CN106616717A - Preparation process of cell-wall-disrupytion bee pollen beans or bee pollen sheets without additives - Google Patents
Preparation process of cell-wall-disrupytion bee pollen beans or bee pollen sheets without additives Download PDFInfo
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Jellies, Jams, And Syrups (AREA)
- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
Abstract
The invention discloses a preparation process of cell-wall-disrupytion bee pollen beans or bee pollen sheets without additives. The preparation process comprises the following steps: taking bee pollen raw materials; drying; carrying out cell wall disrupytion; and adding purified water to pelletize and press to obtain the bee pollen beans or bee pollen sheets, and preferably further can comprise the steps of packing and sterilizing. According to the preparation method of the bee pollen beans or bee pollen sheets, only a solid preparation which is mechanically processed into beans or the bee pollen sheets is used, any auxiliaries or food additives are not added, food safety problems caused by food additives do not exist, the original fragrance of bee pollen is kept, the utilization rate of nutritional ingredients of the bee pollen is high and full, and the cell-wall-disrupytion bee pollen beans or bee pollen sheets without additives are stable and reliable in quality, convenient to carry and easy to use.
Description
Technical field
The present invention relates to the processing technique of a kind of food or health food processing technique, more particularly to a kind of zero addition natural spp. pollen bean or bee pollen tablets, belongs to the technical field of bee pollen bean processing.
Background technology
Bee pollen refers to the pollen load taken back during honeybee producting honey, the pollen formed after storage and fermentation in Nidus Vespae.Bee pollen contains various nutrient substance, including 22 kinds of aminoacid, 14 kinds of vitamin and 30 various trace elements and substantial amounts of active protease, nucleic acid, flavone compound and other active substances.Wherein amino acid content and ratio are closest to FAO (Food and Agriculture Organization of the United Nation)(FAO)The amino acid pattern of recommendation.
Bee pollen is both fabulous natural nutrient food, preferable tonic, and with certain medical function.In Japan, pollen research person is thought by research:Bee pollen is that any other vegetal food value is impossible to contend with it, and bee pollen is referred to as " source of health cosmetic ".In Europe, bee pollen is referred to as into " nutritional complete food products ".
Nowadays bee pollen is processed into various preparations, provides edible and medicinal to consumer by home and abroad many producers, and bee pollen also increasingly obtains the attention of various countries.
Such as Chinese patent CN
302734731 S disclose a kind of Pollen Pini steamed buns stuffed with sweetened bean paste mounted box, and the formula that labelling list of ingredients is recorded thereon includes:Pollen Pini, maltodextrin, Microcrystalline Cellulose, hydroxypropyl methyl cellulose.Although showing in its description which belongs to that dry pollen Jing broken wall treatments are refined to be formed, with sporoderm-broken rate it is high the characteristics of, the excipient ingredients of wherein a large amount of additions seriously constrain the purity of pollen.
As 103960562 A of Chinese patent CN disclose a kind of pine pollen tablets, mainly it is prepared from the IMO of 46% ~ 90% Pollen Pini and 10% ~ 51%.Which is mainly with Pollen Pini as raw material, however, to ensure that the molding effect of pollen tablet still with the addition of a certain amount of IMO.Although adding molding and mouthfeel that IMO can promote pollen tablet, the purity of pollen in pollen tablet is still influenced whether, increase consumer's cost unnecessary when pollen tablet is bought.
Therefore, existing bee pollen is made in the processing technique of tablet, is to solve formation problems/increase flavor taste, and all more or less needs the adjuvants such as addition starch, maltodextrin, Microcrystalline Cellulose, magnesium stearate, Pulvis Talci, coating powder.But, these extra raw materials, the use of additive can weaken original nutrition of bee pollen, also be unfavorable for that people's is healthy.
The content of the invention
It is an object of the invention to overcome the shortcomings of that the necessary additive in prior art existing for pollen tablet solves molding/local flavor, there is provided the preparation technology of a kind of zero addition broker wall bee pollen bean or bee pollen tablets.
In order to realize foregoing invention purpose, the invention provides technical scheme below:
The preparation technology of a kind of bee pollen bean or bee pollen tablets, comprises the following steps:Herba leucadis ciliatae powder raw material is taken, is dried, breaking cellular wall, plus pure water granulation, compacting, obtain final product bee pollen bean or bee pollen tablets.Preferably, packaging, sterilization steps can be included.
It is an advantage of the current invention that:The solid preparation for being machined into bean/lamellar, steady quality, easy to carry, suitable a large amount of productions are only passed through by the zero addition broker wall bee pollen bean or bee pollen tablets of said method processing.Above all bee pollen bean or bee pollen tablets are in process of production without any adjuvant, food additive, sugared composition that pollen-breaking shell and pollen when relying solely on broken wall of melissa pollen is included etc. forms uniform closely knit pollen bean/pollen tablet as binding agent, the pollen powder material after suitable pressure effect makes breaking cellular wall.
In the method for the present invention, raw material only selects pure broker wall bee pollen, without other compositions, maintains the original fragrance of bee pollen and nutritive value.In the preparation process in accordance with the present invention, without any adjuvant, food additive, such as starch, maltodextrin, Microcrystalline Cellulose, magnesium stearate, Pulvis Talci, coating powder etc. in the selection of raw material.
Further, plant pollen of the described bee pollen for Apiss collection, bee pollen should meet the due color and luster of this kind product, flavour, free from extraneous odour.The bee pollen can be from such as:Raw material based on the pollen such as Pollen Brassicae campestriss, BAIHUA FEN, Pollen Maydiss, Flos Camelliae Japonicae powder, pollen of Semen Fagopyri Esculenti, Herba Leonuri pollen, Citrullus vulgariss powder, Semen Sesami pollen, Herba Taraxaci pollen, pollen powder of chrysanthemun flower, Flos Nelumbinis pollen, Semen Castaneae pollen, Fructus Schisandrae Chinensis pollen, sunflower pollen, Hawthorn Pollen, Pollen Pini.
Further, concrete preparation process is as follows:
S1:Bee pollen is taken, oven for drying is put into.Bee pollen drying course, the temperature of baking oven are set as 40 ~ 60 DEG C.Drying time is 1-3 hours, is defined less than 5% by the moisture of bee pollen, and after the general oven drying at low temperature time reaches 3 hours, in pollen, moisture is reduced to extremely low level, is met in follow-up wall breaking pulverization for the requirement of pollen.The pollen load taken back when bee pollen is honeybee producting honey, mainly remains the characteristic of pollen, in drying course must careful temperature control prevent pollen be subject to too high temperature and cause nutritive loss.If temperature control is improper, in some instances it may even be possible to cause the rotten deterioration of pollen so as to which nutrient substance loses activity and becomes harmful substance.
S2:Bee pollen through drying and processing is carried out into wall breaking pulverization.The equipment selected during pollen broken wall is to crush one or more in breaking cellular wall equipment, vibration breaking cellular wall equipment, low temperature vibrations mill and pneumatic mill, for bee pollen has fabulous shell-broken effect.Preferably, the parameters such as the temperature during control pollen broken wall are as follows, ensure during breaking cellular wall that the temperature of bee pollen is less than 40 DEG C, the loss of various nutrient substance during reduction pollen broken wall, moisture in the dried bee pollen of early stage is extremely low, the shell of bee pollen have show good fragility, perform better at a lower temperature, find when temperature control is within 40 DEG C through substantial amounts of research, the effect of breaking cellular wall is especially good, if by temperature control below 30 DEG C more preferably, but due to operation effect of breaking cellular wall machine it is larger, for lower temperature more difficulty control/reach, so considering the efficiency of the energy, it had both been optimal to arrange low 30 DEG C of temperature.Preferably, sporoderm-broken rate reaches more than 80%.
S3:Binding agent, mix homogeneously, granulation is added to be dried to obtain pollen material particulate material bee pollen after breaking cellular wall.The binding agent is the arbitrary proportion mixture of second alcohol and water, including pure water and straight alcohol solution.Preferably, the ratio of weight and number of bee pollen and binding agent is 1:0.13 ~ 0.21 mixing.In the bee pollen of broken wall treatment, most of pollen grain has been broken into small pollen shell powder, add the mixed solution of a small amount of water and ethanol, the sugar with bonding characteristic discharged during breaking cellular wall in broker wall bee pollen, cellulose etc. are mixed into into the good bonding phase component of adhesive property, and then obtain the wet mixed feed with bonds well performance.
Preferably, using the Myricyl wine of bee pollen brew as binding agent.Myricyl wine has unique fragrance, and nutritional labeling therein and broker wall bee pollen can more preferable coordinated, for pelletizing and the follow-up bean agent/tablet that is pressed into has extraordinary facilitation.
Preferably, the wet mixed feed for adding mix homogeneously after binding agent is made into granule with granulator, be dried at 40 ~ 50 DEG C, obtain pollen material particulate material, condition is provided for tabletted or beans.The granule that pelletization is formed contains certain moisture/ethanol, the preliminarily dried at 40-50 DEG C, water and/or ethanol volatilization, and the adhesion component such as sugar, cellulose is remained, the particle shape before both there is preliminary precompressed is obtained, and with certain intensity, meets compressing intermediate raw material.
S4:The pollen material particulate material of the drying that S3 is obtained, with mechanical compression molding, makes bee pollen bean or bee pollen tablets.Preferably, during Herba leucadis ciliatae powder particles are compressing, the compressing machinery for using is rotary tablet machine, pollen particles material is by pure pollen (processed by breaking wall) raw material and water mixing granulation, wherein and other excipient are not contained, sugared composition mainly included by the pollen-breaking shell and pollen during broken wall of melissa pollen in pressing process etc. forms uniform closely knit pollen bean/pollen tablet as binding agent, the pollen powder material after suitable pressure effect makes breaking cellular wall.
Further, also including S5:Bee pollen bean or bee pollen tablets packaging, the bee pollen bean or bee pollen tablets that processing is prepared carry out subpackage.After bee pollen bean/bee pollen tablets are prepared, carry out subpackage, cycle consumption that can be taken according to dietetic therapy etc. carries out quantitative separating, make eater take bee pollen bean in packaging after bee pollen packaging is opened in a short time, effectively reduce because the problems such as overlong time placed of bee pollen bean or impacts of environment is caused after opening bag pollen bean go bad.According to the name of an article in the production schedule, specification, model, by processing and qualified bee pollen bean or bee pollen tablets are checked to be wrapped inside dress.
Further, also including S6:Bee pollen bean or bee pollen tablets sterilizing, by packaged bee pollen bean or bee pollen tablets irradiation sterilization.Bee pollen bean/the bee pollen tablets for preparing are the no added food of pure natural, are processed through breaking cellular wall, direct pressing, should not adopt other sterilization methods, and by irradiation sterilization best results, sterilization rate is high, without any residual.Preferably sterilized using co-60 radiation, sterilization effect is good, sterilize low cost.
Compared with prior art, beneficial effects of the present invention:
1. bee pollen bean of the present invention or bee pollen tablets preparation method only pass through the solid preparation for being machined into bean shape or lamellar, maintain the original fragrance of bee pollen, so that the nutritional labeling utilization rate of bee pollen is higher more fully, steady quality, easy to carry, suitable a large amount of productions.
2. the bee pollen bean or bee pollen tablets that the inventive method makes is the product of pure natural Physical Processing, without any adjuvant, food additive, without the food-safety problem that food additive causes, meet the pertinent regulations of state food safety or health food production management.
3. the present invention adds pure water in pollen (processed by breaking wall) the pollen shell powder for being broken into small smalls is mixed into the granular materialss with bonds well performance; carry out advance pelletize; as tabletted or beans basestocks; the forming ability of pollen raw material itself is given full play to; maintain the high-purity of pollen bean or bee pollen tablets, high nutrition characteristic.
4. the particulate material of pollen (processed by breaking wall) smalls is pressed into into uniformly densely pollen bean/pollen tablet using high pressure during Herba leucadis ciliatae powder particles of the present invention are compressing, its structure has good density, and structure is hardly damaged, and can preserve steadily in the long term.
Specific embodiment
With regard to the breaking cellular wall mode in the present invention, breaking cellular wall process uses crushing breaking cellular wall equipment or vibration breaking cellular wall equipment etc., concrete breaking cellular wall deposit is one or more in low temperature vibrations mill, airflow milling and vibration rod mill, typically only need to carry out broken wall treatment using a kind of machine, it is also possible to which multiple equipment of connecting carries out continuous broken wall treatment.Below 10 DEG C, be preferably controlled under 0 DEG C carries out breaking cellular wall to the temperature control of the low temperature vibrating grinder, improves the efficiency of breaking cellular wall using the black brittleness of material.Airflow milling is also referred to as jet mill, and concept is applied mechanically also known as wind-tunnel by some producers(It is dynamic)Breaking cellular wall, pneumatic mill, be using compressed air or superheated steam by the high turbulent air flow of supersonic speed that nozzle is produced as granule carrier, there is impact extruding between granule and granule or between granule and fixed plate, the effect such as friction and shearing, so as to reach the superfine grinding to logistics, the purpose of cell wall breaking is reached.
With reference to test example and specific embodiment, the present invention is described in further detail.But this scope for being interpreted as above-mentioned theme of the invention should not be only limitted to below example, all technologies realized based on present invention belong to the scope of the present invention.In the present invention, not specified percentage ratio is weight percentage.
Embodiment
1
Preferred bee pollen 100kg is taken, oven for drying is put into, the bee pollen after screening is carried out into wall breaking pulverization.After breaking cellular wall, micropowder adds water(According to 1:0.19 weight is than addition)Mix homogeneously, granulation are dried.Pollen particles material mechanical compression molding after being dried, makes bee pollen tablets.
Further, bee pollen tablets are carried out into subpackage, Packs sterilized sends to irradiation sterilization after installing, obtains the bee pollen tablets of the aseptic addition of pure natural zero.
Embodiment
2
Herba leucadis ciliatae powder raw material 100kg being taken, being dried in 40 ~ 45 DEG C in being put into baking oven, then, breaking cellular wall is carried out using breaking cellular wall equipment and vibration breaking cellular wall equipment is crushed, sporoderm-broken rate reaches 90%, obtains broker wall bee pollen material 90kg.This pollen material is placed in mixing container, plus pure water(Pollen and water ratio are 1:0.17±4), preliminary granulation is stirred, this granulation product is dried 1 hour at 40 ~ 50 DEG C.Then, bean is compressed into rotary tablet machine, obtain final product bee pollen bean.
Embodiment
3
100 kg of Herba leucadis ciliatae powder raw material is taken, is dried in 40 ~ 50 DEG C in being put into baking oven, breaking cellular wall is carried out using wall-breaking machine, sporoderm-broken rate reaches more than 80%, obtains 95 kg of broker wall bee pollen material.This pollen material is placed in mixing container, plus pure water(Pollen and water ratio are 1:0.17±4), preliminary granulation is stirred, this granulation product is dried 1 hour at 40 ~ 50 DEG C.Then, bean is compressed into rotary tablet machine, obtain final product bee pollen bean.According to the name of an article in the production schedule, specification, model, by processing and qualified bee pollen bean is checked to be wrapped inside dress.Packaged zero addition broker wall bee pollen bean is sterilized with co-60 radiation, radiation dose.
Plant pollen of the described bee pollen for Apiss collection, can be Pollen Brassicae campestriss, BAIHUA FEN, Pollen Maydiss, Flos Camelliae Japonicae powder, pollen of Semen Fagopyri Esculenti, Herba Leonuri pollen, Citrullus vulgariss powder, Semen Sesami pollen, Herba Taraxaci pollen, pollen powder of chrysanthemun flower, Flos Nelumbinis pollen, Semen Castaneae pollen, Fructus Schisandrae Chinensis pollen, sunflower pollen, Hawthorn Pollen, Pollen Pini, various mixing bee pollen etc..
Embodiment
4
100 kg of rape flower bee pollen, is processed preparation according to method similar to Example 3, and the mould of the molding for simply adopting in pressing process prepares bee pollen tablets for tablet mould.
Comparative example
1
Raw material stoving, breaking cellular wall process are 8wt% with embodiment 2, simply the bee pollen amount of water after breaking cellular wall, and pelletize is attempted after stirring, and in granulation process, grain forming effect is poor, and when being dried, part pollen (processed by breaking wall) is dispersed.The granulated pellet material collected being dried half an hour at 40 ~ 42 DEG C, that is, obtaining preliminarily dried granule, piece is compressed into rotary tablet machine, in as a result suppressing, bee pollen tablets are difficult to fixed-type, and slice ruptures, and tabletting efficiency is low.
Comparative example
2
Raw material stoving, breaking cellular wall process are with embodiment 2, simply the bee pollen amount of water after breaking cellular wall is 35wt%, pelletize after stirring, granule moisture level to be pressed is big, there is bonding gelatinizing, this particulate material to be pressed is dried, dry 3 hours at 40 ~ 42 DEG C, the particulate material to be pressed of dry tack free being obtained, piece being compressed into rotary tablet machine, in as a result suppressing, bee pollen tablets are bonded on tablet machine, need labor cleaning, when cleaning separates bee pollen tablets, tablet ruptures in a large number, and compressing effect is poor again, and tabletting organic efficiency is low.
Comparative example
3
Herba leucadis ciliatae powder raw material 5kg is taken, is dried in 70-75 DEG C of baking oven, then using breaking cellular wall same as Example 3, pelletize, compressing technique, is prepared bee pollen tablets.In preparation process, sporoderm-broken rate is higher, but when adding water into wet mixed feed, preliminary granulation is difficult, and the granule to be pressed for preparing is relatively fine, and in follow-up compacting, surface is difficult compressing, and the pollen bean intensity difference after molding is broken into powder-like in transfer process.
Here is it should be noted that every technologic equivalence replacement carried out according to inventional idea of the present invention, produces the effect same with the present invention, belong within the protection domain of patent of the present invention.
Claims (10)
1. the preparation technology of a kind of bee pollen bean or bee pollen tablets, comprises the following steps:Herba leucadis ciliatae powder raw material is taken, is dried, breaking cellular wall, plus pure water granulation, compacting, obtain final product bee pollen bean or bee pollen tablets.
2. the preparation technology of bee pollen bean or bee pollen tablets according to claim 1, it is characterised in that described bee pollen is the plant pollen of Apiss collection.
3. the preparation technology of bee pollen bean or bee pollen tablets according to claim 1, it is characterised in that the bee pollen one or more in following pollen:Pollen Brassicae campestriss, BAIHUA FEN, Pollen Maydiss, Flos Camelliae Japonicae powder, pollen of Semen Fagopyri Esculenti, Herba Leonuri pollen, Citrullus vulgariss powder, Semen Sesami pollen, Herba Taraxaci pollen, pollen powder of chrysanthemun flower, Flos Nelumbinis pollen, Semen Castaneae pollen, Fructus Schisandrae Chinensis pollen, sunflower pollen, Hawthorn Pollen and Pollen Pini.
4. the preparation technology of bee pollen bean or bee pollen tablets according to claim 1, it is characterised in that concrete preparation process is as follows:
S1:Bee pollen is taken, oven for drying is put into;
S2:Bee pollen through drying and processing is carried out into wall breaking pulverization;The equipment selected during pollen broken wall is to crush one or more in breaking cellular wall equipment, vibration breaking cellular wall equipment, low temperature vibrations mill and pneumatic mill;
S3:Add binding agent, mix homogeneously with granulation, to be dried at 40 ~ 50 DEG C bee pollen after breaking cellular wall, be dried to obtain pollen material particulate material, prepare compressing;
The binding agent is the arbitrary proportion mixture of second alcohol and water;
S4:The pollen material particulate material of the drying that S3 is obtained, with mechanical compression molding, makes bee pollen bean or bee pollen tablets.
5. the preparation technology of bee pollen bean or bee pollen tablets according to claim 4, it is characterised in that in S1, bee pollen drying course, the temperature of baking oven are set as 40 ~ 60 DEG C.
6. the preparation technology of bee pollen bean or bee pollen tablets according to claim 4, it is characterised in that in S1, drying time is 1 ~ 3 hour.
7. the preparation technology of bee pollen bean or bee pollen tablets according to claim 4, it is characterised in that in S2, ensure during breaking cellular wall that the temperature of bee pollen is less than 40 DEG C.
8. the preparation technology of bee pollen bean or bee pollen tablets according to claim 4, it is characterised in that in S2, sporoderm-broken rate reaches more than 80%.
9. the preparation technology of bee pollen bean or bee pollen tablets according to claim 4, it is characterised in that also including S5:Bee pollen bean or bee pollen tablets packaging, the bee pollen bean or bee pollen tablets that processing is prepared carry out subpackage.
10. the preparation technology of bee pollen bean or bee pollen tablets according to claim 4, it is characterised in that also including S6:Bee pollen bean or bee pollen tablets sterilizing, by packaged bee pollen bean or bee pollen tablets irradiation sterilization.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113679070A (en) * | 2021-08-23 | 2021-11-23 | 浙江亚林生物科技股份有限公司 | Dry method granulation method for pine pollen |
CN114732117A (en) * | 2022-05-24 | 2022-07-12 | 张卫 | Novel process technology method for producing bee pollen tablets at constant temperature of 37 DEG C |
CN114868943A (en) * | 2022-05-24 | 2022-08-09 | 张卫 | Novel bee pollen tabletting process without adding auxiliary materials |
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CN1718195A (en) * | 2004-07-06 | 2006-01-11 | 谢明勇 | Bee pollen tablets and its prepn. method |
CN101449754A (en) * | 2008-12-29 | 2009-06-10 | 杭州蜂之语蜂业股份有限公司 | Production method of broker wall bee pollen granules |
DE102010022994A1 (en) * | 2010-06-08 | 2011-12-08 | Hochschule Ostwestfalen-Lippe | Method for processing bee pollen, involves supplying bee pollen into aqueous suspension for high-pressure homogenization, which follows fermentation, where bee pollen is used as source material |
CN103829118A (en) * | 2012-11-20 | 2014-06-04 | 中国科学院兰州化学物理研究所 | Chewable tablet containing wall-broken bee pollen, and its preparation method |
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2015
- 2015-11-03 CN CN201510735268.4A patent/CN106616717A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1718195A (en) * | 2004-07-06 | 2006-01-11 | 谢明勇 | Bee pollen tablets and its prepn. method |
CN101449754A (en) * | 2008-12-29 | 2009-06-10 | 杭州蜂之语蜂业股份有限公司 | Production method of broker wall bee pollen granules |
DE102010022994A1 (en) * | 2010-06-08 | 2011-12-08 | Hochschule Ostwestfalen-Lippe | Method for processing bee pollen, involves supplying bee pollen into aqueous suspension for high-pressure homogenization, which follows fermentation, where bee pollen is used as source material |
CN103829118A (en) * | 2012-11-20 | 2014-06-04 | 中国科学院兰州化学物理研究所 | Chewable tablet containing wall-broken bee pollen, and its preparation method |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113679070A (en) * | 2021-08-23 | 2021-11-23 | 浙江亚林生物科技股份有限公司 | Dry method granulation method for pine pollen |
CN114732117A (en) * | 2022-05-24 | 2022-07-12 | 张卫 | Novel process technology method for producing bee pollen tablets at constant temperature of 37 DEG C |
CN114868943A (en) * | 2022-05-24 | 2022-08-09 | 张卫 | Novel bee pollen tabletting process without adding auxiliary materials |
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