CN101579023B - Adjustable continuous tea-rolling machine with bidirectional roller - Google Patents
Adjustable continuous tea-rolling machine with bidirectional roller Download PDFInfo
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- CN101579023B CN101579023B CN2009101170742A CN200910117074A CN101579023B CN 101579023 B CN101579023 B CN 101579023B CN 2009101170742 A CN2009101170742 A CN 2009101170742A CN 200910117074 A CN200910117074 A CN 200910117074A CN 101579023 B CN101579023 B CN 101579023B
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Abstract
The invention discloses an adjustable continuous tea-rolling machine with a bidirectional roller, comprising a rolling device, a stander component and a transmission device that are integrated into a whole. The tea outlet end of the stander component is directly arranged on the ground surface and the tea inlet end thereof is connected with the installation ground surface by a lifting rod; by taking the tea outlet as a fulcrum, the tea inlet end can be lifted up by the lifting of the lifting rod so that the whole machine and the installation horizontal form an angle which ranges from 0 to 90 degrees; the rolling device is provided with an external cylinder and an internal cylinder that are sheathed with each other; the center of the internal cylinder is provided with a rotation shaft which is arranged on the stander and is driven by the transmission device; the frame is provided with an external ring which is internally provided with a supporting bearing by a support; the external cylinder frame is arranged on the supporting bearing; the ring-shaped space region formed between the external cylinder and the internal cylinder is a tea-rolling area; a driving wheel of the external cylinder and the left side of a supporting bearing wheel ( tea inlet end) are provided with a retaining ring respectively; the internal wall of the external cylinder and the external wall of the internal cylinder are respectively fixed with a tea-rolling edge; the tea-rolling edge and the cylinder wall are provided with an inclined angle in the longitudinal direction; the tea-rolling edge is divided into three sections: a front section, a middle section and a rear section; the inclined angle of the middle section is small; and the inclined angles of the front section and the rear section are large. The tea-rolling machine is applicable to continuous rolling of tea and has simple structure and convenient operation.
Description
Technical field
The present invention relates to a kind of tea twisting machine, specifically is a kind of adjustable continuous tea-rolling machine with bidirectional roller.
Background technology
Tealeaves is nuisanceless to clean processing, requires that tealeaves does not land in process, entire mechanization.This also is the requirement of current tea industry development.But the processing of tealeaves is made up of a lot of manufacturing procedure.Green tea by complete, knead, operation such as drying; Black tea by wither, knead, ferment, operation such as drying.Other teas also is so, samples tea from bright leaf to one-tenth and all will pass through the series of process flow process.
Kneading operation is one important procedure that each teas can not lack suddenly.Through kneading, make the tealeaves cell reach certain percentage of damage, the material in the cell flows out, and helps various biochemistries, heat chemistry variation etc. in the subsequent technique, and then helps the formation of tea leaf quality (flavour, fragrance etc.).Also make simultaneously tealeaves rubbing slivering (shaping effect).Knead operation and need certain dynamics and skill, produce the handwork that progressively replaces the past by tea twisting machine in batches.Moreover, each operation of Tea Processing is also progressively replaced by various processing equipment, and processing is whole continuously slowly each working procedure processing machinery to be connected into one, strides forward to the uninterrupted serialization of Tea Processing.
Existing general tea rolling machinery partly is made up of rub barrel, kneading disk, support and transmission etc.When kneading operation, tealeaves is cooked rotation and is moved back and forth in rub barrel and between kneading disk, makes tealeaves in rub barrel, obtain extruding, rubbing.This kneading machine is rubbed the carrying out that tea can only a barrel a barrel: dress tea, knead, unload tea and be a kind of batch (-type) operation.This batch (-type) tea twisting machine has become an obstacle in the serialization of Tea Processing operation machinery.
It is the direction that Tea Processing lays siege to that change batch (-type) tea rolling mode is kneaded into serialization.In recent years two during the last ten years, having done a lot of effort aspect the improvement of tea twisting machine, also obtained certain progress.Go up search at " Intellectual Property in China net ", 26 of patents are arranged, wherein patent of invention is 6,20 of utility model patents.At continuous tea kneading machine research and design aspect, the Yuan Yu of Yunnan Prov Agriculture University was clever, had designed a kind of novel cylinder tea twisting machine (" Chinese tea " 2006 the 2nd phase 31 pages) in 1985.Its maximum characteristics are with the rub barrel of traditional kneading machine and kneading disk traverse, are provided with in the rub barrel and rub the tea roller.(application number: 88104439.3), its main feature is on the sprocket wheel track conveying device, to be provided with to rub the leaf case to the patent of invention " reciprocating-type continuous kneading machine for tea " of the tealeaves research Zhou Pengju of academy of agricultural sciences, Yunnan Province application in 1988.(application number: 02115437.6), its agent structure is a cylinder to " continuous tea kneading machine " of application in 2002 such as Central China University of Science and Technology's Li Xiaoping, in cylinder, is provided with star-wheel mechanism and kneads device.In addition " (application number: 200510019011.5); its main feature is on the kneading disk of traditional kneading machine, to set up two rub barrels, rub barrel becomes 3 by original 1 to multi-rubbing-bucket fully-automatic tea kneading machine to the patent of invention of application in 2005 such as the Li Xiaoping of the Central China University of Science and Technology.3 rub barrels circulate continuously the dress leaf, rub leaf, inferior lobe operation.
Summary of the invention
The invention provides a kind of adjustable continuous tea-rolling machine with bidirectional roller, it is simple in structure, can work continuously.
Technical scheme of the present invention is:
A kind of adjustable continuous tea-rolling machine with bidirectional roller is characterized in that: include and knead device, rack component and transmission device.Describedly knead urceolus and the inner core that device includes mutual cover, the inner core center is equipped with rotating shaft, and described rotating shaft is installed on the frame through bearing, by actuator drives; Described urceolus is set up on the frame rest bearing; On the described frame outer shroud is installed, through bearing the bearing fixing urceolus is installed in the described outer shroud; The urceolus driving wheel is installed on the described support, cooperates through gear drive between described urceolus driving wheel and the outer drum outer wall; Described urceolus driving wheel is by actuator drives; Described urceolus one end is a tea inlet port, and the other end is a tea outlet; Described urceolus driving wheel and block bearing wheel left side are that the tea inlet port end has back-up ring; Be fixed with respectively on described outer tube inner wall and the inner tank theca and rub the tea rib.
Described a kind of adjustable continuous tea-rolling machine with bidirectional roller is characterized in that: the described tea rib of rubbing is evenly distributed on inner tank theca and the outer tube inner wall; The described tea rib of rubbing is vertically fixed on inner tank theca and the outer tube inner wall along inside and outside barrel, and with inner/outer tube the inclination angle is arranged vertically; Described rub the tea rib and be divided into before, during and after three sections, rub the tea rib is rubbed at its inclination angle of tea rib greater than the stage casing inclination angle for forward and backward two sections.
Described a kind of adjustable continuous tea-rolling machine with bidirectional roller is characterized in that: described urceolus driving wheel is a gear, on the outer drum outer wall gear ring is installed, and described gear ring cooperates with urceolus driving wheel engaged transmission.Described inner core is through middle rotating shaft transmission, and axis has driving wheel at the tea inlet port end, is connected with driving wheel on the transmission device through belt.
Described a kind of adjustable continuous tea-rolling machine with bidirectional roller; It is characterized in that: described device, rack component and the transmission device kneaded formed a machine integral body; Described machine integral body has elevating lever in tea inlet port terminal frame member bottom; Lift or fall the tea inlet port end through the up-down of elevating lever, make machine whole with the installation ground level between shape in an angle.This angle can be adjusted arbitrarily according to the needs of kneading of tealeaves by 0 ° to 90 °.
Use of rubbing the tea rib of the present invention; The skew direction that tea group is extruded along the rib bone slowly goes to the tea end cunning; It is less that interlude is rubbed tea rib angle excursion, and tea group is slowed down to the tea outlet sliding speed, thereby make tea group pushed more fully, crumple.Outward, the rotary speed of inner core is different, and all can independently adjust rotary speed (variable-ratio) separately, to reach the best tea effect of rubbing.
The use of elevating lever; Make and rub the inside and outside tube of tea and be certain angle of inclination with installing between ground level, because the existence at this angle of inclination, distinguish when kneading when tealeaves gets into to knead; The part gravity effect of tealeaves self can impel tealeaves to advance along rubbing a longitudinal direction rubbing the tea district.Different tealeaves (old tender degree different or the like), different processing technology can be provided with different angles of inclination as required, to reach control tealeaves in the pace of kneading the zone, regulate the effect of kneading of tealeaves.Particularly can overcome when the tea rolling operation is accomplished, owing to there is not the pushing effect of follow-up tealeaves, the tealeaves of rubbing at last in the tube is difficult to out clean problem.When kneading completion, can raise the angle of inclination, make tealeaves utilize the gravity of self to arrive tea end fast, keep rubbing the cleaning in the tea caddy.
Description of drawings
Fig. 1 is a structure front elevational schematic of the present invention.
Fig. 2 is that sketch map is looked on the structure of the present invention right side.
Fig. 3 is that inside and outside barrel is launched into rectangle, rubs tea rib schematic layout pattern on the barrel.
The specific embodiment
A kind of adjustable continuous tea-rolling machine with bidirectional roller includes frame 2, and frame 2 one ends are installed on ground level 1, and frame 2 other ends are connected in through elevating lever 8 ground level 1 is installed; Include and knead device, describedly knead the urceolus 3 and inner core 4 that device includes mutual cover, inner core 4 centers are equipped with rotating shaft 11, and described rotating shaft 11 is installed on the frame 2, by actuator drives; On the described frame 2 outer shroud 5 is installed, through bearing rest bearing 6 is installed in the described outer shroud 5, described urceolus 3 is set up on the rest bearing 6; On the described frame 2 urceolus driving wheel 7 is installed, transmission cooperates between described urceolus driving wheel 7 and urceolus 3 outer walls, and described urceolus driving wheel 7 is by actuator drives; Described urceolus 3 is positioned at elevating lever 8 one sides has tea inlet port 9, and rub in the tea zone 12 in the gap that described tea inlet port 9 is connected between urceolus 3 and the inner core 4, and the driving wheel 7 and the block bearing of described urceolus 3 are taken turns 6 left ends has back-up ring 10; The annular space zone that forms between described urceolus 3 inwalls and inner core 4 outer walls is for rubbing tea district 12; Be evenly distributed with on said urceolus 3 inwalls and inner core 4 outer walls and rub tea rib 19; The described tea rib 19 of rubbing is vertically fixed along barrel, and with barrel the inclination angle is arranged vertically; Described rub tea rib 19 and be divided into before, during and after three sections, the interlude angle of inclination is little, the front and rear sections angle of inclination is big.
Urceolus driving wheel 7 is a gear, on urceolus 3 outer walls gear ring is installed, and described gear ring cooperates with the 7 meshing transmissions of urceolus driving wheel.
Operation principle of the present invention:
The tealeaves that need are kneaded is sent into tea twisting machine tea inlet port 9 by conveyer belt, along with inner core 4 and urceolus 3 to rotating, tealeaves gets into rubs tea district 12.Rubbing tea zone 12, tealeaves is the group of formation and with the rotation of inner/ outer tube 4,3 progressively, obtains rubbing and pushes.Double-barrel structure is linked to be an integral body by inner core rotating shaft 11, rest bearing 6, back-up ring 10, outer shroud 5 and frame 2, through elevating lever 8 with ground 1 shape is installed in an angle.Because the existence of this angle, tealeaves slides to the tea outlet direction owing to receive the effect of tealeaves self part gravity kneading zone 12.Rubbing in addition on the longitudinal direction of tea rib 19 and barrel has an angle, and tealeaves also can impel tealeaves to slide to the tea outlet direction because of being squeezed.Because the strength of these two aspects, tealeaves will progressively be done the rubbing motion by tea inlet port 9 to tea outlet 13 and flow out up to tea outlet 13, accomplish the operation of kneading of tealeaves.The rotational kinetic energy of inner/ outer tube 4,3 will be by transmission mechanism: motor gear drive 14, motor and speed changer 15, motor belt drive 16, driving belt 17, axle driving wheel 18, urceolus driving wheel 7 provide.
Claims (2)
1. an adjustable continuous tea-rolling machine with bidirectional roller is characterized in that: include and knead device, rack component and transmission device; Describedly knead urceolus and the inner core that device includes mutual cover, the inner core center is equipped with rotating shaft, and described rotating shaft is installed on the frame through bearing, by actuator drives; Described urceolus is set up on the frame rest bearing; On the described frame outer shroud is installed, through bearing the bearing fixing urceolus is installed in the described outer shroud; The urceolus driving wheel is installed on the described frame, cooperates through gear drive between described urceolus driving wheel and the outer drum outer wall; Described urceolus driving wheel is by actuator drives; Described urceolus one end is a tea inlet port, and the other end is a tea outlet; Described urceolus driving wheel and block bearing wheel left side are that the tea inlet port end has back-up ring; Be fixed with respectively on described outer tube inner wall and the inner tank theca and rub the tea rib;
The described tea rib of rubbing is evenly distributed on inner tank theca and the outer tube inner wall; The described tea rib of rubbing is vertically fixed on inner tank theca and the outer tube inner wall along inside and outside barrel, and with inner/outer tube the inclination angle is arranged vertically; Described rub the tea rib and be divided into before, during and after three sections, rub the tea rib is rubbed at its inclination angle of tea rib greater than the stage casing inclination angle for forward and backward two sections;
Described urceolus driving wheel is a gear; On the outer drum outer wall gear ring is installed, described gear ring cooperates with urceolus driving wheel engaged transmission, and described inner core is through the rotating shaft transmission; Rotating shaft has driving wheel at the tea inlet port end, is connected with driving wheel on the transmission device through belt.
2. a kind of adjustable continuous tea-rolling machine with bidirectional roller according to claim 1; It is characterized in that: described device, rack component and the transmission device kneaded formed a machine integral body; Described machine integral body has elevating lever in tea inlet port terminal frame member bottom; Lift or fall the tea inlet port end through the up-down of elevating lever, make machine whole with the installation ground level between shape in an angle; This angle can be adjusted arbitrarily according to the needs of kneading of tealeaves by 0 ° to 90 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101170742A CN101579023B (en) | 2009-06-15 | 2009-06-15 | Adjustable continuous tea-rolling machine with bidirectional roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101170742A CN101579023B (en) | 2009-06-15 | 2009-06-15 | Adjustable continuous tea-rolling machine with bidirectional roller |
Publications (2)
| Publication Number | Publication Date |
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| CN101579023A CN101579023A (en) | 2009-11-18 |
| CN101579023B true CN101579023B (en) | 2012-06-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009101170742A Expired - Fee Related CN101579023B (en) | 2009-06-15 | 2009-06-15 | Adjustable continuous tea-rolling machine with bidirectional roller |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107319028A (en) * | 2017-07-28 | 2017-11-07 | 贵州茶海大自然茶旅发展有限公司 | A kind of tea-processing equipment |
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| CN102578311B (en) * | 2012-03-01 | 2014-03-12 | 浙江珠峰机械有限公司 | Tea leaf rolling device capable of realizing continuous feeding and discharging |
| CN103431090A (en) * | 2013-09-10 | 2013-12-11 | 浙江珠峰机械有限公司 | Tea leaf rolling machine |
| CN104886286B (en) * | 2015-05-15 | 2018-09-21 | 遂昌睿丰科技有限公司 | Intelligent integral desktop type tea processing machine |
| CN105432838A (en) * | 2015-11-30 | 2016-03-30 | 无锡市茗雅东方茶艺科技有限公司 | Tea rolling machine |
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| CN106387121A (en) * | 2016-08-31 | 2017-02-15 | 四川中测量仪科技有限公司 | Energy-saving tea leaf shaping machine |
| CN106387118A (en) * | 2016-08-31 | 2017-02-15 | 四川中测量仪科技有限公司 | Tea leaf shaping machine |
| CN106798036A (en) * | 2017-03-17 | 2017-06-06 | 遵义茗香康源茶饮发展科技有限公司 | The automatic kneading machine of tealeaves |
| CN107212116B (en) * | 2017-07-28 | 2020-12-29 | 铅山县绿和有机资源开发有限公司 | Tea processing method |
| CN108450584A (en) * | 2018-04-20 | 2018-08-28 | 贵州省凤冈县浪竹有机茶业有限公司 | The two-way twisting device of tealeaves |
| CN108468240A (en) * | 2018-05-30 | 2018-08-31 | 安徽润藤电缆材料科技有限公司 | A kind of stranded wire apparatus |
| CN109077083B (en) * | 2018-06-28 | 2021-01-22 | 庐山市环绿时代农业科技开发有限公司 | Hollow noodle forming machine |
| CN115428844A (en) * | 2022-09-22 | 2022-12-06 | 安徽省绿发生态农业有限公司 | Multiple rolling processingequipment of green tea |
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|---|---|---|---|---|
| GB139439A (en) * | 1919-11-04 | 1920-03-04 | Sydney Crawley Gawthropp | Improvements in or relating to tea leaf rolling machines |
| CN1044578A (en) * | 1989-02-01 | 1990-08-15 | 浙江省三界茶厂 | Rolling type steam tea-frying machine |
| CN200956785Y (en) * | 2006-09-04 | 2007-10-10 | 求绍余 | Tea machine |
| CN201230547Y (en) * | 2008-05-15 | 2009-05-06 | 马文桂 | Vertical type tea-leaf continuous rolling device |
-
2009
- 2009-06-15 CN CN2009101170742A patent/CN101579023B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB139439A (en) * | 1919-11-04 | 1920-03-04 | Sydney Crawley Gawthropp | Improvements in or relating to tea leaf rolling machines |
| CN1044578A (en) * | 1989-02-01 | 1990-08-15 | 浙江省三界茶厂 | Rolling type steam tea-frying machine |
| CN200956785Y (en) * | 2006-09-04 | 2007-10-10 | 求绍余 | Tea machine |
| CN201230547Y (en) * | 2008-05-15 | 2009-05-06 | 马文桂 | Vertical type tea-leaf continuous rolling device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107319028A (en) * | 2017-07-28 | 2017-11-07 | 贵州茶海大自然茶旅发展有限公司 | A kind of tea-processing equipment |
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| CN101579023A (en) | 2009-11-18 |
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