CN101671200A - Cover glaze and preparation method thereof - Google Patents

Cover glaze and preparation method thereof Download PDF

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Publication number
CN101671200A
CN101671200A CN200910192702A CN200910192702A CN101671200A CN 101671200 A CN101671200 A CN 101671200A CN 200910192702 A CN200910192702 A CN 200910192702A CN 200910192702 A CN200910192702 A CN 200910192702A CN 101671200 A CN101671200 A CN 101671200A
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cover
coat enamel
preparation
percent
ball milling
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CN200910192702A
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CN101671200B (en
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李建平
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Abstract

The invention discloses a cover glaze which is characterized in that: the constituents of the cover glaze are as follows by weight percentage: 90-96 percent of matte fusion cake, 4-6 percent of gas knife soil, 0.08-0.2 percent of sodium carboxymethylcellulose, 0.03-0.36 percent of industrial sodium tripolyphosphate, and 0.20-0.26 percent of ceramic dispergator, and water accounting for 20-26 percent of total proportion of the raw materials. The preparation process flows of the cover glaze are as follows: raw material incoming inspection--batching--ball milling--detection--deironing and sieving--decaying--warehousing and being sieved by 250 meshes of deironing oscillating screen. The ball milling time is 7-10 hours, and ball-milling glazeslip specific gravity is 1.4-1.9g/cm<3>, and the fineness is 0.6-1.0mm; the flowing speed of the ball-milling glazeslip is controlled above 55s. The cover glaze has the advantages of transparent and smooth performance, bright color and luster and wide market prospect.

Description

A kind of cover-coat enamel and preparation method thereof
Technical field
The present invention relates to the ceramic raw material field, more particularly relate to a kind of prescription and preparation technology thereof of cover-coat enamel.
Background technology
Socioeconomic growth at full speed, driven the development of building trade, and ceramic building materials such as ceramic are higher because of its hardness, wear resistance good, the density height, shrinkage strain is little, good decorating effect, on market, use quite extensive, cover-coat enamel is one deck enamel that covers in enamel or ceramic product manufacturing process on product surface or the ground-coat enamel, plays corrosion-resistantly, and can increase functions such as product decoration effect.At present, cover-coat enamel in the production is of a great variety, as the ceramics of the prior art requirement difference to frit in the glazing program, the performance difference of glaze, glaze volume must have certain thickness, and Properties Control strictness such as temperature in the sintering procedure, product cannot multifuel combustion, and the row of production produces and is restricted, production efficiency is lower, traditional raw glaze is when application product, and poor heat stability easily produces aberration, product is yielding, the scope of application is little, and high-temperature viscosity is big, and promptly temperature flowing is poor, cause glaze to seem coarse, antifouling property is good inadequately, and yield rate is low etc., in addition the product transparency, slicknesss etc. are still waiting the further space of raising.
Summary of the invention
Purpose of the present invention is exactly in order to solve the deficiency of prior art, and a kind of cover-coat enamel that ceramic uses and preparation method thereof that makes that provides, this cover-coat enamel surface transparent is smooth, bright in colour attractive in appearance, and applicable scope is wide, the glaze slip performance is good, firing range is wide, firing property good, and cost is lower; Its preparation technology rationally, simply.
The present invention adopts following technical solution to realize above-mentioned purpose:
A kind of cover-coat enamel is characterized in that, the components by weight of this cover-coat enamel is: mute light frit 90~96%, air knife soil 4~6%, Xylo-Mucine 0.08~0.2%, industrial tripoly phosphate sodium STPP 0.30~0.36%, ceramic dispergator 0.20~0.26%; The water 30~36% that also comprises the above-mentioned raw materials overall proportion.
Preparation technology's flow process of this cover-coat enamel is as follows, the raw material incoming inspection, and------ball milling---detects------old---use of sieving of putting in storage that deironing is sieved to batching.
The ball milling time after the described batching is 7~10 hours, and ball milling glaze slip proportion is at 1.4~1.9g/cm 3, fineness is 0.6~1.0mm; Described ball milling glaze slip flow rate control is more than the 55s; The above-mentioned in addition glaze that the puts in storage 250 purpose deironing vibratory screening apparatuss that to sieve.
The firing temperature of described cover-coat enamel is 1054~1074 ℃.
Described firing period is 50~60min.
The weight of described cover-coat enamel is 50~200g/600*600 dish.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
One, this cover-coat enamel goods good decorating effect, the glaze exquisiteness, clean mark, the transparent light of smooth surface, texture is good, and is applied widely applicable to ceramics and other ceramics, is specially adapted to internal and external wall brick.
Two, hardness height; When cover-coat enamel of the present invention is applied to ceramic, product and traditional ceramics brick glaze face abrasion tester are detected, adopt two kinds of samples to get the 100*100 specification, carry out specimen test simultaneously, setup parameter, commentaries on classics in 4 minutes 1200 is ground, and finds that this product is excellent, and traditional ceramics brick surface is well damage then.
Three, firing temperature is wide; Use firing temperature of the present invention is wide, and glass melting temperature is at 1054~1074 ℃, so burning till difficult aberration, the yield rate height of producing of back finished product.
Four, glaze is smooth, and antifouling property is good; Under equal conditions, adopt product of the present invention and traditional porcelain tile to compare test simultaneously, sample has adopted ink, tea, red wine, olive wet goods to test respectively, after being coated with 30 minutes, cleaning this product can clean up fully, do not leave stain, and the traditional porcelain tile there is obviously stain to exist.
Five, production technique of the present invention is simple, efficient is higher, and production cost is low, because glaze is moist transparent, color development is strong, the difficult generation phenomenon of fading, technical process is succinctly reasonable, has good thermostability, the sintering curve kiln is regulated little, the finished product planeness is good, can not produce the later stage distortion, can reduce cost about 30%.
Six, long service life; Water-intake rate of the present invention is lower than 0.2, and when being applied to suitable environment, moisture-sensitive can not keep the glaze lines clear as new, the texture gracefulness for a long time.
Seven, good product performance; When this cover-coat enamel was applied to ceramic tile, wear resistance was good, the hardness height, and greater than 7, capacity antacid is strong greater than 45Mpa, Mohs' hardness for the product folding strength, and environmental protection is radiationless
Eight, this cover-coat enamel new technology is used the yield rate height, the class height, and the product of producing is the top grade product, compares with traditional raw glaze material, and the production economic benefit has improved more than 25%, has good marketable value.
Embodiment
The components by weight of cover-coat enamel of the present invention is: mute light frit 95%, air knife soil 4.3%, Xylo-Mucine 0.1%, industrial tripoly phosphate sodium STPP 0.35%, ceramic dispergator 0.25%, and 35% water in the above-mentioned raw materials ratio.Its preparation method's step is; At first, get all the mute light frit of desired raw material, air knife soil, Xylo-Mucine, industrial tripoly phosphate sodium STPP, ceramic dispergator from the market ready, described mute light frit is the golden color frit in brilliant golden color ceramic chemical plant, commercially available Foshan, and size is grain of rice shape; Advance factory's raw material and test above-mentioned, detect qualified after, above-mentioned raw materials and water are mixed at normal temperatures, form certain stable colloidal dispersion, carry out the wet ball grinding art breading at normal temperatures, the ball milling time is 8 hours, and ball milling slurry specific gravity control is at 1.85g/cm 3Fineness is 0.6mm, ball milling glaze slip flow velocity is more than the 55s, whether detect up to standardly again, if detect qualifiedly, the glaze slurry sieves through deironing behind the ball milling then, pass through old again, form glaze and put in storage with slurry, the last above-mentioned glaze that the puts in storage 250 purpose deironing vibratory screening apparatuss that need sieve, the line that can put into production has used.The firing temperature of cover-coat enamel of the present invention is 1054~1074 ℃, and firing period is 50~60min; The weight of described cover-coat enamel is 50~200g/600*600 dish.
Prove that through test of many times the ball milling time after batching of the present invention is 7~10 hours, ball milling glaze slip proportion is at 1.4~1.9g/cm 3, fineness is 0.6~1.0mm; Described ball milling glaze slip flow rate control is more than the 55s, and the firing temperature of described cover-coat enamel is 1054~1074 ℃; When described firing period is 50~60min, adopt the cover-coat enamel of the present invention of above-mentioned technology can obtain effect preferably, its data area is with respect to other scope, and its performance has more for remarkably.
The present invention is not limited to the foregoing description, more than shown only be preferred embodiment of the present invention, can not limit the present invention's interest field with this, therefore the equivalent variations of being done according to the present patent application claim still belongs to the scope that the present invention is contained.

Claims (7)

1, a kind of cover-coat enamel is characterized in that, the components by weight of this cover-coat enamel is: mute light frit 90~96%, air knife soil 4~6%, Xylo-Mucine 0.08~0.2%, industrial tripoly phosphate sodium STPP 0.30~0.36%, ceramic dispergator 0.20~0.26%; 30~36% water that also comprise the above-mentioned raw materials overall proportion.
2, cover-coat enamel preparation method according to claim 1 is characterized in that, preparation technology's flow process of this cover-coat enamel is as follows, the raw material incoming inspection, and------ball milling---detects------old---use of sieving of putting in storage that deironing is sieved to batching.
3, cover-coat enamel preparation method according to claim 2 is characterized in that, the above-mentioned glaze that the puts in storage 250 purpose deironing vibratory screening apparatuss that need sieve.
4, cover-coat enamel preparation method according to claim 2 is characterized in that, the ball milling time after the described batching is 7~10 hours, and ball milling glaze slip proportion is at 1.4~1.9g/cm 3, fineness is 0.6~1.0mm; Described ball milling glaze slip flow rate control is more than the 55s.
5, cover-coat enamel preparation method according to claim 2 is characterized in that, the firing temperature of described cover-coat enamel is 1054~1074 ℃.
6, cover-coat enamel preparation method according to claim 2 is characterized in that, described firing period is 50~60min.
7, cover-coat enamel preparation method according to claim 2 is characterized in that, the weight of described cover-coat enamel is 50~200g/600*600 dish.
CN2009101927023A 2009-09-27 2009-09-27 Cover glaze and preparation method thereof Expired - Fee Related CN101671200B (en)

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Application Number Priority Date Filing Date Title
CN2009101927023A CN101671200B (en) 2009-09-27 2009-09-27 Cover glaze and preparation method thereof

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Application Number Priority Date Filing Date Title
CN2009101927023A CN101671200B (en) 2009-09-27 2009-09-27 Cover glaze and preparation method thereof

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CN101671200A true CN101671200A (en) 2010-03-17
CN101671200B CN101671200B (en) 2012-02-08

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102731169A (en) * 2012-07-13 2012-10-17 佛山市科捷制釉有限公司 Fully glazed ceramic chip and preparation method thereof
CN104261889A (en) * 2014-09-23 2015-01-07 佛山市禾才科技服务有限公司 Production method of ceramic tile with pattern glaze surface
CN105016780A (en) * 2014-04-28 2015-11-04 佛山市纳来建材有限公司 Dry particle glaze rock simulated ceramic tile production process
CN107892478A (en) * 2017-10-23 2018-04-10 鹰牌陶瓷实业(河源)有限公司 A kind of method of quality control of glaze production and processing
CN111875415A (en) * 2020-08-11 2020-11-03 佛山市三水新明珠建陶工业有限公司 Method for manufacturing soft glazed ceramic chip
CN112573825A (en) * 2020-11-24 2021-03-30 杭州方泰搪瓷制品有限公司 Enamel cover glaze slip and preparation method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101177353A (en) * 2006-11-10 2008-05-14 霍炳祥 Matt glaze and method for manufacturing same

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102731169A (en) * 2012-07-13 2012-10-17 佛山市科捷制釉有限公司 Fully glazed ceramic chip and preparation method thereof
CN105016780A (en) * 2014-04-28 2015-11-04 佛山市纳来建材有限公司 Dry particle glaze rock simulated ceramic tile production process
CN105016780B (en) * 2014-04-28 2017-02-08 佛山市纳来建材有限公司 Dry particle glaze rock simulated ceramic tile production process
CN104261889A (en) * 2014-09-23 2015-01-07 佛山市禾才科技服务有限公司 Production method of ceramic tile with pattern glaze surface
CN104261889B (en) * 2014-09-23 2016-03-02 佛山市禾才科技服务有限公司 A kind of production method of pattern glazed ceramic brick
CN107892478A (en) * 2017-10-23 2018-04-10 鹰牌陶瓷实业(河源)有限公司 A kind of method of quality control of glaze production and processing
CN107892478B (en) * 2017-10-23 2020-07-21 河源市东源鹰牌陶瓷有限公司 Quality control method for glaze production and processing
CN111875415A (en) * 2020-08-11 2020-11-03 佛山市三水新明珠建陶工业有限公司 Method for manufacturing soft glazed ceramic chip
CN112573825A (en) * 2020-11-24 2021-03-30 杭州方泰搪瓷制品有限公司 Enamel cover glaze slip and preparation method thereof

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