CN101570278B - Production line structure for improving efficacy of assembling working procedure and method thereof - Google Patents
Production line structure for improving efficacy of assembling working procedure and method thereof Download PDFInfo
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- CN101570278B CN101570278B CN200810027817A CN200810027817A CN101570278B CN 101570278 B CN101570278 B CN 101570278B CN 200810027817 A CN200810027817 A CN 200810027817A CN 200810027817 A CN200810027817 A CN 200810027817A CN 101570278 B CN101570278 B CN 101570278B
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Abstract
The invention mainly relates to a technology for improving the efficiency of a production line, in particular to a production line structure for improving the efficacy of an assembling working procedure and a method thereof. The production line structure comprises a plurality of parallel conveyer belts, wherein one conveyer belt transports semi-finished products forwards and sequentially conveys materials or the semi-finished products outwards onto the parallel conveyer belts; the front of a corresponding position for transferring the semi-finished products is provided with a plurality of operation working stations, and one or more of the operation working stations form a group; an operator is allocated in each group of the operation working stations; the operators take the semi-finished products on the outside conveyer belts and then assemble the semi-finished products; after being assembled, the semi-finished products are put back onto the conveyer belts; and the operators move in parallel to another charged operation working stations for assembling. The structure and the method ensure that the production operation is smoother, and the influence on equipment when the productivityis needed to be improved can be also reduced.
Description
Technical field
The present invention relates generally to a kind of technology of increase production line efficiency, refers in particular to a kind of production line structure and method thereof of raising efficacy of assembling working procedure.
Background technology
Press, the assembling procedure of Liquid Crystal Display (LCD) is complicated, needs the great amount of manpower manufacturing line, and the general manufacturing line practice has two kinds, and one of which is a conveying belt production line, and it two is the workstation manufacturing line.
Conveying belt production line is as shown in Figure 1; Utilize a load-transfer device 10 to carry half-blank; Load-transfer device 10 both sides are the workstation1 2 of plural number independence, and per two workstation1s 2 are one group, independently accomplish wherein operation that product is formed operation by an operating personnel; See through load-transfer device 10 and deliver to the workstation1 2 that next operating personnel is responsible for and carry out the next item down assembling procedure, finally assemble out Liquid Crystal Display (LCD); The workstation manufacturing line then is to utilize Working table or other independently working stations as workstation; Wherein operation that each workstation is accomplished the product composition is carried out other operations sending next workstation to; Perhaps each workstation also can independently be assembled into finished product with half-blank, finally all can accomplish the assembling of Liquid Crystal Display (LCD).But conveying belt production line and workstation manufacturing line all have a common shortcoming; The operating personnel of even next workstation moves comparatively fast, has accomplished the operation that it is responsible for earlier, must wait for just that last workstation is carried half-blank to come; Influence logistics, reduce production efficiency; And the numerous and diverse degree of operation can have influence on workstation number and number, if will promote the restriction that production capacity will certainly receive operation and personnel.
Summary of the invention
The present invention's main purpose is; A kind of production line structure of raising efficacy of assembling working procedure is provided; It is to utilize a plurality of parallel load-transfer devices to transmit the half-blank of palpus assembling; And each operating personnel is responsible for the assembling procedure at one or more operations worker station, when accomplishing the operation at an operation worker station, can move to another operation worker station immediately, can increase the efficient of manufacturing line.
Another object of the present invention is; The method that improves efficacy of assembling working procedure on a kind of manufacturing line is provided; It is that product is combined personal management, and personnel and assembling procedure information management system are carried out product and followed the trail of; When finished product goes wrong, can review it and which operation worker stand and accomplish assembling, whom the operating personnel at this operation worker station is.
The present invention's a purpose again is at the production line structure that a kind of raising efficacy of assembling working procedure is provided, and it is to utilize operation worker independent and the whole process assembling to stand to increase the operation fluency, when desire promotes production capacity, more can not receive equipment and personnel's influence.
For reaching above-mentioned purpose, the present invention provides a kind of production line structure of raising efficacy of assembling working procedure, is applied to comprise on the manufacturing line: three load-transfer devices, and it is for laterally arranging; And plural operation worker station, it is the both sides that are arranged at load-transfer device, per two operation worker station is one group, disposes an operating personnel; Wherein, load-transfer device transmits plural half-blank forward, and load-transfer device also is transferred to half-blank on each operation worker station in regular turn laterally.Behind the half-blank of obtaining outside load-transfer device, assemble, put back on the load-transfer device after assembling is accomplished, the operating personnel also parallelly moves to another responsible operation platform and assembles, and can save time, and increases the operation fluency.
The present invention more provides on a kind of manufacturing line the method that improves efficacy of assembling working procedure, comprises the following steps: that plural half-blank imports from one first load-transfer device; First load-transfer device is transferred to half-blank at least one parallel load-transfer device, and parallel load-transfer device is transported to plural operation worker station respectively to carry out assembling operation with half-blank again; After the plural number operating personnel is assembled into plural number completion article with half-blank; Utilize parallel load-transfer device will accomplish article and continue transmission forward; When finished product is transferred to said parallel load-transfer device terminal point, again finished product is transferred on this first load-transfer device, by this first load-transfer device finished product is exported; And the operating personnel moves to the assembling operation that half-blank is repeated to assemble in another operation worker station.
Beneficial effect of the present invention is; A kind of production line structure and method thereof of raising efficacy of assembling working procedure are provided; It comprises the load-transfer device that a plurality of laterally arrange, and one of them bar load-transfer device transmits half-blank forward, and in regular turn material or half-blank is transferred on the parallel load-transfer device laterally; Be provided with plural operation worker station before the correspondence position of half-blank passing on, but this operation worker station one or more be one group, and each group job worker configuration one operating personnel that stands; The operating personnel assembles after obtaining the half-blank of outside load-transfer device, puts back on the load-transfer device after assembling is accomplished, and the operating personnel also parallelly moves to responsible another operation worker station and assembles; Make its production operation smooth more to reach, and desire when promoting production capacity the influence of equipment also can reduce.
Description of drawings
Fig. 1 is the diagram of block of manufacturing line manual operation in the background technology
Fig. 2 is the birds-eye view of the manufacturing line of Liquid Crystal Display (LCD)
Fig. 3 is the Organization Chart of the manufacturing line of Liquid Crystal Display (LCD)
Fig. 4 improves the embodiment scheme drawing of the production line structure of efficacy of assembling working procedure for the present invention
Fig. 5 is the part enlarged diagram of Fig. 4
Fig. 6 is for improving the diagram of circuit of the method for efficacy of assembling working procedure on the manufacturing line of the present invention
Fig. 7 is for using the scheme drawing of pallet among the present invention
Fig. 8 is for utilizing the scheme drawing that vertically moves the cylinder delivery tray on the load-transfer device among the present invention
Fig. 9 is for utilizing the scheme drawing of side travel cylinder delivery tray on the load-transfer device among the present invention.
The specific embodiment
The present invention provides a kind of production line structure and method thereof of raising efficacy of assembling working procedure; This produces the manufacturing line of Liquid Crystal Display (LCD); Like Fig. 2; Comprise three flow process blocks, be respectively material assembling backlight district 100, the upright district 200 of panel material group and back segment module assembling district 300, like Fig. 3; The top load-transfer device is assembled pallet root module assembling district's 300 direction transmission backward that district 100 will carry material, half-blank or the article of completion by material backlight, and the below load-transfer device then is back to the pallet of sky the initiating terminal of manufacturing line;
System provided by the present invention is the framework improvement of back segment block region; Such as Fig. 3 upper right corner the right-hand part of circle choosing part; And amplify as shown in Figure 4; Comprise that conveyer belt 20 and plural operation worker that plural number laterally arranges stand 26; At the other chassis 22 that is provided with of the inlet of conveyer belt 20; Chassis 22 begins to be section flow process after the production line thus, operation worker 26 both sides that then are arranged at conveyer belt 20 of standing;
Please refer to Fig. 4 and shown in Figure 5; Wherein be provided with three load-transfer devices 20, be respectively load-transfer device 202,204,206, these three load-transfer devices 202,204,206 laterally arrange; All the left direction shown in the arrow is advanced in figure; Wherein load-transfer device 202 is an intermediate, is responsible for charging or half-blank, and passes on toward the load- transfer device 204 and 206 in the outside with the vertical direction of direct of travel; The operation worker stands and 26 is arranged at side outside load- transfer device 204 and 206, and just in time aims at the position that load-transfer device 202 is transferred to parallel with it load-transfer device 204,206.When standing through last operation worker after 26, load-transfer device 202,204 is transferred to load-transfer device 206 all downwards, by load-transfer device 206 with finished product or half-blank output;
It 26 is one group with one or more that the operation worker is stood; Be that to stand with two operation workers 26 be one group in the above-described embodiments; And each group job worker stand 26 the configuration one operating personnel; Wherein near the chassis of load-transfer device 20 entrance 22 is other a stand-alone workstation 24 arranged in addition, it comprises a Working table and operation worker station.
Please also refer to shown in Figure 6; Each operation worker stands and 26 is all independently working worker station; In step S10; After semi-finished product are imported from conveyer belt 202; Step S12 conveyer belt 202 and can semi-finished product be transferred to conveyer belt 204 to the step S14 in the stand position of 26 correspondences of each operation worker; On 206 and be transported to the operation worker and stand 26; And the operating personnel just can obtain semi-finished product and assemble; Being assembled into one accomplishes behind the article again via conveyer belt 204; 206 continue transmission forward; As described in step S16, just then the operating personnel moves to responsible another operation worker like auto-paralleling as described in the step S18 and stands and 26 proceed assembling operation;
Because each operation worker stands and 26 is all independently working; Whenever, half-blank is assembled into one accomplishes article and transfer out again; Rather than be continuous like the number of assembling steps of each workstation as the prior art; Therefore on the present invention's manufacturing line, do not have stand 26 operating personnel of next operation worker and move very fast and must wait for that last operation worker stands the half-blank of 26 assemblings so that influence the problem generation of operation fluency, more can not influence fluency because mechanical transportation speed too slowly.What is more, the present invention more can combine personal management with product, when finished product goes wrong, can review it and which operation worker stand and accomplish assembling, and whom the operating personnel at this operation worker station is, so can carry out personnel's job analysis and performance management.And independently working is except overcoming wait time, and another benefit is that in the time will promoting production capacity the influence property of apparatus factors such as operation platform number and operating personnel's number is less.
No matter be that material, half-blank or the completion article that assemble all use pallet (pallet) to carry among the present invention; As shown in Figure 7; This pallet 28 is antistatic formula pallet; Pallet 28 is positioned on the load-transfer device 20, on the pallet 28 and be placed with material, half-blank or accomplish article 30, can utilizes pallet 28 to transport material, half-blank or completion article 30.
Fig. 8 is asked for an interview in the conveying of pallet; Be provided with plural number in load-transfer device 20 and vertically move cylinder 212; Utilize a CD-ROM drive motor 216 to make to vertically move cylinder 212 to roll, and pallet promptly is positioned over and vertically move on the cylinder 212, therefore can move along with the rotating direction that vertically moves cylinder 212; As shown in Figure 9, on load-transfer device 20, be provided with plural side travel cylinder 214 in addition, when pallet was delivered to here, side travel cylinder 214 capable of using stood 26 with the pallet lateral transfer to load-transfer device 204,206 or operation worker.
The present invention more is provided with a Warning light (not shown) at each operation worker 26 places of standing, and when lacking half-blank, can press Warning light, just can show various scarce material lamps dropping into the district, carries personnel or system to know in order to logistics, carries out batch operation.
Only the above person is merely the present invention's preferred embodiment, is not the scope that is used for limiting the present invention's enforcement.Event is all according to application range of the present invention said impartial for it variation of characteristic and spirit institute or modification, all should be included in the present invention's the claim.
Claims (12)
1. manufacturing line that improves efficacy of assembling working procedure, it is to be applied to comprise on the manufacturing line: three load-transfer devices and plural operation worker station; It is characterized in that, said three load-transfer devices its for laterally arranging, three load-transfer devices are divided into first load-transfer device and two parallel load-transfer devices, this first load-transfer device is arranged in the middle of these two parallel load-transfer devices; Article two, side all is provided with said operation worker station outside the parallel load-transfer device, and this operation worker station of two is one group, disposes an operating personnel; And; This first load-transfer device transfers to plural half-blank forward the position at corresponding each said operation worker station; And be equipped with transverse moving mechanism on this first load-transfer device and two parallel load-transfer devices; Each said transverse moving mechanism is all just in time aimed at the operation worker station of these two parallel load-transfer device outside correspondence positions; This first load-transfer device is transferred to half-blank respectively on the parallel load-transfer device of both sides in the stand position of correspondence of each said operation worker through transverse moving mechanism; And parallel load-transfer device is transported to the operation worker station of correspondence position through transverse moving mechanism with half-blank, and the operating personnel assembles half-blank, is assembled into one and transmits forward via cooresponding said parallel load-transfer device after accomplishing article again; And each this operation worker stands and independently passes in and out the half-blank and the finished product of correspondence position.
2. according to the manufacturing line of the said raising efficacy of assembling working procedure of claim 1, wherein, after this operating personnel accomplishes the work at this operation worker station, move to next this operation worker station and carry out the half-blank assembling.
3. according to the manufacturing line of the said raising efficacy of assembling working procedure of claim 1, wherein, this operating personnel moves for auto-paralleling between this operation worker station that it is responsible for.
4. according to the manufacturing line of the said raising efficacy of assembling working procedure of claim 1; Wherein, It is one to accomplish after the article that the assembling of this half-blank is accomplished, and transmits via cooresponding said parallel load-transfer device, when being sent to the said parallel load-transfer device terminal point of correspondence, is transferred on this first load-transfer device.
5. according to the manufacturing line of the said raising efficacy of assembling working procedure of claim 1, wherein, this half-blank system uses the mode of movement of plural pallet.
6. according to the manufacturing line of the said raising efficacy of assembling working procedure of claim 5, wherein, this pallet is antistatic formula pallet.
7. according to the manufacturing line of the said raising efficacy of assembling working procedure of claim 1, wherein, more comprise a Warning light, when wherein a said operation worker station lacked this half-blank, the operating personnel can press this Warning light.
8. improve the method for efficacy of assembling working procedure on the manufacturing line, it is characterized in that it comprises the following steps:
The plural number half-blank inputs to the position at corresponding operation worker station from one first load-transfer device;
This first load-transfer device is provided with transverse moving mechanism; Make on this half-blank difference lateral transport to two parallel load-transfer device; These two parallel load-transfer devices be provided with transverse moving mechanism again with this half-blank respectively lateral transfer to plural operation worker station to carry out assembling operation; These two parallel load-transfer devices and this first load-transfer device laterally arrange; This first load-transfer device is arranged in the middle of these two parallel load-transfer devices, and the transverse moving mechanism on this first load-transfer device and two the parallel load-transfer devices is all just in time aimed at the operation worker station of these two parallel load-transfer devices outside correspondence positions; Two said operation worker station is one group, disposes an operating personnel; The plural number operating personnel utilizes these two parallel load-transfer devices should accomplish article and continues transmission forward after this half-blank is assembled into plural number completion article; And
This operating personnel moves to another operation worker assembling half-blank of standing.
9. improve the method for efficacy of assembling working procedure on the said according to Claim 8 manufacturing line, wherein, this parallel load-transfer device is provided with said transverse moving mechanism, makes this half-blank assemble front and back side travel between this parallel load-transfer device and this operation worker station.
10. based on the method that improves efficacy of assembling working procedure on the said production line of claim 8, wherein, the parallel conveyer belts of this first conveyer belt and two system utilizes plural pallet these semi-finished product of carrying and these completion article.
11. improve the method for efficacy of assembling working procedure on the said according to Claim 8 manufacturing line, wherein, more be included in when wherein a said operation worker station lacks this half-blank by the step of operating personnel by next Warning light.
12. improve the method for efficacy of assembling working procedure on the said according to Claim 8 manufacturing line, wherein, behind the assembling operation of accomplishing operation worker station, this operating personnel moves to another this operation worker station automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810027817A CN101570278B (en) | 2008-04-30 | 2008-04-30 | Production line structure for improving efficacy of assembling working procedure and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810027817A CN101570278B (en) | 2008-04-30 | 2008-04-30 | Production line structure for improving efficacy of assembling working procedure and method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN101570278A CN101570278A (en) | 2009-11-04 |
| CN101570278B true CN101570278B (en) | 2012-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200810027817A Expired - Fee Related CN101570278B (en) | 2008-04-30 | 2008-04-30 | Production line structure for improving efficacy of assembling working procedure and method thereof |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102485406A (en) * | 2010-12-01 | 2012-06-06 | 天威新能源控股有限公司 | Welding production line of crystalline silicon solar module |
| CN102502200A (en) * | 2011-10-24 | 2012-06-20 | 建科机械（天津）股份有限公司 | Automatic machining and conveying line of steel bar parts as well as process flow of automatic machining and conveying line |
| CN105501874A (en) * | 2015-11-26 | 2016-04-20 | 重庆贝华科技有限公司 | Production system for detecting performance of outdoor unit of air conditioner |
| CN108179898B (en) * | 2017-12-14 | 2020-04-28 | 中国航空规划设计研究总院有限公司 | Automatic station type manual composite material laying workshop |
| CN114933059B (en) * | 2022-05-30 | 2023-07-25 | 江苏国范智能科技有限公司 | Material proportioning process and proportioning system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4658947A (en) * | 1984-11-08 | 1987-04-21 | Raymond Production Systems | Transfer mechanism |
| US5937994A (en) * | 1996-11-08 | 1999-08-17 | Savoye Nouvelle Societe Anonyme | Container conveying installation for preparing sets of objects |
| CN1326756C (en) * | 2003-06-24 | 2007-07-18 | 三星电子株式会社 | Manufacturing system |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6127820A (en) * | 1984-07-16 | 1986-02-07 | Mitsubishi Electric Corp | Carrying/working machine |
| DE10200077B4 (en) * | 2001-06-08 | 2010-04-29 | Witron Logistik + Informatik Gmbh | Picking system with decoupling buffer |
-
2008
- 2008-04-30 CN CN200810027817A patent/CN101570278B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4658947A (en) * | 1984-11-08 | 1987-04-21 | Raymond Production Systems | Transfer mechanism |
| US5937994A (en) * | 1996-11-08 | 1999-08-17 | Savoye Nouvelle Societe Anonyme | Container conveying installation for preparing sets of objects |
| CN1326756C (en) * | 2003-06-24 | 2007-07-18 | 三星电子株式会社 | Manufacturing system |
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| CN101570278A (en) | 2009-11-04 |
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Granted publication date: 20121003 Termination date: 20160430 |