CN105541221A - Novel energy-saving thermal insulation mortar and preparation method thereof - Google Patents

Novel energy-saving thermal insulation mortar and preparation method thereof Download PDF

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Publication number
CN105541221A
CN105541221A CN201510979292.2A CN201510979292A CN105541221A CN 105541221 A CN105541221 A CN 105541221A CN 201510979292 A CN201510979292 A CN 201510979292A CN 105541221 A CN105541221 A CN 105541221A
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parts
thermal insulation
novel energy
granularity
insulation mortar
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CN105541221B (en
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乔生艮
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Dongguan Xin Yan building energy saving materials Co., Ltd.
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乔生艮
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials

Abstract

The invention relates to novel energy-saving thermal insulation mortar, which is prepared from the following components in parts by weight: 45 to 53 parts of ordinary Portland cement, 8 to 10 parts of wollastonite, 6 to 8 parts of vermiculite power, 12 to 15 parts of ceramic polished waste residue, 15 to 18 parts of vitrified light hollow microsphere, 8 to 10 parts of fly ash hollow cenosphere, 4 to 6 parts of alumina bubble, 2 to 3 parts of lignin fibre, 2 to 3 parts of polyvinyl alcohol fibre, 1 to 1.5 parts of sucrose fatty acid ester, 4 to 5 parts of hydroxypropyl guar gum, 1 to 1.5 parts of sodium dehydroacetate, 2 to 3 parts of strontium carbonate and 3 to 4 parts of poly carboxylic acid water reducing agent. The novel energy-saving thermal insulation mortar disclosed by the invention is prepared by adopting a special formula and an optimized proportion; waste, such as the ceramic polished waste residues, is utilized, and an excellent comprehensive performance index is achieved; the novel energy-saving thermal insulation mortar is ensured to have an unexpected thermal insulation effect and a crack resistance effect, and is very suitable for various building thermal insulation projects with high requirements.

Description

A kind of Novel energy saving thermal insulation mortar and preparation method thereof
Technical field
The invention belongs to building material technical field, be specially a kind of Novel energy saving thermal insulation mortar and preparation method thereof.
Background technology
Building mortar is indispensable in construction work, that consumption is very large material of construction.Common building mortar can divide by function masonry mortar, plastering mortar, decoration mortar and extraordinary mortar, can be divided into sand-cement slurry, lime mortar and mixed mortar by consolidating material difference.Mixed mortar has sand-cement slurry, cement clay mortar and lime clay mortar etc.Mortar is sometimes also referred to as non-coarse aggregate concrete, and some basic theories concrete is also applicable to mortar.But, because the composition of mortar is different from concrete with service requirements, therefore, also have the feature of himself, such as, gel material content is many, fine aggregate materials are large, dry shrinkage is large, and intensity is low, is used for building by laying bricks or stones of the porous water-absorbing materials such as common clay brick and smears building surface layer with big area thin layer.Tradition plastering mortar, or common plastering mortar, refers to solid aggregates such as sand for main raw material, the mortar that in addition gelling material is formulated.Its unit weight is comparatively large, poor thermal insulation property.According to the requirement of Ministry of Construction's power-saving technology development program, energy-saving building is by one of important development direction becoming construction industry from now on.Therefore, replacing with light weight, efficiently lagging material the traditional material fallen behind, is the important measures of building heat preservation.At present, country greatly developing energy-conservation, save land, the heat insulating novel wall material that profit is useless, has put into effect regulation and the policy of a series of encouragement novel wall material development in succession.Therefore, work out and there is good workability and cohesive strength, the non-bearing that dry-shrinkage deformed, heat conductivility is close with light block and load bearing heat preserving body of wall anti-cracking heat insulation mortar significant, wide market.
Summary of the invention
The object of the invention is to overcome deficiency of the prior art, provides a kind of Novel energy saving thermal insulation mortar and preparation method thereof.
Novel energy saving thermal insulation mortar of the present invention, is made up of the component of following parts by weight: ordinary Portland cement 45 ~ 53 parts, wollastonite 8 ~ 10 parts, vermiculite power 6 ~ 8 parts, 12 ~ 15 parts, ceramic polished waste residue, vitreous light hollow microballon 15 ~ 18 parts, fly ash hollow drift 8 ~ 10 parts, pearl, alumina hollow ball 4 ~ 6 parts, lignin fibre 2 ~ 3 parts, polyvinyl alcohol fiber 2 ~ 3 parts, sucrose fatty ester 1 ~ 1.5 part, hydroxypropylguar 4 ~ 5 parts, sodium dehydroacetate 1 ~ 1.5 part, Strontium carbonate powder 2 ~ 3 parts, polycarboxylate water-reducer 3 ~ 4 parts.
As optimization; this Novel energy saving thermal insulation mortar, is made up of the raw material of following parts by weight: ordinary Portland cement 48 parts, wollastonite 9 parts, vermiculite power 6 parts, 14 parts, ceramic polished waste residue, vitreous light hollow microballon 16 parts, fly ash hollow drift 9 parts, pearl, alumina hollow ball 5 parts, lignin fibre 2.5 parts, polyvinyl alcohol fiber 2.5 parts, sucrose fatty ester 1.2 parts, hydroxypropylguar 4.5 parts, sodium dehydroacetate 1.2 parts, Strontium carbonate powder 2.3 parts, polycarboxylate water-reducer 3.8 parts.
This Novel energy saving thermal insulation mortar, vitreous light hollow microballon granularity is 0.8 ~ 1.5mm, fly ash hollow drift bead degree is 0.4 ~ 0.6mm, alumina hollow ball granularity is 2 ~ 3mm, wollastonite granularity is 15 ~ 25 μm, vermiculite power granularity is 35 ~ 45 μm, ceramic polished waste residue granularity is 50 ~ 80 μm.
China Resources cement normal silicate P.O42.5 cement, Xinyang Hua Yu mining industry company limited granularity 0.8 ~ 1.5mm vitreous light hollow microballon, Ming Yue corundum products company limited of Gongyi City can be selected; granularity 0.4 ~ 0.6mm fly ash hollow drift pearl, the western ternary material Development Co., Ltd in the Sanmenxia Gorge, granularity 2 ~ 3mm alumina hollow ball, Kuraray KURALONK-II.4mm/ECC mix earth PVAC polyvinylalcohol fiber, Chen Xiang Chemical Co., Ltd. of Suzhou City polycarboxylate water-reducer powder, Shanghai Ying Jia industry development company limited FH-1000 lignin fibre.
Prepare the method for this Novel energy saving thermal insulation mortar, comprise the following steps:
A, by the ordinary Portland cement of described parts by weight, wollastonite, vermiculite power, ceramic polished waste residue, add in stirrer and stir;
B, by the sucrose fatty ester of described parts by weight, hydroxypropylguar, sodium dehydroacetate, Strontium carbonate powder, polycarboxylate water-reducer, lignin fibre, polyvinyl alcohol fiber, join in three-dimensional mixer, mix;
C, by the mixture in step b, join in the mixture in step a and stir, then add the vitreous light hollow microballon of described parts by weight, fly ash hollow drift pearl, alumina hollow ball, stir, metering pack.During use, according to about cement-water ratio 3:1.
Novel energy saving thermal insulation mortar of the present invention, the ratio of special formula and optimization is adopted to make, make use of ceramic polished waste residue the like waste, and reach excellent integrated performance index, its thermal conductivity 0.051W/ (mK), ultimate compression strength 4.79MPa, folding strength 1.59MPa, dry density 469kg/m3, linear shrinkage ratio 0.12%; Outstanding thermal conductivity and linear shrinkage ratio, ensure that Novel energy saving thermal insulation mortar has beyond thought heat insulation effect and effect of prestressed, is very suitable for all kinds of high request building heat preservation engineering and uses.
Embodiment
The invention will be further described for embodiment plan given below; but can not be interpreted as it is limiting the scope of the invention; those skilled in the art to nonessential improvement and adjustment more of the present invention, still belong to protection scope of the present invention according to content of the present invention.
Embodiment 1:a, be 15 ~ 25 μm of wollastonites 9 kilograms by China Resources cement normal silicate P.O42.5 cement 48 kilograms, granularity, granularity is 35 ~ 45 μm of vermiculite powers 6 kilograms, granularity is 14 kilograms, 50 ~ 80 μm of ceramic polished waste residues, add in post-type mixer, stir;
B, sucrose fatty ester 1.2 kilograms, hydroxypropylguar 4.5 kilograms, sodium dehydroacetate 1.2 kilograms, Strontium carbonate powder 2.3 kilograms, 3.8 kilograms, Chen Xiang Chemical Co., Ltd. of Suzhou City polycarboxylate water-reducer powder, Shanghai Ying Jia industry development company limited FH-1000 lignin fibre 2.5 kilograms, Kuraray KURALONK-II.4mm/ECC are mixed earth PVAC polyvinylalcohol fiber 2.5 kilograms, join in three-dimensional mixer, mix;
C, by the mixture in step b; join in the mixture in step a; by stirring in QJLS-1500 post-type mixer; then Xinyang Hua Yu mining industry company limited granularity 0.8 ~ 1.5mm vitreous light hollow microballon 16 kilograms, Ming Yue corundum products company limited of Gongyi City granularity 0.4 ~ 0.6mm fly ash hollow drift 9 kilograms, pearl, the western ternary material Development Co., Ltd in Sanmenxia Gorge granularity 2 ~ 3mm alumina hollow ball 5 kilograms is added; by again stirring in QJLS-1500 post-type mixer, metering pack.
Embodiment 2:a, be 15 ~ 25 μm of wollastonites 8 kilograms by China Resources cement normal silicate P.O42.5 cement 45 kilograms, granularity, granularity is 35 ~ 45 μm of vermiculite powers 6 kilograms, granularity is 12 kilograms, 50 ~ 80 μm of ceramic polished waste residues, add in post-type mixer, stir;
B, sucrose fatty ester 1 kilogram, hydroxypropylguar 4 kilograms, sodium dehydroacetate 1 kilogram, Strontium carbonate powder 2 kilograms, 3 kilograms, Chen Xiang Chemical Co., Ltd. of Suzhou City polycarboxylate water-reducer powder, Shanghai Ying Jia industry development company limited FH-1000 lignin fibre 2 kilograms, Kuraray KURALONK-II.4mm/ECC are mixed earth PVAC polyvinylalcohol fiber 2 kilograms, join in three-dimensional mixer, mix;
C, by the mixture in step b; join in the mixture in step a; by stirring in QJLS-1500 post-type mixer; then Xinyang Hua Yu mining industry company limited granularity 0.8 ~ 1.5mm vitreous light hollow microballon 15 kilograms, Ming Yue corundum products company limited of Gongyi City granularity 0.4 ~ 0.6mm fly ash hollow drift 8 kilograms, pearl, the western ternary material Development Co., Ltd in Sanmenxia Gorge granularity 2 ~ 3mm alumina hollow ball 4 kilograms is added; by again stirring in QJLS-1500 post-type mixer, metering pack.
Embodiment 3:a, be 15 ~ 25 μm of wollastonites 10 kilograms by China Resources cement normal silicate P.O42.5 cement 53 kilograms, granularity, granularity is 35 ~ 45 μm of vermiculite powers 8 kilograms, granularity is 15 kilograms, 50 ~ 80 μm of ceramic polished waste residues, add in post-type mixer, stir;
B, sucrose fatty ester 1.5 kilograms, hydroxypropylguar 5 kilograms, sodium dehydroacetate 1.5 kilograms, Strontium carbonate powder 3 kilograms, 4 kilograms, Chen Xiang Chemical Co., Ltd. of Suzhou City polycarboxylate water-reducer powder, Shanghai Ying Jia industry development company limited FH-1000 lignin fibre 3 kilograms, Kuraray KURALONK-II.4mm/ECC are mixed earth PVAC polyvinylalcohol fiber 3 kilograms, join in three-dimensional mixer, mix;
C, by the mixture in step b; join in the mixture in step a; by stirring in QJLS-1500 post-type mixer; then Xinyang Hua Yu mining industry company limited granularity 0.8 ~ 1.5mm vitreous light hollow microballon 18 kilograms, Ming Yue corundum products company limited of Gongyi City granularity 0.4 ~ 0.6mm fly ash hollow drift 10 kilograms, pearl, the western ternary material Development Co., Ltd in Sanmenxia Gorge granularity 2 ~ 3mm alumina hollow ball 6 kilograms is added; by again stirring in QJLS-1500 post-type mixer, metering pack.
Performance test: compressive strength test is tested with GB/T20473-2006 " building heat-insulating mortar " with reference to GB/T5486.2-2001 " inorganic hard insulating product experimental technique mechanical property ".Folding strength test is tested with reference to GB/T5486.2-2001 " inorganic hard insulating product experimental technique mechanical property ".Linear shrinkage ratio is tested with reference to JG/T283-2010 " expanded and vitrified small ball light mortar ".Dry density is with reference to GB/T5486.3-2001 test.Thermal conductivity is tested with reference to GB/T10294-1988.Different group the performance test results is in table 1.

Claims (4)

1. a Novel energy saving thermal insulation mortar, it is characterized in that being made up of the component of following parts by weight: ordinary Portland cement 45 ~ 53 parts, wollastonite 8 ~ 10 parts, vermiculite power 6 ~ 8 parts, 12 ~ 15 parts, ceramic polished waste residue, vitreous light hollow microballon 15 ~ 18 parts, fly ash hollow drift 8 ~ 10 parts, pearl, alumina hollow ball 4 ~ 6 parts, lignin fibre 2 ~ 3 parts, polyvinyl alcohol fiber 2 ~ 3 parts, sucrose fatty ester 1 ~ 1.5 part, hydroxypropylguar 4 ~ 5 parts, sodium dehydroacetate 1 ~ 1.5 part, Strontium carbonate powder 2 ~ 3 parts, polycarboxylate water-reducer 3 ~ 4 parts.
2. novel Novel energy saving thermal insulation mortar according to claim 1, is characterized in that being made up of the raw material of following parts by weight: ordinary Portland cement 48 parts, wollastonite 9 parts, vermiculite power 6 parts, 14 parts, ceramic polished waste residue, vitreous light hollow microballon 16 parts, fly ash hollow drift 9 parts, pearl, alumina hollow ball 5 parts, lignin fibre 2.5 parts, polyvinyl alcohol fiber 2.5 parts, sucrose fatty ester 1.2 parts, hydroxypropylguar 4.5 parts, sodium dehydroacetate 1.2 parts, Strontium carbonate powder 2.3 parts, polycarboxylate water-reducer 3.8 parts.
3. Novel energy saving thermal insulation mortar according to claim 1, is characterized in that described, vitreous light hollow microballon granularity is 0.8 ~ 1.5mm, fly ash hollow drift bead degree is 0.4 ~ 0.6mm, alumina hollow ball granularity is 2 ~ 3mm, wollastonite granularity is 15 ~ 25 μm, vermiculite power granularity is 35 ~ 45 μm, ceramic polished waste residue granularity is 50 ~ 80 μm.
4. prepare a method for Novel energy saving thermal insulation mortar described in above any one claim, it is characterized in that comprising the following steps:
A, by the ordinary Portland cement of described parts by weight, wollastonite, vermiculite power, ceramic polished waste residue, add in stirrer and stir;
B, by the sucrose fatty ester of described parts by weight, hydroxypropylguar, sodium dehydroacetate, Strontium carbonate powder, polycarboxylate water-reducer, lignin fibre, polyvinyl alcohol fiber, join in three-dimensional mixer, mix;
C, by the mixture in step b, join in the mixture in step a and stir, then add the vitreous light hollow microballon of described parts by weight, fly ash hollow drift pearl, alumina hollow ball, stir, metering pack.
CN201510979292.2A 2015-12-23 2015-12-23 A kind of novel energy saving thermal insulation mortar and preparation method thereof Active CN105541221B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107500693A (en) * 2017-10-12 2017-12-22 贺州学院 The wall and its production technology of a kind of insulation
CN108585701A (en) * 2018-07-27 2018-09-28 芜湖市棠华建材科技有限公司 A kind of glass microballoon thermal insulation mortar and preparation method thereof
CN108675639A (en) * 2018-05-18 2018-10-19 上海维乐耐磨材料有限公司 A kind of foam glass ceramics anti-corrosion material and preparation method thereof and construction method
CN108793867A (en) * 2018-06-12 2018-11-13 山东农业大学 A kind of polymer-modified mortar and preparation method for wall earthquake-proof energy-saving integration transformation
CN108821694A (en) * 2018-07-27 2018-11-16 芜湖市棠华建材科技有限公司 A kind of thermal insulation mortar and preparation method
CN108911629A (en) * 2018-07-27 2018-11-30 芜湖市棠华建材科技有限公司 A kind of energy-saving heat preserving mortar and preparation method
CN113912353A (en) * 2021-11-22 2022-01-11 科之杰新材料集团(广东)有限公司 Thermal insulation mortar and preparation method thereof

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CN101386506A (en) * 2008-10-23 2009-03-18 长春建工集团有限公司 Light heat insulating mortar
CN101468897A (en) * 2007-12-28 2009-07-01 刘继武 Inorganic heat preserving and heat insulation material
CN101691288A (en) * 2009-09-30 2010-04-07 谢日清 Lightweight leveling mortar
CN102276193A (en) * 2011-05-10 2011-12-14 安徽省建筑科学研究设计院 Enhancement type leveling and temperature preserving mortar for leveling layer of external temperature preservation system of exterior wall of rock wool board
CN104310916A (en) * 2014-10-10 2015-01-28 张秀丽 Concrete for reinforcing building and preparation method thereof
CN105152604A (en) * 2015-07-03 2015-12-16 枞阳县天筑新型建筑材料有限公司 Mixed type thermal insulation mortar added with phenolic foam particles and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101468897A (en) * 2007-12-28 2009-07-01 刘继武 Inorganic heat preserving and heat insulation material
CN101255039A (en) * 2008-04-03 2008-09-03 武汉昂泰科技有限公司 Polymer micro-sphere insulation heat-proof mortar
CN101386506A (en) * 2008-10-23 2009-03-18 长春建工集团有限公司 Light heat insulating mortar
CN101691288A (en) * 2009-09-30 2010-04-07 谢日清 Lightweight leveling mortar
CN102276193A (en) * 2011-05-10 2011-12-14 安徽省建筑科学研究设计院 Enhancement type leveling and temperature preserving mortar for leveling layer of external temperature preservation system of exterior wall of rock wool board
CN104310916A (en) * 2014-10-10 2015-01-28 张秀丽 Concrete for reinforcing building and preparation method thereof
CN105152604A (en) * 2015-07-03 2015-12-16 枞阳县天筑新型建筑材料有限公司 Mixed type thermal insulation mortar added with phenolic foam particles and preparation method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107500693A (en) * 2017-10-12 2017-12-22 贺州学院 The wall and its production technology of a kind of insulation
CN108675639A (en) * 2018-05-18 2018-10-19 上海维乐耐磨材料有限公司 A kind of foam glass ceramics anti-corrosion material and preparation method thereof and construction method
CN108793867A (en) * 2018-06-12 2018-11-13 山东农业大学 A kind of polymer-modified mortar and preparation method for wall earthquake-proof energy-saving integration transformation
CN108585701A (en) * 2018-07-27 2018-09-28 芜湖市棠华建材科技有限公司 A kind of glass microballoon thermal insulation mortar and preparation method thereof
CN108821694A (en) * 2018-07-27 2018-11-16 芜湖市棠华建材科技有限公司 A kind of thermal insulation mortar and preparation method
CN108911629A (en) * 2018-07-27 2018-11-30 芜湖市棠华建材科技有限公司 A kind of energy-saving heat preserving mortar and preparation method
CN113912353A (en) * 2021-11-22 2022-01-11 科之杰新材料集团(广东)有限公司 Thermal insulation mortar and preparation method thereof

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Inventor after: Gao Yanqun

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