CN101641797B - 包括由高k电介质组成的背面反射层的太阳能电池 - Google Patents
包括由高k电介质组成的背面反射层的太阳能电池 Download PDFInfo
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Abstract
本发明涉及一种太阳能电池,其包括含有高K电介质的背面反射层。该背面反射层包括含有HfO2或ZrO2的反射膜以及含有HfSixOy、ZrSixOy或SiO2的背面钝化层。反射膜与背面钝化层形成在其上输入太阳光线的基板的后侧。因此,太阳能电池表现出极好的太阳光线的光学捕获以及较低的后侧载流子重新结合率。同时,由于反射膜与背面钝化层具有极好的热稳定性,因此有可能通过应用如热处理等的各种工艺来形成电极。
Description
技术领域
本发明涉及太阳能电池,更具体地说,涉及能够在确保极好地光学捕获太阳光线的情况下降低载流子背面的重新结合的太阳能电池。
背景技术
近来,据估计如石油和煤这样的现有能源将会枯竭,因此替代这些能源的其他能源越来越受到关注。由于太阳能电池的能量充足而且不会造成任何环境污染,所以在替代能源中太阳能电池是尤其受关注的。太阳能电池分为利用太阳热产生使涡轮旋转所需的蒸汽的太阳能热电池,以及利用半导体的特性将光子转化成电能的太阳能光电池。通常,太阳能电池认为是太阳能光电池(下文中使用“太阳能电池”这个术语)。
参照图1,其示出了太阳能电池的基本结构。与二极管类似,该太阳能电池具有p型半导体101和n型半导体102的结型结构。如果光子输入到太阳能电池中,则这些光子就会与半导体的材料发生反应以生成负电荷的电子以及由于电子移除而产生的正电荷的空穴,从而随着电子和空穴的移动而产生电流,这称为光电效应。在组成太阳能电池的p型半导体101和n型半导体102中,电子被拉向n型半导体102而空穴被拉向p型半导体101,所以电子和空穴分别向与n型半导体102结合的电极103以及与p型半导体101结合的电极104移动。如果利用导线连接电极103、104,那么就有可能随着电流流动而获得电力。
除了太阳能电池的上述基本结构,防反射层和反射层分别设置在太阳能电池的前侧与后侧以提高太阳能电池的效率。防反射层防止输入在前侧的太阳光线的反射,而反射层反射经过太阳能电池后侧的太阳光线,从而提高光学捕获。
反射层应具有对于太阳光线的高反射率并降低反射层与半导体层之间界面上的载流子的重新结合。但是,传统的反射层都不具有极好的反射率而且也无法完全防止载流子的重新结合。此外,由于其热稳定性比较差,导致传统的反射层在提高用于形成背电极的热处理工艺的温度方面受到限制。
发明内容
技术问题
本发明被设计为解决现有技术的问题,因此本发明的目的是提供一种能够在确保对太阳光线的极好光学捕获的情况下降低载流子背面的重新结合的太阳能电池。
技术方案
为实现上述目的,本发明提供了一种太阳能电池,其包括p-n结结构,该p-n结结构具有第一导电硅层、位于第一导电硅层上且具有与第一导电硅层相反的传导性的第二导电硅层,以及形成在第一导电硅层和第二导电硅层之间的界面处的p-n结;形成在第二导电硅层上的防反射层;位于第一导电硅层上的背面反射层,并且该背面反射层具有含有HfSixOy、ZrSixOy或SiO2的背面钝化层以及含有HfO2或ZrO2的反射膜;经过防反射层连接到第二导电硅层的前电极;以及经过反射膜和背面钝化层连接到第一导电硅层的背电极。
通过将HfO2-x或ZrO2沉积到第一导电硅层上然后对沉积后的材料进行后热氧气退火工艺来形成背面反射层。同样,通过CVD(化学气相沉积)或PECVD(等离子体增强化学气相沉积)的方法将HfO2-x或ZrO2-x沉积在第一导电硅层上。优选的是,通过湿式氧化法或快速热氧化法进行后热氧气退火工艺。
附图说明
参照附图根据下面对实施方式的说明,本发明的其他目的和方法会变得显而易见,其中:
图1是示出了太阳能电池基本结构的示意图;
图2是示出了根据本发明第一实施方式的太阳能电池的示意图;以及
图3是示出了根据本发明第二实施方式的太阳能电池的示意图。
具体实施方式
下文中将参照附图详细描述本发明的优选实施方式。
图2是示出了根据本发明第一实施方式的太阳能电池的示意图。如图2所示,根据本发明的太阳能电池包括p-n结结构、防反射层205、前电极203、背电极204、反射膜207以及背面钝化层208。
p-n结结构包括:第一导电硅层201,具有与第一导电硅层201相反的传导性的第二导电硅层202,以及形成在第一导电硅层201和第二导电硅层202之间的界面处的p-n结。该p-n结结构接收光以通过光电效应产生电流。通过将具有相反的传导性的第二导电硅层202形成在第一导电硅层上,然后将p-n结形成在第一导电硅层201和第二导电硅层202之间的界面处来制作p-n结结构。典型地,第一导电硅层是掺有如硼、镓、铟的3族元素的p型硅层,而第二导电硅层是掺有如磷、砷、锑的5族元素的n型发射极层。通过结合p型硅层与n型发射极层来形成p-n结。
设置背面反射层207、208以提高太阳光线的光学捕获,且该背面反射层由反射膜207和背面钝化层208组成。反射膜207用于反射太阳光线使得太阳光线不会穿过太阳能电池而被释放,且反射膜207含有HfO2或ZrO2。背面钝化层208用于防止后侧载流子(电子或空穴)的重新结合,且背面钝化层208含有HfSixOy、ZrSixOy或SiO2。
HfO2和ZrO2分别具有1.9或更小以及2.2或更小的折射率,其比硅的折射率(3.8)低的多。因此,利用HfO2或ZrO2形成的反射膜207使太阳能电池表现出极好反射率,并且HfSixOy、ZrSixOy以及SiO2表现出极好的钝化特征。此外,反射膜207和背面钝化层208具有极好的热稳定性,因此即使在如热处理(通常,在800摄氏度进行)等的需要高温的电极形成工艺中,该反射膜和背面钝化层都不会分解。更具体地说,HfO2/SiO2、ZrO2/SiO2以及ZrO2/ZrSixOy分别在900-1000摄氏度、900摄氏度或更高、以及880摄氏度或更高的温度分解。因此,通过设置反射膜207以及背面钝化层208可以拓宽电极形成工艺的选择范围,而不会受到如高温的工艺限制。具体地说,如果通过印刷或热处理方式制成背电极204,则可以以较低工艺成本的简单方式替代利用激光的背面电极形成方法而制成背电极204。因此,通过设置背面反射层207、208,可以带来如简化工艺及降低制作成本的附加效果。
通过将HfO2-x或ZrO2-x沉积在第一导电硅层上然后对其进行后热氧气退火工艺来制成背面反射层207、208。这里,HfO2-x或ZrO2-x可通过CVD(化学气相沉积)或PECVD(等离子体增强化学气相沉积)的方法沉积到第一导电硅层上。后热氧气退火工艺在氧气环境中进行。通过进行后热氧气退火工艺,在第一导电硅层201和HfO2-x或ZrO2-x之间的界面处形成含有HfSixOy、ZrSixOy或SiO2的背面钝化层208,并且HfO2-x或ZrO2-x转化成HfO2或ZrO2以形成反射膜207。可通过湿式氧化法或快速热氧化法进行后热氧气退火工艺。在使用湿式氧化法的情况下,如图3所示,SiO2层206形成在第二导电硅层202上,从而可用作前侧钝化层。在使用快速热氧化法的情况下,不形成SiO2层。
防反射层205形成在第二导电硅层上以最小化太阳光线的反射率,以使得输入太阳能电池的太阳光线的光学捕获得以提高。防反射层205可由任意用于形成传统防反射层的公知材料制成,非限制性地,公知材料中氮化硅是其中最典型的一种材料。同样,可通过CVD(化学气相沉积)、PECVD(等离子体增强化学气相沉积)或溅射的方法制成防反射层。
如图3所示,前侧钝化层206可进一步形成在防反射层205和第二导电硅层206之间以防止载流子的重新结合。典型地,使用SiO2作为前侧钝化层206。如上所述,在通过湿式氧化法形成背面反射层207、208的情况下,将SiO2层206作为前侧钝化层形成在第二导电硅层202上,且防反射层205形成在SiO2层206上。
前电极203经过防反射层205连接到第二导电硅层202,且背电极204经过反射膜207和背面钝化层208连接到第一导电硅层201。如果施加对这些电极203、204负载,就能够利用太阳能电池中产生的电力。由于银电极具有极好的传导性,所以典型地使用银电极作为前电极203。同样,铝电极由于具有极好的传导性并且与硅之间的极好亲和力而实现良好接合,所以通常使用铝电极作为背电极204。此外,铝电极对应于3族元素,其在与硅基板接触表面处形成p+层(即BSF(Back Surface Field:背面电场)),使得载流子不会消失反而聚集,从而提高太阳能电池的效率。
典型的是,通过根据预定式样将含有银和玻璃粉的电极形成膏涂在防反射层上,然后对电极形成膏进行热处理来形成前电极203。通过热处理,前电极203穿透防反射层205并且连接到第二导电硅层202。按以下方式来形成背电极:确保通过光刻法或激光使得背电极与第一导电硅层201连接的空间,然后在该空间内形成背电极。这里,可以按不同的方式形成背电极,而由于背面反射层具有极好的热稳定性,所以可通过利用使用高温热处理的电极形成方法来形成如上所述的背面反射层207、208。也就是说,可以通过涂布含有铝的电极形成膏然后对电极形成膏进行热处理来形成背电极。可以按逆序来形成前电极203和背电极204,并且可同时对前电极和背电极进行热处理。
应理解的是,说明书和所附权利要求书中使用的术语不应解释为限于通常含义或字典上的含义,而应在让发明者为便于说明而适当定义术语的原则的基础上对基于与本发明技术方案相对应的含义和概念进行解释。
工业应用性
根据本发明的太阳能电池包括含有HfO2或ZrO2的反射膜以及含有HfSixOy、ZrSixOy或SiO2的背面钝化层,因此,太阳能电池显示出极好的光学捕获以及较低的后侧载流子重新结合率。此外,由于反射膜和背面钝化层具有极好的热稳定性,因此有可能通过应用如热处理等的各种工艺形成电极。
Claims (11)
1.一种太阳能电池,该太阳能电池包括:
p-n结结构,该p-n结结构具有第一导电硅层、位于该第一导电硅层上且具有与该第一导电硅层相反的传导性的第二导电硅层,以及形成在所述第一导电硅层和所述第二导电硅层之间的界面处的p-n结;
形成在所述第二导电硅层上的防反射层;
位于所述第一导电硅层上的背面反射层,并且该背面反射层具有含有HfSixOy、ZrSixOy或SiO2的背面钝化层以及含有HfO2或ZrO2的反射膜;
经过所述防反射层连接到所述第二导电硅层的前电极;以及
经过所述反射膜和背面钝化层连接到所述第一导电硅层的背电极。
2.根据权利要求1所述的太阳能电池,其中,通过将HfO2-x或ZrO2-x沉积在所述第一导电硅层上然后对沉积后的材料进行后热氧气退火工艺来形成所述背面反射层。
3.根据权利要求2所述的太阳能电池,其中,通过化学气相沉积CVD或等离子体增强化学气相沉积PECVD的方法将HfO2-x或ZrO2-x沉积在所述第一导电硅层上。
4.根据权利要求2所述的太阳能电池,其中,通过湿式氧化法来执行所述后热氧气退火工艺。
5.根据权利要求2所述的太阳能电池,其中,通过快速热氧化法来执行所述后热氧气退火工艺。
6.根据权利要求1所述的太阳能电池,其中,所述第一导电硅层是p型硅层,而所述第二导电硅层是n型发射极层。
7.根据权利要求1所述的太阳能电池,其中,所述防反射层包括氮化硅。
8.根据权利要求7所述的太阳能电池,其中,通过PECVD、CVD或溅射形成所述防反射层。
9.根据权利要求1所述的太阳能电池,其中,所述太阳能电池还包括位于所述防反射层与所述第二导电硅层之间的前侧钝化层。
10.根据权利要求1所述的太阳能电池,其中,所述前电极包括银。
11.根据权利要求1所述的太阳能电池,其中,所述背电极包括铝。
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