprises naphthene sulfonic acid, trimeric cyanamide or poly carboxylic acid.
Described air entrapment agent comprises alkyl and alkylated aromatic sulfonic acid salt, fatty alcohol sulfonate class or nonionic surface active agent.
After adopting such scheme, the present invention has the following advantages:
1, replaces quartz sand aggregate with the glass bead aglite, make lightweight leveling mortar of the present invention have certain thermal and insulating performance, can effectively reduce the interior of building energy loss, improve and comfortable for living; Simultaneously its ultimate compression strength, tensile bond strength are better, and alternative motar, ground mortar directly are applied on the various base materials (partly base material should carry out interface processing, as slick concrete wall surface, ceiling) to satisfy the decoration requirement on wall, ground.
2, lightweight leveling mortar of the present invention not only is suitable for cold, the hot summer and warm winter region of Xia Redong, and also applicable severe cold, cold district can increase substantially the energy-conservation level of domestic construction thing! Quality of the present invention is easily controlled, is constructed easily, is convenient to large-scale promotion application, is not only applicable to the new building thing, and is applicable to the existing building reducing energy consumption.
Embodiment
The present invention has disclosed a kind of alternative traditional alignment material (motar and ground mortar); have incubation and thermal insulation function the lightweight leveling mortar of decorate properties is arranged again; it by cement etc. as inorganic coagulation material; glass bead is as aglite; flyash etc. are as filler; compound multiple functional admixture is by the single-component dry powder green construction material of plant produced.
Its weight percent is: inorganic coagulation material 65-90%, and aglite 5-30%, filler 0-30%, functional admixture 0-10% carries out proportioning according to different functional requirements.
Described inorganic coagulation material can be separately a cement both, also can be the mixture of cement, white lime, gypsum.The proportioning of above-mentioned inorganic coagulation material in lightweight leveling mortar is 65-90%, and wherein, the proportioning of white lime in mortar is 2-10%, and the proportioning of gypsum in mortar is 1-8%, and all the other are cement.
Described aglite both can be a glass bead, also can be pearlstone, or both mixtures.Described glass bead, its particle diameter 0.3-2.5mm, density 80-180kg/m 3Described pearlstone, its particle diameter 2.0-4.0mm, density 60-100kg/m 3Described both mixture should be optimized proportioning according to the size of its particle diameter, and the allotment scope of its weight was from 3: 7 to 6: 4.The weight proportion of above-mentioned aglite in lightweight wall plaster is 5-30%.
Described filler promptly can be a material separately such as flyash, dry powder, stone flour, quartz sand; Also can be two or more mixture of above-mentioned materials, its proportioning be adjusted by functional and cost, wherein, the alternative part cement of flyash (being not more than 20%), not only can reduce cost, and improves the workability of mortar, and can improve slurry density; Quartz sand can improve the workability of mortar and can increase its intensity, reduces cost; Filler such as dry powder, stone flour plays and reduces the formulation cost effect, and the weight proportion of above-mentioned filler in lightweight wall plaster is 0-30%.
Described functional admixture comprises redispersable latex powder, water-holding agent, thickening material, setting accelerator, water reducer, air entrapment agent, fiber etc., adds according to different requirements.Wherein:
Described functional admixture redispersable latex powder adds for improving lightweight wall mortar force of cohesion and cohesive force, comprises vinyl acetate between to for plastic/ethylene copolymer rubber powder etc., and the weight proportion of interpolation is 0.0-1.5%.
Described functional admixture water-holding agent is to add for performance and the raising mortar workability of improving wet mortar, comprises methylcellulose gum or hydroxypropylcellulose, and the weight proportion of interpolation is 0.05-0.5%.
Described functional admixture thickening material is for denseness and the sag resistance that improves mortar adds, and comprises starch ethers etc., and the weight proportion of interpolation is 0.02-0.1%.
Described functional admixture setting accelerator is to add for the setting time of regulating mortar, comprises inorganic salts, organism class and natural crystal class etc., and the weight proportion of interpolation is 0.02-0.5%.
Described functional admixture fiber is to add for the resistance to cleavage and the tensile property that improve thermal insulation mortar, comprises polypropylene fibre, wood fibre etc., and the weight proportion of interpolation is 0.08-0.3%.
Described functional admixture water reducer is to add for the flowability and the slurry ultimate compression strength performance that improve thermal insulation mortar, comprises naphthene sulfonic acid, trimeric cyanamide, poly carboxylic acid etc., and adding proportion is 0.05-0.4%.
Described functional admixture air entrapment agent, be to add for workability and raising slurry frost resistance, the impermeability of improving thermal insulation mortar, comprise alkyl and alkylated aromatic sulfonic acid salt, fatty alcohol sulfonate class, nonionic surface active agent etc., the weight proportion of interpolation is 0.005-0.05%.
Embodiment one: this lightweight leveling mortar, each amount of substance that is comprised: cement 614kg, flyash 140kg, glass bead 230kg, redispersable latex powder 10.0kg, water-holding agent 3.5kg, polypropylene fibre 1.5kg, starch ethers 0.5kg, air entrapment agent 0.5kg.
Embodiment two: this lightweight leveling mortar, each amount of substance that is comprised: cement 550kg, white lime 60kg, gypsum 35kg, flyash 150kg, glass bead 200kg, water-holding agent 3.0kg, water reducer 1.0kg, polypropylene fibre 1.5kg, starch ethers 0.5kg.
Embodiment three: this lightweight leveling mortar, each amount of substance that is comprised: cement 550kg, white lime 80kg, gypsum 50kg, flyash 200kg, glass bead 115kg, water-holding agent 3.0kg; Polypropylene fibre 1.5kg; Starch ethers 0.3kg, air entrapment agent 0.2kg.
Lightweight leveling mortar of the present invention is that the single-component that batch production is produced is done mixed material, adds water with the ordinary mortar stirrer at the construction field (site) and stirs and can use.Have advantages such as steady quality is reliable, construction is simply easy.
Lightweight leveling mortar of the present invention also can adopt the mode of mechanically spraying directly to spray on metope, it is advantageous that the construction effect is faster, cohesive strength better, quality is more firm.
Lightweight leveling mortar of the present invention can directly be executed and smear places such as the outside, party wall, locellus wall, ceiling, flooring in exterior wall, thereby improves the thermal and insulating performance of indoor wall.
Lightweight leveling mortar of the present invention is applicable to severe cold area, cold district, cold, the hot summer and warm winter region and gentle regional of Xia Redong, and save energy loss significantly can also improve the comfort level of inhabitation.
Replace quartz sand aggregate with the glass bead aglite; with cement is inorganic coagulation material; made lightweight leveling mortar thermal conductivity 〉=0.10W/ (m.k); ultimate compression strength 〉=2.0Mpa; can directly be applied over (partly base material should carry out interface processing, as slick concrete wall surface, ceiling) on the various base materials.

Claims (10)

1. lightweight leveling mortar, its weight percent is: inorganic coagulation material 65-90%, aglite 5-30%, filler 0-30%, functional admixture 0-10%.
2. lightweight leveling mortar as claimed in claim 1 is characterized in that: inorganic coagulation material is the mixture of cement or cement, white lime, gypsum; The weight proportion of white lime in mortar is 2-10%, and the weight proportion of gypsum in mortar is 1-8%, and all the other are cement.
3. lightweight leveling mortar as claimed in claim 1 is characterized in that: aglite is glass bead or pearlstone or both mixtures; The glass bead particle diameter is 0.3-2.5mm, density 80-180kg/m; The pearlstone particle diameter is 2.0-4.0mm, density 60-100kg/m; Described glass bead and pearlstone mixture weight allotment scope were from 3: 7 to 6: 4.
4. lightweight leveling mortar as claimed in claim 1 is characterized in that: filler is flyash, dry powder, stone flour or quartz sand; Or two or more mixture of previous materials.
5. lightweight leveling mortar as claimed in claim 1 is characterized in that: functional admixture comprises redispersable latex powder, water-holding agent, thickening material, setting accelerator, water reducer, air entrapment agent and fiber; Wherein weight proportion separately is: the redispersable latex powder adding proportion is 0.0-1.5%; The water-holding agent adding proportion is 0.15-0.5%; The thickening material adding proportion is 0.02-0.1%; The setting accelerator adding proportion is 0.02-1.5%; The water reducer adding proportion is 0.05-0.4%; The air entrapment agent adding proportion is 0.005-0.05%; The fiber adding proportion is 0.08-0.3%.
6. lightweight leveling mortar as claimed in claim 5 is characterized in that: redispersable latex powder comprises vinyl acetate between to for plastic, ethylene copolymer rubber powder; Water-holding agent comprises methylcellulose gum or hydroxypropylcellulose.
7. lightweight leveling mortar as claimed in claim 5 is characterized in that: retardant comprises gypsum special retarder or lemon acids; Described thickening material comprises starch ethers.
8. lightweight leveling mortar as claimed in claim 5 is characterized in that: fiber comprises polypropylene fibre or wood fibre.
9. lightweight leveling mortar as claimed in claim 5 is characterized in that: water reducer comprises naphthene sulfonic acid, trimeric cyanamide or poly carboxylic acid.
10. lightweight leveling mortar as claimed in claim 5 is characterized in that: air entrapment agent comprises alkyl and alkylated aromatic sulfonic acid salt, fatty alcohol sulfonate class or nonionic surface active agent.
CN200910112635A 2009-09-30 2009-09-30 Lightweight leveling mortar Pending CN101691288A (en)

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CN111362653A (en) * 2020-03-19 2020-07-03 河南锦亿建材有限公司 Green and environment-friendly plastering dry-mixed mortar and preparation method thereof
CN112010597A (en) * 2019-05-29 2020-12-01 立邦涂料(中国)有限公司 Multifunctional single-component leveling material for renovating old wall surfaces and old ceramic tiles and construction method thereof
CN113024197A (en) * 2021-03-16 2021-06-25 广东惠云钛业股份有限公司 Cement mortar and preparation method thereof
CN113735495A (en) * 2021-08-20 2021-12-03 上海隆振建筑工程股份有限公司 Colored high-strength thermal insulation mortar
CN114644494A (en) * 2022-04-22 2022-06-21 北京悦筑新天节能科技有限公司 Flexible light leveling mortar and preparation method and application thereof
CN115417630A (en) * 2022-09-16 2022-12-02 湖南斯多孚节能科技有限公司 Preparation and application of green environment-friendly modified vitrified micro bubble light ready-mixed mortar
CN115572139A (en) * 2022-09-29 2023-01-06 英德市瑞大新材料有限公司 Light coal cinder low-carbon heat-preservation full-function exterior wall coating

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CN109400034A (en) * 2018-10-30 2019-03-01 西藏藏建科技股份有限公司 A kind of novel pre- stirring mortar formula
CN109761573A (en) * 2019-03-27 2019-05-17 桐乡桐化建材有限公司 A kind of lightweight plastering gupsum mortar
CN110256005A (en) * 2019-05-05 2019-09-20 刘懿锋 A kind of wall light silica sand heat preservation plastering material
CN112010597A (en) * 2019-05-29 2020-12-01 立邦涂料(中国)有限公司 Multifunctional single-component leveling material for renovating old wall surfaces and old ceramic tiles and construction method thereof
CN110482940A (en) * 2019-07-15 2019-11-22 中山爱因新材料有限公司 A kind of no sand lightweight Self-leveling dry powder and mortar
CN110451911A (en) * 2019-09-12 2019-11-15 德清扬泰建筑材料有限公司 A kind of flooring keeps the temperature the preparation method of levelling integrated gravity flowing levelling mortar
CN110723937A (en) * 2019-11-06 2020-01-24 成都南联科技有限公司 Process for preparing special mortar by using quartz tailings
CN110963753A (en) * 2019-12-30 2020-04-07 杭州邦士顿墙体材料有限公司 Five-in-one multifunctional composite mortar and preparation method thereof
CN111362653A (en) * 2020-03-19 2020-07-03 河南锦亿建材有限公司 Green and environment-friendly plastering dry-mixed mortar and preparation method thereof
CN111362653B (en) * 2020-03-19 2022-07-19 河南锦亿建材有限公司 Green and environment-friendly plastering dry-mixed mortar and preparation method thereof
CN113024197A (en) * 2021-03-16 2021-06-25 广东惠云钛业股份有限公司 Cement mortar and preparation method thereof
CN113735495A (en) * 2021-08-20 2021-12-03 上海隆振建筑工程股份有限公司 Colored high-strength thermal insulation mortar
CN114644494A (en) * 2022-04-22 2022-06-21 北京悦筑新天节能科技有限公司 Flexible light leveling mortar and preparation method and application thereof
CN115417630A (en) * 2022-09-16 2022-12-02 湖南斯多孚节能科技有限公司 Preparation and application of green environment-friendly modified vitrified micro bubble light ready-mixed mortar
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Application publication date: 20100407