CN105541221B - A kind of novel energy saving thermal insulation mortar and preparation method thereof - Google Patents
A kind of novel energy saving thermal insulation mortar and preparation method thereof Download PDFInfo
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- CN105541221B CN105541221B CN201510979292.2A CN201510979292A CN105541221B CN 105541221 B CN105541221 B CN 105541221B CN 201510979292 A CN201510979292 A CN 201510979292A CN 105541221 B CN105541221 B CN 105541221B
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- thermal insulation
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/34—Non-shrinking or non-cracking materials
- C04B2111/343—Crack resistant materials
Abstract
Novel energy saving thermal insulation mortar of the present invention, is made up of the component of following parts by weight：45~53 parts of Portland cement, 8~10 parts of wollastonite, 6~8 parts of vermiculite power, 12~15 parts of ceramic polished waste residue, 15~18 parts of vitreous light hollow microballon, 8~10 parts of fly ash hollow floating bead, 4~6 parts of alumina hollow ball, 2~3 parts of lignin fibre, 2~3 parts of vinal, 1~1.5 part of sucrose fatty ester, 4~5 parts of hydroxypropylguar, 1~1.5 part of sodium dehydroacetate, 2~3 parts of strontium carbonate, 3~4 parts of polycarboxylate water-reducer.Novel energy saving thermal insulation mortar of the present invention, is made of the ratio of special formula and optimization, make use of ceramic polished waste residue the like waste, and reach excellent integrated performance index；It ensure that novel energy saving thermal insulation mortar has unexpected heat insulation effect and effect of prestressed, be very suitable for all kinds of high request building heat preservation engineerings and use.
Description
Technical field
The invention belongs to building material technical field, specially a kind of novel energy saving thermal insulation mortar and preparation method thereof.
Background technology
Building mortar is indispensable, consumption very big construction material in architectural engineering.Common building mortar presses function
Can divide has masonry mortar, decorative mortar, decoration mortar and extraordinary mortar, can be divided into cement mortar, lime by cementing material difference
Mortar and mixed mortar.Mixed mortar has cement mortar, cement clay mortar and lime clay mortar etc..Mortar is otherwise referred to as
Non-coarse aggregate concrete, some basic theories of concrete are also applied for mortar.But, due to the composition and use requirement of mortar
Different from concrete, therefore, the characteristics of also having its own, such as, gel material content are more, and fine aggregate materials are big, dry and shrink
Greatly, low intensity, is used for building by laying bricks or stones for the porous water-absorbing material such as common clay brick and smears building surface layer with large area thin layer.
Traditional decorative mortar, or common decorative mortar, refer to, using the solid aggregate such as sand as primary raw material, be subject to binder materials and be formulated
Mortar.Its unit weight is larger, poor thermal insulation property.According to the requirement of Ministry of Construction's power-saving technology development plan, energy-saving building will be into
One of important development direction for construction industry from now on.Therefore, backward traditional material is replaced with light weight, efficient insulation material,
It is the important measures of building heat preservation.At present, country is greatly developing energy-conservation, saved land, the useless insulation novel wall material of profit
Material, has put into effect the regulation and policy of a series of encouragement novel wall material development in succession.Therefore, work out with good and easy
Property and adhesion strength, the non-bearing being close on dry-shrinkage deformed, heat conductivility with light block and load bearing heat preserving wall are with anti-
Split thermal insulation mortar significant, wide market.
The content of the invention
Present invention aims to overcome that there is provided a kind of novel energy saving thermal insulation mortar and its preparation side for deficiency of the prior art
Method.
Novel energy saving thermal insulation mortar of the present invention, is made up of the component of following parts by weight：Portland cement 45~53
Part, 8~10 parts of wollastonite, 6~8 parts of vermiculite power, 12~15 parts of ceramic polished waste residue, 15~18 parts of vitreous light hollow microballon,
8~10 parts of fly ash hollow floating bead, 4~6 parts of alumina hollow ball, 2~3 parts of lignin fibre, 2~3 parts of vinal,
It is 1~1.5 part of sucrose fatty ester, 4~5 parts of hydroxypropylguar, 1~1.5 part of sodium dehydroacetate, 2~3 parts of strontium carbonate, poly-
3~4 parts of carboxylic acid water reducer.
As optimization, the novel energy saving thermal insulation mortar is prepared from the following raw materials in parts by weight：Portland cement 48
Part, 9 parts of wollastonite, 6 parts of vermiculite power, 14 parts of ceramic polished waste residue, 16 parts of vitreous light hollow microballon, fly ash hollow floating bead 9
Part, 5 parts of alumina hollow ball, 2.5 parts of lignin fibre, 2.5 parts of vinal, 1.2 parts of sucrose fatty ester, hydroxypropyl
4.5 parts of guar gum, 1.2 parts of sodium dehydroacetate, 2.3 parts of strontium carbonate, 3.8 parts of polycarboxylate water-reducer.
The novel energy saving thermal insulation mortar, vitreous light hollow microballon granularity is 0.8~1.5mm, fly ash hollow floating bead grain
Degree be 0.4~0.6 mm, alumina hollow ball granularity be 2~3 mm, wollastonite granularity be 15~25 μm, vermiculite Powder Particle Size be 35
~45 μm, ceramic polished waste residue granularity be 50~80 μm.
Can from China Resources cement normal silicate P.O42.5 cement, Xinyang Hua Yu mining industry Co., Ltd granularity 0.8~
1.5mm vitreous light hollows microballon, Ming Yue corundum products Co., Ltd of Gongyi City, the drift of the mm fly ash hollows of granularity 0.4~0.6
Pearl, the western ternary material Development Co., Ltd in the Sanmenxia Gorge, the mm alumina hollow balls of granularity 2~3, Kuraray KURALON K-
II.4mm/ECC mixed muds PVAC polyvinylalcohol fiber, Chen Xiang Chemical Co., Ltd.s of Suzhou City polycarboxylate water-reducer powder, on
Hai Yingjia industry developments Co., Ltd FH-1000 lignin fibres.
The method for preparing the novel energy saving thermal insulation mortar, comprises the following steps：
A, by the Portland cement of the parts by weight, wollastonite, vermiculite power, ceramic polished waste residue, add stirring
Stirred in machine；
B, by the sucrose fatty ester of the parts by weight, hydroxypropylguar, sodium dehydroacetate, strontium carbonate, poly- carboxylic
Sour water reducer, lignin fibre, vinal, are added in three-dimensional mixer, are well mixed；
C, by the mixture in step b, stirred in the mixture being added in step a, then add the weight
Vitreous light hollow microballon, fly ash hollow floating bead, the alumina hollow ball of number, stir, metering pack.In use,
According to cement-water ratio 3：1 or so.
Novel energy saving thermal insulation mortar of the present invention, is made of the ratio of special formula and optimization, make use of ceramic polished
Waste residue the like waste, and reach excellent integrated performance index, its thermal conductivity factor 0.051W/ (mK), compression strength
4.79MPa, rupture strength 1.59MPa, dry density 469kg/m3, linear shrinkage ratio 0.12%；Prominent thermal conductivity factor and linear shrinkage
Rate, it is ensured that novel energy saving thermal insulation mortar has unexpected heat insulation effect and effect of prestressed, being very suitable for all kinds of height will
Building heat preservation engineering is asked to use.
Embodiment
The invention will be further described for example given below plan, but is not to be construed as to the scope of the present invention
Limitation, some the nonessential modifications and adaptations of those skilled in the art according to present invention to the present invention still fall within this
The protection domain of invention.
Embodiment 1：A, by 48 kilograms of China Resources cement normal silicate P.O42.5 cement, granularity it is 15~25 μm of wollastonites 9
Kilogram, granularity be that 35~45 μm of 6 kilograms of vermiculite powers, granularity are 50~80 μm of ceramic polished 14 kilograms of waste residues, add vertical mixing
In machine, stir；
B, by 1.2 kilograms of sucrose fatty ester, 4.5 kilograms of hydroxypropylguar, 1.2 kilograms of sodium dehydroacetate, carbonic acid
2.3 kilograms of strontium, 3.8 kilograms of Chen Xiang Chemical Co., Ltd.s of Suzhou City polycarboxylate water-reducer powder, the good industry development of Shanghai shadow are limited
2.5 kilograms of company's FH-1000 lignin fibres, Kuraray KURALON K-II.4mm/ECC mixed mud polyvinyl alcohol
2.5 kilograms of PVA fibers, are added in three-dimensional mixer, are well mixed；
C, by the mixture in step b, be added in the mixture in step a, by QJLS-1500 vertical mixers
Stir, then add 16 kilograms of Xinyang Hua Yu mining industry Co., Ltd granularity 0.8~1.5mm vitreous light hollows microballon, consolidate
9 kilograms of adopted city Ming Yue corundum products Co., Ltd 0.4~0.6 mm fly ash hollow floating beads of granularity, the western ternary material hair in the Sanmenxia Gorge
5 kilograms of Co., Ltd's 2~3 mm alumina hollow balls of granularity are opened up, it is uniform by being again stirring in QJLS-1500 vertical mixers,
Metering pack.
Embodiment 2：A, by 45 kilograms of China Resources cement normal silicate P.O42.5 cement, granularity it is 15~25 μm of wollastonites 8
Kilogram, granularity be that 35~45 μm of 6 kilograms of vermiculite powers, granularity are 50~80 μm of ceramic polished 12 kilograms of waste residues, add vertical mixing
In machine, stir；
B, by 1 kilogram of sucrose fatty ester, 4 kilograms of hydroxypropylguar, 1 kilogram of sodium dehydroacetate, strontium carbonate 2,000
Gram, 3 kilograms of Chen Xiang Chemical Co., Ltd.s of Suzhou City polycarboxylate water-reducer powder, Shanghai Ying Jia industry developments Co., Ltd FH-
1000 2 kilograms of lignin fibres, Kuraray KURALON K-II.4mm/ECC mixed muds PVAC polyvinylalcohol fiber 2,000
Gram, it is added in three-dimensional mixer, is well mixed；
C, by the mixture in step b, be added in the mixture in step a, by QJLS-1500 vertical mixers
Stir, then add 15 kilograms of Xinyang Hua Yu mining industry Co., Ltd granularity 0.8~1.5mm vitreous light hollows microballon, consolidate
8 kilograms of adopted city Ming Yue corundum products Co., Ltd 0.4~0.6 mm fly ash hollow floating beads of granularity, the western ternary material hair in the Sanmenxia Gorge
4 kilograms of Co., Ltd's 2~3 mm alumina hollow balls of granularity are opened up, it is uniform by being again stirring in QJLS-1500 vertical mixers,
Metering pack.
Embodiment 3：A, by 53 kilograms of China Resources cement normal silicate P.O42.5 cement, granularity it is 15~25 μm of wollastonites
10 kilograms, granularity be that 35~45 μm of 8 kilograms of vermiculite powers, granularity are 50~80 μm of ceramic polished 15 kilograms of waste residues, add vertical stirs
Mix in machine, stir；
B, by 1.5 kilograms of sucrose fatty ester, 5 kilograms of hydroxypropylguar, 1.5 kilograms of sodium dehydroacetate, strontium carbonate 3
Kilogram, 4 kilograms of Chen Xiang Chemical Co., Ltd.s of Suzhou City polycarboxylate water-reducer powder, Shanghai Ying Jia industry developments Co., Ltd FH-
1000 3 kilograms of lignin fibres, Kuraray KURALON K-II.4mm/ECC mixed muds PVAC polyvinylalcohol fiber 3,000
Gram, it is added in three-dimensional mixer, is well mixed；
C, by the mixture in step b, be added in the mixture in step a, by QJLS-1500 vertical mixers
Stir, then add 18 kilograms of Xinyang Hua Yu mining industry Co., Ltd granularity 0.8~1.5mm vitreous light hollows microballon, consolidate
10 kilograms of adopted city Ming Yue corundum products Co., Ltd 0.4~0.6 mm fly ash hollow floating beads of granularity, the western ternary material in the Sanmenxia Gorge
6 kilograms of 2~3 mm alumina hollow balls of Development Co., Ltd's granularity, by being again stirring in QJLS-1500 vertical mixers
It is even, metering pack.
Performance test：Compressive strength test is with reference to GB/T 5486.2-2001《Inorganic hard insulating product experimental method power
Learn performance》With GB/T20473-2006《Building heat-insulating mortar》Tested.Rupture strength experiment is with reference to GB/T 5486.2-
2001《Inorganic hard insulating product experimental method mechanical property》Tested.Linear shrinkage ratio is with reference to JG/T283-2010《Expansion
Glass bead light mortar》Tested.Dry density is tested with reference to GB/T5486.3-2001.Thermal conductivity factor is with reference to GB/
T10294-1988 is tested.Difference group the performance test results are shown in Table 1.
Claims (3)
1. a kind of novel energy saving thermal insulation mortar, it is characterised in that by the raw material of following parts by weight：Portland cement 45~
53 parts, 8~10 parts of wollastonite, 6~8 parts of vermiculite power, 12~15 parts of ceramic polished waste residue, vitreous light hollow microballon 15~18
Part, 8~10 parts of fly ash hollow floating bead, 4~6 parts of alumina hollow ball, 2~3 parts of lignin fibre, vinal 2~3
Part, 1~1.5 part of sucrose fatty ester, 4~5 parts of hydroxypropylguar, 1~1.5 part of sodium dehydroacetate, 2~3 parts of strontium carbonate,
3~4 parts of polycarboxylate water-reducer；
It is made up of following steps：
A, by the Portland cement of the parts by weight, wollastonite, vermiculite power, ceramic polished waste residue, add in mixer
Stir；
B, the sucrose fatty ester of the parts by weight, hydroxypropylguar, sodium dehydroacetate, strontium carbonate, polycarboxylic acids subtracted
Aqua, lignin fibre, vinal, are added in three-dimensional mixer, are well mixed；
C, by the mixture in step b, stirred in the mixture being added in step a, then add the parts by weight
Vitreous light hollow microballon, fly ash hollow floating bead, alumina hollow ball, stir, metering pack.
2. novel energy saving thermal insulation mortar according to claim 1, it is characterised in that be prepared from the following raw materials in parts by weight：
48 parts of Portland cement, 9 parts of wollastonite, 6 parts of vermiculite power, 14 parts of ceramic polished waste residue, 16 parts of vitreous light hollow microballon,
9 parts of fly ash hollow floating bead, 5 parts of alumina hollow ball, 2.5 parts of lignin fibre, 2.5 parts of vinal, sucrose fat
1.2 parts of acid esters, 4.5 parts of hydroxypropylguar, 1.2 parts of sodium dehydroacetate, 2.3 parts of strontium carbonate, 3.8 parts of polycarboxylate water-reducer.
3. novel energy saving thermal insulation mortar according to claim 1, it is characterised in that the vitreous light hollow microballon granularity
It is that 0.4~0.6 mm, alumina hollow ball granularity are 2~3 mm, wollastonite for 0.8~1.5mm, fly ash hollow floating bead granularity
Granularity is 15~25 μm, vermiculite Powder Particle Size is 35~45 μm, ceramic polished waste residue granularity is 50~80 μm.
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| CN105541221B true CN105541221B (en) | 2017-10-27 |
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| CN107500693B (en) * | 2017-10-12 | 2020-05-15 | 贺州学院 | Heat-preserving and heat-insulating wall and production process thereof |
| CN108675639A (en) * | 2018-05-18 | 2018-10-19 | 上海维乐耐磨材料有限公司 | A kind of foam glass ceramics anti-corrosion material and preparation method thereof and construction method |
| CN108793867A (en) * | 2018-06-12 | 2018-11-13 | 山东农业大学 | A kind of polymer-modified mortar and preparation method for wall earthquake-proof energy-saving integration transformation |
| CN108821694A (en) * | 2018-07-27 | 2018-11-16 | 芜湖市棠华建材科技有限公司 | A kind of thermal insulation mortar and preparation method |
| CN108585701A (en) * | 2018-07-27 | 2018-09-28 | 芜湖市棠华建材科技有限公司 | A kind of glass microballoon thermal insulation mortar and preparation method thereof |
| CN108911629A (en) * | 2018-07-27 | 2018-11-30 | 芜湖市棠华建材科技有限公司 | A kind of energy-saving heat preserving mortar and preparation method |
| CN113912353B (en) * | 2021-11-22 | 2022-10-04 | 科之杰新材料集团(广东)有限公司 | Thermal insulation mortar and preparation method thereof |
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Inventor after: Gao Yanqun Inventor after: Yang Xueqin Inventor after: Gao Shenwei Inventor after: Yang Chunrong Inventor before: Qiao Shenggen |
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Effective date of registration: 20170818 Address after: Guangdong province Dongguan City Dongkeng Town 523455 primary pit two team old Wai No. 176 Applicant after: Dongguan Xin Yan building energy saving materials Co., Ltd. Address before: 042600 Shanxi Province, Taiyuan city Xinghualing District diamond Lane 11 No. 805 Applicant before: Qiao Shenggen |
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