CN101623666A

CN101623666A - Mounting structure of stationary knife, sheet like stationary knife and crushing device

Info

Publication number: CN101623666A
Application number: CN200910140235A
Authority: CN
Inventors: 井上繁则
Original assignee: Kubota Corp
Current assignee: Kubota Corp
Priority date: 2008-07-09
Filing date: 2009-07-09
Publication date: 2010-01-13
Anticipated expiration: 2029-07-09
Also published as: JP2010017638A; CN101623666B; JP5410042B2

Abstract

The invention provides a mounting structure of stationary knife, a sheet like stationary knife and a crushing device, which have superior economical efficiency with simple stationary knife replacing operation. The invention provides a mounting structure of a stationary knife (8), which is arranged on the rotary movement path of multiple rotating knives (7) immobilized on peripheral surface of crushing rotor (6) rotated around a predetermined axial center, and is engaged with the rotating knife (7) for shearing and pulverizing articles, wherein, multiple stationary knife supporting components (12) with multiple stationary knives (8) arranged along the axial center direction of the crushing rotor (6) are equipped at the step section of the desk tray (5) which is configured opposite to the crushing rotor (6) according to the opposition mode of the stationary knife (8) and the rotating knife (7) and is fixed with bolt, and have a guiding section which is not connected against the crushing rotor (6) and is used for disconnecting the stationary knife supporting component (12) from the step section mentioned above.

Description

The mounting structure of dead knife, the dead knife of sheet and breaker

Technical field

The present invention relates to be configured in around the side face of the broken rotor of the axle center rotation of regulation and arrange on the rotation path of fixing a plurality of rotating knifes, the thing that will be broken is cut off the mounting structure of broken dead knife, the dead knife and the breaker of sheet with above-mentioned rotating knife engagement.

Background technology

Breaker is to be configured to follow the rotation of above-mentioned broken rotor and opposed at the fixing a plurality of rotating knifes of the side face of broken rotor cylindraceous and a plurality of dead knife, and cuts off broken device by above-mentioned rotating knife and the said fixing cutter thing that will be broken.

And a plurality of rotating knifes are fixed in the side face of broken rotor, and each rotating knife separates predetermined distance along the axis direction of broken rotor and is arranged in waveform.

As shown in figure 11, disclose jagged dead knife 80 in the patent documentation 1, it is foursquare prism-shaped for the cross section, is formed with the fixedly blade 81 of a plurality of triangular shapes at the front end of the parts of long strip-board shape according to the mode of a plurality of rotating knifes engagement that is fixed in the side face of broken rotor with arrangement.

Dead knife 80 is installed in the stage portion of platform dish 82 freely via bolt 83 dismounting, and forms fixedly blade 81 on the table back of the body two sides of dead knife 80.And it constitutes, and when the surface abrasion of dead knife 80, shows back of the body upset and can use the back side.

But, not only fixedly blade 81 but also dead knife 80 integral body all by the integrally formed situation of high hard material such as tool steel and superhard alloy under, when even the table back of the body upset of dead knife 80 can being used and constitute, the part of a plurality of dead knives 81 also can be worn and torn or be damaged and when the breakage of the thing that is broken brought fault, even the state of residual fixedly blade 81 for can fully using, also need to change dead knife 80 integral body, this is uneconomic.

And, for when cutting off beginning, becoming the preceding upper/lower positions that certain mode of cutting off angle is disposed at dead knife the axis of rotation of broken rotor according to the rake of dead knife and the rake of rotating knife, and the rake that makes dead knife and dead knife is with respect to the rotation of the rotating shaft formation that the stage portion butt of position of predetermined distance fixes that staggers, therefore, when breaking away from dead knife, the lower backside of said fixing cutter and stage portion interfere and make the replacing operation also loaded down with trivial details.

Therefore, the applicant's motion in patent documentation 2 has the mounting structure of the dead knife of following damaged device, as shown in figure 12, with the fixing point of a knife parts 91 with base material 90 and cemented carbide of steel and steel etc. engages with metal up and down one engage, and a plurality of fixed cutter bodies 93 that perforation are formed with bolt hole 92 with spot-facing according to the mode between each rotation path that rotates cutter hub of entering via being with hexagon ring bolt 95 independently and be fixed on removably on the board framework 94.

In addition, such as in the patent documentation 3 record, single shaft cuts off breaker and has the hopper that drops into the thing that is broken, the break process portion that is disposed at the hopper below, from horizontal direction to the be broken extrusion structure etc. of thing of break process portion extruding.

Shown in Figure 25 (a), break process portion 290 has the rotating knife 293 of the front end V word shape of fixing at the slot part 292 as recess of the side face that is formed at the broken rotor 291 that rotates around the axle center along Zhou Fangxiang and the thing that will be broken is cut off the dead knife 294 of broken front end V word shape with the axis direction configured in parallel of broken rotor 291 and with rotating knife 293 engagements.

This rotating knife 293 in contoured configuration in the cutter hub 293a of the single sheet about tens of mm on one side is installed on the rotating knife mount pad 293b of the slot part 292 of broken rotor 291.And the leading section of the dull and stereotyped 294b of dead knife 294 on the platform dish that is fixed in the broken rotor arranged opposite is formed with V word cutter 294a along the axis direction of broken rotor 291.

In addition, replace the leading section of the dull and stereotyped 294b on the platform dish that is fixed in the broken rotor arranged opposite as described above to be formed with the dead knife 294 of V word cutter 294a along the axis direction of broken rotor 291, the dead knife 295 of following formation is proposed, promptly, shown in Figure 25 (b), the leading section that is equipped on the dead knife support unit 295b on the platform dish with the broken rotor arranged opposite in dismounting freely forms dead knife mount pad 295c along the axis direction of broken rotor, and the cutter hub 295a of the single sheet about tens of mm on one side is being installed on the dead knife mount pad 295c.

Patent documentation 1:(Japan) spy opens the 2000-325810 communique

Patent documentation 2:(Japan) spy opens the 2004-89876 communique

Patent documentation 3:(Japan) spy opens flat 9-57139 communique (paragraph 0015, with reference to Fig. 2)

Mounting structure according to the dead knife of the breaker of record in the patent documentation 2, in the part of a plurality of fixed cutter bodies 93 wearing and tearing or damaged and when needing to change, only changing this fixed cutter body 93 can turn round, and the replacing operation of dead knife 93 also can be carried out easily.

But, there is following problems, the expectation improvement, that is, and the manufacturing cost height of fixed cutter body 93; Because for being fixed on formation on the board framework 94 by bolt 95, carry on the back and use so can not exchange the table of cutter, thereby operation cost also improving from fixed cutter body 93 sides; The thing that is broken when breaker turns round stops up the hexagon ring of bolt 95 and the spot-facing part of bolt hole 92, need eliminate the required time of above-mentioned situation when changing operation.

Summary of the invention

The present invention in view of the above problems, its purpose is, mounting structure, the dead knife support unit of the easy dead knife of the replacing operation of good economy performance and dead knife, the dead knife and the breaker of sheet are provided.

For achieving the above object, the invention provides a kind of mounting structure of dead knife, this dead knife is configured in around the side face of the broken rotor of the axle center rotation of regulation and arranges on the rotation path of fixing a plurality of rotating knifes, and the thing that will be broken is cut off fragmentation with described rotating knife engagement, it is characterized in that, the dead knife support unit that will be arranged with a plurality of dead knives along the axis direction of described broken rotor is arranged in and the stage portion of the platform dish of described broken rotor arranged opposite and fixing according to described dead knife and the opposed mode of described rotating knife, and has and be used to guide portion that described dead knife support unit is broken away from from described stage portion.

According to above-mentioned formation, below the axis of rotation that dead knife is disposed at broken rotor and under the situation of the rake of rotating knife and dead knife with the elevation angle engagement of regulation, avoid rotor and rotating knife to contact by guide portion with dead knife, the dead knife support unit is broken away from from stage portion, therefore, the replacing operation is easy.

Second aspect is characterized in that on the basis of first aspect described guide portion is made of to the oblique chamfered section of described broken rotor inclination the lower backside of described dead knife support unit.

According to above-mentioned formation, by the chamfered section that is formed at lower backside of dead knife support unit, can not carry out dismounting contiguously with the platform dish, therefore, it is easy to change operation.

The third aspect is characterized in that on the basis of first aspect described guide portion is fixed in the back side of described dead knife support unit freely by dismounting and the cushion block of holding up between the face of described stage portion constitutes.

According to above-mentioned formation, utilize the space between the face of holding up of the back side by pulling down the dead knife support unit that cushion block forms and stage portion, fixed disassembly cutter support unit easily, therefore, it is easy to change operation.

On the basis of fourth aspect either side in first～the 3rd, it is characterized in that, the dead knife support unit is arranged and to be formed with the mount pad that a plurality of dead knives is carried out the recess of independently accommodating, and the dead knife of sheet that is contained in each mount pad from the back side of described dead knife support unit by bolting.

According to above-mentioned formation, as long as on dead knife, only form the internal thread that meshes with bolt, and do not need to make the spot-facing of accommodating bolt head, therefore, but the thickness of attenuate dead knife.Even the dead knife wearing and tearing also can be used upset of the table back side and Rotate 180 degree.The dead knife support unit is high material such as tool using steel and superhard alloy not, and dead knife needs only tool using steel and superhard alloy etc., in addition, even when blade weares and teares, also upset of the table back side or Rotate 180 can be used, therefore, good economy performance, and then it is also easy to change operation.

The 5th aspect is on the basis of fourth aspect, it is characterized in that, described rotating knife and described dead knife have the blade of chevron shape respectively, dispose described dead knife according to the blade of the blade of described rotating knife and described dead knife in the mode of lateral attitude engagement, and according to the gap of the blade of the track of the blade of the described rotating knife of the rotation of following described broken rotor and described dead knife at the wide central portion of the cutter of described dead knife each blade for the minimum described dead knife of mode linearity ground formation.

According to above-mentioned formation, when cutting off fragmentation between rotating knife that rotates in the rotation of following broken rotor and the dead knife, can obtain suitable shearing force in the wide whole zone of cutter for the thing that is broken, therefore, can make the broken rotor rotation with little torque, carry out fragmentation simultaneously extremely swimmingly.

The 6th aspect is on the basis aspect the 4th or the 5th, it is characterized in that, described dead knife is made of prism, the described blade edge part that to be the surface of described dead knife and the back side intersect with the side, and be formed with the identification mechanism of accommodating posture of identification to described mount pad.

According to above-mentioned formation, dead knife can easily be discerned the posture of accommodating to mount pad by identification mechanism, in addition, by form different identification mechanisms on difform dead knife, can discern the kind of dead knife.

The 7th aspect aspect the 4th～the 6th on the basis of either side, it is characterized in that, described mount pad forms the rake of dead knife of adjacency with different angle configurations, make a blade of described rotating knife with respect to a blade of described dead knife portion from the engagement of cutter root, and another blade of described rotating knife meshes from point of a knife with respect to another blade of described dead knife.

According to above-mentioned formation, at first, from the engagement of cutter root, secondly, another blade of described rotating knife meshes from point of a knife with respect to another blade of described dead knife a blade of above-mentioned rotating knife with respect to a blade of described dead knife portion.Therefore and since according to for the thing that is broken all the time with the mode active force of a point gearing, therefore, can make the broken rotor rotation with little torque, carry out fragmentation extremely swimmingly simultaneously, thereby not only can reduce vibration and noise, and power cost also can reduce.

Eight aspect aspect first～the 7th on the basis of either side, it is characterized in that, on described dead knife support unit, according to being formed with to the oblique mode of back side inclination and being used to make the installing hole of described dead knife support unit with respect to the chucking operation engagement of described dish dismounting.

According to above-mentioned formation, can avoid contacting of rotating knife and dead knife, can be with the dead knife support unit from the dismounting of platform dish, therefore, it is easy to change operation.

Ninth aspect present invention provides a kind of dead knife support unit, it is characterized in that, it is assembled in the mounting structure of the dead knife of either side in the first～the eight aspect.

Tenth aspect present invention provides a kind of dead knife of sheet, it is characterized in that, it is assembled in the mounting structure of the dead knife of either side in the first～the eight aspect.

The tenth one side is characterized in that the dead knife of sheet is made of prism on the basis aspect the tenth, this prism is formed with four pairs of blades by the surface and the back side with the edge part that the side intersects.

According to above-mentioned formation, use four new blades by exchanging the table back of the body and the front and back of a dead knife, can amounting to.

The invention provides a kind of breaker, it has the mounting structure of the dead knife of either side in the first～the eight aspect.

As described above, according to the present invention, can provide dead knife support unit, dead knife and the breaker according to structure, sheet of the easy dead knife of the replacing operation of good economy performance and dead knife.

Description of drawings

Fig. 1 is the skeleton diagram of breaker of the present invention;

Fig. 2 (a) is the major part enlarged drawing of broken rotor, (b) is the skeleton diagram of broken rotor;

Fig. 3 (a) is the vertical view of dead knife, (b) being the front view of dead knife, (c) is the right hand view of dead knife, (d) is the vertical view of the dead knife of second embodiment, (e) being the front view of the dead knife of second embodiment, (f) is the right hand view of the dead knife of second embodiment;

Fig. 4 (a) is the skeleton diagram of dead knife support, (b) is the profile of dead knife support unit, (c) is the profile of dead knife support, (d) is the profile of dead knife support;

Fig. 5 is the key diagram of break process portion;

Fig. 6 (a) is the key diagram of the blade of the blade of rotating knife and dead knife, (b) is the key diagram of the blade of the blade of rotating knife and dead knife;

Fig. 7 (a) is the skeleton diagram of the dead knife support of second embodiment, (b) is the profile of the dead knife support of second embodiment;

Fig. 8 (a) is the stereogram of the dead knife support of second embodiment, (b) is the key diagram that installs and fixes cutter on the dead knife support unit of second embodiment, (c) is the key diagram of top rake of the dead knife of second embodiment;

Fig. 9 is the dead knife with identification mechanism of another embodiment and the key diagram of dead knife support unit;

Figure 10 (a) is the key diagram of the blade of the blade of rotating knife of second embodiment and dead knife,

(b) being the key diagram of the blade of the blade of rotating knife of second embodiment and dead knife, (c) is the key diagram of the blade of the blade of rotating knife of second embodiment and dead knife;

Figure 11 is the key diagram of the mounting structure of existing dead knife;

Figure 12 is the key diagram of the mounting structure of existing dead knife;

Figure 13 is the skeleton diagram of breaker of the present invention;

Figure 14 (a) is the left surface figure of broken rotor, (b) is the front view of broken rotor;

Figure 15 (a) is the stereogram of rotating knife, (b) is the front view of cutter hub, (c) is the vertical view of cutter hub;

Figure 16 (a) is the vertical view of rotating knife installing component, (b) is the left surface figure of rotating knife installing component, (c) is the front view of rotating knife installing component;

Figure 17 (a) is the vertical view that is installed on the rotating knife installing component on the broken rotor, (b) is the left surface figure that is installed on the rotating knife installing component on the broken rotor, (c) is the front view that is installed on the rotating knife installing component on the broken rotor;

Figure 18 (a) is the key diagram of anchor clamps, (b) is the front view of cutter hub, (c) is the key diagram of the installation of guide member, (d) is the key diagram of dull and stereotyped installation, (e) is the key diagram of installing component that the rotating knife of cutter hub is installed;

Figure 19 is the stereogram of explanation rotating knife to the rotating knife installing component;

Figure 20 (a) is the stereogram of dead knife support unit and dead knife, (b) is the front view of cutter hub, (c) is the vertical view of cutter hub;

Figure 21 (a) is the front view of dead knife support unit, (b) is the A-A line profile of the vertical view of dead knife support unit, (c) is the vertical view of dead knife support unit;

Figure 22 (a) is the installation instructions figure of cutter hub, (b) is the installation instructions figure of cutter hub, (c) is the installation instructions figure of cutter hub;

Figure 23 is the key diagram of big rotating knife;

Figure 24 (a) is the key diagram of the cutter hub of another embodiment, (b) is the key diagram of the cutter hub of another embodiment, (c) is the key diagram of the cutter hub of another embodiment;

Figure 25 (a) is the key diagram of existing fine crushing with the break process portion of breaker, (b) is the key diagram of fine crushing with the dead knife of breaker.

The reference numeral explanation

1 breaker

2 receive hopper

3 break process portions

4 are pressed into propeller

The 4a arm

5 dishes

6 broken rotors

The 6a mount pad

The 6b bolt

The 6v groove

7 rotating knifes

7 ', 7 " blade

8 dead knives

8 ', 8 " blade

9 dead knives

9 ', 9 " blade

10 screen mechanisms

11 discharge hopper

12 dead knife support units

13 mount pads

14 bolts

15 bolts

16 otch

17 bolts hole

18 stay bolts

19 dead knife support units

20 mount pads

21 otch

22 identification mechanisms

23 identification mechanisms

24 pads

25 bolts

26 otch

27 juts

28 chamfered section

The α elevation angle

The β elevation angle

The γ angle

The η angle

The θ angle

The δ angle

The M motor

The specific embodiment

Below, first embodiment of dead knife mounting structure of the present invention, sheet dead knife and breaker is described.

What as shown in Figure 1, breaker 1 had things that are broken such as dropping into electrochemical goods, waste material of buildings, plastics receives hopper 2; The break process portion 3 that the hopper 2 interior things that are broken carry out break process will be put into; Be pressed into propeller 4 towards break process portion 3 from what horizontal direction extruding was broken thing.

For being pressed into propeller 4, the arm 4a that links with the piston of the hydraulic cylinder that carries out expanding-contracting action by the hydraulic oil from hydraulic pump (not shown) is linked to the rear end of propeller 4, slides on platform dish 5 and by advance and retreat driving with moving freely.

Break process portion 3 is disposed at the below of receiving hopper 2, by a plurality of rotating knifes 7 and dead knife 8 engagements, thereby will cut off fragmentation by being pressed into the thing that is broken that propeller 4 is pressed into, wherein, these a plurality of rotating knifes 7 are arranged the power that is fixed on by motor M on the side face of the broken rotor 6 of the axle center rotation of regulation and have the blade of chevron shape, and this dead knife 8 is disposed at the rotation path of rotating knife 7 and has the blade of chevron shape.

Be provided with in the bottom of break process portion 3 to make and be broken into the discharge hopper 11 that the thing that is broken below the given size has the screen mechanism 10 that selection passes through and accepts to have passed through the thing that is broken of screen mechanism 10 by break process portion 3.

Screen mechanism 10 is by being bent to form to constituting along the arcuation of the rotational trajectory of broken rotor 6 and the punch metal plate that is formed with a plurality of apertures etc., the broken thing littler than the aperture of screen mechanism 10 by diameter in the thing that is broken after break process portion 3 break process falls from screen mechanism 10, is accommodated in to discharge in the hopper 11.

Below, above-mentioned break process portion 3 is elaborated.

Rotating knife 7 is shown in Fig. 2 (a), and rake is made of foursquare prism, is anchored on spacing with regulation by bolt 6 and is formed parallel to each other on each of a plurality of mount pad 6a of forming in the groove 6v of a plurality of V word shapes of the perimembranous of broken rotor 6.

Shown in Fig. 2 (b), each rotating knife 7 is located in the adjacent groove 6v, and the mode that approaching rotating knife 7 becomes the waveform shape each other when its summit is linked to each other disposes.Shown in Fig. 2 (c), rotating knife 7 following installations make the axis of rotation direction tilt angle theta of rake with respect to broken rotor 6 according to the track of the front end of the point of a knife of rotating knife 7 apart from the axis of rotation mode farthest of broken rotor 6.

Dead knife 8 is shown in Fig. 3 (a) and (b), (c), it constitutes, the angle that forms point of a knife for the edge part that intersects by surface and the back side and side is the prism of four pairs of blades of γ, at point of a knife and blade because of with the rusts such as friction of the thing that is broken the time, the table back of the body, the front and back of dead knife 8 are switched, carry out break process by blade new in four pairs of blades.The edge that intersects in the side of cutter root side is formed with the otch 16 as identification mechanism of accommodating posture of identification to mount pad 13 described later.

For dead knife 8, shown in Fig. 4 (a), the mode that becomes the cutter root side of dead knife 8 according to the edge that is formed with otch 16 is accommodated in the mount pad 13 of a plurality of concavities that form along the end arranged cells of dead knife support unit 12, shown in Fig. 4 (b), fastening from the back side of each mount pad 13 by bolt 14.And dead knife support unit 12 is fixed in stage portion with the platform dish 5 of broken rotor 6 arranged opposite by bolt 15 from upper surface according to the mode that makes dead knife 8 and rotating knife 7 subtends.

Mount pad 13 according to dead knife 8 do not form concavity with the mode of the broken rotor 6 opposed back sides and two sides butt and supporting, therefore, when the direction of the point of a knife of dead knife 8 not simultaneously, can not embed maybe can embed and can not rock.Thus, it is inappropriate that the operator can easily identify the direction of point of a knife, and therefore, the point of a knife direction when installing and fixing cutter takes that really industry is simple as.

Under the state of having fixed dead knife 8 on the mount pad 13, with the bolt front end face be made as with dead knife be roughly with the one side, thus, thing hook or be clipped in the bolt hole is broken, internal thread also can not be out of shape or be damaged, thereby when using at the switching table back side, the easy dismounting of bolt.

As shown in Figure 5, when the mode that meshes according to the blade angle of inclination δ of rotating knife 7 and dead knife 8 disposes dead knife 8, shown in Fig. 6 (a) and (b), the point of a knife angle is the blade 7 ', 7 of the rotation of following broken rotor 6 under the situation of rotating knifes 7 of 90 degree " with respect to the blade 8 ', 8 of dead knife 8 " track become curve.

Shown in Fig. 6 (a), if the point of a knife angle of dead knife 8 is 90 degree, then for the blade 7 ', 7 of rotating knife 7 " track and the blade 8 ', 8 of dead knife 8 " the gap for, the cutter root side of rotating knife 7 is little, the point of a knife side is big, shearing force produces by cutter root side partially.

Therefore, shown in Fig. 6 (b), when according to the blade 8 ', 8 of above-mentioned gap at dead knife 8 " the wide central portion of cutter when setting the point of a knife angle γ of dead knife 8 in the mode of minimum, the deviation in above-mentioned gap reduces, and obtains maximum shearing force at the wide central portion of cutter.In addition, above-mentioned angle δ is being set at roughly 14.7 when spending, point of a knife angle γ is roughly 85 degree.

According to above-mentioned formation, when between rotating knife 7 that the rotation of following broken rotor 6 is rotated and dead knife 8, being cut off fragmentation by being pressed into the thing that is broken that propeller 4 is pressed towards break process portion 3, to the thing that is broken all the time with some active forces.Therefore, even make broken rotor 6 rotations with little torque, the thing fragmentation that also can will be broken extremely swimmingly, and not only can reduce vibration and noise, but also can reduce power torque.

Secondly, the replacing operation to dead knife 8 describes.

Shown in Fig. 4 (b), the lower backside of dead knife support unit 12 forms chamfering as guide portion in broken rotor 6 sides, at upper surface, according to be formed with the engageable bolt hole 17 that is used to be installed on the platform dish 5 to the oblique mode of back side inclination as the stay bolt 18 of chucking operation.

Wearing and tearing take place and when damaged at dead knife 8, the sequence of operation that is used to change dead knife is described.At first, shown in Fig. 7 (a), will be on platform dish 5 fixedly the bolt 15 of dead knife support unit 12 pull down, simultaneously stay bolt 18 is fastened in the bolt hole 17.Afterwards, shown in Fig. 7 (b), stay bolt 18 is erected, and dead knife support unit 12 is left from platform dish 5, shown in Fig. 7 (c), dead knife support unit 12 is mentioned from platform dish 5.Like this, dead knife support unit 12 can not make the dismounting easily contiguously of dead knife 8 and rotating knife 7.Dead knife 8 is changed by pulling down bolt 14.

Like this, because therefore the lower backside of dead knife support unit 12, has prevented contacting of rotating knife 7 and dead knife 8 in broken rotor 6 side chamferings, the field-strip of dead knife support unit 12 simultaneously becomes easy.

In addition,, then only change the dead knife support unit, just can not wait for the replacing operation of dead knife and operation once more at once if be ready to be fastened with the replacing dead knife support unit of new dead knife.

In addition, guide portion is not limited to the lower backside of dead knife support unit 12 formation in broken rotor 6 side chamferings, also can be for the structure that forms otch 26 as the lower backside of Fig. 4 (c) dead knife support unit 12 that is shown in, and by bolt 25 pad 24 is fixed in structure on the platform dish 5 as the back side of Fig. 4 (d) dead knife support unit 12 that is shown in.

Under this situation, shown in Fig. 7 (d), pull down bolt 25, pad 24 is pulled down from platform dish 5, and pull down dead knife support unit 12 is fixed on bolt 15 on the platform dish 5, simultaneously stay bolt 18 is sticked in bolt hole 17.Afterwards, shown in Fig. 7 (e), dead knife support unit 12 is staggered to the opposition side of broken rotor 6, shown in Fig. 7 (c), dead knife support unit 12 is mentioned from platform dish 5.

Like this, owing to have guide portion, thus dead knife support unit 12 can not make the dismounting easily contiguously of dead knife 8 and rotating knife 7.Dead knife 8 is changed by pulling down bolt 14.Therefore, the bolt hole 17 of engageable stay bolt 18 does not need to the oblique one-tenth of back side inclination.

Below, the mounting structure of dead knife of the present invention, the dead knife of sheet and second embodiment of breaker are described.

In first embodiment, situation to four dead knives 8 of horizontal supporting on dead knife support unit 12 is illustrated, but the dead knife level may not be installed on the dead knife support unit, shown in Fig. 8 (a), the also dead knife support unit 19 that can the dead knife 9 at the regulation elevation angle be arranged from horizontal plane for the dead knife 8 that alternately has the rake level and rake.

Under this situation, shown in Fig. 3 (d), (e), (f), dead knife 9 is by constituting with the prism that angle η forms blade with the edge part that the side intersects by the surface and the back side, and the edge that intersects in the side of cutter root side is formed with the otch 21 of identification to the identification mechanism of accommodating posture and conduct identification dead knife 8 of mount pad 20 described later.

For

dead knife

8,9, shown in Fig. 8 (a), the mode that becomes the cutter root side of

dead knife

8,9 according to the edge that is formed with otch 16,21 is accommodated in the

mount pad

13,20 of a plurality of concavities that form along the end arranged cells of dead knife support unit 19, shown in Fig. 8 (b), fastening from the back side of each

mount pad

13,20 by bolt 14.And, on dead knife support unit 19 is fixed in platform dish 5 with broken rotor 6 arranged opposite by bolt 15 from upper surface according to

dead knife

8,9 and rotating knife 7 opposed modes.At this moment, by the corresponding identification mechanism 22,23 of the otch that forms respectively on each

mount pad

13,20 and be formed at

dead knife

8,9 16,21, the identification of the mounting position of

dead knife

8,9 becomes easy.

In addition, the elevation angle β of mount pad 13 be set to 0 the degree, the angle of elevation alpha of mount pad 20 be set to 20 the degree～30 the degree scopes, be preferably 20 the degree～25 the degree scopes, more preferably roughly 23 the degree.

Mount pad

13,20 according to respectively with

dead knife

8,9 do not form concavity with the mode of the opposed back side of broken rotor and two sides butt and supporting, therefore, when the direction of

dead knife

8,9 point of a knife separately or

dead knife

8,9 self not simultaneously, can not embed maybe can embed and can not rock.Thus, it is inappropriate that the operator can easily identify the direction of point of a knife, and therefore, the point of a knife direction when installing and fixing cutter takes that really industry is simple as.

Shown in Figure 10 (a), with the blade 7 ', 7 of a plurality of rotating knifes 7 of arranging at the side face of broken rotor 6 " arrange the different dead knife in the

elevation angle

8,9 accordingly.That is, a blade 8 ' of the dead knife 8 by adjacency and a blade 9 of dead knife 9 " combination, and another blade 8 of dead knife 8 " and the engagement of another blade 9 ' of dead knife 9, carry out break process.

The rotating knife 7 that is fixed in broken rotor 6 is followed the rotation of broken rotor 6, meshes towards point of a knife from the cutter root with respect to the dead knife 9 that the elevation angle is set at angle [alpha], afterwards, meshes towards the cutter root from point of a knife with respect to the dead knife 8 that the elevation angle is set at level.

The blade 7 ' of above-mentioned

rotating knife

7,7 " track and the blade 8 ', 8 of dead knife 8 " the gap identical with the relation of point of a knife angle, blade 7 ', 7 for rotating knife 7 " track and the blade 9 ', 9 of dead knife 9 " the gap for, when according to the blade 9 ', 9 of above-mentioned gap at dead knife 9 " the wide central portion of cutter when setting the point of a knife angle η of dead knife 9 for minimum mode; the deviation in above-mentioned gap reduces, and obtains maximum shearing force at the wide central portion of cutter.In addition, above-mentioned angle [alpha] is being set at roughly 23 when spending, point of a knife angle η is 90.9 degree roughly.

Shown in this second embodiment, make the elevation angle difference of adjacent dead knife, and rotating knife is from cutter root and dead knife engagement, rotating knife under the situation of point of a knife and another dead knife engagement, the gap of blade that also can be set at the track of the blade that makes rotating knife and dead knife at the cutter cross direction central portion of dead knife for minimum.

For example shown in Figure 10 (b), because rotating knife 7 meshes the dead knife 9 that is set at angle of elevation alpha towards point of a knife from the cutter root, therefore, constitute above-mentioned gap near cutter root one side of rotating knife 7 for minimum, shown in Figure 10 (c), because rotating knife 7, therefore, also can constitute above-mentioned gap and be minimum near point of a knife one side of rotating knife 7 towards dead knife 8 engagement of cutter root to being set at elevation angle β from point of a knife.

According to this formation, rotating knife 7 meshes beginning respectively with

dead knife

8,9, just can act on shearing force strongly, therefore, can not make the thing that is broken carry out fragmentation efficiently with deviating from.On the contrary, handling being broken during thing of sheet, mesh respectively by rotating knife 7 and

dead knife

8,9 and act on shearing force strongly again after the end and can carry out fragmentation efficiently.Like this, become the position of minimum in above-mentioned gap according to the suitable the best that is set at of the thing that is broken.

According to said structure, the dead knife support unit does not need high materials such as tool steel and superhard alloy, if dead knife tool using steel and superhard alloy etc., in addition, even the blade wearing and tearing also can easily be changed.

Point of a knife angle γ, η, angle of elevation alpha, β, tilt angle theta, δ are not limited to above-mentioned example, concrete separately angle derives by the position relation with broken rotor, rotating knife, dead knife etc., cutting off by each blade when being broken thing, all the time according to the mode active force that clips on one point, make broken rotor with little torque rotation, suitable simultaneously setting can be carried out broken angle extremely swimmingly.

In the above-described embodiment, the formation of having equipped four dead knives 8 on dead knife support unit 12 is illustrated, but the number of the dead knife 8 of equipment is not limited to four on the dead knife support unit 12, also can be two or seven.Thereby the suitable field-strip that is set at the dead knife support unit is not loaded down with trivial details.

In the above-described embodiment, the formation that the otch at the edge that will be formed at dead knife is made as identification mechanism is illustrated, but identification mechanism is not limited to otch, and also needn't form, outside indentation, the coating mount pad be accommodated posture, and the difference of dead knife as long as can discern at the edge.

Particularly, as shown in Figure 9, also can be following structure, form jut 27, it is engaged with the chamfered section 28 as identification mechanism that is formed at

dead knife

8,9, can accommodate

mount pad

13,20 thus in the bight of mount pad 13,20.Thus, can easily discern the point of a knife direction by the engaging of jut 27 and chamfered section 28, and the use that does not form the dead knife of the chamfered section difficulty that becomes.

In the above-described embodiment, on platform dish 5, forming stage portion and dead knife support unit 12 fixing formations are illustrated, but also can form the parts of fixed station dish 5 and dead knife support unit 12 and be made into the formation of stage portion for split.

In the above-described embodiment, the formation that dead knife is formed sheet and be fixed on the dead knife support unit is illustrated, but also can and makes the formation of jagged dead knife as a whole for the dead knife of integrally formed a plurality of triangular shapes on the dead knife support unit of long strip-board shape.

In the above-described embodiment, the formation that dead knife is fixed with bolt from the back side of dead knife support unit is illustrated, uses bolting on the dead knife support unit but also can constitute at the spot-facing that forms the head that to accommodate bolt on the dead knife and from the dead knife side.

According to above formation, realize the mounting structure of following dead knife, this dead knife is disposed at the side face of the broken rotor that rotates around the axle center and arranges on the rotation path of fixing a plurality of rotating knifes, and the thing that will be broken is cut off breakage with above-mentioned rotating knife engagement, wherein, the dead knife support unit that will be arranged with a plurality of dead knives along the axis direction of above-mentioned broken rotor is arranged in and the stage portion of the platform dish of above-mentioned broken rotor arranged opposite and fixing according to said fixing cutter and the opposed mode of above-mentioned rotating knife, and has and be used to guide portion that said fixing cutter support unit is broken away from from above-mentioned stage portion.

The concrete formation of mounting structure, dead knife support unit and the breaker of rotating knife, dead knife and the mount pad of the break process portion of explanation, dead knife is not limited to the record of embodiment more than constituting, and also can design to suitable change in the scope that realizes action effect of the present invention.

Below, as the 3rd embodiment, other invention of relevant breaker is described.

Usually, combustible wastes such as the chip of waste plastic products such as the polypropylene that reclaims on the market (PP), polystyrene (PS), polyethylene, PET bolt, stationery and impurity become the roughly cubical block such as product of tying up to be moved into treatment plant as compressed bales, for as RPF (Refuse Paper﹠amp; Plastic Fuel) utilizes again, make its curing and heat to dissolve after by the breaker fragmentation.

Tie up block such as product also sometimes by solid shape foreign matter such as pick-up metal and concrete, when block is directly cut off breaker and carried out fragmentation with single shaft, and the solid shape foreign matter that is blended into block may be involved in the minimum gap of the rotating knife of little sheet to monolateral tens of mm and dead knife cutter hub is brought big damage.

Therefore, carry out before fine crushing handles cutting off breaker with single shaft, need cut off breaker to the twin shaft that block carries out coarse crushing, thereby equipment cost and management cost improve.

Therefore, be broken block, rotating knife and the single shaft of dead knife of consideration by having the sheet that forms on the big cutter hub about monolateral 10mm cut off breaker and replaced twin shaft to cut off breaker to carry out coarse crushing to tying up product, but cutter hub is made of high materials such as tool steel and superhard alloys usually, for when tying up product etc. and carry out coarse crushing and make a big cutter hub, the manufacturing cost height, and when considering strength balance, it is the weight thing of wall thickness, therefore, be difficult to handle when carrying and installation etc.

And, this big cutter hub is installed on the side face and dead knife support unit of broken rotor, need form big recess by machining, thereby the manufacturing cost of broken rotor and dead knife support unit improves also.

In addition, owing to need in fine crushing and coarse crushing, prepare and supply different types of cutter hub, so not only manufacturing cost raising, and management cost also improves.

So, following breaker is described, that is, can cut off the sort of fine crushing that uses in the breaker by single shaft and handle the cutter hub of usefulness and carry out coarse crushing tying up blocks such as product, and not only can realize the reduction of manufacturing cost, but also can realize the reduction of management cost.

As Figure 13～shown in Figure 16, what breaker 101 had things that are broken such as dropping into electrochemical goods, waste material of buildings, plastics receives hopper 102; The break process portion 110 that the hopper 102 interior things that are broken carry out break process will be put into; Be pressed into propeller 103 towards break process portion 3 from what horizontal direction extruding was broken thing.

For being pressed into propeller 103, the arm 103a that links with the piston of the hydraulic cylinder that carries out expanding-contracting action by the hydraulic oil from hydraulic pump (not shown) is linked to the rear end of propeller 103, slides on platform dish 104 and by advance and retreat driving with moving freely.

Break process portion 110 is disposed at the below of receiving hopper 102, and it comprises: at the rotating knife 120 of the fixing front end V word shape of the recess of the side face that is formed at the broken rotor 104 that rotates around the axle center of regulation; The thing that will be broken is cut off the dead knife 130 of broken front end V word shape along the axis direction arranged opposite of broken rotor 105 and with rotating knife 120 engagements.And, press to the thing that is broken of break process portion 110 and between rotating knife 120 that the rotation of following broken rotor 105 is rotated and dead knife 130, cut off fragmentation by being pressed into propeller 103.In addition, the power of motor M passes to broken rotor 105 via conveyer belt and decelerator (not shown) and makes its rotation.

The elevation angle when point of a knife of rotating knife 102 and dead knife 130 engagements constitutes roughly 14.7 degree.

Be provided with in the bottom of break process portion 110 to make and be crushed to the thing that is broken below the given size by rotating knife 120 and dead knife 130 screen mechanism 106 that selection passes through and the discharge hopper 107 of receiving the broken thing that has passed through screen mechanism 106 are arranged.

Screen mechanism 106 is by being bent to form to constituting along the arcuation of the rotational trajectory of rotating knife 120 and the punch metal plate that is formed with a plurality of openings, fall from above-mentioned opening by broken thing littler in the thing that is broken after 110 fragmentations of break process portion, and be accommodated in the discharge hopper 107 than the opening of screen mechanism 106.

In addition, screen mechanism is not limited to situation about being made of the punch metal plate that is formed with a plurality of openings, also can be the formation of following formation, promptly, be bent to form on the flat board of the arcuation of the rotational trajectory of rotating knife 120, having a plurality of slot-shaped peristomes, the edge of the direction of rotation side of above-mentioned broken rotor tilts with respect to horizontal direction in its lengthwise edge, and alternately switches the incline direction at above-mentioned edge along the track of above-mentioned rotating knife.

Shown in Figure 14 (a) and (b), at the Zhou Fangxiang of the side face of broken rotor 105, being formed parallel to each other a plurality of shape of cross sections with the spacing of regulation is slot part 105a for falling the recess of trapezoidal shape.And a plurality of rotating knifes 120 become V word shape when linking to each other according to nearest rotating knife 120 summit each other that will be located at adjacent slot part 105a respectively mode is arranged on assigned position.

Rotating knife 120 is elaborated.

Shown in Figure 15 (a), rotating knife 120 is made of three cutter hubs 121 that rotating knife mount pad 124 that is fixed in slot part 105a and dismounting are installed on the rotating knife mount pad 124 freely.

Shown in Figure 15 (b), (c), cutter hub 121 forms blade 122 by the crest line on table back of the body two sides and constitutes at the quadrangular that central authorities are formed with the bolt hole 123 that is used to be installed on rotating knife mount pad 124.The angle that becomes point of a knife is set at 90 degree.In addition, can be not on all crest lines on the table back of the body two sides of point of a knife 121, do not form blade 122 yet.

Constitute rotating knife 120 cutter hub 121 can to cut off the cutter hub of rotating knife of breaker shared with open single shaft that the existing formation fine crushing that proposes in the flat 9-57138 communique uses the spy.

Rotating knife mount pad 124 is shown in Figure 16 (a) and (b), (c), bottom surface 124b forms along the shape of the slot part 105a of broken rotor 105, and the rear, side of the rotating knife mount pad 124 of cutter hub 121 is according to the shape that does not form formation chamfering 124e with the mode of dead knife 130 generation interference.On the installed surface 124a that cutter hub 121 is installed, be formed with bolt hole 124d at assigned position, so that in three cutter hubs is dismantled and assembled at position of tool tip, another cutter hub is in that to dispose the position that the blade of the cutter hub of blade links to each other dismantled and assembled with above-mentioned position of tool tip, cutter hub 121 is installed on the installed surface 124a, fixes from back side 124c side by bolt.

Shown in Figure 17 (a) and (b), (c), be fixed on the assigned position of slot part 105a around this rotating knife mount pad 124 by weld part W.In addition, rotating knife mount pad 124 also can not be welded on the slot part 105a, and dismounting such as use bolt constitute freely.

In addition, shown in Figure 18 (c), (d), (e), installed surface 124a side at the cutter hub 121 of rotating knife mount pad 124 has guide member 125, this guide member 125 joins with two adjacent faces of cutter hub 121b, the 121c of the cutter root side of rotating knife 120, and has the spigot surface that this

cutter hub

121b, 121c are positioned.

Guide member 125 is made of the guide member 125a of the central portion that is equipped on slot part 105a and the guide member 125b, the 125c that are equipped on the both sides of slot part 105a, shown in Figure 18 (a), be fixed on the assigned position of broken rotor 105 by the anchor clamps 140 that make up the shape that three cutter hubs 121 form.

Shown in Figure 18 (b), anchor clamps 140 constitute following shape, when three cutter hubs 121 are installed, separate minimum shape of installing in abutting connection with a pair of cutter hub 121b, the 121c of configuration apart from d with the cutter hub 121a of the point of a knife side of rotating knife 120 on rotating knife mount pad 124.

This be because, a plurality of cutter hubs 121 are made with identical size respectively in design, but in fact its size is different separately, therefore, these cutter hubs 121 interfere, can not be installed on position for rotating knife mount pad 124, or be difficult to when mounted pack into and deviation takes place in the gap with the blade of dead knife 130, or also may interfere with dead knife 130 according to design.

Relative with it, also to consider chamfering is carried out in the bight of cutter hub 121, but may crushing efficiency be reduced at the blade generation cutter hub 121 of rotating knife 120 position of chamfering, this is not preferred.

Shown in Figure 18 (c), make as above the assigned position butt of the anchor clamps 140 that constitute and the installed surface 124a of rotating knife mount pad 124, and bolt inserted to lead in the bolt hole 141 that forms in the position corresponding with bolt hole 123 of cutter hub 121 from the back side of rotating knife mount pad 124 fix,

guide member

125a, 125b, 125c are fixed on the broken rotor 105 by weld part W with the state with the face butt of the lower side of the cutter hub 121b, the 121c that are equivalent to cutter root side.

Therefore, guide member 125 constitutes, and cutter hub 121b, the 121c separation minimum distance d of the cutter root side of rotating knife 120 is positioned.Therefore, even for example under cutter hub 121 is made as than the big slightly situation of manufactured size, the cutter hub 121b of cutter root, the bight of 121c are installed non-contiguously, thus, the cutter hub 121a that has prevented the point of a knife side is from the situation of assigned position to dead knife 130 side-prominent installations, and eliminated with dead knife 130 possibility disturbed takes place.As mentioned above, select the discontiguous suitable distance in bight of

cutter hub

121b, 121c apart from d.

In addition, guide member 125a constitutes the shape that interference can not take place with the point of a knife of the cutter hub 121a that is configured in position of tool tip.

In addition, guide member 125 also can be integrally formed with rotating knife mount pad 124.

Shown in Figure 18 (d), (e), in the gap 127 of cutter hub 121b, the 121c of the cutter root position that is disposed at rotating knife 120, broken rotor 105, guide member 125, with rotating knife 120 opposed to each other by the weld part W curtain-shaped cover member 126 that thing stops up that fixedly prevents to be broken.

As shown in figure 19, in the space 128 that installed surface 124a, guide member 125 and curtain-shaped cover member 126 by above-mentioned such rotating knife mount pad 124 that constitutes form, at the cutter root position of rotating knife 120 setting-in

cutter hub

121b, 121c, at the position of tool tip setting-in cutter hub 121a of rotating knife 120.And cutter hub 121 is installed from the back side dismounting of rotating knife mount pad 124 freely by bolt respectively, constitutes rotating knife 120.

Below, dead knife 130 is described.

Shown in Figure 20 (a), dead knife 130 by along dismounting on the stage portion that is being formed at platform dish 104 of the axis direction of broken rotor 105 and broken rotor 105 arranged opposite freely dead knife support unit 134 and be formed at three cutter hubs 131 that dismounting is installed freely on the dead knife mount pad 135 of dead knife support unit 134 and constituting.In addition, in the present embodiment, dead knife support unit 134 is for having the formation of two dead knives 130.

Shown in Figure 20 (b), (c), cutter hub 131 is by forming blade 132 and constitute at the quadrangular that central authorities are formed with the bolt hole 133 that is used to be installed on dead knife support unit 134 on the crest line on table back of the body two sides.The angle that becomes point of a knife is set at 85.2 degree.In addition, on all crest lines on the table of cutter hub 131 back of the body two sides, also can not form blade 132.

In addition, constitute dead knife 130 cutter hub 131 can cut off the cutter hub 295a of dead knife 295 of breaker with single shaft shared with the formation fine crushing shown in Figure 25 (b).

Shown in Figure 21 (a) and (b), (c), on dead knife support unit 134, form bolt and can insert from upper surface and lead to the bolt hole 137 of the stage portion of the platform dish 104 of broken rotor 105 arranged opposite with along the dead knife mount pad 135 of the concavity of the end of dead knife support unit 134.And, be position of tool tip of the cutter hub 131a of a plurality of quadrangulars, in the position that the blade of another

cutter hub

131b, 131c links to each other with the blade of cutter hub 131a, each cutter hub 131 is installed from the back side of dead knife mount pad 135, constitute dead knife 130.

As mentioned above, rotating knife 120, dead knife 130 have three cutter hubs 121,131 respectively.Thus, as shown in figure 23, compare with the situation that the cutter hub 151 of for example size of four amounts by cutter hub 121 constitutes rotating knifes 150, as slot part 105b, can broken rotor 105 not cut significantly is V word shape, process time and cost can be subdued the corresponding amount that reduces the oblique line 105c of portion.Dead knife also is same.

In addition, constituting under the situation of rotating knife 150, because of with the wearing and tearing of the thing that is broken and breakage rust the time,, also can only use to amount to 4 times even overturn or rotate at blade by a big cutter hub 151.

Relative with it, mounting structure according to cutter hub of the present invention, rotating knife 120 and dead knife 130 are made of three cutter hubs respectively, therefore, even cutter hub wearing and tearing and breakage and rust, by the position that each cutter hub is overturn or rotates and be installed on position of tool tip and link to each other with above-mentioned point of a knife, can use to amount to 6 times.

With the situation that is made of rotating knife 120 three cutter hubs is that example describes, and shown in Figure 22 (a), at first, 121a is configured in position of tool tip with cutter hub, and another

cutter hub

121b, 121c are configured in cutter root position.At this moment, the blade c2 of the blade b1 of blade a1, the a2 of cutter hub 121a and cutter hub 121b, cutter hub 121c becomes the blade of rotating knife 120.

By using breaker, after the blade rust of this rotating knife 120, shown in Figure 22 (b), 121b is configured in position of tool tip with cutter hub, another

cutter hub

121a, 121c are configured in cutter root position, make cutter hub 121b rotate to be blade b3, b4, make cutter hub 121a rotate to be blade a3, make cutter hub 121c be rotated into blade c1, constitute the blade of rotating knife 120.

And then, after the blade rust of this rotating knife 120, shown in Figure 22 (c), 121c is configured in position of tool tip with cutter hub, another

cutter hub

121a, 121b are configured in cutter root position, make cutter hub 121c rotate to be blade c3, c4, make cutter hub 121a be rotated into blade a4, make cutter hub 121b be rotated into blade b2, constitute the blade of rotating knife 120.That is, the single face of

cutter hub

121a, 121b, 121c can use 3 times.

In addition, after the blade rust of this rotating knife 120,

cutter hub

121a, 121b, 121c are overturn the substitution table back of the body separately, and adopt order same as described above, can further use 3 times thus, three

cutter hub

121a, 121b, 121c amount to and can use 6 times.The situation of dead knife also is identical.

In addition, under the situation that rotating knife 120 and dead knife 130 have been installed on the mount pad, the bolt front end face is made as and the roughly same one side of cutter hub, thus, thing hook or be clipped in the bolt hole is broken, internal thread also can not be out of shape or be damaged, thereby when using at the table back side of switching cutter hub 121,131 or when replacing, the easy dismounting of bolt.

Below, illustrate with the 3rd embodiment in the relevant variation of breaker that illustrates.In addition, the formation mark prosign identical with above-mentioned the 3rd embodiment omits explanation.

In the above-described embodiment, angle to the point of a knife of the cutter hub 121 that will become rotating knife 120 is set at 90 degree, the angle of point of a knife that will become the cutter hub 131 of dead knife 130 is made as 85.2 degree, and the elevation angle the when point of a knife of rotating knife 120 and dead knife 130 engagements is that the situations of roughly 14.7 degree are illustrated, but by forming the quadrangular of rhombus with the angle that cutter hub is formed the angle of acute angle (87.5 degree) and form obtuse angle (92.5 degree), can shared rotating knife and the cutter hub of dead knife.

For example, the angle that forms acute angle (87.5 degree) can be configured to the point of a knife of rotating knife, the angle that will form obtuse angle (92.5 degree) is configured to the point of a knife of dead knife, perhaps opposite, the angle that forms obtuse angle (92.5 degree) can be configured to the point of a knife of rotating knife, the angle that will form acute angle (87.5 degree) is configured to the point of a knife of dead knife.

Like this, the quadrangular of the rhombus by forming bight with acute angle and obtuse angle, the cutter hub and the cutter hub that is used for fixing cutter that can sharedly be used for rotating knife, therefore, can significantly reduce the manufacturing cost of each cutter hub by the volume production effect, manufacturing cost not only can be reduced, but also management cost can be reduced.

In addition, this cutter hub also goes for rotating knife and the dead knife that single shaft that fine crushing uses is cut off breaker.

In the above-described embodiment, to being illustrated along the situation that Zhou Fangxiang forms slot part 105a at the side face of broken rotor 105 as the rotating knife installation portion, but the structure of rotating knife installation portion is not limited thereto.Also can dispose the position formation recess of rotating knife 120 for a side face at broken rotor 105, and the formation that rotating knife mount pad 124 is installed at recess.

In the above-described embodiment, the formation that rotating knife 120 and dead knife 130 is had 3 cutter hubs respectively is illustrated, but the number of cutter hub is not limited thereto, also can be for having odd number more than 3, for example having a formation of 7 cutter hubs.When using 7 cutter hubs to constitute rotating knifes,, can amount to 7 above-mentioned cutter hubs of use by above-mentioned cutter hub being overturn in position of tool tip and the position that links to each other with described point of a knife or rotating.Like this,, compare, can increase the number of times that can use with the situation of using a big cutter hub by constituting cutter hub with the odd number number more than 3.

In the above-described embodiment, formation to two pairs of dead knives 130 of equipment on dead knife support unit 134 is illustrated, but also can on the dead knife support unit equipment formation a pair of or a plurality of dead knives more than three pairs, and according to the not numerous and diverse mode of the field-strip of dead knife support unit suit the setting.In addition, also can be for may not on the platform dish, being formed for installing and fixing the stage portion of cutter support unit, and do not equip the dead knife support unit and on the platform dish, form the dead knife mount pad, and cutter hub is installed on formation on the said fixing cutter mount pad.

In the above-described embodiment, the material that constitutes cutter hub is expressed, but from superhard alloy, tool steel etc. have the material of sufficient intensity to the thing that is broken, selected.

In the above-described embodiment, the elevation angle during to the point of a knife of rotating knife and dead knife engagement is illustrated for the situations of 14.7 degree roughly, but the elevation angle when being not limited to like this point of a knife of rotating knife and dead knife engagement constitutes the situations of 14.7 degree, the elevation angle by with the point of a knife of rotating knife and dead knife engagement the time is configured to greater than 0 degree, can constituting at first, the point of a knife of rotating knife meshes dead knife, the cutter root meshes again afterwards, and by from the point of a knife of rotating knife towards the cutter root to the thing effect shearing force that is broken, can improve crushing efficiency.The elevation angle suitable set of the point of a knife angle of the cutter hub of rotating knife and the cutter hub of dead knife during also according to the point of a knife of rotating knife and dead knife engagement.

In addition, also can constitute the elevation angle difference that makes adjacent dead knife, make rotating knife be engaged in a dead knife, make rotating knife be engaged in another dead knife from point of a knife from the cutter root.When between rotating knife that the rotation of following broken rotor 105 is rotated and dead knife, being cut off fragmentation by being pressed into the thing that is broken that propeller 103 is pressed towards break process portion 110, to the thing that is broken all the time with some active forces, therefore, even make broken rotor 105 rotations with little torque, thing fragmentation extremely swimmingly also can will be broken, and not only can reduce vibration and noise, but also can reduce power torque.

In addition, also the gap of the blade of the track of the blade of rotating knife and dead knife can be set at may not constitute at the wide central portion of the cutter of dead knife minimum.For example constitute, rotating knife meshes towards point of a knife from the cutter root with respect to the dead knife at certain elevation angle, and above-mentioned gap is minimum cutter root one side near rotating knife, can also constitute, rotating knife meshes towards the cutter root from point of a knife with respect to the dead knife at the elevation angle different with the said fixing cutter, and above-mentioned gap is minimum point of a knife one side near rotating knife.

According to this formation, rotating knife and adjacent dead knife mesh beginning respectively just can act on shearing force strongly, therefore, can not make the thing that is broken carry out fragmentation efficiently with deviating from.On the contrary, handling being broken during thing of sheet, meshing respectively by rotating knife and adjacent dead knife and act on shearing force strongly again after the end and can carry out fragmentation efficiently.Like this, become the position of minimum in above-mentioned gap according to the suitable the best that is set at of the thing that is broken.

In the above-described embodiment, to the cutter hub of rotating knife and the cutter hub of dead knife being illustrated from the formation that the back side of rotating knife mount pad and dead knife mount pad is fixed respectively by bolt, but also can constitute, cutter hub is formed wall thickness, and form the spot-facing of the head can accommodate bolt on the two sides and fix with bolt from the cutter hub side.

In the above-described embodiment, situation to the cutter hub of the rotating knife that is made of chevron three cutter hubs that form blade on the crest line on table back of the body two sides or dead knife is illustrated, but above-mentioned a plurality of cutter hub so long as the cutter hub of following formation get final product, promptly, at least on four limits of the one side that constitutes quadrangular, or clip above-mentioned one side a certain vertex above-mentioned one side both sides and clip the both sides of above-mentioned opposed faces on a summit of the opposed faces of above-mentioned one side, the both sides that promptly clip other summit that diagonal passed of the quadrangular that passes above-mentioned certain vertex form blade, are used in position of tool tip and the rotating knife of a plurality of cutter hubs formation chevrons that the position dismounting that links to each other with above-mentioned point of a knife constitutes freely or the cutter hub of dead knife.

For example, if use four limits in the one side that constitutes quadrangular, or clip above-mentioned one side a certain vertex above-mentioned one side both sides and clip the both sides of above-mentioned opposed faces on a summit of the opposed faces of above-mentioned one side, the both sides that promptly clip other summit that diagonal passed of the quadrangular that passes above-mentioned certain vertex are formed with three cutter hubs of blade, then when rotating knife weares and teares, make each cutter hub upset or rotation and be installed on arbitrary position that position of tool tip reaches the position that links to each other with above-mentioned point of a knife, thus, can amount to 3 new blades by constituting of same cutter hub.This number of times is promptly compared for 2 times than the number of times of the situation of the cutter hub of the single big quadrangular that uses same formation, and recycling number of times increases.

This cutter hub is suitable for adopting the situation in the such formation of the blade of the surface of base metals stickup cemented carbide.

For example shown in Figure 24 (a), constitute, paste superhard alloy 167 in the one side of the base metals 166 of quadrangular, and four limits of superhard alloy 167 become blade 161,162,164,165.

In addition, also can constitute following cutter hub, that is: shown in Figure 24 (b), pasting on four limits of the one side of the base metals 176 that constitutes quadrangular becomes the superhard alloy 177 of blade, and constitutes the cutter hub on above-mentioned four limits according to the mode that blade 171,172,174,175 becomes blade; Shown in Figure 24 (c), on the both sides 181,182 of the above-mentioned one side of a certain vertex 180 of the one side of the base metals 186 that clips quadrangular with clip the both sides of above-mentioned opposed faces on a summit of the opposed faces of above-mentioned one side, the both sides 184,185 that promptly clip other summit 183 that diagonal passed of the quadrangular that passes above-mentioned certain vertex 180 are formed with the cutter hub of the blade 181,182,184,185 of superhard alloy.

That is, in the 3rd embodiment, following invention is put down in writing the mounting structure of breaker and cutter.

The formation of first feature is, a kind of mounting structure of cutter of breaker is provided, it has: at the rotating knife of the fixing front end V word shape of the recess of the side face that is formed at the broken rotor that rotates around the axle center of regulation, with cut off the be broken dead knife of front end V word shape of thing of fragmentation along the axis direction arranged opposite of above-mentioned broken rotor and with above-mentioned rotating knife engagement, wherein, above-mentioned rotating knife is by the rotating knife mount pad that is fixed in above-mentioned recess, constitute with the cutter hub of dismounting a plurality of quadrangulars freely on above-mentioned rotating knife mount pad, one in above-mentioned a plurality of cutter hub is disposed at position of tool tip, and another cutter hub is configured in the position that blade links to each other with the blade of the cutter hub that is disposed at above-mentioned position of tool tip.

According to above-mentioned formation, can construct the big cutter hub of chevron by a plurality of little cutter hubs.If construct the cutter hub of such chevron, then needn't cutter hub be set at the opposed position of point of a knife, therefore, do not need to be formed for installing the big recess of cutter hub by machining, thereby can reduce the manufacturing cost of broken rotor at the side face of broken rotor.

In addition, owing to big cutter hub is constructed in a plurality of little cutter hub combinations, therefore, each cutter hub light weight is used easily.In addition, for example shared if constitute the cutter hub of rotating knife of the breaker that each cutter hub and fine crushing can be used, then can reduce the manufacturing cost of each cutter hub significantly according to the volume production effect, not only can reduce manufacturing cost, can also reduce management cost.

Second feature formation is, on the basis that above-mentioned first feature constitutes, above-mentioned a plurality of cutter hub, at least on four limits of the one side that constitutes quadrangular or clip above-mentioned one side a certain vertex above-mentioned one side both sides and clip the both sides of above-mentioned opposed faces on a summit of the opposed faces of above-mentioned one side, the both sides that promptly clip other summit that diagonal passed of the quadrangular that passes above-mentioned certain vertex form blade, and constitute freely at position of tool tip and the position dismounting that links to each other with above-mentioned point of a knife.

According to above-mentioned formation, under the situation that rotating knife weares and teares because of break process, make each cutter hub upset or rotation and be installed on arbitrary position that position of tool tip reaches the position that links to each other with above-mentioned position of tool tip, thus, can be with at least on four limits of the one side that constitutes quadrangular, or clip above-mentioned one side a certain vertex above-mentioned one side both sides and clip the both sides of above-mentioned opposed faces on a summit of the opposed faces of above-mentioned one side, promptly clipping untapped blade in the blade that the both sides on other summit that diagonal passed of the quadrangular that passes above-mentioned certain vertex form utilizes as the blade of rotating knife again, compare with the situation of using single large-scale cutter hub, recycling number of times increases, and economy is good.

For example, if use the cutter hub that is formed with the single big quadrangular of blade at the crest line of showing back of the body two sides, then under the situation of rotating knife wearing and tearing,, can constitute new blade four times by with cutter hub upset or rotation and installation.Relative with it, if by a plurality of cutter hubs, for example three cutter hubs being formed with blade of the crest line on table back of the body two sides constitute the rotating knife of chevron, then by with upset of each cutter hub or rotation and be installed on position of tool tip and arbitrary position of the position that links to each other with above-mentioned point of a knife, can be by the new blade of constituting of same cutter hub more than four times.

For example, if use on four limits of the one side that constitutes quadrangular or clip above-mentioned one side a certain vertex above-mentioned one side both sides and clip the both sides of above-mentioned opposed faces on a summit of the opposed faces of above-mentioned one side, the both sides that promptly clip other summit that diagonal passed of the quadrangular that passes above-mentioned certain vertex are formed with the cutter hub of the single big quadrangular of blade, then under the situation of rotating knife wearing and tearing, by with cutter hub upset or rotation and install, can constitute new blade twice.Relative with it, if by on four limits of the one side that constitutes quadrangular or clip above-mentioned one side a certain vertex above-mentioned one side both sides and clip the both sides of above-mentioned opposed faces on a summit of the opposed faces of above-mentioned one side, the both sides that promptly clip other summit that diagonal passed of the quadrangular that passes above-mentioned certain vertex are formed with the rotating knife of three cutter hubs formation chevrons of blade, then by with upset of each cutter hub or rotation and be installed on position of tool tip and arbitrary position of the position that links to each other with above-mentioned point of a knife, can be by three times the new blade of constituting of same cutter hub.

The 3rd feature formation is, on the basis that above-mentioned first or second feature constitutes, the shape of cross section of above-mentioned recess forms down trapezoidal shape, both end sides and central portion at above-mentioned recess have guide member, and this guide member has that two adjacent faces of cutter hub with the cutter root position that is disposed at above-mentioned rotating knife join and spigot surface that this cutter hub is positioned.

According to above-mentioned formation, can be not the shape of cross section of recess not be formed and is disposed at the shape of cutter hub butt of the cutter root position of rotating knife yet, therefore, machining is easy, can reduce the manufacturing cost of broken rotor.In addition, adjacent two sides and the both end sides of recess and the spigot surface butt of the guide member that central portion had of the cutter hub of the cutter root side by making rotating knife, thereby easy to the location of this cutter hub, it is easy to change operation.

The 4th feature constitutes and to be, on the basis that above-mentioned the 3rd feature constitutes, the guide sections part constitutes to make to separate a little with a pair of cutter hub of the cutter hub disposed adjacent of the position of tool tip that is disposed at above-mentioned rotating knife and positions.

Each cutter hub is made with same size in design, but size difference in fact separately, and therefore, each cutter hub may interfere and can not be installed in according to the position of design to the rotating knife mount pad etc.

According to above-mentioned formation, because the angle of the cutter hub of cutter root side does not often contact, therefore, eliminated following possibility, that is, be difficult to when mounted to pack into or deviation take place, or interfere from outstanding the installation with dead knife of assigned position because of the cutter hub of point of a knife side to the dead knife side in gap with the blade of dead knife, therefore, each cutter hub can be configured in suitable position.

The 5th feature constitutes and to be, on the basis that the above-mentioned the 3rd or the 4th feature constitutes, prevents that broken thing from stopping up the curtain-shaped cover member and the opposed equipment of rotating knife in the gap of the cutter hub of the cutter root position that is disposed at above-mentioned rotating knife and above-mentioned broken rotor.

According to above-mentioned formation, can prevent from that broken thing from stopping up by a plurality of little cutter hubs are made up to construct that big cutter hub produces, the cross-sectional area that is disposed at the cutter hub of cutter root position and is formed at above-mentioned broken rotor and be the gap of the recess of trapezoidal shape.

The 6th feature formation is that on the basis that the arbitrary feature above-mentioned first～the 5th constitutes, above-mentioned rotating knife is made of the cutter hub of the odd number number more than three at least.

According to above-mentioned formation, for example, can constitute new blade more than four times by being formed with each cutter hub upset or the rotation of blade and being installed on arbitrary position that position of tool tip reaches the position that links to each other with above-mentioned point of a knife at the crest line of showing back of the body two sides.Preferred three or seven of the quantity of cutter hub can be used the blade of each cutter hub simultaneously.

The 7th feature formation is, a kind of mounting structure of cutter of breaker is provided, it has: at the rotating knife of the fixing front end V word shape of the recess of the side face that is formed at the broken rotor that rotates around the axle center of regulation, with cut off the be broken dead knife of front end V word shape of thing of fragmentation along the axis direction arranged opposite of above-mentioned broken rotor and with above-mentioned rotating knife engagement, wherein, the said fixing cutter is by the dead knife mount pad that forms in the end along the platform dish of the axis direction of above-mentioned broken rotor and above-mentioned broken rotor arranged opposite, constitute with the cutter hub of dismounting a plurality of quadrangulars freely on said fixing cutter mount pad, one in above-mentioned a plurality of cutter hub is disposed at position of tool tip, and another cutter hub is configured in the position that blade links to each other with the blade of the cutter hub that is disposed at above-mentioned position of tool tip.

According to above-mentioned formation, can realize the identical action effect of action effect that constitutes with first feature for dead knife.

The 8th feature formation is, a kind of mounting structure of cutter of breaker is provided, it has: at the rotating knife of the fixing front end V word shape of the recess of the side face that is formed at the broken rotor that rotates around the axle center of regulation, with cut off the be broken dead knife of front end V word shape of thing of fragmentation along the axis direction arranged opposite of above-mentioned broken rotor and with above-mentioned rotating knife engagement, wherein, the said fixing cutter is by with respect to along the axis direction of above-mentioned broken rotor and the platform dish dismounting dead knife support unit freely of above-mentioned broken rotor arranged opposite, constitute with cutter hub with respect to the dead knife mount pad dismounting a plurality of quadrangulars freely that on said fixing cutter support unit, form, one in above-mentioned a plurality of cutter hub is disposed at position of tool tip, and another cutter hub is configured in the position that blade links to each other with the blade of the cutter hub that is disposed at above-mentioned position of tool tip.

According to above-mentioned formation, for dead knife, not only realize the identical action effect of action effect with first feature formation, and the dead knife support unit constitutes freely with respect to the dismounting of platform dish, therefore, the replacing operation of dead knife is easier.

The 9th feature formation is, on the basis that the above-mentioned the 7th or the 8th feature constitutes, above-mentioned a plurality of cutter hub constitutes: at least on four limits of the one side that constitutes quadrangular or clip above-mentioned one side a certain vertex above-mentioned one side both sides and clip the both sides of above-mentioned opposed faces on a summit of the opposed faces of above-mentioned one side, the both sides that promptly clip other summit that diagonal passed of the quadrangular that passes above-mentioned certain vertex form blade, and install freely at position of tool tip and the position dismounting that links to each other with above-mentioned point of a knife.

According to above-mentioned formation,, realize the identical action effect of action effect that constitutes with second feature for dead knife.

The tenth feature formation is that on the basis that the arbitrary feature the above-mentioned the 7th～the 9th constitutes, the said fixing cutter is made of the cutter hub of the odd number number more than three at least.

According to above-mentioned formation,, realize the identical action effect of action effect that constitutes with the 6th feature for dead knife.

The cutter hub that uses in preferred the 3rd embodiment constitutes, and forms on the quadrangular of the rhombus in the bight with acute angle and obtuse angle, and a side in the bight at above-mentioned acute angle and obtuse angle is the point of a knife of rotating knife, and the opposing party is the point of a knife of dead knife.

According to above-mentioned formation, the cutter hub that constitutes dead knife can be shared with the cutter hub that constitutes rotating knife, therefore, by the volume production effect, can significantly reduce the manufacturing cost of each cutter hub, not only can reduce manufacturing cost, but also can reduce management cost.

Claims

1, a kind of mounting structure of dead knife, this dead knife are configured in around the side face of the broken rotor of the axle center rotation of regulation and arrange on the rotation path of fixing a plurality of rotating knifes, and the thing that will be broken is cut off fragmentation with described rotating knife engagement, wherein,

To arrange dead knife support unit that a plurality of dead knives form along the axis direction of described broken rotor and be arranged in and the stage portion of the platform dish of described broken rotor arranged opposite and fixing, and have and be used to guide portion that described dead knife support unit is broken away from from described stage portion according to described dead knife and the opposed mode of described rotating knife.

2, the mounting structure of dead knife as claimed in claim 1, wherein,

Described guide portion is made of to the oblique chamfered section of described broken rotor inclination the lower backside of described dead knife support unit.

3, the mounting structure of dead knife as claimed in claim 1, wherein,

Described guide portion is fixed in the back side of described dead knife support unit freely by dismounting and the cushion block of holding up between the face of described stage portion constitutes.

4, the mounting structure of dead knife as claimed in claim 1, wherein,

The dead knife support unit is arranged and to be formed with the mount pad that a plurality of dead knives is carried out the concavity of independently accommodating, and the dead knife of sheet that is contained in each mount pad from the back side of described dead knife support unit by bolting.

5, the mounting structure of dead knife as claimed in claim 1, wherein,

The dead knife support unit is arranged and to be formed with the mount pad that a plurality of dead knives is carried out the concavity of independently accommodating, and the dead knife of sheet that is contained in each mount pad from the back side of described dead knife support unit by bolting,

Described rotating knife and described dead knife have the blade of chevron shape respectively, mode according to the blade band angle engagement of the blade of described rotating knife and described dead knife disposes described dead knife, and according to the gap of the blade of the track of the blade of the described rotating knife of the rotation of following described broken rotor and described dead knife at the wide central portion of the cutter of described dead knife each blade for the minimum described dead knife of mode linearity ground formation.

6, as the mounting structure of claim 4 or 5 described dead knives, wherein,

Described dead knife is made of prism, the described blade edge part that to be the surface of described dead knife and the back side intersect with the side, and be formed with the identification mechanism of accommodating posture of identification to described mount pad.

7, as the mounting structure of claim 4 or 5 described dead knives, wherein,

Described mount pad forms the rake of dead knife of adjacency with different angle configurations, make a blade of described rotating knife with respect to a blade of described dead knife portion from the engagement of cutter root, and another blade of described rotating knife meshes from point of a knife with respect to another blade of described dead knife.

8, the mounting structure of dead knife as claimed in claim 1, wherein,

On described dead knife support unit, according to being formed with to the oblique mode of back side inclination and being used to make the installing hole of described dead knife support unit with respect to the chucking operation engagement of described dish dismounting.

9, a kind of dead knife support unit, it is assembled in the mounting structure of the described dead knife of claim 1.

10, a kind of dead knife of sheet, it is assembled in the mounting structure of the described dead knife of claim 1.

11, the dead knife of sheet as claimed in claim 10, wherein,

It is made of prism, and this prism is formed with four pairs of blades by the surface and the back side with the edge part that the side intersects.

12, a kind of breaker, it has the mounting structure of the described dead knife of claim 1.