CN101285955B - Integral assembling flow path structure and method - Google Patents
Integral assembling flow path structure and method Download PDFInfo
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- CN101285955B CN101285955B CN2008100902749A CN200810090274A CN101285955B CN 101285955 B CN101285955 B CN 101285955B CN 2008100902749 A CN2008100902749 A CN 2008100902749A CN 200810090274 A CN200810090274 A CN 200810090274A CN 101285955 B CN101285955 B CN 101285955B
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- conveying belt
- pallet
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Abstract
The invention provides an integration and assembly process framework and a method thereof. The framework comprises at least one conveyer belt, a plurality of lifting devices and an inductor, wherein the conveyer belt conveys materials, finished products or semi-finished products through a plurality of trays to a plurality of workstations; the lifting devices transmit the trays between the conveyer belt and a reflux conveyer belt; and the inductor is used for inducing whether the trays are empty or not, if yes, the trays are transmitted to the reflux conveyer belt through the lifting devices. The assembly of a backlight module and a back-section module is integrated in a continuous production line, the same trays are used for carrying and reflux, thereby saving cost of packaging and transportation.
Description
[technical field]
The present invention is the technology of relevant a kind of increase production line efficiency, is improvements over the prior art, is specifically related to a kind of framework and method of integral assembling flow path.
[technical background]
Press, the assembling procedure of LCD is complicated, is divided into three big assembling blocks: backlight module, display panel and follow-up assembling operation.(Liquid Crystal Display Module, LCM) continuous assembling operation was to be separated into different factories not produce after the factory, or the mode at different production line, different operating station is produced respectively for root module behind the assembling of backlight module and the liquid crystal panel in the past.
Assembling procedure is divided in the design that the other or different production lines of different factories carry out; After the upright completion of backlight module group; Need packed products again shipment give subsequent job factory; Therefore need manpower, car or chassis to be transported to the production line of follow-up assembling operation, by manual work or mechanical system backlight module is put again and carried out subsequent group on the pallet of production line and pretend industry.Except can increase the cost carried automatically like human cost, manpower transport or the equipment of wrappage cost, shipment and delivery cost, packing and dismounting packaging material etc. for backlight module; More can greatly increase the possibility of dust pollution; And handling process also can increase the collision probability, increases the loss cost.
[summary of the invention]
The framework and the method for a kind of integral assembling flow path that the objective of the invention is to avoid above-mentioned fault of the prior art and provide; The operation that framework of this integral assembling flow path and method utilization will be assembled behind material backlight, panel material and the assembling panel is integrated in a production line; Reduce the human and material resources cost, and reduce the infringement of transporting the process possibility.
The object of the invention can be realized through following measure:
A kind of framework of integral assembling flow path; It is that to be applied to the production of a LCD online; To assemble the operation of material backlight, panel material and back root module integrates; Comprise in this framework: at least one conveying belt, through a material backlight assembling district, sheet material material group Li Qu and back segment module assembling district, utilize plural pallet to carry plural material, finished product or semi-manufacture to plural workstation; One inductor, whether idle in order to respond to this pallet; And plural jacking gear, in order to this pallet is transmitted between this conveying belt and a backflow conveying belt.
The dustless grade in above-mentioned said material assembling district backlight and this back segment module assembling district is 10000, and the dustless grade in the upright district of this panel material group is 1000.
Above-mentioned said material assembling fauna backlight carries out assembling operation to plural number material backlight.
The upright fauna of above-mentioned said panel material group is organized upright operation with the semi-manufacture and the plural panel material in material assembling backlight district.
Above-mentioned said back segment module assembling fauna carries out the operation of the upright back of panel material group.
Above-mentioned said conveying belt comprises one first conveying belt, one second conveying belt and one the 3rd conveying belt, and this jacking gear comprises one first lifter, one second lifter and at least one the 3rd lifter.
The initiating terminal system of above-mentioned said second conveying belt is positioned at the upright district of this panel material group; Reception is transferred to the plural workstation of this first conveying belt and one the 3rd conveying belt both sides again from the semi-manufacture or the material in this material assembling backlight district that this first conveying belt sends to both sides.
This pallet that above-mentioned said jacking gear will leave unused is delivered to this backflow conveying belt, to be fed back to the initiating terminal of this conveying belt.
Above-mentioned said inductor is the initiating terminal that is arranged at this second conveying belt, and when sensing this pallet for sky, this second conveying belt is sent into this pallet in this jacking gear.
Above-mentioned said first lifter is arranged at the initiating terminal of this first conveying belt, and the pallet on should the backflow conveying belt is delivered on this first conveying belt.
Above-mentioned said second lifter is arranged at the initiating terminal of this second conveying belt, and this pallet that will leave unused is delivered to this backflow conveying belt.
Above-mentioned said the 3rd lifter is positioned at this back segment module assembling district, is arranged at the end of this first conveying belt and the 3rd conveying belt, and this pallet is transported to this backflow conveying belt.
Above-mentioned said backflow conveying belt is to be arranged at side under this first conveying belt.
Above-mentioned said pallet is to be antistatic formula pallet.
Above-mentioned said conveying belt is provided with transverse moving mechanism, with this pallet lateral transfer on this conveying belt to this workstation.
A kind of method of integral assembling flow path, with the assembling operation integration in a material backlight assembling district, sheet material material group Li Qu and back segment module assembling district, this method comprises the following steps:
(a) utilize one first lifter that plural pallet is delivered to one first conveying belt, when this assembled the end of job in a district, this first conveying belt transferred to this with this pallet and assembles two districts;
Whether (b) utilize an inductor to judge on this pallet is empty; If then utilize one second lifter that this pallet is sent to a backflow conveying belt; And send this first lifter repeating step (a) back to, then this pallet gets into these assembling two districts and this back segment module assembling district in regular turn if not; And
(c) accomplish the assembling operation in this back segment module assembling district after, utilize one the 3rd lifter that this pallet is sent to a backflow conveying belt, and send this first lifter repeating step (a) back to.
Above-mentioned said backflow conveying belt is to be positioned at this first conveying belt below.
More comprise in the above-mentioned said step (b) and utilize one second conveying belt to receive this pallet that sends from this first conveying belt, be transferred to the plural workstation of this first conveying belt and one the 3rd conveying belt both sides again to both sides.
Above-mentioned said first conveying belt is provided with transverse moving mechanism, with this pallet lateral transfer on this first conveying belt to plural workstation.
Above-mentioned said second conveying belt is provided with transverse moving mechanism, with this first conveying belt and one the 3rd conveying belt of these pallet lateral transfer to the both sides on this second conveying belt.
Above-mentioned said the 3rd conveying belt is provided with transverse moving mechanism, with this pallet lateral transfer on the 3rd conveying belt to this workstation.
Above-mentioned said assembling one fauna is material assembling backlight district, and these assembling two districts are the upright district of panel material group.
Above-mentioned said assembling one fauna is the upright district of panel material group, and these assembling two districts are material assembling backlight district.
The present invention compares prior art and has following advantage: the one, reduce material cost; The 2nd, reduce transportation cost; The 3rd, reduce human cost; The 4th, reduce micronic dust and loss cost.
[description of drawings]
Fig. 1 is the synoptic diagram of the production line of integral assembling flow path of the present invention.
Fig. 2 is the synoptic diagram of the single production line of integral assembling flow path of the present invention.
Fig. 3 is the synoptic diagram of pallet backflow.
Fig. 4 is the local enlarged diagram of the 3rd figure.
Fig. 5 is the enlarged diagram of the 4th figure.
Pallet the synoptic diagram on conveying belt of Fig. 6 for material, finished product or semi-manufacture are housed.
Fig. 7 is the synoptic diagram in material assembling district backlight and the upright district of panel material group in the framework of integral assembling flow path of the present invention.
Fig. 8 is the enlarged diagram of material assembling district backlight and panel material group Li Qu junction.
Fig. 9 is the process flow diagram of first section return-flow system among the present invention.
Figure 10 implements the process flow diagram of row for the best of first section return-flow system among the present invention.
[figure number explanation]
10 material assembling backlight districts, 12 first lifters
14 first conveying belt, 16 pallets
The upright district of 18 backflow conveying belt, 20 panel material groups
22 second lifters, 24 second conveying belt
26 the 3rd conveying belt, 27 inductors
28 workstations, 30 back segment modules assembling district
32 the 3rd lifters, 34 workstations
40 materials/semi-manufacture/finished product
[embodiment]
The present invention provides a kind of framework and method of integral assembling flow path, and it is the assembling that is applied to LCD, and the assembling procedure that material backlight, panel material and back segment mould is fast is integrated, to save the human and material resources cost.
First figure is depicted as the present invention's overall architecture; Each bar is produced the online upright district of 10, sheet material material groups 20 and one back segment module assembling district, a material assembling district backlight 30 that respectively comprises, and carries out respectively material backlight is assembled into the assembling operation of backlight module, backlight module and plural panel village is expected the operation organizing upright operation and the back segment module groups is installed.
Second figure is depicted as the framework of single production line among first figure; Contained three conveying belt: first conveying belt 14, second conveying belt 24 and the 3rd conveying belt 26; The initiating terminal of first conveying belt 14 is one first lifter 12; End is one the 3rd lifter 32, through material assembling backlight district 10,30 the 3rd the assembling districts in upright district 20 of panel material group and back segment module assembling district; The initiating terminal of second conveying belt 24 is one second lifter 22, and end is the 3rd lifter 32, through 30 the twoth the assembling districts in upright district 20 of panel material group and back segment module assembling district; The initiating terminal of the 3rd conveying belt 26 is first workstation in the workstation 28 in the upright district 20 of panel material group, and end is the 3rd lifter 32, through two assembling districts such as upright district 20 of panel material group and back segment module assembling districts 30.
The 4th figure is the local enlarged diagram of the 3rd figure; Capture among the 3rd figure partly back before second lifter 22; Find out that by knowing among the figure backflow conveying belt 18 is positioned at first conveying belt, 12 belows; On the pallet 16 on first conveying belt 12, all be loaded with material or semi-manufacture, and be all empty pallet 16 on the backflow conveying belt 18, if having 16 of empty pallets to utilize second lifter 22 that the pallet 16 of sky is delivered on the backflow conveying belt 18 downwards on first conveying belt 12.
The 5th figure is again the enlarged diagram of the 4th figure, can find out that by the arrow labeled among the figure first conveying belt 12 is opposite with the travel direction of backflow conveying belt 18, and second lifter 22 can be transported to backflow conveying belt 18 downwards with the pallet 16 of first conveying belt 12.
The 6th figure is the pallet that is used among the present invention, and this pallet 16 is antistatic formula pallet, and material, finished product or semi-manufacture 40 are positioned on the pallet 16, and pallet 16 belows are conveying belt among the figure.
The 7th figure is the configuration diagram in material assembling district 10 backlight and the upright district 20 of panel material group in the framework of integral assembling flow path of the present invention; Pallet 16 gets into first conveying belt 14 from first lifter 12; It is one of first conveying belt 14 initiating terminal here; On pallet 16, place northern luminescent material, the operating personnel takes off and puts back to pallet 16 after material assembling backlight is accomplished is that first conveying belt 14 is transported to the upright district 20 of panel material group with pallet 16; Move laterally on second conveying belt 24, this is the initiating terminal of second conveying belt; Be provided with an inductor 27 in second conveying belt, 24 initiating terminals here; Can respond to whether semi-manufacture are arranged on the pallet 16; Have the pallet 16 of semi-manufacture to continue on second conveying belt 24, to transport forward, and lateral transfer is on first conveying belt 14 and the 3rd conveying belt 26 one by one, and first conveying belt 14 and the 3rd conveying belt 26 are provided with horizontal roller bearing at each workstation 28 place; Can pallet 16 be sent in the workstation 28, be convenient to supply the operating personnel assembling.
The 8th figure is the enlarged diagram of material assembling district backlight and panel material group Li Qu junction; When pallet 16 was carrying semi-manufacture from the upright district of material assembling district's entering panel material group backlight, pallet 16 can laterally move on second conveying belt 24 from first conveying belt 14; Because the pallet 16 that may have time is along with first conveying belt 14 is come; Therefore utilize the inductor 27 that is arranged on second conveying belt 24 to judge whether pallet 16 is empty; Empty pallet 16 laterally moves into second lifter 22 and leaves this job platform, and it then is to be driven forward by second conveying belt 24 that the pallet 16 that carries semi-manufacture is arranged; Pallet 16 laterally moves to first conveying belt 14 and the 3rd conveying belt 26 that is positioned at second conveying belt, 24 both sides; The throughput direction of this three conveying belt 14,24,26 is identical; But on first conveying belt 14 on Working table 28 sides and the 3rd conveying belt 26, be provided with horizontal roller bearing, let pallet 16 be with semi-manufacture to get into Working table 28.
Find out that by knowing among the 8th figure Working table 28 is provided with track and makes pallet 16 can get into Working table 28 to be convenient to the operating personnel and directly on pallet 16, to carry out assembling operation, after the completion pallet 16 is pushed on first conveying belt 14 and the 3rd conveying belt 26 together with semi-manufacture.
The 9th figure is the flow chart of first section return-flow system among the present invention, please also refer to the 3rd figure.Therefore at first pallet 16 is seen off from first lifter 12 in step S10, first lifter 12 loading position of pallet 16 of can saying so; Pallet 16 gets among the step S12, assembles the assembling in a district, assembling accomplish afterwards pallet 16 be with semi-manufacture along with first conveying belt 14 forward; Then pallet 16 will get into assembling two districts, and this moment is of step S14, and inductor judges on the pallet 16 whether semi-manufacture are arranged; If have then like step S16, pallet 16 can get into assembling two districts, if pallet 16 is a sky; Then pallet 16 is sent into second lifter 22 like step S18; And drop to the loading position of transporting pallet on the backflow conveying belt 18 back, that is first lifter 12, repeating step S10.
The tenth figure is the process flow diagram of the most preferred embodiment of first section return-flow system among the present invention, please be simultaneously with reference to the 3rd figure.Earlier in step S10 pallet 16 and from first lifter 12, see off, therefore first lifter 12 loading position of pallet 16 of can saying so; Pallet 16 gets into material assembling backlight district among the step S12, carries out the assembling of material backlight, after assembling is accomplished pallet 16 be with semi-manufacture along with first conveying belt 14 forward; Then step S14, the end in material assembling backlight district has a test section, and its test is a lighting test in order to test backlight module whether assembly defect or other mistake; If faults then gets into step S15 material semi-manufacture backlight are moved to the working area, pallet 16 will get into the upright district of panel material group after test phase is accomplished, and this moment is of step S16; Inductor judges on the pallet 16 whether semi-manufacture are arranged; If have then like step S18, pallet 16 can get into the upright district of panel material group, if pallet 16 is a sky; Then pallet 16 is sent into second lifter 22 like step S20; And drop to the loading position of transporting pallet on the backflow conveying belt 18 back, that is first lifter 12, repeating step S10.
In the present invention; The dustless grade in material assembling district backlight and back segment module assembling district is 10000; The upright district of panel material group utilizes then that to enclose act mode construction one dustless grade in the zone of dustless grade and 10000 be 1000 zone; Purpose is the regional malleation of increase, and reduces the airborne dust possibility, reduces the probability of dust pollution.
It is online that the framework of the integral assembling flow path that the present invention provides and method are integrated in a production with backlight module assembling, panel assembling and the assembling of back segment module; Can reduce the cost of carrying and the damaged in collision that possibly cause; And, can reduce the human and material resources cost of wrappage and dismounting packet materials again because need semi finished package be transported to another family's factory building does not carry out the assembling of next step, also can reduce the chance of dust pollution; Advantage is too numerous to enumerate, and reality is splendid and has the design of practicality.
Only the above person is merely the present invention's preferred embodiment, is not the scope that is used for limiting the present invention's enforcement.Event is all according to application range of the present invention said impartial for it variation of characteristic and spirit institute or modification, all should be included in the present invention's the claim.
Claims (20)
1. the framework of an integral assembling flow path; It is the production line that is applied to a LCD; Through material assembling backlight district, the upright district of panel material group and rear module assembling district, will assemble the operation of material backlight, panel material and back root module and integrate, it is characterized in that: comprise in this framework:
One first conveying belt, one second conveying belt and one the 3rd conveying belt are carried plural material, finished product or semi-manufacture to plural workstation through plural pallet;
One first jacking gear is in order to transmit pallet between this first conveying belt and a backflow conveying belt;
One second jacking gear is in order to transmit pallet between this second conveying belt and a backflow conveying belt;
And one the 3rd jacking gear, in order to pallet between this first conveying belt and a backflow conveying belt, the 3rd conveying belt and backflow conveying belt transmit;
The wherein said first conveying belt initiating terminal is first jacking gear, and end is the 3rd jacking gear, and through described material assembling backlight district, the upright district of panel material group and back segment module assembling district;
The described second conveying belt initiating terminal is second lifter, and end is the 3rd lifter, through upright district of panel material group and back segment module assembling district;
Described the 3rd conveying belt initiating terminal is first workstation in the workstation in the upright district of panel material group, and end is the 3rd jacking gear, and through upright district of panel material group and back segment module assembling district;
One inductor, whether idle in order to respond to this pallet.
2. the framework of a kind of integral assembling flow path according to claim 1 it is characterized in that the dustless grade in this material assembling district backlight and this back segment module assembling district is 10000, and the dustless grade in the upright district of this panel material group is 1000.
3. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that this material assembling fauna backlight carries out assembling operation to plural number material backlight.
4. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that the upright fauna of this panel material group organizes upright operation with the semi-manufacture and the plural panel material in material assembling backlight district.
5. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that this back segment module assembling fauna carries out the operation of the upright back of panel material group.
6. the framework of a kind of integral assembling flow path according to claim 1; The initiating terminal system that it is characterized in that this second conveying belt is positioned at the upright district of this panel material group; Reception is transferred to the plural workstation of this first conveying belt and one the 3rd conveying belt both sides again from the semi-manufacture or the material in this material assembling backlight district that this first conveying belt sends to both sides.
7. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that this pallet that this second jacking gear, the 3rd jacking gear will leave unused delivers to this backflow conveying belt, to be fed back to the initiating terminal of this first conveying belt.
8. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that this inductor system is arranged at the initiating terminal of this second conveying belt, and when sensing this pallet for sky, this second conveying belt is sent into this pallet in this second jacking gear.
9. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that this first lifter is arranged at the initiating terminal of this first conveying belt, and the pallet on should the backflow conveying belt is delivered on this first conveying belt.
10. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that this second lifter is arranged at the initiating terminal of this second conveying belt, and this pallet that will leave unused is delivered to this backflow conveying belt.
11. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that the 3rd lifter is positioned at this back segment module assembling district, is arranged at the end of this first conveying belt and the 3rd conveying belt, and this pallet is transported to this backflow conveying belt.
12. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that this backflow conveying belt system is arranged at side under this first conveying belt.
13. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that this pallet system is antistatic formula pallet.
14. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that this first conveying belt and the 3rd conveying belt are provided with horizontal roller, can be with this pallet lateral transfer on this first conveying belt and the 3rd conveying belt to this workstation.
15. the framework of a kind of integral assembling flow path according to claim 1 is characterized in that: the method for integrating flow process comprises the following steps:
(a) utilize one first lifter that plural pallet is delivered to one first conveying belt, when the end of job in this module backlight district, this first conveying belt transfers to the upright district of this panel material group with this pallet;
Whether (b) utilize an inductor to judge on this pallet is empty; If then utilize one second lifter that this pallet is sent to a backflow conveying belt; And send this first lifter repeating step (a) back to, then this pallet gets into the upright district of this panel material group and this back segment module assembling district in regular turn if not; And
(c) accomplish the assembling operation in this back segment module assembling district after, utilize one the 3rd lifter that this pallet is sent to a backflow conveying belt, and send this first lifter repeating step (a) back to.
16. the framework of a kind of integral assembling flow path according to claim 15 is characterized in that this backflow conveying belt system is positioned at this first conveying belt below.
17. the framework of a kind of integral assembling flow path according to claim 15; It is characterized in that more comprising in this step (b) and utilize one second conveying belt to receive this pallet that sends from this first conveying belt, be transferred to the plural workstation of this first conveying belt and one the 3rd conveying belt both sides again to both sides.
18. the framework of a kind of integral assembling flow path according to claim 15 is characterized in that this first conveying belt is provided with transverse moving mechanism, with this pallet lateral transfer on this first conveying belt to plural workstation.
19., it is characterized in that this second conveying belt is provided with transverse moving mechanism, with this first conveying belt and one the 3rd conveying belt of these pallet lateral transfer to the both sides on this second conveying belt according to the framework of claim 15 or 17 described a kind of integral assembling flow paths.
20. the framework of a kind of integral assembling flow path according to claim 15 is characterized in that the 3rd conveying belt is provided with transverse moving mechanism, with this pallet lateral transfer on the 3rd conveying belt to this workstation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100902749A CN101285955B (en) | 2008-01-31 | 2008-03-28 | Integral assembling flow path structure and method |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810026151.9 | 2008-01-31 | ||
| CN200810026151 | 2008-01-31 | ||
| CN2008100902749A CN101285955B (en) | 2008-01-31 | 2008-03-28 | Integral assembling flow path structure and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101285955A CN101285955A (en) | 2008-10-15 |
| CN101285955B true CN101285955B (en) | 2012-02-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100902749A Expired - Fee Related CN101285955B (en) | 2008-01-31 | 2008-03-28 | Integral assembling flow path structure and method |
Country Status (1)
| Country | Link |
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| CN (1) | CN101285955B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107042996B (en) * | 2016-02-05 | 2024-03-19 | 佛山市柯博明珠数码电子有限公司 | Electronic product integrated automatic three-dimensional production workshop |
| CN107687125B (en) * | 2017-08-11 | 2021-07-13 | 扬州大学 | Expressway emergency rescue dredging vehicle and rescue dredging method thereof |
| CN108819318B (en) * | 2018-05-31 | 2021-07-02 | 深圳科瑞技术股份有限公司 | Heavy-load track butt-joint transmission backflow mechanism for mobile phone pressure maintaining |
| CN111564465A (en) * | 2020-05-19 | 2020-08-21 | 深超光电（深圳）有限公司 | Preparation method of display panel |
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2008
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| CN101285955A (en) | 2008-10-15 |
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Granted publication date: 20120215 |