CN101538182B - Functional compound fertilizer, production device and preparation method thereof - Google Patents
Functional compound fertilizer, production device and preparation method thereof Download PDFInfo
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- CN101538182B CN101538182B CN2009101165458A CN200910116545A CN101538182B CN 101538182 B CN101538182 B CN 101538182B CN 2009101165458 A CN2009101165458 A CN 2009101165458A CN 200910116545 A CN200910116545 A CN 200910116545A CN 101538182 B CN101538182 B CN 101538182B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 80
- 239000003337 fertilizer Substances 0.000 title claims abstract description 62
- 150000001875 compounds Chemical class 0.000 title claims abstract description 25
- 238000002360 preparation method Methods 0.000 title abstract 2
- 238000000034 method Methods 0.000 claims abstract description 48
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 44
- 239000004202 carbamide Substances 0.000 claims abstract description 44
- 239000000843 powder Substances 0.000 claims abstract description 29
- 239000011229 interlayer Substances 0.000 claims abstract description 25
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 20
- 239000005648 plant growth regulator Substances 0.000 claims abstract description 20
- 239000010959 steel Substances 0.000 claims abstract description 20
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 14
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims abstract description 14
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000010457 zeolite Substances 0.000 claims abstract description 14
- 239000011573 trace mineral Substances 0.000 claims abstract description 11
- 235000013619 trace mineral Nutrition 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 claims description 42
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 32
- 239000011248 coating agent Substances 0.000 claims description 24
- 239000003795 chemical substances by application Substances 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 19
- 239000002994 raw material Substances 0.000 claims description 19
- 150000003839 salts Chemical class 0.000 claims description 19
- 238000001816 cooling Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 18
- 102100035024 Carboxypeptidase B Human genes 0.000 claims description 17
- 101000946524 Homo sapiens Carboxypeptidase B Proteins 0.000 claims description 17
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 16
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 16
- 210000002700 urine Anatomy 0.000 claims description 15
- 238000012216 screening Methods 0.000 claims description 14
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims description 13
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 claims description 13
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 claims description 13
- 235000019837 monoammonium phosphate Nutrition 0.000 claims description 13
- 239000006012 monoammonium phosphate Substances 0.000 claims description 13
- 238000012856 packing Methods 0.000 claims description 13
- 239000005696 Diammonium phosphate Substances 0.000 claims description 12
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 12
- 229910000388 diammonium phosphate Inorganic materials 0.000 claims description 12
- 235000019838 diammonium phosphate Nutrition 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 11
- 208000006558 Dental Calculus Diseases 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 9
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 claims description 5
- 238000013467 fragmentation Methods 0.000 claims description 5
- 238000006062 fragmentation reaction Methods 0.000 claims description 5
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 claims description 5
- 239000008187 granular material Substances 0.000 claims description 4
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 3
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 3
- 235000011151 potassium sulphates Nutrition 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims description 2
- 239000003921 oil Substances 0.000 abstract description 30
- 239000000463 material Substances 0.000 abstract description 25
- 230000008569 process Effects 0.000 abstract description 15
- 238000010276 construction Methods 0.000 abstract description 7
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052796 boron Inorganic materials 0.000 abstract description 6
- 238000004806 packaging method and process Methods 0.000 abstract description 6
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 abstract description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 230000008018 melting Effects 0.000 abstract description 5
- 238000002844 melting Methods 0.000 abstract description 5
- 229910052750 molybdenum Inorganic materials 0.000 abstract description 5
- 239000011733 molybdenum Substances 0.000 abstract description 5
- 239000011701 zinc Substances 0.000 abstract description 5
- 229910052725 zinc Inorganic materials 0.000 abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 2
- 239000005864 Sulphur Substances 0.000 abstract description 2
- 229910052802 copper Inorganic materials 0.000 abstract description 2
- 239000010949 copper Substances 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 abstract 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 abstract 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 abstract 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract 1
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical compound [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 abstract 1
- 239000000440 bentonite Substances 0.000 abstract 1
- 229910000278 bentonite Inorganic materials 0.000 abstract 1
- 239000011575 calcium Substances 0.000 abstract 1
- 229910052791 calcium Inorganic materials 0.000 abstract 1
- 239000011777 magnesium Substances 0.000 abstract 1
- 229910052749 magnesium Inorganic materials 0.000 abstract 1
- 239000002609 medium Substances 0.000 abstract 1
- 239000011591 potassium Substances 0.000 abstract 1
- 229910052700 potassium Inorganic materials 0.000 abstract 1
- 229910052710 silicon Inorganic materials 0.000 abstract 1
- 239000010703 silicon Substances 0.000 abstract 1
- 229910001220 stainless steel Inorganic materials 0.000 description 51
- 241000209094 Oryza Species 0.000 description 37
- 235000007164 Oryza sativa Nutrition 0.000 description 37
- 235000009566 rice Nutrition 0.000 description 37
- 241000282326 Felis catus Species 0.000 description 36
- 239000010935 stainless steel Substances 0.000 description 27
- 241000196324 Embryophyta Species 0.000 description 23
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 12
- 230000005540 biological transmission Effects 0.000 description 11
- 230000008014 freezing Effects 0.000 description 11
- 238000007710 freezing Methods 0.000 description 11
- 229910000619 316 stainless steel Inorganic materials 0.000 description 9
- 235000013339 cereals Nutrition 0.000 description 9
- 238000005469 granulation Methods 0.000 description 9
- 230000003179 granulation Effects 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 238000004134 energy conservation Methods 0.000 description 8
- 238000005057 refrigeration Methods 0.000 description 8
- 238000003756 stirring Methods 0.000 description 8
- 238000002156 mixing Methods 0.000 description 7
- 239000000654 additive Substances 0.000 description 6
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- 229910021538 borax Inorganic materials 0.000 description 6
- 230000008676 import Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 235000021049 nutrient content Nutrition 0.000 description 6
- 229910001950 potassium oxide Inorganic materials 0.000 description 6
- 239000004328 sodium tetraborate Substances 0.000 description 6
- 235000010339 sodium tetraborate Nutrition 0.000 description 6
- -1 wherein cupric 0.5 Substances 0.000 description 6
- 238000004804 winding Methods 0.000 description 6
- 239000003245 coal Substances 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 4
- 235000018660 ammonium molybdate Nutrition 0.000 description 4
- 239000011609 ammonium molybdate Substances 0.000 description 4
- 229940010552 ammonium molybdate Drugs 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 4
- 229910000368 zinc sulfate Inorganic materials 0.000 description 4
- 229960001763 zinc sulfate Drugs 0.000 description 4
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 3
- 230000007123 defense Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
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- 239000000446 fuel Substances 0.000 description 3
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- 238000012946 outsourcing Methods 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
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- 229910001256 stainless steel alloy Inorganic materials 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 239000010963 304 stainless steel Substances 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 229910000365 copper sulfate Inorganic materials 0.000 description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
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- 238000007599 discharging Methods 0.000 description 2
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- 239000000203 mixture Substances 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 235000008935 nutritious Nutrition 0.000 description 2
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
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- 235000013311 vegetables Nutrition 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- DWNBOPVKNPVNQG-LURJTMIESA-N (2s)-4-hydroxy-2-(propylamino)butanoic acid Chemical compound CCCN[C@H](C(O)=O)CCO DWNBOPVKNPVNQG-LURJTMIESA-N 0.000 description 1
- 241001253206 Andrias Species 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 240000004859 Gamochaeta purpurea Species 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 206010044565 Tremor Diseases 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
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- 230000015572 biosynthetic process Effects 0.000 description 1
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- 230000002349 favourable effect Effects 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
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- 230000036541 health Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 229940038032 nitrogen 20 % Drugs 0.000 description 1
- 229940120480 nitrogen 30 % Drugs 0.000 description 1
- 239000004482 other powder Substances 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
- 235000020681 well water Nutrition 0.000 description 1
- 239000002349 well water Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Fertilizers (AREA)
Abstract
The invention discloses a functional compound fertilizer, a production device and a preparation method thereof, which is characterized in that major elements of nitrogen phosphorus and potassium, medium elements of sulphur, calcium and magnesium, trace elements of copper, iron, zinc, molybdenum, boron, and silicon, and zeolite powders, bentonite, fertilizer synergist and plant growth regulator are combined and melted together; the functional compound fertilizer is researched and prepared and a special functional compound fertilizer is prepared according to the differences of plant characteristics. A functional compound fertilizer automatic energy-saving production process device consisting of an interlayer steel prilling tower, an electric control heat conduction oil furnace, a material lifter, a urea quick melting device, a full-automatic packaging machine, a (robot) palletizer, a finished product forklift and relevant auxiliary equipments is used for preparing the functional compound fertilizer product; by utilizing the device to prepare the functional compound fertilizer, the construction period is short, the capital asserts investment is saved by 40% compared to the traditional high-tower process, the production cost is reduced by 20%, the comprehensive energy consumption is saved by 20%; the compound fertilizer can be produced at all seasons of a year and is not affected by environmental climate, temperature and humidity; the special functional compound fertilizer product with glittering and translucent carving, low cost and different specifications can be produced; the use amount of the fertilizer is saved; the crop yield is improved; the quality of the farm product can be improved; and the quality safety of the farm product can be ensured.
Description
Technical field
The present invention relates to a kind of fertilizer and production technique device and method of manufacture, specifically is a kind of functional compound fertilizer and robotization energy-saving processing technique device and method of manufacture.
Background technology
Conventional composite fertilizer not only causes direct economic loss to the peasant because consumption is many, loss is many, and contaminate environment, waste resource.Simultaneously, traditional compound manure production technique mostly is a granulating method, is a kind of physical mixed and granulation process in fact; Average quality is difficult to stablize, and the propylhomoserin method is produced owing to past liquefied ammonia, sulfuric acid price shakiness, causes manufacturing cost fluctuated; So most of conversion to the production of other goods high tower pellatizer; Though high tower melt pelletization technology is more advanced than other Technology, the product particle intensity of production is all winning than the former with the grain type, and many weak points are also arranged.For example more than 100 meter of concrete tower is high, and cost of investment is excessive, and the construction period is oversize; Because more than 100 meter of tower height, material promote, carry power consumption big, energy consumption is high; Production cost is high; Especially urea melting all is long-time high temperature 137-142 ℃, and all takes cat head and other material of many meters high of high pressure urine pump delivery to 100 to stir with the insulation transport pipe at the bottom of the tower and process slip, urea since high temperature react for a long time; Cause biuret to exceed standard, farm crop are caused harm such as burning seedling.Because high tower pellatizer is to adopt natural ventilation cooling granulating, natural ventilation yes natural temperature, why high-temperature high humidity season just can not be produced, and directly influences the business economic benefit.Also in the tower of being everlasting, there is wall sticking phenomenon to stop production and clears up even cause potential safety hazard; Product is prone to harden, unfavorable sale, accumulating and use.Though some research units research low-cost with processing unit and method of manufacture safely and effectively; Improve to some extent from tower height and diameter, investment and production cost also reduce to some extent, but still exist many weak points; Many such as particle ghost, half, powder; Urine is prone to sticking wall, and the cleaning difficulty is big, unsuitable suitability for industrialized production and large scale application.
Summary of the invention
The purpose of this invention is to provide a kind of saving fertilizer input; Increase farmers' income; Preserve the ecological environment with the functional compound fertilizer of save energy and disclose that a kind of multiple fertile production technique is new, energy consumption is low, technology is prone to grasp, formula for a product is prone to adjusting, particle appearance is popular with users, has the energy-conservation production equipment of continuous and automatic and the method for manufacture of market popularization value.
The objective of the invention is to realize through following scheme:
A kind of functional compound fertilizer is characterized in that: the weight part proportioning of its raw material is:
Urea 35-60
Salt 1.75-3
Monoammonium phosphate or diammonium phosphate 0-30
Vitriolate of tartar or Repone K 10-28
Agricultural magnesium sulfate 0.5-3.0
Trace element 0.1-0.4
Fertilizer synergist SAP 73 PASP 0.2-1
Plant-growth regulator diethylamino ethanol caproate DA-6 0.01-0.05
Wilkinite 0-5
Zeolite powder 0-10
Endophyte of plant (including living spores) 0.1-0.5
Anti-hard caking agent 0.1-0.2.
Described functional compound fertilizer is characterized in that: the weight part proportioning of its raw material is:
Urea 40-60
Salt 1.75-2
Monoammonium phosphate or diammonium phosphate 10-20
Vitriolate of tartar or Repone K 20-28
Agricultural magnesium sulfate 0.5-1.0
Trace element 0.1-0.2
Fertilizer synergist SAP 73 PASP 0.2-1
Plant-growth regulator diethylamino ethanol caproate DA-6 0.01-0.04
Wilkinite 1-5
Zeolite powder 1-10
Endophyte of plant (including 2,000,000,000 living spores/grams) 0.1-0.5
Anti-hard caking agent 0.1-0.2.
The production equipment of described functional compound fertilizer is characterized in that: comprise that novel interlayer steel construction grain hangs down that tower (1), automatically controlled heat-conducting oil furnace (2), material elevator (3), urea speed melt device (4), electronic measuring scale (5), temperature control (powder) well heater (6), the anti-blocking broken pulp grinder of slip mixing tank (7) high speed (8), storage tank (9) speed governing sprinkling pelleting device, (10) are automatically controlled carries (lifting) machine (16), vibrating screen classifier (17), lip limit electronic scales (18), multi-usage coating machine (19), multilayer cooler (20), device of full automatic packaging (21), robot stacker crane (22), finished product fork truck (23) and relevant utility appliance with unpowered air exhaust tube (11), cold wind transmission pipeline network (12), refrigeration compressor set (13), cascade air conditioner refrigerating unit (14), particle collector (15), product.
The method of manufacture of described functional compound fertilizer is characterized in that carrying out following production craft step:
(1), will be used to make the raw material of multiple fertilizer; Wherein: urea 35-60 weight part and salt 1.75-3 weight part drop into urea speed in electronic scales metering back and melt in the device; Temperature following moment at 130 ℃ is melt into 110 ℃ of urines; Drop into powdery monoammonium phosphate or diammonium phosphate 0-30 weight part, powdered potassium sulfate or Repone K 10-28 weight part, agricultural powdery sal epsom 0.5-3 weight part, micro-0.1-0.4 weight part, fertilizer synergist 0.2-1 weight part, plant-growth regulator 0.01-0.05 weight part, wilkinite 0-5 weight part, zeolite powder 0-10 weight part after the temperature control powder heater heats to 90 ℃ respectively after metering again and the work in-process returning charge is together melted altogether with 110 ℃ of urines and is slip; After the anti-blocking broken pulp grinder fragmentation of high speed, get into storage tank and flow into speed governing sprinkling pelleting device then; In the direction of the clock the rotation, interlayer steel tower inner top operation room bottom centermost to around spray the slip small droplets;
(2) ,-10 ℃～-15 ℃ the cold wind of the multi-layer annular air outlet of installing in described slip small droplets and the tower being sent to contacts; Make drop 2 seconds of moment with interior be solidified as at once the light spheroidal particle, situation in the shape of a spiral descends under the cold wind effect of tower internal screw air outlet;
(3), also continuously utilize finished product conveyer or lift to be sent to the sieve apparatus screening with the particle collector collection that is installed in the tower bottom described fertiliser granulates; After the metering of lip limit electronic scales, get into the multi-usage coating machine; Endophyte of plant and anti-hard caking agent bag are coated on the coat of product particle, again metering after the cooling of multilayer cooler secondary, packing, piling, warehouse-in.
The production equipment of described functional compound fertilizer; It is characterized in that: described interlayer steel construction grain hangs down tower (1); Be to make pillar with ￠ 458-658mm steel pipe, ￠ 280-320mm steel pipe is made rack, liner 1mm304 stainless steel compacting lattice plate; The color steel compacting of outsourcing insulating cotton interlayer 2mm lattice plate adds and is coated with impregnating material, interlayer spacing ￠ 458-658mm; Interior diameter 13.8-15.8m; Tower height 58.8-68.8m; Be provided with in the middle of tower the south or the double tower between material lifting and walkway; The tower inner top is provided with between the production operation of rise 6.6m; In establish worktable, toilet, tool room and production unit; Operation room is installed watch-dog, energy-conservation sun lamp, dedusting, fire-fighting, air conditioner facility, and lightning protection device and air defense caution facility are installed in the escalator top.Watch-dog and slt are installed, simultaneously the outer People's Bank of China's maintenance winding stair of installing of tower in the tower between sprinkling pelleting all around; Be installed in the fire coal or the automatically controlled heat-conducting oil furnace of hard coal (2) of cat head operation room, it adopts computingmachine temperature control coal-burning, and non-gas, fuel combustion type; The material elevator (3) and the walkway that are installed in tower southern side (or between double tower) are that the employing weight-carrying capacity is 5 tons the dual-purpose elevator of quick people's goods, and the up-down speed per hour is a PM 15-20 rice; The walkway is that stainless steel antiskid compacting lattice plate is processed winding stair, and its width is a 1.8-2 rice; The urea speed that is installed in the cat head operation room is melted device (4), is the isolated plant that adopts the automatically controlled warm type thermal oil heat conduction fusing urea that 316 stainless steel eclipsed form coil pipes process; Being installed in the electronic measuring scale (5) of production plant, is to adopt two dissimilar electronic measuring scales, and the single scale of the first is metering urea special electronic scale; It two is comprehensive scales other need melt the raw material dedicated balance for slip altogether with urea for metering, can various special fertilizer formula setting programs be stored in respectively in two types the computingmachine, and two types electronic measuring scale is 316 stainless steels and makes; Being installed in the temperature control powder well heater (6) of cat head operation room, is to adopt the double-deck heat conduction of thermal oil, is powder heating specific equipment; Adopt 316 stainless steels to make by feeding screw center and feed appliance shell, adopt 180 ℃ of thermal oils by the thermostat temperature control; Being installed in the slip mixing tank (7) of cat head operation room, is to adopt 316 stainless steel interlayer thermal oil insulated tanks and dynamic stirring oar to be assembled, and is the specific equipment of urine and other powder mixed melting slips; Being installed in the anti-blocking broken pulp grinder of high speed (8) of cat head operation room, is to adopt 2 grades of high-speed electric expreess locomotives that the stainless steel alloy blade of eight heat-resistant, wear-resistant acid and alkali-resistance is installed in the slip crusher; Being installed in the storage tank (9) of cat head operation room, is that 316 stainless steel interlayer thermal oil insulated tanks and the electronic stirring arm of low speed are assembled, and is the specific equipment for the enough slips of spray thrower deposit; Being installed in the speed governing sprinkling pelleting device (10) of cat head operation room, is to adopt that 316 stainless steels are refining to form, and the Fitz chilsonator bottom is rounding top and bottom pattern, is drilled with nearly ten thousand apertures, and the aperture is 1-1.2mm, spacing 4-6mm, the spray orifice spiral rising shape that is triangularly arranged; 8 fixed doctor are installed in the device; Frequency control motor is adopted in transmission, and speed of rotation is changeed at 280-360, and its characteristic is equipped with the infrared ray electric attemperator around speed governing sprinkling pelleting device; Be installed in cat head pump bowl (11) on every side, two kinds on automatically controlled power type and unpowered naturally type arranged; Pump bowl adopts 304 stainless steels to make ￠ 30cm, length 860cm, stretches out cat head 200cm, and quantity respectively is 8-12; Nature unpowered air exhaust tube is characterized in that on pump bowl air-out top unpowered blower fan being installed; Automatically controlled power type is that stainless steel speed governing electricity fan is installed at pump bowl blast inlet place; Cold wind transmission pipeline network (12) around being installed in the prilling tower interlayer; Have two types, the first adopts the square pipe connection of ￠ 40cm stainless steel to become the pipe network form that rises in the shape of a spiral, around CW is installed in the tower interlayer; Be to be used to carry dehumidifying freezing air less than 10 ℃; Vertical 10-12 rice prolongs and is raised to vertical 40-50 rice, tower upper end from the tower lower end, laterally whenever opens the circular port that a diameter is 30cm, installation stainless steel speed governing fan in the hole at a distance from 1.2 meters; Stainless steel guiding window shutter is installed in the blower fan outlet, and spiral coil is apart from 2-3 rice; It two is that the square pipe network of 2-3 circle annular air supply pipe ￠ 30cm stainless steel is installed at vertical 3-5 rice below the sprinkling pelleting device, is used to carry-10 ℃～-15 ℃ freezing air, it is characterized in that two kinds of air-supply pipe network air ports guiding window shutters all are upwards 75-85 °.Air output is regulated by the speed control by frequency variation fan, and the granulation temperature of solidification is controlled at 60-70 ℃ in the tower, and particle grain temperature is about 80 ℃; Being installed at the bottom of the tower and the refrigeration compressor set (13) of cat head, is that the freezing air that adopts high-power model unit to produce-10 ℃～-15 ℃ is transported to the rotary sprinkling pelleting device annular air supply pipe network at 3-5 rice vertically downward with utilidor; Be installed in that the cascade air conditioner refrigerating unit (14) of north side is to adopt underground well water through cascade shower refrigeration at the bottom of the tower, pass through airdryer again, the cold dry air that system is removed is supplied with the usefulness of tower internal screw air-supply pipe network, particle collector and workshop cooler cooling; Be installed in the particle collector (15) of tower bottom; It is the ring taper spiral coil cooling tube that adopts 304 stainless steels to make; Scoop height 11-13 rice, back cut diameter are that 13.8-15.8 rice, lower port diameter are 0.6 meter; Coil pipe has eyelet upwards, blows with high pressure blower at 1-1.5mm, spacing 5-10mm, line-spacing 3-5cm in the aperture; Be installed in the product conveyor below the particle collector and be installed in the lift (16) of production plant; Transfer roller is to adopt 304 stainless steels to process, white rubber bandwidth 80cm, length in situ measurement, and lift all adopts 304 stainless steels to make wide 40cm, long 120cm, high 11-13 rice; Being installed in the vibrating screen classifier (17) of production plant, is to adopt 304 stainless steel frames and 316 stainless steel Hierarchical Network sheets to make, and is furnished with 2 in micro-vibration motor, sieve wide 2 meters, long 6 meters, height 5-6 rice.It is characterized in that special feed distributor, vibrative sensor and the fume recovery system of vibratory screening apparatus opening for feed installation; Being installed in the lip limit electronic scales (18) of vibrating screen classifier finished product end below, is to adopt 304 stainless steels and the body plan of white rubber band to form.It is characterized in that the computingmachine of this lip limit electronic scales and the computingmachine that the multi-usage coating machine is used for coating agent, sustained release dosage under meter are on-line workings; Be installed in the multi-usage coating machine (19) of production plant; Be to adopt 304 stainless steels to make, diameter is 2 meters, long 6 meters, and is made up of motor, big pinion(gear), big or small support roller etc.; And the turnover glassware is set; Additive spiral discharging mouth is installed at 1 meter of feed end, and coating agent screw feed en-trance puts at 3 meters of coating machine, and utility appliance is exactly the agitation vat of coating liquid; Be installed in the multilayer cooler (20) of production plant, the material contact surface is that employing 316 stainless steels, noncontact face are that 304 stainless steels are made similar single-layer fluidized bed drying machine.It is characterized in that this puts S type multilayer bed surface in the bed, have down gas blower, on induced draft fan is arranged, feeding temperature is greater than 60 ℃, drop temperature is less than 15 ℃; Be installed in the device of full automatic packaging (21) of production plant, bag taking is to adopt sucker and mechanical manipulator with the folder bag automatically, and automatic gauge adopts import computer software and components and parts, and charging is carried out F.F. and combined with slow-motion, positive negative error 0.1%; Automatically walk bag, package is to adopt conveying belt and mechanical manipulator two-way function automatically; Automatically ladle-to-ladle, automatic smooth employing guide deflection sheave and vibrator; Be installed in the robot stacker crane (22) of production plant; Adopt import robot manipulation software and relevant components and parts and mechanical manipulator; It is characterized in that it has two mechanical manipulators to carry two article of contracting for fixed output quotas simultaneously and carries out orderly piling towards different directions; Also have simultaneously when packing is arranged and work fast, do not have the two-way function that packing is waited for; Last one schedule of operation of production technique and device are exactly finished product fork truck (23), adopt fast storage battery fork truck, and the non-fuel fork truck.Can buttress storage on the finished goods warehouse be sent in the packing of product of robot stacker crane piling safely; Be installed in the relevant utility appliance of production plant, wherein contain raw material harden hog shred, raw material crushing machine, material screening machine, raw material insulation wagon tremie, be used for feeding to cat head.
Endophyte of plant (living spores) is provided by China Agricultural University, and all the other raw materials are commercial.
Described a kind of functional compound fertilizer and energy-conservation automation process device and method of manufacture is characterized in that following component is formulated:
(1) prescription 1
Urea 575
Salt 28.5
Monoammonium phosphate 140
Vitriolate of tartar 120
Trace element, wherein cupric 0.5, zinc 1.0, molybdenum 0.5, boron 2,4
Fertilizer synergist SAP 73 PASP 10
98% plant-growth regulator DA-6 0.5
Zeolite powder 200 orders 109
Endophyte of plant includes 2,000,000,000 living spores/grams 1
The corn dedicated functional that can make total nitrogen 28%, Vanadium Pentoxide in FLAKES 6%, sulfenyl potassium oxide 6%, total nutrient content >=40% through the said components prescription is multiple fertile; The multiple fertile joint fertilizer 30% of ratio tradition, raising the output 15%, a mu abridged edition increases income more than 100 yuan; Improve corn protein content, augment nutritional.
(2), prescription 2
Urea 463
Salt 23.5
Monoammonium phosphate 230
Repone K 100
Trace element includes zinc 1.0, copper 1.0, boron 2,4
Fertilizer synergist SAP 73 PASP 10
Plant-growth regulator DA-6 0.5
Wilkinite 200 orders 100
Zeolite powder 200 orders 56
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Can make total nitrogen 24%, Vanadium Pentoxide in FLAKES 10%, potassium oxide 6% through above-mentioned set of dispense; The paddy rice dedicated functional of total nutrient content >=40% is multiple fertile; Than the multiple fertilizer of tradition can save fertile 30%, raising the output 10%, a mu abridged edition increases income about 100 yuan, the function that rice matter is good, nutritious, have the enhances human body antifatigue.
(3), prescription 3
Urea 455
Salt 23.5
Diammonium phosphate 220
Repone K 250
Trace element, interior iron content 1.0, manganese 1.0, boron 24
Fertilizer synergist SAP 73 PASP 10
Plant-growth regulator DA-6 0.5
Wilkinite 200 orders 24
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Can make total nitrogen 25%, Vanadium Pentoxide in FLAKES 10%, potassium oxide 15% through the said components prescription, the cotton dedicated functional of total nutrient content >=50% is multiple fertile.The multiple fertilizer joint of ratio tradition fertilizer 30%, raising the output 15%, a mu abridged edition increase income more than 100 yuan.
(4), prescription 4
Urea 562
Salt 28.5
Diammonium phosphate 220
Vitriolate of tartar 100
Agricultural magnesium sulfate 30
Trace element includes molybdenum 0.5, zinc 0.5, boron 34
Fertilizer synergist SAP 73 PASP 4
Plant-growth regulator DA-6 0.5
Zeolite powder 200 orders 48
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Can make total nitrogen 30%, Vanadium Pentoxide in FLAKES 10%, sulfenyl potassium oxide 5% through the said components prescription; The vegetables dedicated functional of total nutrient content >=45% is multiple fertile; Than the multiple fertilizer of tradition can save fertile 30%, raising the output 40%, a mu abridged edition increases income more than 250 yuan, the vegetables mouthfeel is good, nutritious, have commodity competitiveness.
(5), prescription 5
Urea 433
Salt 21.5
Diammonium phosphate 220
Vitriolate of tartar 280
Agricultural magnesium sulfate 30
Trace element includes zinc 0.5, molybdenum 0.5, boron 34
Fertilizer synergist SAP 73 PASP 8
Plant-growth regulator DA-6 0.5
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Can make total nitrogen 24%, Vanadium Pentoxide in FLAKES 10%, sulfenyl potassium oxide 14% through the said components prescription; The melon and fruit dedicated functional of total nutrient content >=48% is multiple fertile; Than the multiple fertilizer of tradition can save fertile 30%, raising the output 25%, a mu abridged edition increases income more than 150 yuan, obviously improve output, improve quality, strengthen commodity competitiveness.
(6), prescription 6
Urea 361
Salt 18.5
Monoammonium phosphate 295
Repone K 200
Trace element, interior boracic 3, molybdenum 1,4
Fertilizer synergist (PASP) 8
Plant-growth regulator DA-6 0.5
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Wilkinite 200 orders 100
Can make total nitrogen 20%, Vanadium Pentoxide in FLAKES 13%, sulfenyl potassium oxide 12% through the said components prescription; The wheat dedicated functional of total nutrient content >=45% is multiple fertile; Than the multiple fertilizer of tradition can save fertile 30%, raising the output 15%, a mu abridged edition increases income more than 100 yuan, wheat quality appear well rate height, augment nutritional, raising input-output rate.
Described a kind of functional compound fertilizer and energy-conservation automation process device and method of manufacture is characterized in that constituting with lower device:
Novel interlayer steel construction grain hangs down tower (1); Be to make pillar with ￠ 458-658mm steel pipe, ￠ 280-320mm steel pipe is made rack, liner 1mm304 stainless steel compacting lattice plate; The color steel compacting of outsourcing interlayer (insulating cotton) 2mm lattice plate adds and is coated with impregnating material; Interlayer spacing 458-658mm, tower interior diameter 13.8-15.8 rice, tower height 58.8-68.8 rice; Be provided with between material elevator and walkway (6 * 9 * 62.8-72.8m) at tower in the south (or between double tower); The tower inner top is provided with between the production operation of rise 6.6m (in establish worktable, toilet, tool room and production unit), and operation room is installed watch-dog, energy-conservation sun lamp, dedusting, fire-fighting, air conditioner facility, and lightning protection device and air defense caution facility are installed in the escalator top.Watch-dog and slt are installed, simultaneously the outer People's Bank of China's maintenance winding stair of installing of tower in the tower between sprinkling pelleting all around.
Innovation through said apparatus; The structure design requirements of the clear and definite low tower of steel structure and operator's environment, health, fire-fighting, safety are all improved and thickly arranged in week at operation room; At the escalator cat head lightning protection and antiaircraft facility are installed simultaneously; With guarantee that thunderstorm weather can be kept the safety in production and night aircraft safe flight, to guarantee the safety of the country and people's lives and properties.
Fire coal (hard coal) heat-conducting oil furnace (2) that is installed in cat head is a kind of employing computingmachine temperature control coal-burning, and non-gas, fuel combustion type.The thermal oil that this heat-conducting oil furnace produced is the usefulness that is used for adding gentle melting charge slurry to material.
Innovation through said apparatus has improved workshop condition, noiselessness, no flue dust, and compliance with environmental protection requirements because the computer control temperature, reaches save energy, cuts down the consumption of energy, swift to operate, for good prerequisite basis is laid in the automatic continuous production operation.
The material elevator (3) that is installed in tower southern side (or between double tower) is that the employing weight-carrying capacity is 5 tons the dual-purpose elevator of quick people's goods, and the up-down speed per hour is a PM 15-20 rice; The walkway is that stainless steel antiskid compacting lattice plate is processed winding stair, and its width is a 1.8-2 rice.
Through the innovation of said apparatus, compare with traditional filler elevator and to have reduced dust and maintenance difficulty, improved travelling speed, guarantee that production safety is orderly; It is to ensure that correlative factor such as interruption maintenance is emergent special-purpose that the walkway is widened with anti-skidding lattice plate facility, and safe.
The urea speed that is installed in the cat head operation room is melted device (4), is the isolated plant that adopts the thermal oil heat conduction fusing urea that 316 stainless steel eclipsed form coil pipes process, and is made up of Flashmelt system and liquid storage constant temperature system and anti-blocking material drain system.
Through the innovation of said apparatus, be that urea can become urine at moment (5 second) Flashmelt, simultaneously subsequent use, guarantee that urine does not produce biuret less than promptly getting into 110 ℃ of constant temperature liquid storing barrels 10 seconds, guarantee multiple fertile quality for safety in production and laid foundation for security.Compare with traditional urea melting apparatus, but this device is produced energy efficient, improves workshop condition, is reduced the market risk.
Being installed in the electronic measuring scale (5) of production plant, is to adopt two dissimilar electronic measuring scales, and the single scale of the first is metering urea special electronic scale; It two is comprehensive scales other need melt the raw material dedicated balance for slip altogether with urea for metering, various special fertilizer formula setting programs are stored in respectively in two types the computingmachine subsequent use, to guarantee the composition of raw materials metering accurately.Two types electronic measuring scale is 316 stainless steels and makes.One of which urea special electronic scale is the separate unit weighing belt, adopts the white rubber band to make, and a monobucket (stainless steel) is installed on the weighing belt; Its two comprehensive scale is a 4-6 stainless steel hopper; Bucket is installed a stainless steel weigher down; Scale is installed a big bucket down, sends instruction according to the prescription setting program respectively by computingmachine, and 1,2,3,4,5, No. 6 cast hopper is opened discharge valve respectively; Discharge valve is respectively by F.F. and slow-motion program, to guarantee that Measuring Precision is less than 0.1%.
Measure control innovation through said apparatus has improved precision than human metering, makes production technique have continuity, scientific and stability, has created prerequisite for guaranteeing quality product.
Be installed in temperature control (powder) well heater (6) of cat head operation room, by heat conduction and the effect of outer heat conduction dual-heated in hopper, spiral propeller (hub and reamer are formed) the overcoat interlayer pipe collection.316 stainless steels are made.It is the specific equipment that powder is heated, and being provides 180 ℃ thermal oil to make thermal source by heat-conducting oil furnace.
Innovation through said apparatus is compared with traditional steam-heated cal(l)andria; Reduced facility investment, (, rate of heating low because of vapour temperature slowly, constantly consumes water coolant) the thermal oil consumption of calorie that reduced production energy consumption; Oil base does not originally consume, closed cycle heating under the effect of oil pump all the time.Can within a short period of time powder be heated to 90 ℃, to satisfy the production needs.
Being installed in the slip mixing tank (7) of cat head operation room, is to be assembled by 316 stainless steel interlayer thermal oil insulated tanks and dynamic stirring oar, and the temperature control of thermal oil oil is in 110 ℃.
Through the innovation of said apparatus, make urine and other material mixing fusion good evenness, the slip integrated temperature can be controlled at about 100 ℃, therefore can not produce biuret, guarantees the stable of quality product.
Be installed in the anti-blocking broken pulp grinder of high speed (8) of cat head operation room, form by power system, crushing system, input and output material system.Be to adopt 2 grades of high-speed electric expreess locomotives, slip crusher chamber, the Stainless Steel Alloy blade of eight heat-resistant, wear-resistant acid and alkali-resistance is installed in the chamber, this broken pulp grinder is for preventing that sprinkling pelleting device spray eye from stopping up the specific equipment of innovating.
Through the design innovation of said apparatus, some irregular small-particles in the slip are ground into the distributed slurry of diameter less than 0.1mm, guaranteed the not stifled eye of spray thrower.Solved numerous high tower manufacturing enterprise effectively and stopped up to stop production to clean and overhaul, had a strong impact on output and quality owing to the sprinkling pelleting machine often sprays eye.For the normal production in order of enterprise has solved a crucial difficult problem, improved productivity simultaneously, improved multiple fertile particulate outward appearance, promoted the market competitiveness.
Being installed in the storage tank (9) of cat head operation room, is to be assembled by 316 stainless steel interlayer thermal oil insulated tanks and the electronic stirring rake of low speed, and the temperature control of thermal oil oil is in 110 ℃.
Guaranteed that through the configuration of said apparatus the sprinkling pelleting device has enough slip supplies, guaranteed the continuity of granulation, avoided causing the influence of stopping because of fracture.
Be installed in the speed governing sprinkling pelleting device (10) of cat head operation room, be made up of transmission system, feed system, granulating system, whole machine using 316 stainless steels are refining to form.Form by a feed-pipe, an anti-overflow feed back pipe, a shower nozzle, eight scraper and a buncher.The shower nozzle bottom that it is characterized in that its Fitz chilsonator is rounding top and bottom pattern (the likeness in form the bottom of a pan), has nearly ten thousand apertures, and the aperture is 1-1.2mm, spacing 4-6mm, the spray orifice spiral rising shape that is triangularly arranged.Rotating speed changes at 280-360, and its characteristic is design and installation infrared ray electric heat conductivity heat-insulating device around Fitz chilsonator.
Through the innovation of said apparatus, improved the distribution of sprinkler discharge density greatly, improved the intensive phenomenon of particle, make freezing air and material can carry out heat exchange preferably.Multiple fertile finished granule rate reaches more than 99%; Tablets press finished granule rate than traditional has only 50-60% to improve 39-49%; And there be not half to produce with dust; Therefore improved labour productivity greatly, reduced the human and material resources and the financial resources that consume because of a large amount of returning charges, thereby reached energy saving purposes.
Be installed in cat head pump bowl (11) on every side, two kinds on automatically controlled power type and unpowered naturally type arranged.Pump bowl adopts 304 stainless steels to make ￠ 30cm, length 860cm (stretching out cat head 200cm), and quantity respectively is 8-12.Nature unpowered air exhaust tube is characterized in that on pump bowl air-out top unpowered blower fan being installed.Automatically controlled power type is that stainless steel speed governing electricity fan is installed at pump bowl blast inlet place.
Through the innovation of said apparatus, to have more meliority than traditional nature gas outlet or independent electric power vacuum fan of leaning on separately: one of which, the independent atmosphere natural air exhaust that leans on can produce malleation in the tower when awful weather, can not ordinary production; Its two independent electric power vacuum fan, energy consumption is big, cost is high.This innovation has two: one of which, under normal weather, only use unpowered exhausting tube, and just can make and produce negative pressure, not only favourable ordinary production, and energy saving and cost lowering in the tower; Its two, when Changes in weather, awful weather, unpowered exhausting tube can not satisfy when bleeding, and sends instruction by temperature controller in the tower, automatically controlled power exhausting tube is started working immediately and is satisfied the negative pressure needs in the tower.
Described a kind of functional compound fertilizer and energy-conservation automation process device and method of manufacture is characterized in that constituting with lower device:
Cold wind transmission pipeline network (12) around being installed in the prilling tower interlayer; Have two types, the first adopts the square pipe connection of ￠ 40cm stainless steel to become the air-supply pipe network form that rises in the shape of a spiral, around CW is installed in the tower interlayer; Be to be used to carry the dehumidifying freezing air that is lower than 10 ℃; Vertical 10-12 rice prolongs and is raised to vertical 40-50 rice, tower upper end from the tower lower end, and is laterally every at a distance from 1.2 meters circular ports of opening a ￠ 30cm, installation stainless steel speed governing fan in the hole; Stainless steel guiding window shutter is installed in the blower fan outlet, and spiral coil is apart from 2-3 rice; It two is that the square pipe network of 2-3 circle annular air supply pipe ￠ 30cm stainless steel is installed at vertical 3-5 rice below the sprinkling pelleting device, and (other are the same) is used to carry-10 ℃～-15 ℃ freezing air.It is characterized in that two kinds of air-supply pipe network air port guiding window shutters all are upwards 75-85 °.Air output is regulated by the speed control by frequency variation fan, and the granulation temperature of solidification is controlled at 60-70 ℃ (particle grain temperature is about 80 ℃) in the tower.
Innovation through said apparatus; Be that rotary sprinkling pelleting device 100 ℃ of drops spraying out are under-10 ℃～-15 ℃ freezing air contact; Moment (in 2 seconds) is frozen into mellow and full spheroidal particle, and under the effect of said apparatus, is clockwise spiral and descends (having prolonged lowering speed), in the decline process once more through being lower than 10 ℃ chilled air cools; Particle temperature when falling particle collector has only 80 ℃, than high tower pellatizer naturally cooling temperature low 15-25 ℃ (having reduced tower height 50%).
Being installed at the bottom of the tower and the refrigeration compressor set (13) of cat head, is that the freezing air that adopts high-power model (split type) unit to produce-10 ℃～-15 ℃ is transported to the rotary sprinkling pelleting device annular air supply pipe network at 3-5 rice vertically downward with utilidor.
Through the innovation of said apparatus, the strong cold air that refrigeration compressor is produced can satisfy the demand that drop in tower moment solidifies, the production of under high-temperature high humidity climate, normally driving.
Be installed in the cascade air conditioner refrigerating unit (14) of north side at the bottom of the tower; Form by water pump, water tower shower, airdryer, blower fan, the cold dry air of producing (exclusion) is supplied with the cooling needs of cold wind transmission pipeline network (in the tower), particle collector (at the bottom of the tower) and cooler (workshop).
Through the innovation of said apparatus, also be the auxilliary device for cooling of refrigeration compressor, than using the refrigeration compressor set cooling will practice thrift investment, cut down the consumption of energy fully, when receiving satisfied cooling performance, meet the needs of production.
Being installed in the particle collector (15) of tower bottom, is the ring taper spiral coil cooling tube that adopts 304 stainless steels to make, and the cone-shaped stainless steel pallet is equipped with in the coil pipe below.Have eyelet upwards on the coil pipe, the aperture is at 1-1.5mm, spacing 5-10mm, line-spacing 3-5cm, with three high-pressure shaft flow fan air-supplies.Scoop height 11-13 rice, back cut diameter are that 13.8-15.8 rice, lower port diameter are 0.6 meter tapered body.
Through the innovative design of said apparatus, make particle collector shape such as fluidized-bed cooler, not only can avoid particle to fall into scoop and bump takes place cause particle but also play cooling effect, kill two birds with one stone.Solve traditional high tower pellatizer scoop and can cause problems such as the sticking device of particle, powder and blanking with the collection of scraper mode.
Be installed in the product conveyor below the particle collector and be installed in the lift (16) of production plant.Transfer roller is to adopt 304 stainless steels to process, white rubber bandwidth 80cm, length in situ measurement, and lift all adopts 304 stainless steels to make wide 40cm, long 120cm, high 11-13 rice.
Through the setting and the innovation of said apparatus, make particulate product in tower, be sent to production plant screening and coating continuously and automatically.Transfer roller, lift are made than traditional carbon steel and black tape and are wanted corrosion resistant durable, and the white glues band can not bring mechanical impurity directly perceived to the white particle product, have increased the sense organ of product.
Be installed in the vibrating screen classifier (17) of production plant; Be to adopt 304 stainless steel frames and 316 stainless steel Hierarchical Network sheets to make, be furnished with 2 micro-vibration motors, sieve wide 2 meters, long 6 meters (its with 4 rice huller screens less than 1mm; 2 rice huller screen 1-3mm are certified products, are the screenings of substandard products greater than 3mm), height 5-6 rice.It is characterized in that special feed distributor, micro-vibration sensor and the device for recovering powder of vibratory screening apparatus opening for feed installation.
Through the innovation of said apparatus, want durable, the not fragile and even particle distribution of corrosion resistant than traditional vibratory screening apparatus (carbon steel and strong vibration are fragile), screening efficiency is high, and classification is clear, does not have the dust pollution workshop, helps improving the level of automation of device.
Being installed in the lip limit electronic scales (18) of vibrating screen classifier finished product end below, is to adopt 304 stainless steels and the body plan of white rubber band to form.Be that statistics product flow size provides parameter information for additive in the multi-usage coating machine.The computingmachine that it is characterized in that this lip limit electronic scales is an on-line working with to coating machine the computingmachine of additive being provided.
Through the setting and the innovation of said apparatus, for the process unit robotization provides continuity and accuracy.By the finished product computingmachine finished product information accurately is provided, the correction foundation is provided for the multi-usage coating machine interpolation endophyte of plant (living spores) and the flow of coating agent, guaranteed the stability of quality product.
Be installed in the multi-usage coating machine (19) of production plant; Be to adopt 304 stainless steels to make; Diameter is 2 meters, long 6 meters, and is made up of motor, big pinion(gear), big or small support roller etc., and the turnover glassware is set; Additive spiral discharging mouth (utility appliance is exactly the storage vat of additive) is installed at 1 meter of feed end, and coating agent screw feed en-trance puts at 3 meters of coating machine (utility appliance is exactly the agitation vat of coating liquid).
Through the setting and the innovation of said apparatus, make multiple fertilizer product specification kind more complete, function is more.Additive can add endophyte of plant, microbial bacteria, outer control-released agent, sterilant or the like according to the needs of kind prescription; The coating agent can be adjusted as required, and like bag sulphur, bag resin, bag anti-hard caking agent or the like, wide accommodation, purposes are many.
Be installed in the multilayer cooler (20) of production plant, the material contact surface is that employing 316 stainless steels, noncontact face are that 304 stainless steels are made similar single-layer fluidized bed drying machine.It is characterized in that this puts S type multilayer bed surface in the bed, have down gas blower (sending cold dry air to), on induced draft fan (seeing warm air off) is arranged, feeding temperature is greater than 60 ℃, drop temperature is less than 15 ℃.
Through the setting and the innovation of said apparatus, the product heat exchanger time is prolonged, the energy can effectively utilize, and makes product can cool off thoroughly, not lump, and is convenient to storage, transports and use, and is higher than traditional cooler evaporation efficiency, energy efficient.
Be installed in the device of full automatic packaging (21) of production plant; Be unattended pack-thread, by computer control, bag taking and folder bag automatically; Adopt sucker and mechanical manipulator; Automatic gauge adopts import computer software and components and parts, and charging is carried out F.F. and combined with slow-motion, guarantees accurate, the positive negative error 0.1% of metering; Automatically walk bag, package is to adopt conveying belt and mechanical manipulator two-way function automatically; Automatically ladle-to-ladle, automatic smooth employing guide deflection sheave and vibrator can forward fall down the packing of sealing mouth automatically, under the vibrator effect, make package formation, and four jiaos of symmetries are in order to the robotization piling.
Through the setting and the innovation of said apparatus, compare with traditional semi-automatic wrapping machine, improved Measuring Precision, reduced financial loss, alleviated the labour intensity of packing department, improved the continuous and automatic degree.
Be installed in (robot) stacker crane (22) of production plant, adopt import robot manipulation software and relevant components and parts and mechanical manipulator (special steel, durable in use).It is characterized in that it has two mechanical manipulators to carry two article of contracting for fixed output quotas simultaneously and carries out orderly piling towards different directions, simultaneously it also has does not have packing and waits for, the function of work fast when packing is arranged, and per hour power consumption only has the consumption of an electric cooker.
Through the setting and the innovation of said apparatus, compare with traditional manpower piling and to have alleviated labour intensity more, improved working efficiency, for the automation technolo degree has strengthened continuity with scientific.
Last one schedule of operation of production technique and device be exactly fork truck (23, adopt fast storage battery fork truck, but not the fuel oil fork truck.Buttress storage on the finished goods warehouse is sent in the packing of product of (robot) stacker crane piling safely.
Through the selection of said apparatus, higher than manpower transport efficient, intensity is low than the more energy-conserving and environment-protective of fuel oil fork truck, be to realize that multiple fertile continuous and automatic energy-saving technique device reaches more perfect, more advanced and applicable.
Described a kind of multiple fertile continuous and automatic energy-saving processing technique device and method of manufacture thereof; It is characterized in that being installed in the utility appliance of production plant, wherein contain raw material harden hog shred, raw material crushing machine, material screening machine, raw material insulation wagon tremie (being used to be delivered to cat head) and microcomputer information system or the like.
Through the innovation of above-mentioned utility appliance, be multiple fertile robotization energy-saving processing technique more rationally, more perfect, more continuity and high efficiency arranged.
Description of drawings
Fig. 1 is production technique setting drawing of the present invention (in the steel tower);
Fig. 2 is production technique setting drawing of the present invention (in the production plant);
Fig. 3 is technological process of production figure of the present invention.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
As depicted in figs. 1 and 2; Functional compound fertilizer of the present invention and energy-conservation automation process device thereof and method of manufacture comprise novel interlayer steel construction grain (low) tower (1); Be to make pillar with ￠ 458-658mm steel pipe, ￠ 280-320mm steel pipe is made rack, liner 1mm304 stainless steel compacting lattice plate; The color steel compacting of outsourcing interlayer (insulating cotton) 2mm lattice plate adds and is coated with impregnating material, interlayer spacing ￠ 458-658mm; Tower interior diameter 13.8-15.8m; Tower height 58.8-68.8m; Tower in the south (or in the middle of double tower) be provided with that material promotes and the walkway between (6 * 9 * 62.8-72.8m); The top is provided with between the production operation of rise 6.6m (in establish worktable, toilet, tool room and production unit); Operation room is installed watch-dog, energy-conservation sun lamp, dedusting, fire-fighting, air conditioner facility, and escalator cat head end is installed lightning protection device and air defense caution facility.Watch-dog and slt are installed, simultaneously the outer People's Bank of China's maintenance winding stair of installing of tower in the tower between sprinkling pelleting all around.Being installed in the coal burning heat-conducting oil stove (2) of cat head operation room, is by computer control oil temperature, the usefulness that supply urea speed is melted device and temperature control (powder) well heater (6).The material elevator (3) and the walkway that are installed in tower southern side (or between double tower) are that the employing weight-carrying capacity is 5 tons the dual-purpose elevator of quick people's goods, and the up-down speed per hour is a PM 15-20 rice; The walkway is that stainless steel antiskid lattice plate is processed winding stair, and its width is a 1.8-2 rice.The urea speed that is installed in the cat head operation room is melted device (4), is made up of Flashmelt system and liquid storage constant temperature system and anti-clogging plug material drain system, and liquid storage constant temperature system constant temperature is in 110 ℃.Being installed in the electronic measuring scale (5) of production plant, is to adopt two dissimilar electronic measuring scales, and the single scale of the first is metering urea special electronic scale; It two is comprehensive scales other need melt the raw material dedicated balance for slip altogether with urea for metering.The urea electronic scales is the separate unit weighing belt, and comprehensive scale is a 4-6 stainless steel hopper, and bucket is installed a weigher down, and scale is installed a big bucket down.Temperature control (powder) well heater (6) that is installed in the cat head operation room is made thermal source by heat conduction and the effect of outer heat conduction dual-heated in hopper, spiral propeller (hub and reamer are formed) and outside sandwich sleeve pipe, the collection by thermal oil.Being installed in the slip mixing tank (7) of cat head operation room, is to be assembled by 316 stainless steel interlayer heat conductivity heat-insulating buckets and dynamic stirring oar, and the temperature control of thermal oil oil is in 110 ℃.This device is that urine and other raw material mixed together that need merge are stirred fusion is mixed slurry, is the key equipment that qualified slurry is provided for granulation.The anti-blocking broken pulp grinder of high speed (8) that is installed in the cat head operation room is made up of systems such as power, fragmentation, input and output materials; Broken is to adopt stainless steel alloy material to make with blade; Solved the sprinkling pelleting device and be prone to stop up the hard nut to crack of spraying eye, guaranteed that the sprinkling pelleting device normally moves.Being installed in the storage tank (9) of cat head operation room, is to be assembled by stainless steel laminated heat-preserving bucket and slowspeed machine stirring rake, and the temperature control of thermal oil oil is in 110 ℃.This device mainly is that the enough slips of deposit satisfy the continuous granulation of sprinkling pelleting device, for avoiding making the spray eye solidify stifled the stopping production of stopping because of fracture midway.The speed governing sprinkling pelleting device (10) that is installed in the cat head operation room is transmission, charging, three systems' compositions of granulation, by a feed-pipe, an anti-overflow feed back pipe, a shower nozzle, eight scraper and refining the forming of buncher.The shower nozzle bottom is circular arc (the likeness in form the bottom of a pan), has nearly ten thousand apertures, aperture 1-1.2mm, and spacing 4-6mm, the Fitz chilsonator rotating speed changes at 280-360, and infrared ray electric heat conductivity heat-insulating system is installed around the Fitz chilsonator.Being installed in cat head pump bowl (11) on every side has two kinds on automatically controlled power type and unpowered naturally type, and pump bowl adopts 304 stainless steels to make ￠ 30cm, length 860cm (stretching out cat head 200cm), and quantity respectively is 8-12.Nature unpowered air exhaust tube is characterized in that on pump bowl air-out top unpowered blower fan being installed.Automatically controlled power type is that stainless steel speed governing electricity fan is installed at pump bowl blast inlet place.Cold wind transmission pipeline network (12) around being installed in the prilling tower interlayer; Have two types, the first adopts the square pipe connection of ￠ 40cm stainless steel to become the pipe network form that rises in the shape of a spiral, around CW is installed in the tower interlayer; Be to be used to carry dehumidifying freezing air less than 10 ℃; Vertical 10-12 rice prolongs and is raised to vertical 40-50 rice, tower upper end from the tower lower end, laterally whenever opens the circular port that a diameter is 30cm, installation stainless steel speed governing fan in the hole at a distance from 1.2 meters; Stainless steel guiding window shutter is installed in the blower fan outlet, and spiral coil is apart from 2-3 rice; It two is that vertical 3-5 rice is installed the 2-3 circle annular air supply pipe ￠ square pipe network of 30cm stainless steel (other is the same) and is used for carrying-10 ℃～-15 ℃ freezing airs below the sprinkling pelleting device, it is characterized in that two kinds of air-supply pipe network air ports guiding window shutters all are upwards 75 °-85 °.Air output is regulated by the speed control by frequency variation fan, and the granulation temperature of solidification is controlled at 60 ℃-70 ℃ (particle grain temperature is about 80 ℃) in the tower.Being installed at the bottom of the tower and the refrigeration compressor set (13) of cat head, is that the freezing air that adopts high-power model unit (split type) to produce-10 ℃～-15 ℃ is transported to the rotary sprinkling pelleting device annular air supply pipe network at 3-5 rice vertically downward with utilidor.Be installed at the bottom of the tower cascade air conditioner refrigerating unit (14) of north side and form, the cold dry air of producing (exclusion) is supplied with the cooling needs of cold wind transmission pipeline network, particle collector and cooler by water pump, water tower shower, airdryer, blower fan.Be installed in the particle collector (15) of tower bottom; It is the ring taper spiral coil cooling tube that adopts 304 stainless steels to make; Scoop height 11-13 rice, back cut diameter are that 13.8-15.8 rice, lower port diameter are 0.6 meter; Coil pipe has eyelet upwards, and the aperture is at 1-1.5mm, spacing 5-10mm, line-spacing 3-5cm, with three high-pressure shaft flow fan air-supplies.The product particle of collecting is promoted to vibrating screen classifier (17) through the rotary conveyor that is installed in the scoop below with lift (16) conveying that is installed in production plant and sieves, and the lip limit belted electronic balance (18) that the qualified particle entering of ￠ 1-3mm is installed in the sieve apparatus below gets into multi-usage coating machine (19) again and carries out filming endophyte of plant (living spores) and anti-hard caking agent; Get into multilayer cooler (20) again to be cooled to once more＜15 ℃ grain temperature; Be sent to device of full automatic packaging (21) with rotary conveyor; The packaged packing of product flows into robot stacker crane (22) automatically, and the neat packing of product of piling transports finished goods warehouse to through product fork truck (23) safety.Here need to prove device of full automatic packaging (21) be adopt import computer software and components and parts control automatic gauge, bag taking automatically, automatically flanging, automatic sealing, walk bag automatically, ladle-to-ladle, the whole bag operated in order to robot stacker crane (22).The robot stacker crane is the mechanical manipulator that adopts import robot manipulation software and relevant components and parts and special steel, has behind the program setting not have to pack to wait for, have the multiple function of the instant piling of bag.Other relevant utility appliance and device belong to the tradition construction equipment that routinizes, and can adopt routine techniques to be achieved, so needn't repeat.
As shown in Figure 3, functional compound fertilizer of the present invention and robotization energy-saving processing technique device and method of manufacture comprise that the following technological process of production is achieved.
Urea and low temperature flux are got into urea speed and melt in the device that Flashmelt becomes 110 ℃ of urines subsequent use under 130 ℃ temperature in the metering back respectively by prescription; Again powdery monoammonium phosphate (or two ammoniums), powdered potassium sulfate (or Repone K), agricultural powdery sal epsom, zeolite powder, wilkinite, fertilizer synergist, plant-growth regulator are got into temperature control (powder) well heater internal heating to 90 ℃ in the metering back respectively by prescription; In the slip mixing tank, be mixed into slip with 110 ℃ of urines again; Get into the anti-blocking broken pulp grinder of high speed and carry out fragmentation; Getting into storage tank again flows into then in the sprinkling pelleting device and is rotated sprinkling pelleting;-10 ℃～-15 ℃ the chilled air cools that the small droplets that sprays out through the sprinkling pelleting device is sent to through annular cold wind transmission pipeline network; Moment (in 2 seconds) promptly is frozen into the spheroidal particle of light like pearl; The cold wind transmission pipeline network send to＜particle collector at the bottom of cooling falls into tower once more of 10 ℃ cold dry air in; Carry (lifting) machine to be sent to vibrating screen classifier through product and carry out the heat screening, screenings is less than 1mm or greater than granulation again after the particle returning charge fragmentation of 3mm, and the qualified particle of 1-3mm flows into the multi-usage coating machine with endophyte of plant (living spores) and anti-hard caking agent coating after the metering of lip limit electronic scales; Behind coating, flow into the multilayer cooler again through the cooling of＜10 ℃ cold dry air, reach particle temperature＜15 and ℃ can get into the fully automatic culculating wrapping machine and pack.Packaged product carries out orderly piling through the robot stacker crane, and the whole buttress of the product that the finished product fork truck is good with piling is sent to workshop deposit, to be checked, sale.
Embodiment 1
Urea 575kg, salt 28.5kg, monoammonium phosphate 140kg, vitriolate of tartar 120kg, agricultural magnesium sulfate 10kg, micro-4kg (wherein copper sulfate 0.5kg, zinc sulfate 1kg, ammonium molybdate 0.5kg, borax 2kg), fertilizer synergist (PASP) 10kg, plant-growth regulator (DA-6) 0.5kg, zeolite powder 109kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Method of manufacture
Urea in the said components and salt are melted in the device through together dropping into urea speed behind the belted electronic balance automatic gauge respectively; 130 ℃ of temperature Flashmelts of following moment and under 110 ℃ of thermostat temperatures storage of urine subsequent use; All the other raw materials are measured respectively through electronic scales send in temperature control (powder) well heater; Heat to 90 ℃ and together in the slip mixing tank, stir into mixed slurry jointly with 110 ℃ of urines with work in-process returning charge (screenings); Pulverize back entering storage tank through anti-blocking broken pulp grinder and flow into speed governing sprinkling pelleting device then, by turn clockwise centermost under the cat head operation room to around spray small droplets.-10 ℃～-15 ℃ the cold air that the annular air supply device is sent in small droplets and the tower contact, and moment (in 2 seconds) promptly is frozen into bright spheroidal particle like pearl, in the cold wind of the tower internal screw blower situation that descends in the shape of a spiral under the cooling effect once more.In particle collector at the bottom of the tower, collect spheroidal particle and through finished product conveyer, the screening of lift to sieve apparatus, metering, coating (endophyte of plant, anti-hard caking agent), cooling, packing, piling, warehouse-in.
All the other method of manufacture are with embodiment 1.
Urea 463kg, salt 23.5kg, monoammonium phosphate 230kg, Repone K 100kg, agricultural magnesium sulfate 10kg, micro-4kg (wherein copper sulfate 1kg, zinc sulfate 1kg, borax 2kg), fertilizer synergist (PASP) 10kg, plant-growth regulator (DA-6) 0.5kg, wilkinite 100kg, zeolite powder 56kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Embodiment 3
Urea 455kg, salt 23.5kg, diammonium phosphate 220kg, Repone K 250kg, agricultural magnesium sulfate 10kg, micro-4kg (wherein ferrous sulfate 1kg, manganous sulfate 1kg, borax 2kg), fertilizer synergist (PASP) 10kg, plant-growth regulator 0.5kg (DA-6), wilkinite 24kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Embodiment 4
Urea 562kg, salt 28.5kg, diammonium phosphate 220kg, vitriolate of tartar 100kg, agricultural magnesium sulfate 30kg, micro-4kg (wherein zinc sulfate 0.5kg, ammonium molybdate 0.5kg, borax 3kg), fertilizer synergist (PASP) 4kg, plant-growth regulator (DA-6) 0.5kg, zeolite powder 50kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Embodiment 5
Urea 433kg, salt 21.5kg, diammonium phosphate 220kg, vitriolate of tartar 280kg, agricultural magnesium sulfate 30kg, micro-4kg (wherein zinc sulfate 0.5kg, ammonium molybdate 0.5kg, borax 3kg), fertilizer synergist (PASP) 8kg, plant-growth regulator (DA-6) 0.5kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Embodiment 6
Urea 361kg, salt 18.5kg, monoammonium phosphate 295kg, Repone K 200kg, agricultural magnesium sulfate 10kg, micro-4kg (wherein ammonium molybdate 1kg, borax 2kg), fertilizer synergist (PASP) 10kg, plant-growth regulator (DA-6) 0.5kg, wilkinite 100kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Claims (2)
1. functional compound fertilizer, it is characterized in that: the weight part proportioning of its raw material is:
Urea 35-60
Salt 1.75-3
Monoammonium phosphate or diammonium phosphate 0-30
Vitriolate of tartar or Repone K 10-28
Agricultural magnesium sulfate 0.5-3.0
Trace element 0.1-0.4
Fertilizer synergist SAP 73 PASP 0.2-1
Plant-growth regulator diethylamino ethanol caproate DA-6 0.01-0.05
Wilkinite 0-5
Zeolite powder 0-10
Endophyte of plant 0.1-0.5
Anti-hard caking agent 0.1-0.2;
Production craft step is following:
(1), will be used to make the raw material of multiple fertilizer; Wherein: urea 35-60 weight part and salt 1.75-3 weight part drop into urea speed in electronic scales metering back and melt in the device; Temperature following moment at 130 ℃ is melt into 110 ℃ of urines; Drop into powdery monoammonium phosphate or diammonium phosphate 0-30 weight part, powdered potassium sulfate or Repone K 10-28 weight part, agricultural powdery sal epsom 0.5-3 weight part, micro-0.1-0.4 weight part, fertilizer synergist SAP 73 PASP 0.2-1 weight part, plant-growth regulator diethylamino ethanol caproate DA-6 0.01-0.05 weight part, wilkinite 0-5 weight part, zeolite powder 0-10 weight part after the temperature control powder heater heats to 90 ℃ respectively after metering again and the work in-process returning charge is together melted altogether with 110 ℃ of urines and is slip; After the anti-blocking broken pulp grinder fragmentation of high speed, get into storage tank and flow into speed governing sprinkling pelleting device then; In the direction of the clock the rotation, interlayer steel tower inner top operation room bottom centermost to around spray the slip small droplets;
(2) ,-10 ℃～-15 ℃ the cold wind of the multi-layer annular air outlet of installing in described slip small droplets and the tower being sent to contacts; Make drop 2 seconds with interior be solidified as at once the light spheroidal particle, situation in the shape of a spiral descends under the cold wind effect of tower internal screw air outlet;
(3), also continuously utilize finished product conveyer or lift to be sent to the sieve apparatus screening with the particle collector collection that is installed in the tower bottom described fertiliser granulates; After the metering of lip limit electronic scales, get into the multi-usage coating machine; Endophyte of plant and anti-hard caking agent bag are coated on the coat of product particle, again metering after the cooling of multilayer cooler secondary, packing, piling, warehouse-in.
2. functional compound fertilizer according to claim 1 is characterized in that: the weight part proportioning of its raw material is:
Urea 40-60
Salt 1.75-2
Monoammonium phosphate or diammonium phosphate 10-20
Vitriolate of tartar or Repone K 20-28
Agricultural magnesium sulfate 0.5-1.0
Trace element 0.1-0.2
Fertilizer synergist SAP 73 PASP 0.2-1
Plant-growth regulator diethylamino ethanol caproate DA-6 0.01-0.04
Wilkinite 1-5
Zeolite powder 1-10
Endophyte of plant 0.1-0.5
Anti-hard caking agent 0.1-0.2.
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| CN103979586A (en) * | 2014-06-05 | 2014-08-13 | 王静 | Magnesium nitrate, magnesium nitrate granulation equipment and magnesium nitrate production process |
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| CN104230567B (en) * | 2014-09-15 | 2016-10-12 | 武汉中农国际贸易有限公司 | In Middle And Lower Reaches of Changjiang River fertilizer special for cotton and preparation method thereof |
| CN104692949B (en) * | 2015-03-14 | 2017-11-24 | 武鸣县红鹰肥业有限公司 | It is a kind of suitable for nitrate-based compound fertilizer of planting fruit trees and preparation method thereof |
| CN110436979A (en) * | 2019-07-16 | 2019-11-12 | 浙江晨芽生物科技有限公司 | A kind of nutrient formulation fertilizer and process units |
| CN113233021B (en) * | 2021-05-28 | 2022-07-19 | 中冶宝钢技术服务有限公司 | Powder storage device and powder filling method |
| CN113800971A (en) * | 2021-09-18 | 2021-12-17 | 阿克苏嘉邦肥业有限公司 | Production method of high-tower high-activity humic acid compound fertilizer |
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Effective date of registration: 20201130 Address after: 215200 No. 1188 west two ring road, Shengze Town, Wujiang District, Suzhou, Jiangsu. Patentee after: Suzhou Shengze science and Technology Pioneer Park Development Co.,Ltd. Address before: 242801 Anhui County of Qingyang Province town of Ling Yang Chengxiang company hospital Patentee before: Wu Chengxiang |