CN211333692U - Utilize bamboo to prepare bamboo pulp fibrous assembly line preparation system - Google Patents

Utilize bamboo to prepare bamboo pulp fibrous assembly line preparation system Download PDF

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CN211333692U
CN211333692U CN201922321906.4U CN201922321906U CN211333692U CN 211333692 U CN211333692 U CN 211333692U CN 201922321906 U CN201922321906 U CN 201922321906U CN 211333692 U CN211333692 U CN 211333692U
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bamboo
machine
corresponds
conveyor
enzymolysis
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张明勋
张馨月
苗宇春
苗艳红
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Abstract

The utility model discloses an utilize bamboo to prepare fibrous assembly line preparation system of bamboo thick liquid, including bamboo chip stock cutter, wash the material machine, the bamboo chip is torn to rub the machine, cook and draw the jar, enzymolysis storehouse A, high concentration fiberizer, bamboo fiber squeezer, enzymolysis storehouse B and desiccator, the feed inlet of washing the material machine is corresponding with the discharge gate of bamboo chip stock cutter, the feed inlet of rubbing the machine with tearing is torn to the bamboo chip is corresponding with the discharge gate of washing the material machine, the feed inlet of extracting the jar is torn with the bamboo chip and is rubbed the discharge gate of machine correspondingly, enzymolysis storehouse A's feed inlet is corresponding with the discharge gate of extracting the jar with cooking, high concentration fiberizer's feed inlet is corresponding with enzymolysis storehouse A's discharge gate, the feed inlet of bamboo fiber squeezer is corresponding with the discharge gate of high concentration fiberizer, enzymolysis storehouse B's feed inlet is corresponding with the discharge gate of bamboo fiber squeezer. The utility model discloses can draw bamboo pulp fibre and bamboo extract product in step for the bamboo extract product is effectively, extracted comprehensively, has improved the utilization ratio of bamboo.

Description

Utilize bamboo to prepare bamboo pulp fibrous assembly line preparation system
Technical Field
The utility model relates to a bamboo pulp fiber preparation technical field especially relates to an utilize bamboo to prepare bamboo pulp fiber's assembly line preparation system.
Background
Bamboo is a high-quality fiber raw material, and China is the earliest country for pulping and making paper by using bamboo. The bamboo juice in the fresh bamboo is a traditional Chinese medicinal material, the medicinal value of which is recorded as early as compendium of materia medica, the fresh bamboo juice has sweet smell and no toxicity, has the efficacies of mainly treating sudden apoplexy, wind arthralgia, chest blood, vexation, diabetes and the like, and is recorded in the first book (1992) of traditional Chinese medicinal materials. With the development of modern science and technology, the fresh bamboo juice is widely applied to the aspects of food (beverage), health products, medicines and the like through continuous exploration. China bamboo resources are rich, and the existing bamboo is used for preparing bamboo fiber, pulping method and bamboo juice extraction method, but the existing technologies have the problems of low bamboo utilization rate, high industrial production cost, great pollution control difficulty and the like.
The conversion rate and the output rate of the existing bamboo pulp fiber prepared from bamboo are low, and wastes or waste water exists, for example, the waste water and the waste water are easily generated in the process of preparing paper pulp, so that the environmental pollution is large, and along with the improvement of Chinese environmental protection consciousness, the waste and the waste water treatment cost are high, so that the large economic burden of subsequent treatment is increased for a paper mill. In the prior art, no matter bamboo pulping or bamboo juice extraction is carried out, a single product, namely paper pulp (fiber) or bamboo juice, is produced by using bamboo raw materials, waste and waste water are generated, the comprehensive utilization rate of bamboo is low, and the resource value of the bamboo is not completely realized. How to effectively utilize bamboos and comprehensively extract fibers and extracts bamboo extracts in the bamboos respectively is a difficult problem in environmental protection and economic benefits, is also a difficult problem in the existing bamboo utilization process equipment, and how to realize the comprehensive utilization of the bamboos on a set of process equipment is a research direction for the utilization of the bamboos, so that a set of process equipment for comprehensively utilizing the bamboos and comprehensively extracting the comprehensive value of the bamboos is urgently needed in the prior art.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model aims to provide a production line preparation system for preparing bamboo pulp fiber by using bamboo, which reduces energy consumption and saves energy; can extract bamboo pulp fiber and bamboo extract in step, reduce the production of discarded object and waste water in the bamboo slurrying, can effectively utilize the waste matter that produces in the bamboo slurrying for the bamboo extract is effectively, extracted comprehensively, can change into medicinal, edible material, and the utilization ratio, the output capacity of bamboo have improved greatly.
The purpose of the utility model is realized through the following technical scheme:
an assembly line preparation system for preparing bamboo pulp fibers by utilizing bamboos comprises a bamboo chip cutting machine, a material washing machine, a bamboo chip tearing and kneading machine, a cooking extraction tank, an enzymolysis bin A, a high-concentration pulping machine, a bamboo fiber squeezer, an enzymolysis bin B and a drying machine, wherein the bamboo chip cutting machine is provided with a feeding hole, a cutter assembly and a discharging hole; the bamboo chip tearing and rubbing machine is characterized in that the cooking and extracting tank comprises a cooking tank, the cooking tank of the cooking and extracting tank is provided with a feeding hole and a discharging hole, and the feeding hole of the cooking and extracting tank corresponds to the discharging hole of the bamboo chip tearing and rubbing machine; the bamboo fiber squeezing machine comprises a squeezing assembly, a feeding port and a discharging port, and the feeding port of the bamboo fiber squeezing machine corresponds to the discharging port of the high-concentration pulp grinding machine; enzymolysis storehouse B has feed bin mouth and goes out the feed bin mouth, enzymolysis storehouse B's feed bin mouth is corresponding with the discharge gate of bamboo fibre squeezer, the desiccator has dry import of material and the dry export of material, the dry import of material of desiccator is corresponding with enzymolysis storehouse B's play feed bin mouth.
In order to realize better the utility model discloses, it softens the machine to be equipped with bamboo fibre between enzymolysis storehouse A and the high enriched fiberizer, bamboo fibre softens the machine and is equipped with feed inlet and discharge gate, the feed inlet that bamboo fibre softens the machine is corresponding with enzymolysis storehouse A's play feed bin mouth, bamboo fibre softens the discharge gate of machine and the feed inlet of high enriched fiberizer is corresponding.
The utility model discloses can also concentrate and prepare bamboo extract product, its technical scheme of structure as follows: the device also comprises a liquid storage tank, a concentrator and a dryer, wherein the cooking tank of the cooking extraction tank is provided with a liquid outlet, the liquid storage tank is provided with a liquid inlet tank opening and a liquid outlet tank opening, and the liquid inlet tank opening of the liquid storage tank corresponds to the liquid outlet of the cooking extraction tank; the concentrator comprises an evaporation concentration tank, the evaporation concentration tank of the concentrator is provided with a liquid inlet and a discharge hole, the liquid inlet of the concentrator corresponds to the liquid outlet tank opening of the liquid storage tank, the dryer is provided with a material drying inlet and a material drying outlet, and the material drying inlet of the dryer corresponds to the discharge hole of the concentrator; the bamboo fiber squeezer is characterized by further comprising a liquid outlet, the liquid outlet of the bamboo fiber squeezer is communicated with a liquid inlet tank opening of the liquid storage tank through a pipeline A, and a pump is installed on the pipeline A.
In order to facilitate bamboo pulp fibre and bamboo extract product packing storage respectively, the utility model discloses still include baling press A and baling press B, baling press A is corresponding with the dry export of material of desiccator, baling press A is arranged in the dry material that finishes of packing desiccator, baling press B is corresponding with the dry export of material of desicator, baling press B is arranged in the dry material that finishes of packing desiccator.
In order to better realize the utility model, the utility model also comprises a belt conveyer A, a belt conveyer B, a conveyer A, a conveyer B, a mixing screw conveyer, a conveyer C, a conveyer D, a mixing conveyer A, a mixing conveyer B and a conveyer E, wherein the output end of the belt conveyer A corresponds to the feed inlet of the bamboo chip cutting machine, the belt conveyer B is arranged between the bamboo chip cutting machine and the material washing machine, the input end of the belt conveyer B corresponds to the discharge outlet of the bamboo chip cutting machine, and the output end of the belt conveyer B corresponds to the feed inlet of the material washing machine; a conveyor A is arranged between the material washing machine and the bamboo chip tearing and kneading machine, the input end of the conveyor A corresponds to the discharge hole of the material washing machine, and the output end of the conveyor A corresponds to the feed hole of the bamboo chip tearing and kneading machine; a conveyor B is arranged between the bamboo chip tearing and kneading machine and the cooking and extracting tank, the input end of the conveyor B corresponds to the discharge hole of the bamboo chip tearing and kneading machine, and the output end of the conveyor B corresponds to the feed hole of the cooking and extracting tank; a mixing screw conveyor is arranged between the cooking extraction tank and the enzymolysis bin A, the mixing screw conveyor is provided with a feeding end and a discharging end, the mixing screw conveyor is provided with a xylanase feeding port at the position of the feeding end, the feeding end of the mixing screw conveyor corresponds to a discharging port of the cooking extraction tank, and the discharging end of the mixing screw conveyor corresponds to a feeding bin port of the enzymolysis bin A; a conveyor C is arranged between the enzymolysis bin A and the bamboo fiber softening machine, the input end of the conveyor C corresponds to the discharge bin opening of the enzymolysis bin A, and the output end of the conveyor C corresponds to the feed inlet of the bamboo fiber softening machine; a conveyor D is arranged between the bamboo fiber softening machine and the high-concentration pulping machine, the input end of the conveyor D corresponds to the discharge hole of the bamboo fiber softening machine, and the output end of the conveyor D corresponds to the feed hole of the high-concentration pulping machine; a mixing conveyor A is arranged between the high-concentration pulping machine and the bamboo fiber squeezer, the input end of the mixing conveyor A corresponds to the discharge hole of the high-concentration pulping machine, and the output end of the mixing conveyor A corresponds to the feed hole of the bamboo fiber squeezer; a mixing conveyor B is arranged between the bamboo fiber squeezer and the enzymolysis bin B, the input end of the mixing conveyor B corresponds to the discharge hole of the bamboo fiber squeezer, a bamboo fiber treatment enzyme adding hole is formed in the position of the input end of the mixing conveyor B, and the output end of the mixing conveyor B corresponds to the feed bin hole of the enzymolysis bin B; a conveyor E is arranged between the enzymolysis bin B and the drying machine, the input end of the conveyor E corresponds to the discharge bin opening of the enzymolysis bin B, and the output end of the conveyor E corresponds to the material drying inlet of the drying machine.
Preferably, the liquid inlet tank opening of the liquid storage tank is communicated with the liquid outlet of the boiling extraction tank in a closed mode through a pipeline B, and the pipeline B is provided with a pump.
Preferably, a spiral material conveyer is arranged between the liquid outlet of the concentrator and the material drying inlet of the dryer.
Preferably, the cooking extraction tank is provided with an inner tank body and an outer tank body, a heating cavity is arranged between the inner tank body and the outer tank body of the cooking extraction tank, the outer tank body of the cooking extraction tank is made of heat insulation materials, and the heating cavity of the cooking extraction tank is communicated with a steam inlet pipe and a steam outlet pipe.
Compared with the prior art, the utility model, have following advantage and beneficial effect:
(1) the utility model reduces the energy consumption and saves the energy; can extract bamboo pulp fiber and bamboo extract in step, reduce the production of discarded object and waste water in the bamboo slurrying, can effectively utilize the waste matter that produces in the bamboo slurrying for the bamboo extract is effectively, extracted comprehensively, can change into medicinal, edible material, and the utilization ratio, the output capacity of bamboo have improved greatly.
(2) The utility model discloses do not use industrial chemicals, do not produce the waste liquid of cooking, do not produce the noxious material, the environmental pollution has been avoided to the nearly zero release of waste water, and green can realize cleaner production.
(3) The utility model discloses take the bright bamboo chip to tear earlier and rub into the bamboo filament to bamboo filament fibre decocte processing, xylanase enzymolysis treatment, the rate of dissolution of bamboo has been improved to the processing like this, and bamboo extract product active ingredient content increases, and the quality of extract product, output rate improve.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention;
fig. 2 is a schematic structural diagram of a second embodiment of the present invention.
Wherein, the names corresponding to the reference numbers in the drawings are:
1-bamboo chip cutting machine, 2-washing machine, 3-bamboo chip tearing and kneading machine, 4-cooking extraction tank, 5-liquid storage tank, 6-concentrator, 7-dryer, 8-packer B, 9-enzymolysis bin A, 10-bamboo fiber softening machine, 11-high-concentration pulp mill, 12-bamboo fiber squeezer, 13-enzymolysis bin B, 14-dryer, 15-packer A, 16-belt conveyor A, 17-belt conveyor B, 18-conveyor A, 19-conveyor B, 20-mixing screw conveyor, 21-conveyor C, 22-conveyor D, 23-mixing conveyor A, 24-mixing conveyor B, 25-conveyor E.
Detailed Description
The present invention will be described in further detail with reference to the following examples:
example one
As shown in figure 1, the production line system for preparing bamboo pulp fiber by using bamboo comprises a bamboo chip cutting machine 1, a material washing machine 2, a bamboo chip tearing and kneading machine 3, a cooking and extracting tank 4, an enzymolysis bin A9, a high-concentration pulping machine 11 and a bamboo fiber squeezer 12, the bamboo chip tearing and kneading machine comprises an enzymolysis bin B13, a dryer 14, a liquid storage tank 5, a concentrator 6, a dryer 7, a packer A15 and a packer B8, wherein the bamboo chip cutting machine 1 is provided with a feeding hole, a cutter assembly and a discharging hole, the washing machine 2 is provided with a washing cylinder, the washing cylinder of the washing machine 2 is provided with a feeding hole and a discharging hole, the feeding hole of the washing machine 2 corresponds to the discharging hole of the bamboo chip cutting machine 1, the bamboo chip tearing and kneading machine 3 is provided with a shell and a kneading mechanism installed inside the shell, the shell of the bamboo chip tearing and kneading machine 3 is provided with a feeding hole and a discharging hole, and the feeding hole of the bamboo chip tearing and kneading machine 3 corresponds to the discharging hole of. The cooking extraction tank 4 comprises a cooking tank, a feed inlet and a discharge outlet are arranged on the cooking tank of the cooking extraction tank 4, and the feed inlet of the cooking extraction tank 4 corresponds to the discharge outlet of the bamboo chip tearing and kneading machine 3. Enzymolysis storehouse A9 has feed bin mouth and goes out the feed bin mouth, and the feed bin mouth of enzymolysis storehouse A9 is corresponding with the discharge gate of cooking extraction jar 4, and high enriched refiner 11 includes feed inlet and discharge gate, and the feed inlet of high enriched refiner 11 is corresponding with the discharge bin mouth of enzymolysis storehouse A9, and bamboo fibre squeezer 12 is including squeezing the subassembly, feed inlet and discharge gate, and the feed inlet of bamboo fibre squeezer 12 is corresponding with the discharge gate of high enriched refiner 11. The enzymolysis storehouse B13 has feed bin mouth and goes out the feed bin mouth, and the feed bin mouth of enzymolysis storehouse B13 is corresponding with the discharge gate of bamboo fibre squeezer 12, and desiccator 14 has dry import of material and dry export of material, and the dry import of material of desiccator 14 is corresponding with the play feed bin mouth of enzymolysis storehouse B13.
As shown in fig. 1, a bamboo fiber softening machine 10 is disposed between the enzymolysis bin a9 and the high consistency pulping machine 11, the bamboo fiber softening machine 10 is provided with a feed inlet and a discharge outlet, the feed inlet of the bamboo fiber softening machine 10 corresponds to the discharge bin outlet of the enzymolysis bin a9, and the discharge outlet of the bamboo fiber softening machine 10 corresponds to the feed inlet of the high consistency pulping machine 11.
The cooking pot of the cooking extraction pot 4 of the embodiment is provided with a liquid outlet, the liquid storage pot 5 is provided with a liquid inlet pot opening and a liquid outlet pot opening, and the liquid inlet pot opening of the liquid storage pot 5 corresponds to the liquid outlet of the cooking extraction pot 4. The concentrator 6 comprises an evaporation concentration tank, the evaporation concentration tank of the concentrator 6 is provided with a liquid inlet and a discharge port, the liquid inlet of the concentrator 6 corresponds to the liquid outlet tank opening of the liquid storage tank 5, the dryer 7 is provided with a material drying inlet and a material drying outlet, and the material drying inlet of the dryer 7 corresponds to the discharge port of the concentrator 6. The bamboo fiber squeezer 12 further comprises a liquid outlet, the liquid outlet of the bamboo fiber squeezer 12 is communicated with a liquid inlet tank opening of the liquid storage tank 5 through a pipeline A, and a pump is installed on the pipeline A.
The packer a15 of this embodiment corresponds to the material drying outlet of the dryer 14, the packer a15 is used for packing the dried material in the dryer 14, the packer B8 corresponds to the material drying outlet of the dryer 7, and the packer B8 is used for packing the dried material in the dryer 7.
The liquid inlet mouth of the liquid storage tank 5 and the liquid outlet of the cooking extraction tank 4 are communicated in a sealing way through a pipeline B, and a pump is arranged on the pipeline B.
A screw conveyor is arranged between the liquid outlet of the concentrator 6 and the material drying inlet of the dryer 7.
The cooking extraction tank 4 of this embodiment has the inner tank body and the outer tank body, and the heating cavity has between the inner tank body and the outer tank body of the cooking extraction tank 4, and the outer tank body of the cooking extraction tank 4 is made by thermal insulation material, and the heating cavity intercommunication of the cooking extraction tank 4 has steam to advance pipe and steam outlet pipe.
Example two
As shown in fig. 2, an assembly line preparation system for preparing bamboo pulp fibers from bamboos comprises a bamboo chip cutting machine 1, a material washing machine 2, a bamboo chip tearing and kneading machine 3, a cooking and extracting tank 4, an enzymolysis bin a9, a high-concentration pulping machine 11, a bamboo fiber press 12, an enzymolysis bin B13, a dryer 14, a liquid storage tank 5, a concentrator 6, a dryer 7, a packer a15, a packer B8, a belt conveyor a16, a belt conveyor B17, a conveyor a18, a conveyor B19, a mixing screw conveyor 20, a conveyor C21, a conveyor D22, a mixing conveyor a23, a mixing conveyor B24 and a conveyor E25. Bamboo chip stock cutter 1 has the feed inlet, the cutter unit spare and the discharge gate, material washing machine 2 has the material washing barrel, the material washing barrel of material washing machine 2 is opened there are feed inlet and discharge gate, material washing machine 2 can adopt the cylinder to wash the material inside the material washing barrel and handle, material washing machine 2's feed inlet corresponds with bamboo chip stock cutter 1's discharge gate, bamboo chip tears the rubbing machine 3 and has the casing and install the mechanism of rubbing and kneading inside the casing, rub the mechanism and include power unit with rubbing and kneading, compress tightly the bamboo chip and control the rubbing and rub so as to let the bamboo chip fibre separate through rubbing and kneading the mechanism with kneading, bamboo chip tears the casing of rubbing machine 3 and opens there are feed inlet and discharge gate, bamboo chip tears the feed inlet of rubbing machine 3 and corresponds with material washing machine 2's discharge gate. The cooking extraction tank 4 comprises a cooking tank, a feed inlet and a discharge outlet are arranged on the cooking tank of the cooking extraction tank 4, and the feed inlet of the cooking extraction tank 4 corresponds to the discharge outlet of the bamboo chip tearing and kneading machine 3. Enzymolysis storehouse A9 has feed bin mouth and goes out the feed bin mouth, the feed bin mouth and the discharge gate that cooks and draw jar 4 are corresponding in enzymolysis storehouse A9, high enriched fiberizer 11 includes feed inlet and discharge gate, the feed inlet of high enriched fiberizer 11 is corresponding with the discharge bin mouth that enzymolysis storehouse A9, bamboo fiber squeezer 12 is including squeezing the subassembly, feed inlet and discharge gate, it includes power unit to squeeze the subassembly, squeeze the extract B of bamboo fiber in order to release the bamboo fiber through squeezing the subassembly, the feed inlet of bamboo fiber squeezer 12 is corresponding with the discharge gate of high enriched fiberizer 11. The enzymolysis storehouse B13 has feed bin mouth and goes out the feed bin mouth, and the feed bin mouth of enzymolysis storehouse B13 is corresponding with the discharge gate of bamboo fibre squeezer 12, and desiccator 14 has dry import of material and dry export of material, and the dry import of material of desiccator 14 is corresponding with the play feed bin mouth of enzymolysis storehouse B13.
As shown in fig. 2, a bamboo fiber softening machine 10 is disposed between the enzymolysis bin a9 and the high consistency pulping machine 11, the bamboo fiber softening machine 10 is provided with a feed inlet and a discharge outlet, the feed inlet of the bamboo fiber softening machine 10 corresponds to the discharge bin outlet of the enzymolysis bin a9, and the discharge outlet of the bamboo fiber softening machine 10 corresponds to the feed inlet of the high consistency pulping machine 11.
The utility model discloses the digester of preferred digester extraction jar 4 is equipped with the liquid outlet, and liquid storage pot 5 has feed liquor jar mouth and goes out the liquid jar mouth, and the feed liquor jar mouth of liquid storage pot 5 is corresponding with the liquid outlet of digester extraction jar 4. The concentrator 6 comprises an evaporation concentration tank, the evaporation concentration tank of the concentrator 6 is provided with a liquid inlet and a discharge port, the liquid inlet of the concentrator 6 corresponds to the liquid outlet tank opening of the liquid storage tank 5, the dryer 7 is provided with a material drying inlet and a material drying outlet, and the material drying inlet of the dryer 7 corresponds to the discharge port of the concentrator 6. The bamboo fiber squeezer 12 further comprises a liquid outlet, the liquid outlet of the bamboo fiber squeezer 12 is communicated with a liquid inlet tank opening of the liquid storage tank 5 through a pipeline A, and a pump is installed on the pipeline A.
The utility model discloses preferred baling press A15 is corresponding with the dry export of material of desiccator 14, and baling press A15 is arranged in the dry material that finishes of baling press 14, and baling press B8 is corresponding with the dry export of material of desicator 7, and baling press B8 is arranged in the dry material that finishes of baling press 7.
The utility model discloses preferred belt conveyor A16's output is corresponding with bamboo chip stock cutter 1's feed inlet, is equipped with belt conveyor B17 between bamboo chip stock cutter 1 and the washing machine 2, and belt conveyor B17's input is corresponding with bamboo chip stock cutter 1's discharge gate, and belt conveyor B17's output is corresponding with the feed inlet of washing machine 2. A conveyor A18 is arranged between the washing machine 2 and the bamboo chip tearing and kneading machine 3, the input end of the conveyor A18 corresponds to the discharge port of the washing machine 2, and the output end of the conveyor A18 corresponds to the feed port of the bamboo chip tearing and kneading machine 3. A conveyor B19 is arranged between the bamboo chip tearing and kneading machine 3 and the cooking extraction tank 4, the input end of the conveyor B19 corresponds to the discharge port of the bamboo chip tearing and kneading machine 3, and the output end of the conveyor B19 corresponds to the feed port of the cooking extraction tank 4. The mixed screw conveyor 20 is arranged between the cooking extraction tank 4 and the enzymolysis bin A9, the mixed screw conveyor 20 is provided with a feeding end and a discharging end, the mixed screw conveyor 20 is provided with a xylanase feeding port at the feeding end, the feeding end of the mixed screw conveyor 20 corresponds to the discharging port of the cooking extraction tank 4, and the discharging end of the mixed screw conveyor 20 corresponds to the feeding bin port of the enzymolysis bin A9. A conveyor C21 is arranged between the enzymolysis bin A9 and the bamboo fiber softening machine 10, the input end of the conveyor C21 corresponds to the discharge bin opening of the enzymolysis bin A9, and the output end of the conveyor C21 corresponds to the feed inlet of the bamboo fiber softening machine 10. A conveyor D22 is arranged between the bamboo fiber softening machine 10 and the high-consistency pulping machine 11, the input end of the conveyor D22 corresponds to the discharge port of the bamboo fiber softening machine 10, and the output end of the conveyor D22 corresponds to the feed port of the high-consistency pulping machine 11. A mixing conveyor A23 is arranged between the high consistency pulping machine 11 and the bamboo fiber presser 12, the input end of the mixing conveyor A23 corresponds to the discharge port of the high consistency pulping machine 11, and the output end of the mixing conveyor A23 corresponds to the feed port of the bamboo fiber presser 12. A mixing conveyor B24 is arranged between the bamboo fiber presser 12 and the enzymolysis bin B13, the input end of the mixing conveyor B24 corresponds to the discharge port of the bamboo fiber presser 12, a bamboo fiber treatment enzyme adding port is arranged at the input end of the mixing conveyor B24, and the output end of the mixing conveyor B24 corresponds to the feeding bin port of the enzymolysis bin B13. A conveyor E25 is arranged between the enzymolysis bin B13 and the dryer 14, the input end of the conveyor E25 corresponds to the discharge bin opening of the enzymolysis bin B13, and the output end of the conveyor E25 corresponds to the material drying inlet of the dryer 14.
The liquid inlet mouth of the liquid storage tank 5 and the liquid outlet of the cooking extraction tank 4 are communicated in a sealing way through a pipeline B, and a pump is arranged on the pipeline B.
A spiral material conveyer is arranged between the liquid outlet of the concentrator 6 and the material drying inlet of the dryer 7 (the liquid outlet of the concentrator 6 and the material drying inlet of the dryer 7 can be hermetically communicated through a pipeline C, a pump is arranged on the pipeline C, when the concentrator 6 is concentrated into a paste shape, the paste can be conveyed to the dryer 7 through the pipeline C and conveyed by the pump for drying, and the dryer 7 can be a spray dryer at the moment).
This embodiment is cooked and is drawed jar 4 and have the internal tank body and the external tank body, and the internal tank body and the external tank body of cooking and drawing jar 4 between have the heating cavity, and the external tank body of cooking and drawing jar 4 is made by thermal insulation material, and the heating cavity intercommunication of cooking and drawing jar 4 has steam to advance pipe and steam outlet pipe.
A method for preparing bamboo pulp fiber by using an assembly line preparation system comprises the following steps:
A. pretreatment of fresh bamboo poles: collecting fresh bamboo stems of gramineae plants, removing branches and leaves on the fresh bamboo stems to form fresh bamboo stem raw materials, conveying the fresh bamboo stem raw materials (namely, bamboos in figure 2) to a bamboo chip cutting machine 1 through a belt conveyor A16 to cut the fresh bamboo chips into fresh bamboo chips, and controlling the length of each fresh bamboo chip to be 80-120 mm; conveying the fresh bamboo chips to a washing machine 2 for washing through a belt conveyor B17, conveying the washed fresh bamboo chips to a tearing and kneading machine 3, tearing and kneading the fresh bamboo chips into fine bamboo filament materials, wherein the diameter of the bamboo filament materials is less than 2 mm;
B. steaming and decocting the bamboo filament material: feeding bamboo filament materials and water into a cooking extraction tank 4 through a conveyor B19, heating the bamboo filament materials and the water in the cooking extraction tank 4, wherein the cooking extraction tank 4 is provided with an inner tank body and an outer tank body, a heating cavity is arranged between the inner tank body and the outer tank body of the cooking extraction tank 4, the inner tank body of the cooking extraction tank 4 is used for storing the bamboo filament materials and the water, the outer tank body of the cooking extraction tank 4 is made of heat insulation materials, during heating, high-temperature high-pressure steam is introduced into the heating cavity of the cooking extraction tank 4, and the bamboo filament materials and the water in the cooking extraction tank 4 are heated, during heating, a steam release valve of the cooking extraction tank 4 is firstly opened until the water in the cooking extraction tank 4 is naturally boiled, then the steam release valve of the cooking extraction tank 4 is closed, and the high-temperature high-pressure steam is continuously introduced for heating; when the pressure in the cooking extraction tank 4 reaches 0.1Mpa, stopping heating and opening a steam release valve to release part of steam and air in the cooking extraction tank 4; when the pressure in the cooking extraction tank 4 is reduced to 0.05Mpa, closing the steam release valve and heating the bamboo filament material and the water in the cooking extraction tank 4 again, and when the pressure in the cooking extraction tank 4 is increased to 0.1-0.4 Mpa, continuing heating and preserving heat for 30-120 minutes;
C. and (3) enzymolysis treatment: after the heat preservation is finished, discharging by adopting a full-pressure blowing mode, then carrying out material-liquid separation, wherein the separated liquid is an extracting solution A, and conveying the extracting solution A to a liquid storage tank 5 by using a pump; adding 0.2-0.5 wt% of xylanase into the separated material, mixing and conveying the mixture to an enzymolysis bin A9 through a mixing screw conveyor 20 for enzymolysis;
D. c, feeding the material subjected to enzymolysis in the step C into a bamboo fiber softening machine 10 through a conveyor C21 for softening treatment to obtain a softened material, feeding the softened material TONGGUO conveyor D22 into a high-concentration pulping machine 11 for treatment, directly feeding hot water with the weight of 2-5 times and the temperature of 70-90 ℃ into a mixing conveyor A23 for uniform mixing after treatment, then feeding the mixed material into a bamboo fiber presser 12 for pressing treatment to obtain liquid as an extracting solution B, wherein the obtained pressed material is a semi-finished bamboo pulp fiber, and the dryness of the semi-finished bamboo pulp fiber is more than 30%;
E. and D, feeding the semi-finished bamboo pulp fiber obtained in the step D into a mixing conveyor B24, adding bamboo fiber treatment enzyme with the weight ratio of 0.1-0.2% into a mixing conveyor B24, wherein the bamboo fiber treatment enzyme is produced by Xiasheng (Shanghai) Biotechnology limited company, mixing the bamboo fiber treatment enzyme by a mixing conveyor B24, conveying the mixture to an enzymolysis bin B13 for enzymolysis, conveying the material subjected to enzymolysis to a dryer 14 by a conveyor E25 for drying to obtain the bamboo pulp fiber, and packaging the bamboo pulp fiber by a packer A15.
F. And D, conveying the extracting solution A obtained in the step C and the extracting solution B obtained in the step D into a liquid storage tank 5, conveying the liquid in the liquid storage tank 5 into a concentrator 6 by using a pump, concentrating into paste, drying into powder by using a dryer 7 to obtain powdery bamboo extract, and packaging the powdery bamboo extract by using a packaging machine B8.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (8)

1. The utility model provides an utilize bamboo to prepare bamboo thick liquid fibrous assembly line preparation system, includes bamboo chip stock cutter (1), washes material machine (2), bamboo chip tear the machine of rubbing (3), cooks and draws jar (4), enzymolysis storehouse A (9), high enriched fiberizer (11), bamboo fiber squeezer (12), enzymolysis storehouse B (13) and desiccator (14), its characterized in that: the bamboo chip tearing and kneading machine is characterized in that the bamboo chip cutting machine (1) is provided with a feeding hole, a cutter assembly and a discharging hole, the washing machine (2) is provided with a washing cylinder, the washing cylinder of the washing machine (2) is provided with a feeding hole and a discharging hole, the feeding hole of the washing machine (2) corresponds to the discharging hole of the bamboo chip cutting machine (1), the bamboo chip tearing and kneading machine (3) is provided with a shell and a kneading mechanism arranged in the shell, the shell of the bamboo chip tearing and kneading machine (3) is provided with a feeding hole and a discharging hole, and the feeding hole of the bamboo chip tearing and kneading machine (3) corresponds to the discharging hole of the washing machine (2); the cooking extraction tank (4) comprises a cooking tank, a feed inlet and a discharge outlet are formed in the cooking tank of the cooking extraction tank (4), and the feed inlet of the cooking extraction tank (4) corresponds to the discharge outlet of the bamboo chip tearing and kneading machine (3); the enzymolysis bin A (9) is provided with a feeding bin opening and a discharging bin opening, the feeding bin opening of the enzymolysis bin A (9) corresponds to a discharging opening of the cooking extraction tank (4), the high-concentration pulping machine (11) comprises a feeding opening and a discharging opening, the feeding opening of the high-concentration pulping machine (11) corresponds to the discharging bin opening of the enzymolysis bin A (9), the bamboo fiber squeezer (12) comprises a squeezing component, a feeding opening and a discharging opening, and the feeding opening of the bamboo fiber squeezer (12) corresponds to the discharging opening of the high-concentration pulping machine (11); enzymolysis storehouse B (13) have feeding bin mouth and go out the feed bin mouth, the feeding bin mouth of enzymolysis storehouse B (13) is corresponding with the discharge gate of bamboo fibre squeezer (12), desiccator (14) have dry import of material and the dry export of material, the dry import of material of desiccator (14) is corresponding with the play feed bin mouth of enzymolysis storehouse B (13).
2. The flow line preparation system for preparing bamboo pulp fiber from bamboo as claimed in claim 1, wherein: enzymolysis is equipped with bamboo fibre softening machine (10) between storehouse A (9) and high enriched fiberizer (11), bamboo fibre softening machine (10) are equipped with feed inlet and discharge gate, the feed inlet of bamboo fibre softening machine (10) is corresponding with the play feed bin mouth of enzymolysis storehouse A (9), the discharge gate of bamboo fibre softening machine (10) is corresponding with the feed inlet of high enriched fiberizer (11).
3. The flow line preparation system for preparing bamboo pulp fiber from bamboo as claimed in claim 1, wherein: the device is characterized by further comprising a liquid storage tank (5), a concentrator (6) and a dryer (7), wherein a liquid outlet is formed in the cooking tank of the cooking extraction tank (4), the liquid storage tank (5) is provided with a liquid inlet tank opening and a liquid outlet tank opening, and the liquid inlet tank opening of the liquid storage tank (5) corresponds to the liquid outlet of the cooking extraction tank (4); the concentrator (6) comprises an evaporation concentration tank, the evaporation concentration tank of the concentrator (6) is provided with a liquid inlet and a discharge port, the liquid inlet of the concentrator (6) corresponds to the liquid outlet tank opening of the liquid storage tank (5), the dryer (7) is provided with a material drying inlet and a material drying outlet, and the material drying inlet of the dryer (7) corresponds to the discharge port of the concentrator (6); bamboo fibre squeezer (12) is still including the liquid outlet, the liquid outlet of bamboo fibre squeezer (12) is linked together through pipeline A with the feed liquor jar mouth of liquid storage pot (5), install the pump on the pipeline A.
4. The flow line preparation system for preparing bamboo pulp fiber from bamboo as claimed in claim 3, wherein: still include baling press A (15) and baling press B (8), baling press A (15) are corresponding with the dry export of material of desiccator (14), baling press A (15) are arranged in the dry material that finishes of baling press (14), baling press B (8) are corresponding with the dry export of material of desiccator (7), baling press B (8) are arranged in the dry material that finishes of baling press desiccator (7).
5. The flow line preparation system for preparing bamboo pulp fiber from bamboo as claimed in claim 2, wherein: the bamboo chip washing machine is characterized by further comprising a belt conveyer A (16), a belt conveyer B (17), a conveyer A (18), a conveyer B (19), a mixing spiral conveyer (20), a conveyer C (21), a conveyer D (22), a mixing conveyer A (23), a mixing conveyer B (24) and a conveyer E (25), wherein the output end of the belt conveyer A (16) corresponds to the feed inlet of the bamboo chip cutting machine (1), the belt conveyer B (17) is arranged between the bamboo chip cutting machine (1) and the washing machine (2), the input end of the belt conveyer B (17) corresponds to the discharge outlet of the bamboo chip cutting machine (1), and the output end of the belt conveyer B (17) corresponds to the feed inlet of the washing machine (2); a conveyor A (18) is arranged between the washing machine (2) and the bamboo chip tearing and kneading machine (3), the input end of the conveyor A (18) corresponds to the discharge hole of the washing machine (2), and the output end of the conveyor A (18) corresponds to the feed hole of the bamboo chip tearing and kneading machine (3); a conveyor B (19) is arranged between the bamboo chip tearing and kneading machine (3) and the cooking and extracting tank (4), the input end of the conveyor B (19) corresponds to the discharge hole of the bamboo chip tearing and kneading machine (3), and the output end of the conveyor B (19) corresponds to the feed hole of the cooking and extracting tank (4); a mixing screw conveyor (20) is arranged between the cooking extraction tank (4) and the enzymolysis bin A (9), the mixing screw conveyor (20) is provided with a feeding end and a discharging end, a xylanase adding port is arranged at the position of the feeding end of the mixing screw conveyor (20), the feeding end of the mixing screw conveyor (20) corresponds to the discharging port of the cooking extraction tank (4), and the discharging end of the mixing screw conveyor (20) corresponds to the feeding bin port of the enzymolysis bin A (9); a conveyor C (21) is arranged between the enzymolysis bin A (9) and the bamboo fiber softening machine (10), the input end of the conveyor C (21) corresponds to the discharge bin opening of the enzymolysis bin A (9), and the output end of the conveyor C (21) corresponds to the feed inlet of the bamboo fiber softening machine (10); a conveyor D (22) is arranged between the bamboo fiber softening machine (10) and the high-concentration pulping machine (11), the input end of the conveyor D (22) corresponds to the discharge hole of the bamboo fiber softening machine (10), and the output end of the conveyor D (22) corresponds to the feed hole of the high-concentration pulping machine (11); a mixing conveyor A (23) is arranged between the high-consistency pulping machine (11) and the bamboo fiber presser (12), the input end of the mixing conveyor A (23) corresponds to the discharge hole of the high-consistency pulping machine (11), and the output end of the mixing conveyor A (23) corresponds to the feed hole of the bamboo fiber presser (12); a mixing conveyor B (24) is arranged between the bamboo fiber squeezer (12) and the enzymolysis bin B (13), the input end of the mixing conveyor B (24) corresponds to the discharge hole of the bamboo fiber squeezer (12), a bamboo fiber treatment enzyme feeding hole is formed in the position of the input end of the mixing conveyor B (24), and the output end of the mixing conveyor B (24) corresponds to the feeding bin hole of the enzymolysis bin B (13); be equipped with conveyer E (25) between enzymolysis storehouse B (13) and desiccator (14), the input of conveyer E (25) is corresponding with the play feed bin mouth in enzymolysis storehouse B (13), the output of conveyer E (25) is corresponding with the dry import of material of desiccator (14).
6. The flow line preparation system for preparing bamboo pulp fiber from bamboo as claimed in claim 3, wherein: the liquid inlet tank opening of the liquid storage tank (5) is communicated with the liquid outlet of the boiling extraction tank (4) in a closed mode through a pipeline B, and a pump is installed on the pipeline B.
7. The flow line preparation system for preparing bamboo pulp fiber from bamboo as claimed in claim 3, wherein: and a spiral material conveying machine is arranged between the liquid outlet of the concentrator (6) and the material drying inlet of the dryer (7).
8. The flow line preparation system for preparing bamboo pulp fiber from bamboo as claimed in claim 1, wherein: the steam extraction pot (4) is provided with an inner pot body and an outer pot body, a heating cavity is arranged between the inner pot body and the outer pot body of the steam extraction pot (4), the outer pot body of the steam extraction pot (4) is made of heat insulation materials, and the heating cavity of the steam extraction pot (4) is communicated with a steam inlet pipe and a steam outlet pipe.
CN201922321906.4U 2019-12-23 2019-12-23 Utilize bamboo to prepare bamboo pulp fibrous assembly line preparation system Active CN211333692U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115319876A (en) * 2022-08-16 2022-11-11 重庆中烟工业有限责任公司 Production system for biological and mechanical synergistic preparation of plant fiber ultrafine powder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115319876A (en) * 2022-08-16 2022-11-11 重庆中烟工业有限责任公司 Production system for biological and mechanical synergistic preparation of plant fiber ultrafine powder

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