CN101659828A - High abrasion-resistant environmental protection floor coating and production and construction process thereof - Google Patents
High abrasion-resistant environmental protection floor coating and production and construction process thereof Download PDFInfo
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- CN101659828A CN101659828A CN200810048962A CN200810048962A CN101659828A CN 101659828 A CN101659828 A CN 101659828A CN 200810048962 A CN200810048962 A CN 200810048962A CN 200810048962 A CN200810048962 A CN 200810048962A CN 101659828 A CN101659828 A CN 101659828A
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Abstract
The invention provides a high abrasion-resistant environmental protection floor coating and a production and construction process thereof. The coating comprises a component A and a component B as mainmaterials, wherein the component A comprises epoxy resin, an active diluent, an abrasion-resistant agent, a colorant, a deforming agent and a leveling agent; and the component B comprises a curing agent, an accelerator and an abrasion-resistant agent. A preparation method comprises the following steps: dispersing the epoxy resin, the active diluent and the deforming agent at a high speed, then adding the abrasion-resistant agent and the leveling agent into the mixture, dispersing the mixture at a medium speed, adding the colorant into the mixture and mixing the mixture to a specified color, and filtering and packing the mixture to obtain the component A; and dispersing the curing agent, the accelerator and the abrasion-resistant agent at a high speed, and packing the mixture to obtain thecomponent B. The high abrasion-resistant environmental protection floor coating has the advantages of good environmental protection performance, strong abrasion resistance, long service life, difficult peeling and pulverization and the like.
Description
Technical field
The present invention relates to a kind of high abrasion-resistant environmental protection floor coating and production thereof, construction technology.
Background technology
Terrace is a kind of building materials that enter China in recent years, is mainly used in to lay ground.Terrace be applicable to some for health conditions requiring more attrition resistantly than higher place and require anti-impact to press the anticorrosive underground parking of looking like, factory's storehouse (crossing fork truck) etc.
Terrace paint can be divided into epoxy flooring coating, polyurethane floor coatings, vinylformic acid terrace paint (also being acrylic), vinyl floor coating and water-based terrace paint (aqueous epoxy resins) or the like by resin, and the most frequently used is epoxies.
The main component of epoxide terrace paint is Resins, epoxy and solidifying agent.Epoxide terrace paint can be divided into two kinds of solvent-borne type and no-solvent types, SOLVENT BASED EPOXY FLOOR COATINGS can be discharged a certain amount of volatile organic matter (VOC) in production, construction and solidification process, cost is lower, but generally not environmental protection, a large amount of solvents that exist in the system can have certain harm to human body; And the non-solvent epoxy terrace paint meets environmental protection concept, and the discharging of non-volatility organism is widely used in the covering with paint of modern industry terrace.But the present no-solvent type terrace paint priming paint that uses, cohesive strength is little, and terrace paint is peeled easily, efflorescence, and wear resistance is not high, easily wearing and tearing.
Summary of the invention
At the deficiencies in the prior art, the invention provides a kind of high abrasion-resistant environmental protection floor coating and production thereof, construction technology, adopt alumina in Nano level or nanometer grade silica as anti-wear agent, select for use polyamines base acid amides or polymeric amide as solidifying agent, in order to solve problems such as the generally not environmental protection of present terrace paint, little, the easy decortication of cohesive strength, efflorescence, easy wearing and tearing.
High abrasion-resistant environmental protection floor coating of the present invention comprises main raw material A, B component, and (%) is as follows for the composition of each component and weight percent:
A component: Resins, epoxy: 55～80,
Reactive thinner: 1～15,
Anti-wear agent: 2～10,
Pigment: mill base 16～28,
Defoamer: 0.5～1,
Flow agent: 0.5～1;
B component: solidifying agent: 75～90,
Promotor: 5～10,
Anti-wear agent: 5～15;
Described A, B set of dispense ratio are 2: 1.
Measure its wear resistance (750g/500R) with the wear resistant instrument of filming, the present invention adopts alumina in Nano level or nanometer grade silica as anti-wear agent, and the wear weight loss amount of terrace paint is 0.013 gram, far below standard GB/T1768-1979 wear weight loss amount 0.040 gram.The wear resistance of high abrasion-resistant environmental protection floor coating of the present invention is greatly improved, and wear resistance is three times of common terrace paint.
The bond strength of tradition solidifying agent is 1.1Mpa, and solidifying agent of the present invention is different from traditional T13 type and aliphatic cyclic amine family solidifying agent, select for use polyamines base acid amides or polymeric amide as solidifying agent, solidifying agent bond strength surpass 4.4Mpa, terrace paint is peeled easily, the atomizing problem thereby solved.
Adopt the low molecular weight liquid epoxy of bisphenol A-type among the present invention, compare with the used resin of general terrace paint, it has following characteristics: (1) is thermoplastic resin, but has thermoset, the cured article of multiple excellent performance can be formed with multiple solidifying agent, catalyzer and additive, almost various service requirementss can be satisfied.(2) good manufacturability of resin.Basically do not produce the small molecules volatile matter during curing, but low pressure molding.(3) cured article has very high intensity and bonding strength.(4) cured article has higher erosion resistance and electrical property.(5) cured article has certain toughness and thermotolerance.
A component prescription of the present invention also contains reactive thinner (as C12-C14 glycidyl ether, acrylate glycidyl ether), defoamer (BYK066), flow agent (BYK354), pigment materials such as (mill bases), and the system that makes has good preservation stability, plasticity-and good construction performance preferably.
B component prescription of the present invention contains solidifying agent (as polyamines base amide hardener, low free toluene two different oxygen acid as curing agent, polyamide curing agent), promotor (mixing K54 epoxy promotor), anti-wear agent (as alumina in Nano level, nanometer grade silica).B component prescription and A component prescription are mixed in proportion the formation high abrasion-resistant environmental protection floor coating, possess the water-repellancy priming paint of moist solidified performance, and can become the anti-soil and the protective material of concrete surface.
The preparation method of high abrasion-resistant environmental protection floor coating, it is characterized in that: the A component: weigh by proportion of composing in the prescription A component, Resins, epoxy, reactive thinner, defoamer are dropped into the dispersion cylinder successively, disperseed 15 minutes with high speed (1000-1500 rev/min), add anti-wear agent, flow agent again, and behind middling speed (500-800 rev/min) the dispersion 15-30, add mill base and be mixed to designated color, filter and package.B component: weigh by proportion of composing in the prescription B component, the B component is dropped into the dispersion cylinder successively, pack after 15 minutes with high speed (1000-1500 rev/min) dispersion.
The construction technology of high abrasion-resistant environmental protection floor coating is characterized in that: handling on the clean ground of polishing, use the high abrasion-resistant environmental protection floor coating brushing, it is infiltrated in the cement, do the terrace bottom; Add high-precision quartz sand mixing and stirring in proportion with high abrasion-resistant environmental protection floor coating, fall, wipe off by Party A's required thickness and do the terrace middle level on the ground; Add the rarer putty of high precision silica powder furnishing with high abrasion-resistant environmental protection floor coating and completely scrape ground, after the putty layer drying, polish flat, can select high abrasion-resistant environmental protection floor coating B component coating roller coating cover for use.
The invention has the beneficial effects as follows: (1) superpower wear-resistant is three times that common terrace coats with lacquer, and increases by three times work-ing life; (2) You Yi sticking power is three times of traditional terrace priming paint, is particularly suitable for away fork truck; (3) have water-repellancy, can on flush, reach underwater curing; (4) has the oil-resisting performance of anti-soil; (5) solvent-free, environmental protection, and reach environment-friendly type terrace coating standard.Thereby can solve that current terrace paint is peeled easily, atomizing common fault and not environmental protection, wear resistance are not high, the problem of easy wearing and tearing etc.
Embodiment
Below in conjunction with embodiment technical scheme of the present invention is elaborated:
Embodiment:
Prescription is: the A component: 128 Resins, epoxy 55%, and reactive thinner AGE 10%, anti-wear agent nanometer grade silica 5%, mill base 28%, defoamer BYK066 accounts for 1%, and flow agent BYK354 accounts for 1%; The B component: solidifying agent polyamines base acid amides 80%, promotor K54 accounts for 6%, anti-wear agent alumina in Nano level 14%.
Prepare high abrasion-resistant environmental protection floor coating as follows:
A component: weigh by proportion of composing in the prescription A component, Resins, epoxy, reactive thinner, defoamer are dropped into the dispersion cylinder successively, disperseed 15 minutes with high speed (1000-1500 rev/min), add anti-wear agent, flow agent again, and behind middling speed (500-800 rev/min) the dispersion 15-30, add mill base and be mixed to designated color, filter and package.
B component: weigh by proportion of composing in the prescription B component, the B component is dropped into the dispersion cylinder successively, pack after 15 minutes with high speed (1000-1500 rev/min) dispersion.
After making product as stated above, press A: B=2: 1 mixed is even, promptly gets high abrasion-resistant environmental protection floor coating.
High abrasion-resistant environmental protection floor coating is when construction:
(1) handle ground, polishing ground, cleaning is clean then, uses the high abrasion-resistant environmental protection floor coating brushing, it is infiltrated in the cement, do the terrace bottom, seal the pore in the cement first, play moisture-proof role, second repair terrestrial cellular pitted skin and hole, hole, guarantee being built on the rock of terrace;
(2) add high-precision quartz sand mixing and stirring in proportion with high abrasion-resistant environmental protection floor coating, fall on the ground, wipe off by Party A's required thickness and to do the terrace middle level, guarantee prolonged assurance terrace durable in use of terrace to strengthen terrace shock resistance, resistance to compression, performance such as anticorrosive;
(3) finish screed after, add the rarer putty of high precision silica powder furnishing with high abrasion-resistant environmental protection floor coating and completely scrape ground;
(4) after the putty layer drying, polish flat, be coated with, reach the color and luster unanimity, can select high abrasion-resistant environmental protection floor coating B component coating roller coating cover for use, to strengthen ground gloss with high abrasion-resistant environmental protection floor coating roller coating or trowel.
Measure wear resistance with standard GB/T 1768-1979, the wear weight loss amount of terrace paint is 0.013 gram; The test solidifying agent bond strength surpass 4.4Mpa.As seen, it is strong that high abrasion-resistant environmental protection floor coating has wear resistance, the bond strength advantage.
Claims (4)
1. a high abrasion-resistant environmental protection floor coating comprises main raw material A, B component, it is characterized in that the composition of each component and weight percent (%) are as follows:
A component: Resins, epoxy: 55～80,
Reactive thinner: 1～15,
Anti-wear agent: 2～10,
Pigment: mill base 16～28,
Defoamer: 0.5～1,
Flow agent: 0.5～1;
B component: solidifying agent: 75～90,
Promotor: 5～10,
Anti-wear agent: 5～15;
Described A, B set of dispense ratio are 2: 1;
Wherein: Resins, epoxy: select a kind of in the low molecular weight liquid epoxy of bisphenol A-type (E20,128, E44);
Reactive thinner: select a kind of in C12-C14 glycidyl ether, the acrylate glycidyl ether;
Anti-wear agent: select a kind of in alumina in Nano level, the nanometer grade silica;
Pigment: mill base;
Defoamer: BYK066
Flow agent: BYK354
Solidifying agent: select a kind of in polyamines base amide hardener, low free toluene two different oxygen acid as curing agent, the polyamide curing agent;
Promotor: mix K54 epoxy promotor.
2. according to claims 1 described high abrasion-resistant environmental protection floor coating, it is characterized in that the composition of each component and weight percent (%) are as follows:
A component: Resins, epoxy: 55,
Reactive thinner: 10,
Anti-wear agent: 5,
Pigment: mill base 28,
Defoamer: 1,
Flow agent: 1;
B component: solidifying agent: 80,
Promotor: 6,
Anti-wear agent: 14;
Described A, B set of dispense ratio are 2: 1.
3. the preparation method of a high abrasion-resistant environmental protection floor coating is characterized in that:
A component: weigh by proportion of composing in claims 2 described A components, Resins, epoxy, reactive thinner, defoamer are dropped into the dispersion cylinder successively, disperseed 15 minutes with high speed (1000-1500 rev/min), add anti-wear agent, flow agent again, and behind middling speed (500-800 rev/min) the dispersion 15-30, add mill base and be mixed to designated color, filter and package.
B component: weigh by proportion of composing in claims 2 described B components, the B component is dropped into the dispersion cylinder successively, pack after 15 minutes with high speed (1000-1500 rev/min) dispersion.
4. the construction technology of a high abrasion-resistant environmental protection floor coating is characterized in that carrying out as follows: a. uses the high abrasion-resistant environmental protection floor coating brushing handling on the clean ground of polishing, and it is infiltrated in cement, does the terrace bottom; B. add high-precision quartz sand mixing and stirring in proportion with high abrasion-resistant environmental protection floor coating, fall, wipe off by Party A's required thickness and do the terrace middle level on the ground; C. add the rarer putty of high precision silica powder furnishing with high abrasion-resistant environmental protection floor coating and completely scrape ground; D. after the putty layer drying, polish flat, can select high abrasion-resistant environmental protection floor coating B component coating roller coating cover for use.
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