CN101606667A - A kind of preparation method of wolfberry fruit powder - Google Patents
A kind of preparation method of wolfberry fruit powder Download PDFInfo
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Abstract
The invention discloses a kind of preparation method of wolfberry fruit powder, with aquatic foods or dry wolfberry is primary raw material, through selecting, clean or immersion, protect look, making beating, the glue mill, after-treatment, allotment, homogeneous, sterilization, concentrate, it is dry to do spraying, the collection powder, screening, packing, a kind of matrimony vine powder that obtains is handled in the processing of product warehousing operation, after-treatment is handled for the thick slag that will leach again, adding pectase decomposes, turn back in the colloid mill afterwards and reprocess, and thick slag that can't enzymolysis adopts ultramicro grinding to handle, the fine powder that obtains is recovered to Ji Fencang, sieve then, packing, a kind of matrimony vine powder that obtains is handled in the processing of product warehousing operation, this product color is good, the dissolubility height, mouthfeel is good, without any side effects, with short production cycle, the profit height, the present invention can be widely used in industries such as food and health products for the fitness that improves people provides a kind of powdered food of high-quality.
Description
Technical field
The present invention relates to a kind of production technology of wolfberry fruit powder, relating in particular to a kind of is primary raw material with aquatic foods or dry wolfberry, adopts wet processing, protects look and dual-spectrum process, keeps the original color and luster of wolfberry fruit powder, has improved deliquescent production and processing technology.
Background technology
The fruit of Chinese wolfberry is a China tradition rare traditional Chinese medicine, has the effect that kidney tonifying nourishing the liver, moistening lung make eye bright.Pharmacological research shows in recent years, the fruit of Chinese wolfberry except that have strengthen immunity, antitumor, anti-aging, increase the medical care effects such as hematopoiesis function, AFL, hypotensive, reducing blood lipid, also containing multiple nutritional components such as rich in protein, fat, carbohydrate, carotenoid, ascorbic acid, betaine, LBP-X and calcium, phosphorus, iron, zinc, is a kind of rare dietotherapeutic plant resources.
The fruit of Chinese wolfberry output of China is first of the world, a large amount of outlets are all arranged every year, but in the storage of the drying of fresh fructus lycii and dry wolfberry, rotten and the phenomenon of damaging by worms very easily occurring, is to cannot say for sure the kind of pipe in the Chinese medicine, in order to address these problems, also in order to improve the added value of matrimony vine resource, increase economic efficiency, matrimony vine is prepared into wolfberry fruit powder, must have vast market prospect.
Traditional milling method is taked dry process more, it is the heated-air drying dehydration of raw material elder generation, and then pulverize, the powder product particle of being produced is thick, and is poorly soluble, and during powder process because mechanical friction causes processing temperature too high, destroy the nutritional labeling and the local flavor of product, and raw material is not protected look in this method yet and handle, therefore cause product to lose original tempting color and luster, the sensory effects of product is made a big impact.
The wet processing that prior art adopts, it is raw material making beating earlier, carry out spray-drying behind the homogeneous again, though can solve the dry production problem to a certain extent, but still not have thoroughly to solve the not good problem of product quality, particularly in process of production, there are some technical barriers to have a strong impact on the stable of product quality, as the maintenance of wolfberry fruit powder product appearance color and luster, the existence of pectin in the raw material for another example causes that product is poorly soluble etc.Therefore, how adopting new production method to improve the wolfberry fruit powder product quality is a current production difficult problem that needs to be resolved hurrily.
Summary of the invention
Patent of the present invention is at above-mentioned technical deficiency, a kind of employing wet method new technology is provided, all process has embodied continuity, quick, instantaneous and mechanization, improved production efficiency greatly, and go up reservation original color of matrimony vine and various nutritional labeling to greatest extent, make the wolfberry fruit powder dissolubility height of producing, the production and processing technology that mouthfeel is good.
For realizing above purpose, the technological process of production of patent of the present invention is as follows:
A kind of preparation method of wolfberry fruit powder, with aquatic foods or dry wolfberry is primary raw material, through selecting, clean or soak, protect look, making beating, glue mill, after-treatment, allotment, homogeneous, sterilization, concentrate, do that spraying is dry, collection powder, screening, packing, the processing of product warehousing operation handle a kind of matrimony vine powder that obtains.
Described after-treatment is handled for the thick slag that will leach again, adding pectase decomposes, turn back in the colloid mill afterwards and reprocess, and thick slag that can't enzymolysis adopts ultramicro grinding to handle, the fine powder that obtains is recovered to Ji Fencang, sieves then, the processing of packing, product warehousing operation handles a kind of matrimony vine powder that obtains.
Concrete steps are described as follows: aquatic foods or dry wolfberry at first will be checked impurity elimination, and medlar fresh fruit should be sorted out leaf, sepal, fruit branch, wormed fruit, fruit and native stone rot; Dried fruit of lycium barbarum should remove go mouldy, impurity such as brown stain, worm-eaten fruit, sandstone, soil block, tangerine bar, check the moisture of dry fruit simultaneously, whether vulcanize and whether pesticide residue arranged, dry wolfberry must be after soaking imbibition can crushing and beating, fresh fructus lycii can directly add colour protecting liquid and carry out crushing and beating, solid-liquid ratio 1: 1, colour protecting liquid consumption are 0.1% of color stabilizer; Material through beater enters the further refinement of colloid mill, and the gap of control colloid mill makes material be the feed liquid of uniform and smooth, and abrasive disk space transfers to 20～50 μ m.Slurry through colloid mill adopts 80 order screenings separating and filterings; Slurry behind the glue mill is carried out the slag slurry to be separated, the thick slag that leaches is carried out after-treatment, the slurry that is the process colloid mill adopts 80 order slurry slag separators to filter, afterwards thick slag is carried out pectase and handle, the enzyme preparation addition is 120mg/kg, is incubated 60～120min down at 40～55 ℃, part pectin is decomposed, turn back to colloid mill reprocessing afterwards, adopt indissoluble thick slag ultramicro grinding to handle at last, the fine powder that obtains together is recovered to Ji Fencang; Allocation process is that wolfberry fruit syrup is pumped in the jacketed pan that has agitator, add resistant starch respectively and isomalto-oligosaccharide is prepared burden by 10～30% of reduction of feed volume, institute adds resistant starch and the two mass ratio of isomalto-oligosaccharide is 2: 3, add 5% trehalose simultaneously, deployed mixed serum is carried out homogeneous with the homogeneous unit, the one-level homogenization pressure is controlled at 40MPa, double-stage homogenization pressure is controlled at 20MPa, the feed liquid granularity is controlled at below the 5 μ m, its objective is to make pulp fibers organize exquisiteness and even more, help the stable of end product quality and local flavor; Adopt the ultra high temperature short time sterilization machine to sterilize sterilising conditions: temperature is 137～150 ℃, and the time is 2～8 seconds, and drop temperature is cooled to 40 ℃～55 ℃; The employing cryogenic vacuum concentrates, and temperature is controlled at 70～80 ℃, and vacuum degree control is opened the bleeder valve discharging at 91～93kPa when solid content reaches 15%～20%; Adopt the press spray drier to carry out drying, through the powder after the spray-drying, deliver to Ji Fencang by the refrigeration blast system, Ji Fencang adopts the cloth bag way of recycling that powder is reclaimed, and with sealed vermicelli making machine powder is delivered to two yuan of vibratory sieves and sieves powder; Two yuan of vibratory sieves adopt 80 eye mesh screens, send pre-treatment allotment workshop section's (Cooling or heating jar) back to after the oversize particle degree is collected greater than 80 purpose powder, and sieve is delivered in the filling machine by bucket elevator less than 80 purpose powder down.Packing machine is the vacuum automatic packaging machine, packaging process such as can finish packing, metering, filling, involution continuously automatically, cut, and packing specification is an inner wrapping, every bag of 50g, per 10 pouch-packaged are a sack.
Need to prove:
The immersion process of dry wolfberry is that temperature is with 3～4 times of hot water: 60～70 ℃, and soak 30min, or use cold water soak 2.5h, 0.1% (m/v) that presses soak when soaking adds color stabilizer sodium sulfite or 0.1% different Vc sodium+0.1% citric acid.
Dry run is to adopt the press spray drier to carry out drying, and its condition is: high-pressure pump pressure control 12.5～15.0MPa,, temperature of outgoing air: 70-80 ℃, adopt the cold wind powder feed system by EAT: 170-180 ℃.Dry back material moisture≤5%.
The invention provides a kind of powdery matrimony vine food of high-quality, introduced in the technology and protected look and after-treatment operation, solved problems such as existing product color and luster and dissolubility be relatively poor, improved product quality and yield, reduced production cost; Simultaneously it also can be widely used in industries such as food and health products, provides a kind of for it and is convenient to transport for long-distance, high-quality natural food material easy to process.Its concrete advantage is as follows:
1. product of the present invention belongs to pure natural, high nutrition, health, and without chemical addition agent, pigment has kept the natural colored of matrimony vine, pure taste, and good digestion easily absorbs.
2. widened the comprehensive exploitation approach of matrimony vine, prepared wolfberry fruit powder can be used as raw material through further making numerous food after the deep processing.Wherein, this product will have good prospects for application aspect medicines and health protection.
3. this new technology all adopts the mechanizeding continuous operation mode, and the wolfberry fruit powder cost of production is low, and small investment has been accelerated the conversion process of raw material-product-benefit, has improved economic benefit greatly.
4, the present invention utilizes the original color and luster of high-new process technology protection matrimony vine, and modern biotechnology decomposes the part of pectin.
Description of drawings:
Fig. 1: process chart of the present invention.
Specific embodiments:
Embodiment 1:
A kind of preparation method of wolfberry fruit powder, with aquatic foods or dry wolfberry is primary raw material, through selecting, clean or soak, protect look, making beating, glue mill, after-treatment, allotment, homogeneous, sterilization, concentrate, do that spraying is dry, collection powder, screening, packing, the processing of product warehousing operation handle a kind of matrimony vine powder that obtains.
Concrete implementation step: select the medlar fresh fruit that matter is thick, fruit is loose, well-done, should sort out leaf, sepal, fruit branch, wormed fruit, rot really and native stone.Claim net weight 100kg.Directly add colour protecting liquid and carry out crushing and beating, add the water of 100kg in 1: 1 ratio of solid-liquid ratio, add 0.2kg color stabilizer sodium sulfite simultaneously, break into thick slurry, fineness is at 1mm.Material through beater enters the further refinement of colloid mill, and abrasive disk space transfers to 20 μ m.Slurry through colloid mill adopts 80 order screenings separating and filterings.Thick slag is being carried out the pectase processing subsequently, concrete grammar is to add the 120mg/kg enzyme preparation, is incubated 60min down at 40 ℃, and part pectin is decomposed, and turns back to colloid mill afterwards and reprocesses.Adopt indissoluble thick slag ultramicro grinding to handle at last, the fine powder that obtains together is recovered to Ji Fencang.Wolfberry fruit syrup is pumped in the jacketed pan that has agitator, add the 8kg resistant starch respectively and the 12kg isomalto-oligosaccharide is prepared burden, add the 10kg trehalose simultaneously, stir.Deployed mixed serum is carried out homogeneous with the homogeneous unit, the one-level homogenization pressure is controlled at 40MPa, and double-stage homogenization pressure is controlled at 20MPa, and the feed liquid granularity is controlled at 5 μ m, its objective is to make pulp fibers organize exquisiteness and even more, help the stable of end product quality and local flavor.Adopt the ultra high temperature short time sterilization machine to sterilize sterilising conditions: temperature is 145 ℃, and the time is 6 seconds, and drop temperature is cooled to 45 ℃.The cryogenic vacuum that concentration process adopts concentrates, and temperature is controlled at 70 ℃, and vacuum degree control is opened the bleeder valve discharging at 93kPa when solid content reaches 20%.Adopt the press spray drier to carry out drying, high-pressure pump pressure control 15MPa, EAT is 180 ℃, and temperature of outgoing air is 80 ℃, adopts the cold wind powder feed system, gets finished product 35kg after the drying, and dry back material moisture is 5%.Through the powder after the spray-drying, deliver to Ji Fencang by the refrigeration blast system, Ji Fencang adopts the cloth bag way of recycling that powder is reclaimed, and with sealed vermicelli making machine powder is delivered to two yuan of vibratory sieves and sieves powder.Two yuan of vibratory sieves adopt 80 eye mesh screens, send pre-treatment allotment workshop section's (Cooling or heating jar) back to after the oversize particle degree is collected greater than 80 purpose powder, and sieve is delivered in the filling machine by bucket elevator less than 80 purpose powder down.Packing machine is the vacuum automatic packaging machine, packaging process such as can finish packing, metering, filling, involution continuously automatically, cut, and packing specification is an inner wrapping, every bag of 50g, per 10 pouch-packaged are a sack.
Embodiment 2:
Dried fruit of lycium barbarum should remove go mouldy, impurity such as brown stain, worm-eaten fruit, sandstone, soil block, tangerine bar, claim net weight 100kg.Matrimony vine after the impurity elimination adds 300kg hot water and soaks 30min down at 60 ℃.When soaking, add different Vc sodium of 0.4kg and 0.4kg citric acid.Soaked matrimony vine breaks into thick slurry with beater, and fineness is at 1mm.Material through beater enters the further refinement of colloid mill, and abrasive disk space transfers to 22 μ m.Slurry through colloid mill adopts 80 order screenings separating and filterings.Thick slag is being carried out the pectase processing subsequently, concrete grammar is to add the 120mg/kg enzyme preparation, is incubated 90min down at 45 ℃, and part pectin is decomposed, and turns back to colloid mill afterwards and reprocesses.Adopt indissoluble thick slag ultramicro grinding to handle at last, the fine powder that obtains together is recovered to Ji Fencang.Wolfberry fruit syrup is pumped in the jacketed pan that has agitator, add the 24kg resistant starch respectively and the 36kg isomalto-oligosaccharide is prepared burden, add the 15kg trehalose simultaneously, stir.Deployed mixed serum is carried out homogeneous with the homogeneous unit, the one-level homogenization pressure is controlled at 40MPa, and double-stage homogenization pressure is controlled at 20MPa, and the feed liquid granularity is controlled at 5 μ m, its objective is to make pulp fibers organize exquisiteness and even more, help the stable of end product quality and local flavor.Adopt the ultra high temperature short time sterilization machine to sterilize sterilising conditions: temperature is 145 ℃, and the time is 6 seconds, and drop temperature is cooled to 45 ℃.The cryogenic vacuum that concentration process adopts concentrates, and temperature is controlled at 75 ℃, and vacuum degree control is opened the bleeder valve discharging at 92kPa when solid content reaches 17%.Adopt the press spray drier to carry out drying, high-pressure pump pressure control 13.5MPa, EAT is 175 ℃, and temperature of outgoing air is 75 ℃, adopts the cold wind powder feed system, gets finished product 38kg after the drying, and dry back material moisture is 5%.Other preparation method is with embodiment 1.
Embodiment 3:
Process conditions are changed into: the dry wolfberry slurry 300kg after the separation of slag slurry is carried out pectase handle, concrete grammar is to add the 120mg/kg enzyme preparation, is incubated 120min down at 50 ℃, and part pectin is decomposed, and turns back to colloid mill reprocessing afterwards.Adopt indissoluble thick slag ultramicro grinding to handle at last, the fine powder that obtains together is recovered to Ji Fencang.Slurries pump in the jacketed pan that has agitator, add 36kg isomalto-oligosaccharide and 54kg resistant starch, add the 15kg trehalose simultaneously, stir.Can not carry out vacuum and low temperature concentrates.Adopt spray dryer to carry out drying, condition is: high-pressure pump pressure control 12.5MPa.EAT: 170 ℃, temperature of outgoing air: 70 ℃, get finished product 43kg, material moisture 5% after the drying.The same embodiment of other preparation method.
This product color is good, dissolubility is high, mouthfeel is good, do not add any stabilizing agent etc. in manufacturing process Chemical substance, without any side effects and raw material is wide and be easy to get, with short production cycle, profit is high, the present invention is The fitness that improves people provides a kind of powdered food of high-quality, can be widely used in food and health products Etc. industry.
Claims (10)
1, a kind of preparation method of wolfberry fruit powder, it is characterized in that: with aquatic foods or dry wolfberry is primary raw material, through selecting, clean or soak, protect look, making beating, glue mill, after-treatment, allotment, homogeneous, sterilization, concentrate, do that spraying is dry, collection powder, screening, packing, the processing of product warehousing operation handle a kind of matrimony vine powder that obtains;
Described after-treatment is handled for the thick slag that will leach again, adding pectase decomposes, turn back in the colloid mill afterwards and reprocess, and thick slag that can't enzymolysis adopts ultramicro grinding to handle, the fine powder that obtains is recovered to Ji Fencang, sieves then, the processing of packing, product warehousing operation handles a kind of matrimony vine powder that obtains.
2, the preparation method of a kind of wolfberry fruit powder according to claim 1, it is characterized in that: the immersion process of described dry wolfberry is with 3～4 times of hot water, temperature is: 60～70 ℃, soak 30min, or using cold water soak 2.5h, 0.1% (m/v) that presses soak when soaking adds color stabilizer sodium sulfite or 0.1% different Vc sodium+0.1% citric acid.
3, the preparation method of a kind of wolfberry fruit powder according to claim 1 is characterized in that: described fresh fructus lycii can directly add colour protecting liquid and carry out crushing and beating, and solid-liquid ratio 1: 1, colour protecting liquid consumption are 0.1% of color stabilizer.
4, the preparation method of a kind of wolfberry fruit powder according to claim 1 is characterized in that: described glue mill process is that abrasive disk space is transferred to 20 ~ 50 μ m.
5, the preparation method of a kind of wolfberry fruit powder according to claim 1, it is characterized in that: described after-treatment, the slurry that is the process colloid mill adopts 80 order slurry slag separators to filter, afterwards thick slag is carried out pectase and handle, the enzyme preparation addition is 120mg/kg, is incubated 60～120min down at 40～55 ℃, part pectin is decomposed, turn back to colloid mill reprocessing afterwards, adopt indissoluble thick slag ultramicro grinding to handle at last, the fine powder that obtains together is recovered to Ji Fencang.
6, the preparation method of a kind of wolfberry fruit powder according to claim 1, it is characterized in that: described allocation process is that wolfberry fruit syrup is pumped in the jacketed pan that has agitator, add resistant starch respectively and isomalto-oligosaccharide is prepared burden by 10～30% of reduction of feed volume, institute adds resistant starch and the two mass ratio of isomalto-oligosaccharide is 2: 3, adds 5% trehalose simultaneously.
7, the preparation method of a kind of wolfberry fruit powder according to claim 1 is characterized in that: described homogenizing process is that the one-level homogenization pressure is controlled at 40MPa, and double-stage homogenization pressure is controlled at 20MPa, and the feed liquid granularity is controlled at below the 5 μ m,
8, the preparation method of a kind of wolfberry fruit powder according to claim 1 is characterized in that: described; Sterilization process is to adopt the ultra high temperature short time sterilization machine to sterilize sterilising conditions: temperature is 137～150 ℃, and the time is 2～8 seconds, and drop temperature is cooled to 40 ℃～55 ℃.
9, the preparation method of a kind of wolfberry fruit powder according to claim 1, it is characterized in that: the cryogenic vacuum that described concentration process adopts concentrates, condition is: temperature is controlled at 70～80 ℃, vacuum degree control is opened the bleeder valve discharging at 91～93kPa when solid content reaches 15%～20%.
10, the preparation method of a kind of wolfberry fruit powder according to claim 1, it is characterized in that: described dry run is to adopt the press spray drier to carry out drying, its condition is: high-pressure pump pressure control 12.5～15.0MPa, EAT: 170-180 ℃, temperature of outgoing air: 70-80 ℃, adopt the cold wind powder feed system.Dry back material moisture≤5%.
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| CN102188012A (en) * | 2011-05-27 | 2011-09-21 | 云南农业大学 | Processing, color-protecting and preserving method of instant ham fungus food |
| CN102406226A (en) * | 2011-12-12 | 2012-04-11 | 南京国资现代农业投资发展有限责任公司 | Food powder preparation method and food capsule preparation method |
| CN102805320A (en) * | 2012-08-23 | 2012-12-05 | 天津市春升清真食品有限公司 | Natural cedrela sinensis powder and preparation method thereof |
| CN102940252A (en) * | 2012-11-22 | 2013-02-27 | 秦溱 | Production method of fructus lycii powder |
| CN103169095A (en) * | 2013-04-13 | 2013-06-26 | 洛阳本草生物制药股份有限公司 | Method for preparing barbary wolfberry fruit powder by adding chrysanthemum extract liquid |
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| CN103549421A (en) * | 2013-10-24 | 2014-02-05 | 格尔木源鑫堂生物科技有限公司 | Multidimensional quick-acting medlar powder and production method thereof |
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| CN106509838A (en) * | 2016-10-27 | 2017-03-22 | 黄山华绿园生物科技有限公司 | Preparation method of whole powder |
| CN106538921A (en) * | 2016-10-27 | 2017-03-29 | 黄山华绿园生物科技有限公司 | The preparation method of edible flowers instant powder |
| CN106721837A (en) * | 2016-11-11 | 2017-05-31 | 宁夏农林科学院枸杞工程技术研究所 | A kind of method that utilization lycium ruthenicum fresh fruit prepares the fresh particle electuary of black fruit fructus lycii |
| CN109619474A (en) * | 2018-12-20 | 2019-04-16 | 丁传波 | A kind of preparation method of fresh small berries powder |
| CN109832540A (en) * | 2019-04-11 | 2019-06-04 | 完美（广东）日用品有限公司 | A kind of color protection sterilizing methods of red fruit dried fruit of lycium barbarum |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101897832A (en) * | 2010-07-28 | 2010-12-01 | 广州市凯虹香精香料有限公司 | Medlar reactant and preparation method thereof |
| CN102188012A (en) * | 2011-05-27 | 2011-09-21 | 云南农业大学 | Processing, color-protecting and preserving method of instant ham fungus food |
| CN102406226A (en) * | 2011-12-12 | 2012-04-11 | 南京国资现代农业投资发展有限责任公司 | Food powder preparation method and food capsule preparation method |
| CN102406226B (en) * | 2011-12-12 | 2015-04-22 | 南京国资现代农业投资发展有限责任公司 | Food powder preparation method and food capsule preparation method |
| CN102805320A (en) * | 2012-08-23 | 2012-12-05 | 天津市春升清真食品有限公司 | Natural cedrela sinensis powder and preparation method thereof |
| CN102940252A (en) * | 2012-11-22 | 2013-02-27 | 秦溱 | Production method of fructus lycii powder |
| CN103251035A (en) * | 2013-03-26 | 2013-08-21 | 浦北县健翔食品厂 | Preparation method of Russulasp. powder |
| CN103169095B (en) * | 2013-04-13 | 2014-11-05 | 洛阳本草生物制药股份有限公司 | Method for preparing barbary wolfberry fruit powder by adding chrysanthemum extract liquid |
| CN103169095A (en) * | 2013-04-13 | 2013-06-26 | 洛阳本草生物制药股份有限公司 | Method for preparing barbary wolfberry fruit powder by adding chrysanthemum extract liquid |
| CN103483304A (en) * | 2013-05-20 | 2014-01-01 | 宁夏润丰枸杞生物制品有限公司 | Technological method for extracting anthocyanidin from lycium ruthenicum murr |
| CN103549421A (en) * | 2013-10-24 | 2014-02-05 | 格尔木源鑫堂生物科技有限公司 | Multidimensional quick-acting medlar powder and production method thereof |
| CN103704722A (en) * | 2013-12-30 | 2014-04-09 | 徐州绿之野生物食品有限公司 | Preparation method of concentrate medlar juice and application thereof |
| CN106509838A (en) * | 2016-10-27 | 2017-03-22 | 黄山华绿园生物科技有限公司 | Preparation method of whole powder |
| CN106538921A (en) * | 2016-10-27 | 2017-03-29 | 黄山华绿园生物科技有限公司 | The preparation method of edible flowers instant powder |
| CN106721837A (en) * | 2016-11-11 | 2017-05-31 | 宁夏农林科学院枸杞工程技术研究所 | A kind of method that utilization lycium ruthenicum fresh fruit prepares the fresh particle electuary of black fruit fructus lycii |
| CN109619474A (en) * | 2018-12-20 | 2019-04-16 | 丁传波 | A kind of preparation method of fresh small berries powder |
| CN109832540A (en) * | 2019-04-11 | 2019-06-04 | 完美（广东）日用品有限公司 | A kind of color protection sterilizing methods of red fruit dried fruit of lycium barbarum |
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Application publication date: 20091223 |