A kind of automatic greasing gland device of bearing
(1) technical field
The present invention relates to a kind of automatic greasing gland device of bearing.
(2) background technique
Bearing comprises steel ball between inner ring, outer ring, inner ring and the outer ring and the retainer that is used to keep the steel ball position, also is arranged with dust cover in the gap between inner ring and outer ring.When assembling, be installed to steel ball between inner ring and the outer ring after, need between outer ring and inner ring, inject grease, and then cover dust cover.In the prior art, the injection of grease and the installation of dust cover are all manual to be carried out, and efficient is very low, but also is not used in the automatic greasing gland device of bearing of greasing and installation dust cover at present.
(3) summary of the invention
Automatic greasing gland device of bearing in view of also not being specifically designed at present greasing and installation dust cover the invention provides a kind of automatic greasing gland device of bearing, can finish greasing automatically and dust cover is installed.
The technological scheme that the present invention solves its technical problem is: a kind of automatic greasing gland device of bearing, comprise the frame that is used for assembly, also comprise feed table, feeding channel and processing line, the bottom of described feed table is connected with the output shaft of the drive motor that drives its rotation, the outlet of described feed table is communicated with described feeding channel, the afterbody of described feeding channel is connected mutually with described processing line, the head of described feeding channel is provided with the pusher cylinder, and the piston rod of described pusher cylinder is aimed at described feeding channel;
At least be provided with four stations on the described processing line, by preceding from after be followed successively by greasing station, the first gland station, workpiece upset station, the second gland station;
The top of described greasing station is provided with the greasing cylinder, be provided with the greasing pipe that is connected with the piston rod of described greasing cylinder in the described greasing cylinder, described greasing pipe is aimed at described greasing station, the head of this greasing pipe is communicated with the fat bucket, the afterbody of described greasing pipe is and the suitable ring-type of inner ring and the gap between the outer ring of bearing, is provided with in the described fat bucket to press the fat device;
The top of the described first gland station is provided with first and holds cover, distance between described first appearance cover and the described processing line equals the thickness of workpiece, the described first appearance tackling is useful on first tubular that holds dust cover and puts the material chamber, this first tubular is put the material chamber and is aimed at the described first gland station, and described first tubular is put the microfilm section that the lower end of expecting the chamber has inside micro; Described first top that holds cover is provided with the first gland cylinder, and the piston rod of the described first gland cylinder is aimed at described first first tubular that holds cover and put the material chamber; The effect of microfilm section that first tubular is put the inside micro in lower end in material chamber is to prevent to be contained in the dust cover that first tubular puts in the material chamber and spills.
The processing line at described workpiece upset station place is provided with flipping block, and described flipping block is provided with the crack that is used to hold workpiece, and this flipping block links to each other with the output shaft of a upset motor, and the output shaft of described upset motor and described processing line are perpendicular;
The top of the described second gland station is provided with second and holds cover, distance between described second appearance cover and the described processing line equals the thickness of workpiece, the described second appearance tackling is useful on second tubular that holds dust cover and puts the material chamber, this second tubular is put the material chamber and is aimed at the described second gland station, and described second tubular is put the microfilm section that the lower end of expecting the chamber has inside micro; Described second top that holds cover is provided with the second gland cylinder, and the piston rod of the described second gland cylinder is aimed at described second second tubular that holds cover and put the material chamber; The effect of microfilm section that second tubular is put the inside micro in lower end in material chamber is to prevent to be contained in the dust cover that second tubular puts in the material chamber and spills.
One side of described processing line also is provided with reciprocal feeding bar, described reciprocal feeding bar is connected with the piston rod of first cylinder and the piston rod of second cylinder, wherein the piston rod of first cylinder is vertical with described processing line, and the piston rod of described second cylinder is parallel with described processing line;
Described reciprocal feeding bar is provided with several folder mouths that is used for workpiece was shifted to from last station next station, Jia Kou equates with the distance of pressing from both sides between the mouth, described folder actinal surface is to described processing line, and the distance on the processing line between adjacent two stations is the natural several times of distance between adjacent two folders mouthful;
Also comprise the controller of coordinating the each several part operation, described pusher cylinder, greasing cylinder, the first gland cylinder, upset motor, the second gland cylinder, first cylinder, second cylinder all are connected with described controller signals.
Further, on described active line, the rear of the described second gland station is provided with even fat station, and the distance between described second gland station and the even fat station also is two adjacent natural several times of pressing from both sides distance between the mouth; The top of described even fat station is provided with even fat cylinder, the piston rod of described even fat cylinder also with aim at the even fat transfer rod that described even fat station and diameter equal the internal diameter of bearing inner race and be connected, the piston rod of described even fat cylinder also is connected with the output shaft of an electric rotating machine, and described even fat cylinder also is connected with described controller signals with electric rotating machine.
Working procedure of the present invention is: feed table rotates under the driving of drive motor, workpiece (not greasing and the semi-finished product bearing that dust cover is installed as yet) is sent to feeding channel, workpiece is pushed into the joining place of processing line and feeding channel forward by the action of pusher cylinder.Second cylinder action then, spurring reciprocal feeding bar moves, make first folder mouth of reciprocal feeding bar aim at the workpiece of feeding channel and processing line joining place, first cylinder action afterwards advances reciprocal feeding bar to processing line, make the workpiece of feeding channel and processing line joining place enter in the folder mouth of reciprocal feeding bar, second cylinder moves the pulling workpiece again to greasing station place, first cylinder moves once more then, back and forth the feeding bar retreats, workpiece breaks away from the folder mouth, the action of the cylinder of greasing simultaneously drives the greasing pipe and descends, make the afterbody contact workpiece of greasing pipe and aim at inner ring and the outer ring between the gap, press the gap that the fat device is pressed to grease between inner ring and the outer ring to finish greasing thereby be provided with in the fat bucket.After finishing greasing, under the effect of second cylinder and first cylinder, the folder mouth of reciprocal feeding bar will be finished the workpiece of greasing and deliver to the first gland station.At the first gland station, the action of the first gland cylinder, first tubular is put the dust cover collective of material in the chamber press down, thereby the dust cover that first tubular is put the below in the material chamber is pressed between the inner ring and outer ring of bearing, the piston rod of the first gland cylinder resets then.It is pointed out that therefore when pressing down dust cover, dust cover can produce distortion slightly by this microfilm section the time, but can not influence the use of dust cover because first tubular is put the microfilm section of the inside micro in lower end in material chamber is inside micro; Simultaneously owing to first hold the thickness that distance between cover and the processing line equals workpiece, therefore first tubular is put in the material chamber after the dust cover of below is pressed in the bearing, and the dust cover of this dust cover top can not drop out first tubular and put the material chamber.
After finishing gland action, under the effect of second cylinder and first cylinder, back and forth the folder mouth of feeding bar is delivered to workpiece in the crack of flipping block of workpiece upset station, at workpiece upset station, and the upset motor action, thus drive 180 ° of flipping block upsets.Afterwards under the effect of second cylinder and first cylinder, back and forth the folder mouth of feeding bar is delivered to the second gland station with workpiece, the second gland cylinder adopt the action identical with the first gland cylinder with second tubular put in the material chamber below dust cover be pressed in the bearing.Finish this action back under the effect of second cylinder and first cylinder, back and forth the folder mouth of feeding bar is delivered to even fat station with workpiece, when workpiece also rests in the folder mouth of reciprocal feeding bar, even fat cylinder action descends even fat transfer rod, even fat transfer rod enters inner ring and rotates under the drive of electric rotating machine, the diameter of even fat transfer rod equates with the internal diameter of inner ring again, so the bearing inner race rotation, thereby grease is evenly distributed.Under the effect of second cylinder and first cylinder, back and forth the folder mouth of feeding bar is with the workpiece discharging afterwards.Under the adjusting of controller, each several part coordinated operation of the present invention.Certainly can also do further perfectly to the present invention, add the inspection station as the place ahead at the greasing station, check station above image pickup system is set so that check the integrity of workpiece; Can also establish infrared detecting device at greasing station rear, detect by infrared detecting device whether greasing is complete behind the injection grease; Also can on processing line, establish the shunting station, underproof product is shunted away.
Beneficial effect of the present invention is: realized greasing in the Production of bearing work and the automation that dust cover is installed, improved manufacturing efficiency greatly.
(4) description of drawings
Fig. 1 structural representation of the present invention.
Fig. 2 is the structural representation of the first appearance cover and the first gland cylinder.
Fig. 3 is the side view of flipping block.
(5) embodiment
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
With reference to Fig. 1, a kind of automatic greasing gland device of bearing comprises the frame 1 that is used for assembly, also comprises feed table 2, feeding channel 3 and processing line 4, and the bottom of described feed table is connected with the output shaft of the drive motor that drives its rotation.The outlet of feed table 2 is communicated with described feeding channel 3, and the afterbody of described feeding channel 3 is connected mutually with described processing line 4, and the head of described feeding channel 3 is provided with pusher cylinder 5, and the piston rod of described pusher cylinder 5 is aimed at described feeding channel 3.
Described processing line 4 is provided with five stations, by preceding from after be followed successively by greasing station 6, the first gland station 7, workpiece upset station 8, the second gland station 9, even fat station 10.
The top of described greasing station 6 is provided with greasing cylinder 11, be provided with the greasing pipe in the described greasing cylinder 11, described greasing pipe is aimed at described greasing station 6, the head of this greasing pipe is communicated with the fat bucket, the afterbody of described greasing pipe is and the suitable ring-type of inner ring and the gap between the outer ring of bearing, be provided with in the described fat bucket and press the fat device, this pressure fat device is the pressure fat piston of being located in the fat bucket in the present embodiment, presses the fat piston to be connected with the piston rod of pressing the fat cylinder.
With reference to Fig. 1, Fig. 2, the top first of the described first gland station 7 holds cover 20, and the distance between described first appearance cover 20 and the described processing line 4 equals the thickness of workpiece.First holds cover 20 has first tubular that is used to hold dust cover and puts material chamber 21, and this first tubular is put material chamber 21 and aimed at the first gland station, 7, the first tubulars and put the microfilm section that the lower end in material chamber 21 has inside micro.First top that holds cover 20 is provided with the first gland cylinder 12, and the piston rod of the described first gland cylinder 12 is aimed at first first tubular that holds cover 20 and put material chamber 21.
With reference to Fig. 1, Fig. 3, the processing line 4 at described workpiece upset station 8 places is provided with flipping block 13, described flipping block 13 is provided with the crack 23 that is used to hold workpiece, and this flipping block 13 links to each other with the output shaft of a upset motor, and the output shaft and the processing line of upset motor are perpendicular.
The top of the described second gland station 9 is provided with second and holds cover 22, and the distance between described second appearance cover 22 and the described processing line 4 equals the thickness of workpiece.Second holds tackling is useful on second tubular that holds dust cover and puts the material chamber, and this second tubular is put the material chamber and aimed at the second gland station, 9, the second tubulars and put the microfilm section that the lower end in material chamber has inside micro.Second top that holds cover 22 is provided with the second gland cylinder 14, and the piston rod of the described second gland cylinder 14 is aimed at second second tubular that holds cover 22 and put the material chamber.
The top of described even fat station 10 is provided with even fat cylinder 15, the piston rod of described even fat cylinder 15 also with aim at the even fat transfer rod that described even fat station 10 and diameter equal the internal diameter of bearing inner race and be connected, the piston rod of described even fat cylinder 15 also is connected with the output shaft of an electric rotating machine.
One side of described processing line 4 also is provided with reciprocal feeding bar 16, described reciprocal feeding bar 16 is connected with the piston rod of first cylinder 17 and the piston rod of second cylinder 18, wherein the piston rod of first cylinder 17 is vertical with described processing line 4, and the piston rod of described second cylinder 18 is parallel with described processing line 4; Described reciprocal feeding bar 16 is provided with the folder mouth 19 that is used for workpiece was shifted to from last station next station, Jia Kou equates with the distance of pressing from both sides between the mouth, described folder mouthfuls 19 is towards described processing line 4, and the distances between the distance on the processing line 4 between adjacent two stations and two the adjacent folders mouthful equate.
Also comprise the controller of coordinating the each several part operation, described pusher cylinder 5, greasing cylinder 11, the first gland cylinder 12, upset motor, the second gland cylinder 14, first cylinder 17, second cylinder 18, even fat cylinder 15 all are connected with described controller signals with electric rotating machine.
Working procedure of the present invention is: feed table 2 rotates under the driving of drive motor, workpiece (not greasing and the semi-finished product bearing that dust cover is installed as yet) is sent to feeding channel 3, workpiece is pushed into the joining place of processing line 4 and feeding channel 3 forward by 5 actions of pusher cylinder.Second cylinder, 18 actions then, spurring reciprocal feeding bar 16 moves, make first folder mouth of reciprocal feeding bar 16 aim at the workpiece of feeding channel and processing line joining place, first cylinder, 17 actions afterwards advance reciprocal feeding bar to processing line, make the workpiece of feeding channel and processing line joining place enter in the folder mouth 19 of reciprocal feeding bar 16, second cylinder 18 moves the pulling workpiece again to greasing station 6 places, first cylinder 17 moves once more then, back and forth feeding bar 16 retreats, workpiece breaks away from folder mouth 19,11 actions of the cylinder of greasing simultaneously drive the greasing pipe and descend, make afterbody contact workpiece and the inner ring of alignment bearings and the gap between the outer ring of greasing pipe, press the gap that the fat device is pressed to grease between inner ring and the outer ring to finish greasing thereby be provided with in the fat bucket.After finishing greasing, under the effect of second cylinder 18 and first cylinder 17, the folder mouth 19 of reciprocal feeding bar 16 will be finished the workpiece of greasing and deliver to the first gland station 7.
At the first gland station 7,12 actions of the first gland cylinder, the dust cover collectives that first tubular is put in the material chamber 21 press down, thereby the dust cover that first tubular is put the below in the material chamber 21 is pressed between the inner ring and outer ring of bearing, and the piston rod of the first gland cylinder 12 resets then.It is pointed out that therefore when pressing down dust cover, dust cover can produce distortion slightly by this microfilm section the time, but can not influence the use of dust cover because first tubular is put the microfilm section of the inside micro in lower end in material chamber 21 is inside micro; Simultaneously owing to first hold the thickness that distance between cover 20 and the processing line equals workpiece, therefore first tubular is put in the material chamber 21 after the dust cover of below is pressed in the bearing, and the dust cover of this dust cover top can not drop out first tubular and put the material chamber.
After finishing the gland action, under the effect of second cylinder 18 and first cylinder 17, back and forth the folder mouth 19 of feeding bar 16 is delivered to workpiece in the crack 23 of flipping block 13 of workpiece upset station 8, at workpiece upset station, the upset motor action, thus drive 180 ° of flipping block 13 upsets.Afterwards under the effect of second cylinder 18 and first cylinder 17, back and forth the folder mouth 19 of feeding bar 16 with workpiece deliver to the second gland station, 9, the second gland cylinders 14 adopt the action identical with the first gland cylinder 12 with second tubular put in the material chamber below dust cover be pressed in the bearing.Finish this action back under the effect of second cylinder 18 and first cylinder 17, back and forth the folder mouth 19 of feeding bar 16 is delivered to even fat station 10 with workpiece, when workpiece also rests in the folder mouth 19 of reciprocal feeding bar, even fat cylinder 15 actions descend even fat transfer rod, even fat transfer rod enters the inner ring of bearing and rotates under the drive of electric rotating machine, the diameter of even fat transfer rod equates with the internal diameter of the inner ring of bearing again, so the bearing inner race rotation, thereby grease is evenly distributed.Under the effect of second cylinder 18 and first cylinder 17, back and forth the folder mouth 19 of feeding bar 16 is with the workpiece discharging afterwards.Under the adjusting of controller, each several part coordinated operation of the present invention.
Certainly can also do further perfectly to the present invention, add the inspection station as the place ahead at the greasing station, check station above image pickup system is set so that check the integrity of workpiece; Can also establish infrared detecting device at greasing station rear, detect by infrared detecting device whether greasing is complete behind the injection grease; Also can on processing line, establish the shunting station, underproof product is shunted away.