CN108911629A - A kind of energy-saving heat preserving mortar and preparation method - Google Patents
A kind of energy-saving heat preserving mortar and preparation method Download PDFInfo
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- CN108911629A CN108911629A CN201810847963.3A CN201810847963A CN108911629A CN 108911629 A CN108911629 A CN 108911629A CN 201810847963 A CN201810847963 A CN 201810847963A CN 108911629 A CN108911629 A CN 108911629A
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
- C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
Abstract
The present invention discloses a kind of energy-saving heat preserving mortar and preparation method thereof, is made of following raw materials：45~53 parts of ordinary portland cement, 8~10 parts of quartz sand, 6~8 parts of vermiculite power, 12~15 parts of desulfurized gypsum, 15~18 parts of modified coal ash hollow float bead, 8~10 parts of granular polystyrene, 4~5 parts of hydroxypropylguar, 10~20 parts of silicon carbide fibre, 8~12 parts of lignocellulosic, 4~8 parts of EVA resin, 1~5 part of water-retaining agent.Novel energy saving thermal insulation mortar of the present invention, it is made of the ratio of special formula and optimization, and reach excellent integrated performance index, thermal coefficient and linear shrinkage ratio outstanding, it ensure that novel energy saving thermal insulation mortar has unexpected heat insulation effect and effect of prestressed, be very suitable for all kinds of high request building heat preservation engineerings and use.
Description
Technical field
The present invention relates to building material technical field, in particular to a kind of energy-saving heat preserving mortar and preparation method thereof.
Background technique
Building heat-insulating mortar reduces building energy consumption by improving the thermal and insulating performance of building, is to realize building energy conservation
Most basic approach.Thermal insulation mortar is to use various lightweight materials as aggregates, and is use cement as a cement, and some modified additives are admixed,
It is stirred and a kind of manufactured premixed dry mortar through manufacturing enterprise, the one kind for being mainly used for constructing building surface insulation is built
Material is built, there are the excellent properties such as heat-insulating and fire-proof, water resistance and weatherability, there is the extensive market demand.However in practical work
In Cheng Yingyong, existing thermal insulation mortar there is also mechanical strengths it is low, sound-proofing is poor, high production cost the deficiencies of, and then serious shadow
It rings building safety and functionality and pushes the development of energy saving and environment friendly construction material therefore, it is necessary to improve the above problem, benefit
In the raising of social progress and people's quality of life.
Summary of the invention
The present invention provides a kind of energy-saving heat preserving mortar and preparation method thereof, the thermal insulation mortar mechanical strength is high, it is warming every
Sound performance is good, and raw material sources are extensive, low in cost, and production technology is easy.
The technical scheme is that：
A kind of energy-saving heat preserving mortar, is made of following raw materials：45~53 parts of ordinary portland cement, quartz sand 8~10
Part, 6~8 parts of vermiculite power, 12~15 parts of desulfurized gypsum, 15~18 parts of modified coal ash hollow float bead, 8~10 parts of granular polystyrene,
4~5 parts of hydroxypropylguar, 10~20 parts of silicon carbide fibre, 8~12 parts of lignocellulosic, 4~8 parts of EVA resin, water conservation
1~5 part of agent.
Wherein it is preferred to which the method for modifying of the modified coal ash hollow float bead includes the following steps：
(1) fly ash hollow floating bead is added in alkali mixed liquor, the quality of fly ash hollow floating bead and the body of alkali mixed liquor
Product is than being 1：8~12g/ml stirs 1~2h under room temperature, is then washed with water to neutrality；
(2) by 50~75% alcohol vinegar acid for adjusting pH to 4~5, after step (1) surface active is added into solution
Then the PEG6000 and flyash of fly ash hollow floating bead quality 1~5% is added in fly ash hollow floating bead, stirring into solution
The PVP of hollow float bead quality 2~4%, 40~50 DEG C of 1~2h of stirring take out drying.
Wherein it is preferred to which the alkali mixed liquor is the mixed solution of sodium hydroxide and sodium carbonate, hydrogen in the alkali mixed liquor
The mass percent of sodium oxide molybdena is 0.5~1.5%, and the mass percent of sodium carbonate is 0.5~1.5% in the alkali mixed liquor.
Wherein it is preferred to which the water-retaining agent is carboxylic propyl methocel ether, starch ether or hydroxyethyl ether cellulose.
A kind of preparation method of energy-saving heat preserving mortar, includes the following steps：
(1) ordinary portland cement, quartz sand, vermiculite power, desulfurized gypsum are added in blender, are stirred evenly；
(2) hydroxypropylguar, silicon carbide fibre, lignocellulosic, EVA resin are added to the mixer, mixing is equal
It is even；
(3) by the mixture of step (1) and step (2) be uniformly mixed, add modified coal ash hollow float bead, granular polystyrene and
Water-retaining agent stirs evenly, metering pack.
Beneficial effects of the present invention：
(1) for the fly ash hollow floating bead in the present invention by modified, fly ash hollow floating bead surface has electrostatic effect
There should be space steric effect again, prevent intergranular reunion, there is preferably dispersibility.
(2) novel energy saving thermal insulation mortar of the present invention, is made of the ratio of special formula and optimization, and reaches excellent
Integrated performance index, thermal coefficient 0.052W/ (mK), compression strength 4.85MPa, flexural strength 1.64MPa, dry density
742kg/m3, linear shrinkage ratio 0.10%；Thermal coefficient and linear shrinkage ratio outstanding ensure that novel energy saving thermal insulation mortar has meaning
Unimaginable heat insulation effect and effect of prestressed are very suitable for all kinds of high request building heat preservation engineerings and use.
Specific embodiment
Below in conjunction with the specific embodiment of the invention, technical solution of the present invention is clearly and completely described, is shown
So, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the reality in the present invention
Example is applied, every other embodiment obtained by those of ordinary skill in the art without making creative efforts all belongs to
In the scope of protection of the invention.
Embodiment 1
The present embodiment provides a kind of energy-saving heat preserving mortars, are made of following raw materials：48 parts of ordinary portland cement, quartz
9 parts of sand, 7 parts of vermiculite power, 14 parts of desulfurized gypsum, 17 parts of modified coal ash hollow float bead, 9 parts of granular polystyrene, hydroxypropyl guar beans
4 parts of glue, 15 parts of silicon carbide fibre, 10 parts of lignocellulosic, 6 parts of EVA resin, 3 parts of carboxylic propyl methocel ether.
Wherein, the method for modifying of the modified coal ash hollow float bead includes the following steps：
(1) fly ash hollow floating bead is added in alkali mixed liquor, the quality of fly ash hollow floating bead and the body of alkali mixed liquor
Product is than being 1：10g/ml stirs 1.5h under room temperature, is then washed with water to neutrality；The alkali mixed liquor is sodium hydroxide and carbonic acid
The mixed solution of sodium, the mass percent of sodium hydroxide is 1.0% in the alkali mixed liquor, sodium carbonate in the alkali mixed liquor
Mass percent is 1.0%；
(2) by 75% alcohol vinegar acid for adjusting pH to 4, the flyash after step (1) surface active is added into solution
Then the PEG6000 and fly ash hollow floating bead of fly ash hollow floating bead quality 3% is added in hollow float bead, stirring into solution
The PVP of quality 3%, 40~50 DEG C of 1~2h of stirring take out drying.
The preparation method of the energy-saving heat preserving mortar of the present embodiment, includes the following steps：
(1) ordinary portland cement, quartz sand, vermiculite power, desulfurized gypsum are added in blender, are stirred evenly；
(2) hydroxypropylguar, silicon carbide fibre, lignocellulosic, EVA resin are added to the mixer, mixing is equal
It is even；
(3) by the mixture of step (1) and step (2) be uniformly mixed, add modified coal ash hollow float bead, granular polystyrene and
Carboxylic propyl methocel ether, stirs evenly, metering pack.
Embodiment 2
The present embodiment provides a kind of energy-saving heat preserving mortars, are made of following raw materials：45 parts of ordinary portland cement, quartz
10 parts of sand, 6 parts of vermiculite power, 15 parts of desulfurized gypsum, 15 parts of modified coal ash hollow float bead, 10 parts of granular polystyrene, hydroxypropyl guar
4 parts of bean gum, 20 parts of silicon carbide fibre, 8 parts of lignocellulosic, 8 parts of EVA resin, 1 part of starch ether.
Wherein, the method for modifying of the modified coal ash hollow float bead includes the following steps：
(1) fly ash hollow floating bead is added in alkali mixed liquor, the quality of fly ash hollow floating bead and the body of alkali mixed liquor
Product is than being 1：8g/ml stirs 2h under room temperature, is then washed with water to neutrality；The alkali mixed liquor is sodium hydroxide and sodium carbonate
Mixed solution, the mass percent of sodium hydroxide is 0.5% in the alkali mixed liquor, the matter of sodium carbonate in the alkali mixed liquor
Measuring percentage is 1.5%；
(2) by 50% alcohol vinegar acid for adjusting pH to 5, the flyash after step (1) surface active is added into solution
Then the PEG6000 and fly ash hollow floating bead of fly ash hollow floating bead quality 1% is added in hollow float bead, stirring into solution
The PVP of quality 4%, 40 DEG C of stirring 2h take out drying.
The preparation method of the energy-saving heat preserving mortar of the present embodiment, includes the following steps：
(1) ordinary portland cement, quartz sand, vermiculite power, desulfurized gypsum are added in blender, are stirred evenly；
(2) hydroxypropylguar, silicon carbide fibre, lignocellulosic, EVA resin are added to the mixer, mixing is equal
It is even；
(3) by the mixture of step (1) and step (2) be uniformly mixed, add modified coal ash hollow float bead, granular polystyrene and
Starch ether stirs evenly, metering pack.
Embodiment 3
The present embodiment provides a kind of energy-saving heat preserving mortars, are made of following raw materials：53 parts of ordinary portland cement, quartz
8 parts of sand, 8 parts of vermiculite power, 12 parts of desulfurized gypsum, 18 parts of modified coal ash hollow float bead, 8 parts of granular polystyrene, hydroxypropyl guar beans
5 parts of glue, 10 parts of silicon carbide fibre, 12 parts of lignocellulosic, 4 parts of EVA resin, 5 parts of hydroxyethyl ether cellulose.
Wherein, the method for modifying of the modified coal ash hollow float bead includes the following steps：
(1) fly ash hollow floating bead is added in alkali mixed liquor, the quality of fly ash hollow floating bead and the body of alkali mixed liquor
Product is than being 1：12g/ml stirs 1h under room temperature, is then washed with water to neutrality；The alkali mixed liquor is sodium hydroxide and sodium carbonate
Mixed solution, the mass percent of sodium hydroxide is 1.5% in the alkali mixed liquor, the matter of sodium carbonate in the alkali mixed liquor
Measuring percentage is 0.5%；
(2) by 75% alcohol vinegar acid for adjusting pH to 4, the flyash after step (1) surface active is added into solution
Then the PEG6000 and fly ash hollow floating bead of fly ash hollow floating bead quality 5% is added in hollow float bead, stirring into solution
The PVP of quality 2%, 50 DEG C of stirring 1h take out drying.
The preparation method of the energy-saving heat preserving mortar of the present embodiment, includes the following steps：
(1) ordinary portland cement, quartz sand, vermiculite power, desulfurized gypsum are added in blender, are stirred evenly；
(2) hydroxypropylguar, silicon carbide fibre, lignocellulosic, EVA resin are added to the mixer, mixing is equal
It is even；
(3) by the mixture of step (1) and step (2) be uniformly mixed, add modified coal ash hollow float bead, granular polystyrene and
Hydroxyethyl ether cellulose stirs evenly, metering pack.
Embodiment 4
The present embodiment provides a kind of energy-saving heat preserving mortars, are made of following raw materials：46 parts of ordinary portland cement, quartz
9 parts of sand, 7 parts of vermiculite power, 14 parts of desulfurized gypsum, 16 parts of modified coal ash hollow float bead, 8 parts of granular polystyrene, hydroxypropyl guar beans
4 parts of glue, 12 parts of silicon carbide fibre, 10 parts of lignocellulosic, 7 parts of EVA resin, 4 parts of carboxylic propyl methocel ether.
Wherein, the method for modifying of the modified coal ash hollow float bead includes the following steps：
(1) fly ash hollow floating bead is added in alkali mixed liquor, the quality of fly ash hollow floating bead and the body of alkali mixed liquor
Product is than being 1：9g/ml stirs 1.5h under room temperature, is then washed with water to neutrality；The alkali mixed liquor is sodium hydroxide and carbonic acid
The mixed solution of sodium, the mass percent of sodium hydroxide is 1.2% in the alkali mixed liquor, sodium carbonate in the alkali mixed liquor
Mass percent is 1.2%；
(2) by 75% alcohol vinegar acid for adjusting pH to 5, the flyash after step (1) surface active is added into solution
Then the PEG6000 and fly ash hollow floating bead of fly ash hollow floating bead quality 4% is added in hollow float bead, stirring into solution
The PVP of quality 3%, 45 DEG C of stirring 1.5h take out drying.
The preparation method of the energy-saving heat preserving mortar of the present embodiment, includes the following steps：
(1) ordinary portland cement, quartz sand, vermiculite power, desulfurized gypsum are added in blender, are stirred evenly；
(2) hydroxypropylguar, silicon carbide fibre, lignocellulosic, EVA resin are added to the mixer, mixing is equal
It is even；
(3) by the mixture of step (1) and step (2) be uniformly mixed, add modified coal ash hollow float bead, granular polystyrene and
Carboxylic propyl methocel ether, stirs evenly, metering pack.
Embodiment 5
The present embodiment provides a kind of energy-saving heat preserving mortars, are made of following raw materials：52 parts of ordinary portland cement, quartz
9 parts of sand, 7 parts of vermiculite power, 13 parts of desulfurized gypsum, 17 parts of modified coal ash hollow float bead, 9 parts of granular polystyrene, hydroxypropyl guar beans
5 parts of glue, 18 parts of silicon carbide fibre, 11 parts of lignocellulosic, 7 parts of EVA resin, 4 parts of carboxylic propyl methocel ether.
Wherein, the method for modifying of the modified coal ash hollow float bead includes the following steps：
(1) fly ash hollow floating bead is added in alkali mixed liquor, the quality of fly ash hollow floating bead and the body of alkali mixed liquor
Product is than being 1：11g/ml stirs 1h under room temperature, is then washed with water to neutrality；The alkali mixed liquor is sodium hydroxide and sodium carbonate
Mixed solution, the mass percent of sodium hydroxide is 1.0% in the alkali mixed liquor, the matter of sodium carbonate in the alkali mixed liquor
Measuring percentage is 1.0%；
(2) by 75% alcohol vinegar acid for adjusting pH to 5, the flyash after step (1) surface active is added into solution
Then the PEG6000 and fly ash hollow floating bead of fly ash hollow floating bead quality 1% is added in hollow float bead, stirring into solution
The PVP of quality 4%, 50 DEG C of stirring 1h take out drying.
The preparation method of the energy-saving heat preserving mortar of the present embodiment, includes the following steps：
(1) ordinary portland cement, quartz sand, vermiculite power, desulfurized gypsum are added in blender, are stirred evenly；
(2) hydroxypropylguar, silicon carbide fibre, lignocellulosic, EVA resin are added to the mixer, mixing is equal
It is even；
(3) by the mixture of step (1) and step (2) be uniformly mixed, add modified coal ash hollow float bead, granular polystyrene and
Carboxylic propyl methocel ether, stirs evenly, metering pack.
Performance test：Compressive strength test is referring to GB/T5486.2-2001《Inorganic hard insulating product experimental method mechanics
Performance》With GB/T20473-2006《Building heat-insulating mortar》It is tested.Flexural strength test is referring to GB/T5486.2-2001
《Inorganic hard insulating product experimental method mechanical property》It is tested.Linear shrinkage ratio is referring to JG/T283-2010《Expansion vitrification
Microballon light mortar》It is tested.Dry density is tested referring to GB/T5486.3-2001.Thermal coefficient is referring to GB/T10294-
1988 tests.Difference group the performance test results are shown in Table 1.
1 different performance test result table of table
| Index | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 |
| Thermal coefficient W/ (m.k) | 0.052 | 0.053 | 0.054 | 0.052 | 0.053 |
| Compression strength MPa | 4.85 | 4.84 | 4.82 | 4.80 | 4.84 |
| Flexural strength MPa | 1.60 | 1.58 | 1.59 | 1.57 | 1.60 |
| Dry density kg/m3 | 472 | 471 | 470 | 472 | 470 |
| Linear shrinkage ratio % | 0.10 | 0.10 | 0.10 | 0.10 | 0.10 |
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (5)
1. a kind of energy-saving heat preserving mortar, it is characterised in that be made of following raw materials：45~53 parts of ordinary portland cement, quartz
8~10 parts of sand, 6~8 parts of vermiculite power, 12~15 parts of desulfurized gypsum, 15~18 parts of modified coal ash hollow float bead, granular polystyrene 8
~10 parts, 4~5 parts of hydroxypropylguar, 10~20 parts of silicon carbide fibre, 8~12 parts of lignocellulosic, EVA resin 4~8
Part, 1~5 part of water-retaining agent.
2. a kind of energy-saving heat preserving mortar according to claim 1, it is characterised in that：The modified coal ash hollow float bead
Method of modifying includes the following steps：
(1) fly ash hollow floating bead is added in alkali mixed liquor, the quality of fly ash hollow floating bead and the volume ratio of alkali mixed liquor
It is 1：8~12g/ml stirs 1~2h under room temperature, is then washed with water to neutrality；
(2) by 50~75% alcohol vinegar acid for adjusting pH to 4~5, the fine coal after step (1) surface active is added into solution
Then the PEG6000 and fly ash hollow of fly ash hollow floating bead quality 1~5% is added in grey hollow float bead, stirring into solution
The PVP of floating bead quality 2~4%, 40~50 DEG C of 1~2h of stirring take out drying.
3. a kind of energy-saving heat preserving mortar according to claim 2, it is characterised in that：The alkali mixed liquor be sodium hydroxide and
The mixed solution of sodium carbonate, the mass percent of sodium hydroxide is 0.5~1.5% in the alkali mixed liquor, the alkali mixed liquor
The mass percent of middle sodium carbonate is 0.5~1.5%.
4. a kind of energy-saving heat preserving mortar according to claim 1, it is characterised in that：The water-retaining agent is that carboxylic hydroxypropyl methyl is fine
Tie up plain ether, starch ether or hydroxyethyl ether cellulose.
5. a kind of preparation method of the described in any item energy-saving heat preserving mortars of Claims 1 to 4, it is characterised in that including following step
Suddenly：
(1) ordinary portland cement, quartz sand, vermiculite power, desulfurized gypsum are added in blender, are stirred evenly；
(2) hydroxypropylguar, silicon carbide fibre, lignocellulosic, EVA resin are added to the mixer, are uniformly mixed；
(3) mixture of step (1) and step (2) is uniformly mixed, adds modified coal ash hollow float bead, granular polystyrene and water conservation
Agent stirs evenly, metering pack.
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| CN201810847963.3A CN108911629A (en) | 2018-07-27 | 2018-07-27 | A kind of energy-saving heat preserving mortar and preparation method |
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| CN201810847963.3A CN108911629A (en) | 2018-07-27 | 2018-07-27 | A kind of energy-saving heat preserving mortar and preparation method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114016687A (en) * | 2021-11-16 | 2022-02-08 | 绍兴职业技术学院 | Wall material capable of removing formaldehyde and preparation method thereof |
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Application publication date: 20181130 |