CN101538182A - Functional compound fertilizer, production device and preparation method thereof - Google Patents
Functional compound fertilizer, production device and preparation method thereof Download PDFInfo
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- CN101538182A CN101538182A CN200910116545A CN200910116545A CN101538182A CN 101538182 A CN101538182 A CN 101538182A CN 200910116545 A CN200910116545 A CN 200910116545A CN 200910116545 A CN200910116545 A CN 200910116545A CN 101538182 A CN101538182 A CN 101538182A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 93
- 239000003337 fertilizer Substances 0.000 title claims abstract description 72
- 150000001875 compounds Chemical class 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title abstract 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000004202 carbamide Substances 0.000 claims abstract description 55
- 238000000034 method Methods 0.000 claims abstract description 45
- 239000003921 oil Substances 0.000 claims abstract description 37
- 239000000843 powder Substances 0.000 claims abstract description 35
- 239000011229 interlayer Substances 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000005648 plant growth regulator Substances 0.000 claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 25
- 239000010959 steel Substances 0.000 claims abstract description 25
- 239000011573 trace mineral Substances 0.000 claims abstract description 19
- 235000013619 trace mineral Nutrition 0.000 claims abstract description 19
- 229910021536 Zeolite Inorganic materials 0.000 claims abstract description 17
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims abstract description 17
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000010457 zeolite Substances 0.000 claims abstract description 17
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052796 boron Inorganic materials 0.000 claims abstract description 11
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 9
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000010276 construction Methods 0.000 claims abstract description 9
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 9
- 239000011733 molybdenum Substances 0.000 claims abstract description 9
- 239000011701 zinc Substances 0.000 claims abstract description 9
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 9
- 238000004806 packaging method and process Methods 0.000 claims abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000002844 melting Methods 0.000 claims abstract description 6
- 230000008018 melting Effects 0.000 claims abstract description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910052802 copper Inorganic materials 0.000 claims abstract description 3
- 239000010949 copper Substances 0.000 claims abstract description 3
- 229910052742 iron Inorganic materials 0.000 claims abstract description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 69
- 241000209094 Oryza Species 0.000 claims description 48
- 235000007164 Oryza sativa Nutrition 0.000 claims description 48
- 235000009566 rice Nutrition 0.000 claims description 48
- 241000282326 Felis catus Species 0.000 claims description 47
- 239000002245 particle Substances 0.000 claims description 47
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 44
- 239000010935 stainless steel Substances 0.000 claims description 34
- 241000196324 Embryophyta Species 0.000 claims description 33
- 239000011248 coating agent Substances 0.000 claims description 31
- 239000003795 chemical substances by application Substances 0.000 claims description 29
- 150000003839 salts Chemical class 0.000 claims description 25
- 238000000576 coating method Methods 0.000 claims description 24
- 239000002994 raw material Substances 0.000 claims description 24
- 102100035024 Carboxypeptidase B Human genes 0.000 claims description 22
- 101000946524 Homo sapiens Carboxypeptidase B Proteins 0.000 claims description 22
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 22
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 22
- 238000003860 storage Methods 0.000 claims description 22
- 238000001816 cooling Methods 0.000 claims description 21
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims description 16
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 claims description 16
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 claims description 16
- 235000019837 monoammonium phosphate Nutrition 0.000 claims description 16
- 239000006012 monoammonium phosphate Substances 0.000 claims description 16
- 238000012856 packing Methods 0.000 claims description 16
- 238000012216 screening Methods 0.000 claims description 16
- 210000002700 urine Anatomy 0.000 claims description 16
- 239000005696 Diammonium phosphate Substances 0.000 claims description 15
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 15
- 229910000388 diammonium phosphate Inorganic materials 0.000 claims description 15
- 235000019838 diammonium phosphate Nutrition 0.000 claims description 15
- 229920000805 Polyaspartic acid Polymers 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000008014 freezing Effects 0.000 claims description 14
- 238000007710 freezing Methods 0.000 claims description 14
- 108010064470 polyaspartate Proteins 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 14
- 229910000619 316 stainless steel Inorganic materials 0.000 claims description 13
- 208000006558 Dental Calculus Diseases 0.000 claims description 13
- 235000013339 cereals Nutrition 0.000 claims description 12
- 238000005057 refrigeration Methods 0.000 claims description 11
- 238000005469 granulation Methods 0.000 claims description 10
- 230000003179 granulation Effects 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 9
- 238000004134 energy conservation Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 230000008676 import Effects 0.000 claims description 8
- -1 wherein cupric 0.5 Substances 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 7
- 230000000996 additive effect Effects 0.000 claims description 7
- 239000003245 coal Substances 0.000 claims description 7
- 229920001971 elastomer Polymers 0.000 claims description 7
- 239000007789 gas Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 238000012423 maintenance Methods 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 5
- 238000013467 fragmentation Methods 0.000 claims description 5
- 238000006062 fragmentation reaction Methods 0.000 claims description 5
- 239000000446 fuel Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 claims description 4
- 230000007123 defense Effects 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 4
- 239000008187 granular material Substances 0.000 claims description 4
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 4
- 238000012946 outsourcing Methods 0.000 claims description 4
- 238000007711 solidification Methods 0.000 claims description 4
- 230000008023 solidification Effects 0.000 claims description 4
- 229910001256 stainless steel alloy Inorganic materials 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 239000010963 304 stainless steel Substances 0.000 claims description 3
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 3
- 238000013019 agitation Methods 0.000 claims description 3
- 238000002485 combustion reaction Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000012625 in-situ measurement Methods 0.000 claims description 3
- 230000003137 locomotive effect Effects 0.000 claims description 3
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 3
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 3
- 235000011151 potassium sulphates Nutrition 0.000 claims description 3
- 238000007670 refining Methods 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 239000002356 single layer Substances 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 2
- 239000003517 fume Substances 0.000 claims description 2
- 239000010410 layer Substances 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 239000011572 manganese Substances 0.000 claims description 2
- 239000004482 other powder Substances 0.000 claims description 2
- 238000011084 recovery Methods 0.000 claims description 2
- 238000013268 sustained release Methods 0.000 claims description 2
- 239000012730 sustained-release form Substances 0.000 claims description 2
- 235000020681 well water Nutrition 0.000 claims description 2
- 239000002349 well water Substances 0.000 claims description 2
- 230000003245 working effect Effects 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 10
- 238000005265 energy consumption Methods 0.000 abstract description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 2
- 239000005864 Sulphur Substances 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 abstract 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 abstract 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 abstract 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract 1
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical compound [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 abstract 1
- 239000000440 bentonite Substances 0.000 abstract 1
- 229910000278 bentonite Inorganic materials 0.000 abstract 1
- 239000011575 calcium Substances 0.000 abstract 1
- 229910052791 calcium Inorganic materials 0.000 abstract 1
- 239000011777 magnesium Substances 0.000 abstract 1
- 229910052749 magnesium Inorganic materials 0.000 abstract 1
- 239000002609 medium Substances 0.000 abstract 1
- 239000011591 potassium Substances 0.000 abstract 1
- 229910052700 potassium Inorganic materials 0.000 abstract 1
- 229910052710 silicon Inorganic materials 0.000 abstract 1
- 239000010703 silicon Substances 0.000 abstract 1
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 229910021538 borax Inorganic materials 0.000 description 6
- 235000021049 nutrient content Nutrition 0.000 description 6
- 229910001950 potassium oxide Inorganic materials 0.000 description 6
- 239000004328 sodium tetraborate Substances 0.000 description 6
- 235000010339 sodium tetraborate Nutrition 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 4
- 235000018660 ammonium molybdate Nutrition 0.000 description 4
- 239000011609 ammonium molybdate Substances 0.000 description 4
- 229940010552 ammonium molybdate Drugs 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 4
- 229910000368 zinc sulfate Inorganic materials 0.000 description 4
- 229960001763 zinc sulfate Drugs 0.000 description 4
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 229910000365 copper sulfate Inorganic materials 0.000 description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000011268 mixed slurry Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 235000008935 nutritious Nutrition 0.000 description 2
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- DWNBOPVKNPVNQG-LURJTMIESA-N (2s)-4-hydroxy-2-(propylamino)butanoic acid Chemical compound CCCN[C@H](C(O)=O)CCO DWNBOPVKNPVNQG-LURJTMIESA-N 0.000 description 1
- 241001253206 Andrias Species 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 240000004859 Gamochaeta purpurea Species 0.000 description 1
- 206010044565 Tremor Diseases 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 229940038032 nitrogen 20 % Drugs 0.000 description 1
- 229940120480 nitrogen 30 % Drugs 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 210000000697 sensory organ Anatomy 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Fertilizers (AREA)
Abstract
The invention discloses a functional compound fertilizer, a production device and a preparation method thereof, which is characterized in that major elements of nitrogen phosphorus and potassium, medium elements of sulphur, calcium and magnesium, trace elements of copper, iron, zinc, molybdenum, boron, and silicon, and zeolite powders, bentonite, fertilizer synergist and plant growth regulator are combined and melted together; the functional compound fertilizer is researched and prepared and a special functional compound fertilizer is prepared according to the differences of plant characteristics. A functional compound fertilizer automatic energy-saving production process device consisting of an interlayer steel prilling tower, an electric control heat conduction oil furnace, a material lifter, a urea quick melting device, a full-automatic packaging machine, a (robot) palletizer, a finished product forklift and relevant auxiliary equipments is used for preparing the functional compound fertilizer product; by utilizing the device to prepare the functional compound fertilizer, the construction period is short, the capital asserts investment is saved by 40% compared to the traditional high-tower process, the production cost is reduced by 20%, the comprehensive energy consumption is saved by 20%; the compound fertilizer can be produced at all seasons of a year and is not affected by environmental climate, temperature and humidity; the special functional compound fertilizer product with glittering and translucent carving, low cost and different specifications can be produced; the use amount of the fertilizer is saved; the crop yield is improved; the quality of the farm product can be improved; and the quality safety of the farm product can be ensured.
Description
Technical field
The present invention relates to a kind of fertilizer and production technique device and manufacture method, specifically is a kind of functional compound fertilizer and automatization energy-saving processing technique device and manufacture method.
Background technology
Conventional composite fertilizer not only causes direct economic loss to the peasant because consumption is many, loss is many, and contaminate environment, waste resource.Simultaneously, traditional compound manure production technique mostly is a granulating method, be a kind of physical mixed and granulation process in fact, average quality is difficult to stablize, and the propylhomoserin method is produced owing to past liquefied ammonia, sulfuric acid price shakiness, causes manufacturing cost fluctuated, so most of conversion to the production of other goods high tower prilling, though high tower melt pelletization technology is than other Technology advanced person, the product particle intensity of production is all winning than the former with the grain type, and many weak points are also arranged.For example more than 100 meter of concrete tower is high, and cost of investment is excessive, and the construction period is oversize; Because more than 100 meter of tower height, material promotes, carries power consumption big, the energy consumption height, the production cost height, especially urea melting all is long-time high temperature 137-142 ℃, and all takes the cat head of many meters high of high pressure urine pump delivery to 100 and other material to stir with the insulation transport pipe at the bottom of the tower and make slip, urea since high temperature react for a long time, cause biuret to exceed standard, farm crop are caused harm such as burning seedling.Because high tower prilling is to adopt natural ventilation cooling granulating, natural ventilation yes natural temperature, why high-temperature high humidity season just can not be produced, and directly influences the business economic benefit.Also in the tower of being everlasting, there is wall sticking phenomenon to stop production and clears up even cause potential safety hazard; Product easily hardens, unfavorable sale, accumulating and use.Though some research units research low-cost with processing unit and manufacture method safely and effectively, improve to some extent from tower height and diameter, investment and production cost also reduce to some extent, but still exist many weak points, many such as particle ghost, half, powder, the easily sticking wall of urine, the cleaning difficulty is big, is not suitable for suitability for industrialized production and large scale application.
Summary of the invention
The purpose of this invention is to provide a kind of saving fertilizer input; increase farmers' income; preserve the ecological environment and the functional compound fertilizer of save energy and disclose and a kind ofly answer that fertile production technique is new, energy consumption is low, technology is easily grasped, formula for a product is easily regulated, particle appearance is popular with users, has the energy-conservation production equipment of continuous and automatic and the manufacture method of market popularization value.
The objective of the invention is to realize by following scheme:
A kind of functional compound fertilizer is characterized in that: the weight part proportioning of its raw material is:
Urea 35-60
Salt 1.75-3
Monoammonium phosphate or diammonium phosphate 0-30
Vitriolate of tartar or Repone K 10-28
Agricultural magnesium sulfate 0.5-3.0
Trace element 0.1-0.4
Fertilizer synergist poly aspartic acid PASP 0.2-1
Plant-growth regulator diethylamino ethanol caproate DA-6 0.01-0.05
Wilkinite 0-5
Zeolite powder 0-10
Endophyte of plant (including living spores) 0.1-0.5
Anti-hard caking agent 0.1-0.2.
Described functional compound fertilizer is characterized in that: the weight part proportioning of its raw material is:
Urea 40-60
Salt 1.75-2
Monoammonium phosphate or diammonium phosphate 10-20
Vitriolate of tartar or Repone K 20-28
Agricultural magnesium sulfate 0.5-1.0
Trace element 0.1-0.2
Fertilizer synergist poly aspartic acid PASP 0.2-1
Plant-growth regulator diethylamino ethanol caproate DA-6 0.01-0.04
Wilkinite 1-5
Zeolite powder 1-10
Endophyte of plant (including 2,000,000,000 living spores/grams) 0.1-0.5
Anti-hard caking agent 0.1-0.2.
The production equipment of described functional compound fertilizer is characterized in that: comprise that novel interlayer steel construction grain hangs down tower (1), automatically controlled heat-conducting oil furnace (2), material elevator (3), urea speed is melted device (4), electronic measuring scale (5), temperature control (powder) well heater (6), the anti-blocking broken pulp grinder of slip mixing tank (7) high speed (8), storage tank (9) speed governing sprinkling pelleting device, (10) automatically controlled and unpowered air exhaust tube (11), cold wind transmission pipeline network (12), refrigeration compressor set (13), cascade air conditioner refrigerating unit (14), particle collector (15), product is carried (lifting) machine (16), vibrating screen classifier (17), lip limit electronic scales (18), multi-usage coating machine (19), multilayer cooler (20), device of full automatic packaging (21), robot stacker crane (22), finished product fork truck (23) and relevant utility appliance.
The manufacture method of described functional compound fertilizer is characterized in that carrying out following production craft step:
(1), to be used to make the raw material of multiple fertilizer, wherein: urea 35-60 weight part and salt 1.75-3 weight part drop into urea speed in electronic scales metering back and melt in the device, temperature following moment at 130 ℃ is melt into 110 ℃ of urines, again with powdery monoammonium phosphate or diammonium phosphate 0-30 weight part, powdered potassium sulfate or Repone K 10-28 weight part, agricultural powdery sal epsom 0.5-3 weight part, trace element 0.1-0.4 weight part, fertilizer synergist 0.2-1 weight part, plant-growth regulator 0.01-0.05 weight part, wilkinite 0-5 weight part, zeolite powder 0-10 weight part drops into after the temperature control powder heater heats to 90 ℃ respectively after metering and the work in-process returning charge is together melted altogether with 110 ℃ of urines and is slip, after the anti-blocking broken pulp grinder fragmentation of high speed, enter storage tank and flow into speed governing sprinkling pelleting device then, rotation in the direction of the clock sprays the slip small droplets around the mind-set of center, interlayer steel tower inner top operation room bottom;
(2) ,-10 ℃～-15 ℃ the cold wind that the multi-layer annular air outlet of installing in described slip small droplets and the tower is sent to contacts, make drop 2 seconds of moment with interior be solidified as at once the light spheroidal particle, situation in the shape of a spiral descends under the cold wind effect of tower internal screw air outlet;
(3), also continuously utilize finished product conveyer or lift to be sent to the sieve apparatus screening with the particle collector collection that is installed in the tower bottom described fertiliser granulates, after the metering of lip limit electronic scales, enter the multi-usage coating machine, endophyte of plant and anti-hard caking agent bag are coated on the coat of product particle, again metering after the cooling of multilayer cooler secondary, packing, piling, warehouse-in.
The production equipment of described functional compound fertilizer, it is characterized in that: described interlayer steel construction grain hangs down tower (1), be to make pillar with ￠ 458-658mm steel pipe, ￠ 280-320mm steel pipe is made rack, liner 1mm304 stainless steel compacting lattice plate, the color steel compacting of outsourcing insulating cotton interlayer 2mm lattice plate adds and is coated with impregnating material, interlayer spacing ￠ 458-658mm; Interior diameter 13.8-15.8m; Tower height 58.8-68.8m; Be provided with in the middle of tower the south or the double tower between material lifting and walkway, the tower inner top is provided with between the production operation of rise 6.6m, in establish worktable, toilet, tool room and production unit, operation room is installed watch-dog, energy-conservation sun lamp, dedusting, fire-fighting, air conditioner facility, and lightning protection device and air defense caution facility are installed in the escalator top.Watch-dog and searchlight are installed, simultaneously the outer People's Bank of China's maintenance winding stair of installing of tower in the tower between sprinkling pelleting all around; Be installed in the fire coal or the automatically controlled heat-conducting oil furnace of hard coal (2) of cat head operation room, it adopts computer temperature control coal-burning, and non-gas, fuel combustion type; The material elevator (3) and the walkway that are installed in tower southern side (or between double tower) are that the employing weight-carrying capacity is 5 tons the dual-purpose elevator of quick people's goods, and the lifting speed per hour is a per minute 15-20 rice; The walkway is that stainless steel antiskid compacting lattice plate is made winding stair, and its width is a 1.8-2 rice; The urea speed that is installed in the cat head operation room is melted device (4), is the isolated plant that adopts the automatically controlled warm type thermal oil heat conduction fusing urea that 316 stainless steel eclipsed form coil pipes make; Being installed in the electronic measuring scale (5) of production plant, is to adopt two dissimilar electronic measuring scales, and the single scale of the first is metering urea special electronic scale; It two is comprehensive scales other need melt raw material dedicated balance for slip altogether with urea for metering, various special fertilizer formula setting programs can be stored in respectively in two types the computer, and two types electronic measuring scale is 316 stainless steels and makes; Being installed in the temperature control powder well heater (6) of cat head operation room, is to adopt the double-deck heat conduction of thermal oil, is powder heating specific equipment; Adopt 316 stainless steels to make by feeding screw center and feed appliance shell, adopt 180 ℃ of thermal oils by the thermostat temperature control; Being installed in the slip mixing tank (7) of cat head operation room, is to adopt 316 stainless steel interlayer thermal oil insulated tanks and power stirring rake to be assembled, and is the specific equipment of urine and other powder mixed melting slips; Being installed in the anti-blocking broken pulp grinder of high speed (8) of cat head operation room, is to adopt 2 grades of high-speed electric expreess locomotives that the stainless steel alloy blade of eight heat-resistant, wear-resistant acid and alkali-resistance is installed in the slip crusher; Being installed in the storage tank (9) of cat head operation room, is that 316 stainless steel interlayer thermal oil insulated tanks and the electronic stirring arm of low speed are assembled, and is the specific equipment for the enough slips of spray thrower deposit; Being installed in the speed governing sprinkling pelleting device (10) of cat head operation room, is to adopt that 316 stainless steels are refining to form, and the Fitz chilsonator bottom is rounding top and bottom pattern, is drilled with nearly ten thousand apertures, and the aperture is 1-1.2mm, spacing 4-6mm, the spray orifice spiral rising shape that is triangularly arranged; 8 fixed doctor are installed in the device; Frequency control motor is adopted in transmission, and speed of rotation is changeed at 280-360, and its feature is equipped with the infrared ray electric attemperator around speed governing sprinkling pelleting device; Be installed in cat head pump bowl (11) on every side, two kinds on automatically controlled power type and unpowered naturally type arranged; Pump bowl adopts 304 stainless steels to make ￠ 30cm, length 860cm, stretches out cat head 200cm, and quantity respectively is 8-12; Nature unpowered air exhaust tube is characterized in that on pump bowl air-out top unpowered blower fan being installed; Automatically controlled power type is that stainless steel speed governing electricity exhaust blower is installed at pump bowl blast inlet place; Cold wind transmission pipeline network (12) around being installed in the prilling tower interlayer, there are two types, the first adopts the square pipe connection of ￠ 40cm stainless steel to become the pipe network form that rises in the shape of a spiral, around clockwise direction is installed in the tower interlayer, it is the dehumidifying freezing air that is used to carry less than 10 ℃, vertical 10-12 rice prolongs and is raised to vertical 40-50 rice, tower upper end from the tower lower end, laterally open the circular port that a diameter is 30cm every 1.2 meters, stainless steel speed governing fan is installed in the hole, stainless steel guiding window shutter is installed in the blower fan outlet, and spiral coil is apart from 2-3 rice; It two is that the square pipe network of 2-3 circle annular air supply pipe ￠ 30cm stainless steel is installed at vertical 3-5 rice below the sprinkling pelleting device, is used to carry-10 ℃～-15 ℃ freezing air, it is characterized in that two kinds of air-supply pipe network air ports guiding window shutters all are upwards 75-85 °.Air output is regulated by the speed control by frequency variation fan, and the granulation temperature of solidification is controlled at 60-70 ℃ in the tower, and particle grain temperature is about 80 ℃; Being installed at the bottom of the tower and the refrigeration compressor set (13) of cat head, is that the freezing air that adopts high-power model unit to produce-10 ℃～-15 ℃ is transported to the rotary sprinkling pelleting device annular air supply pipe network at 3-5 rice vertically downward with utilidor; Be installed in that the cascade air conditioner refrigerating unit (14) of north side is to adopt underground well water through cascade shower refrigeration at the bottom of the tower, pass through airdryer again, the cold dry air that system is removed is supplied with the usefulness of tower internal screw air-supply pipe network, particle collector and workshop cooler cooling; Be installed in the particle collector (15) of tower bottom, it is the ring taper spiral coil cooling tube that adopts 304 stainless steels to make, collector height 11-13 rice, back cut diameter are that 13.8-15.8 rice, lower port diameter are 0.6 meter, coil pipe has eyelet upwards, blow with high pressure blower at 1-1.5mm, spacing 5-10mm, line-spacing 3-5cm in the aperture; Be installed in the product conveyor below the particle collector and be installed in the lift (16) of production plant; Transfer roller is to adopt 304 stainless steels to make, white rubber bandwidth 80cm, length in situ measurement, and lift all adopts 304 stainless steels to make wide 40cm, long 120cm, high 11-13 rice; Being installed in the vibrating screen classifier (17) of production plant, is to adopt 304 stainless steel frames and 316 stainless steel Hierarchical Network sheets to make, and is furnished with 2 in micro-vibration motor, sieve wide 2 meters, long 6 meters, height 5-6 rice.It is characterized in that special feed distributor, vibrative sensor and the fume recovery system of vibratory screening apparatus opening for feed installation; Being installed in the lip limit electronic scales (18) of vibrating screen classifier finished product end below, is to adopt 304 stainless steels and the body plan of white rubber band to form.It is characterized in that the computer of this lip limit electronic scales and the computer that the multi-usage coating machine is used for coating agent, sustained release dosage under meter are on-line workings; Be installed in the multi-usage coating machine (19) of production plant, be to adopt 304 stainless steels to make, diameter is 2 meters, long 6 meters, and form by motor, big pinion(gear), big or small support roller etc., and the turnover glassware is set, additive spiral discharging mouth is installed at 1 meter of feed end, and coating agent screw feed en-trance puts at 3 meters of coating machine, and utility appliance is exactly the agitation vat of coating liquid; Be installed in the multilayer cooler (20) of production plant, the material contact surface is that employing 316 stainless steels, noncontact face are that 304 stainless steels are made similar single-layer fluidized bed drying machine.It is characterized in that this puts S type multilayer bed surface in the bed, have down gas blower, on induced draft fan is arranged, feeding temperature is greater than 60 ℃, drop temperature is less than 15 ℃; Be installed in the device of full automatic packaging (21) of production plant, bag taking and folder bag are to adopt sucker and mechanical manipulator automatically, and automatic gauge adopts import computer software and components and parts, and charging is carried out F.F. and combined with slow-motion, positive negative error 0.1%; Automatically walk bag, package is to adopt conveying belt and mechanical manipulator two-way function automatically; Automatically ladle-to-ladle, automatic smooth employing guide deflection sheave and vibrator; Be installed in the robot stacker crane (22) of production plant, adopt import robot manipulation software and relevant components and parts and mechanical manipulator, it is characterized in that it has two mechanical manipulators to carry two product of contracting for fixed output quotas simultaneously and carries out orderly piling towards different directions, also have simultaneously when packing is arranged and work fast, do not have the two-way function that packing is waited for; Last one schedule of operation of production technique and device are exactly finished product fork truck (23), adopt fast storage battery fork truck, and the non-fuel fork truck.The packing of product of robot stacker crane piling can be sent to safely buttress storage on the finished goods warehouse; Be installed in the relevant utility appliance of production plant, wherein contain raw material harden hog shred, raw material crushing machine, material screening machine, raw material insulation wagon tremie, be used for feeding to cat head.
Endophyte of plant (living spores) is provided by China Agricultural University, and all the other raw materials are commercial.
Described a kind of functional compound fertilizer and energy-conservation automation process device and manufacture method is characterized in that following component is formulated:
(1) prescription 1
Urea 575
Salt 28.5
Monoammonium phosphate 140
Vitriolate of tartar 120
Trace element, wherein cupric 0.5, zinc 1.0, molybdenum 0.5, boron 2,4
Fertilizer synergist poly aspartic acid PASP 10
98% plant-growth regulator DA-6 0.5
Zeolite powder 200 orders 109
Endophyte of plant includes 2,000,000,000 living spores/grams 1
The corn dedicated functional that can make total nitrogen 28%, Vanadium Pentoxide in FLAKES 6%, sulfenyl potassium oxide 6%, total nutrient content 〉=40% by the said components prescription is multiple fertile, the multiple fertile joint fertilizer 30% of ratio tradition, volume increase 15%, a mu abridged edition increases income more than 100 yuan, improve corn protein content, augment nutritional.
(2), prescription 2
Urea 463
Salt 23.5
Monoammonium phosphate 230
Repone K 100
Trace element includes zinc 1.0, copper 1.0, boron 2,4
Fertilizer synergist poly aspartic acid PASP 10
Plant-growth regulator DA-6 0.5
Wilkinite 200 orders 100
Zeolite powder 200 orders 56
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Can make total nitrogen 24%, Vanadium Pentoxide in FLAKES 10%, potassium oxide 6% by above-mentioned set of dispense, the paddy rice dedicated functional of total nutrient content 〉=40% is multiple fertile, than the multiple fertilizer of tradition can save fertile 30%, volume increase 10%, a mu abridged edition increases income about 100 yuan, rice matter is good, nutritious, the function that strengthens the human body antifatigue is arranged.
(3), prescription 3
Urea 455
Salt 23.5
Diammonium phosphate 220
Repone K 250
Trace element, interior iron content 1.0, manganese 1.0, boron 24
Fertilizer synergist poly aspartic acid PASP 10
Plant-growth regulator DA-6 0.5
Wilkinite 200 orders 24
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Can make total nitrogen 25%, Vanadium Pentoxide in FLAKES 10%, potassium oxide 15% by the said components prescription, the cotton dedicated functional of total nutrient content 〉=50% is multiple fertile.The multiple fertile joint fertilizer 30% of ratio tradition, volume increase 15%, a mu abridged edition increase income more than 100 yuan.
(4), prescription 4
Urea 562
Salt 28.5
Diammonium phosphate 220
Vitriolate of tartar 100
Agricultural magnesium sulfate 30
Trace element includes molybdenum 0.5, zinc 0.5, boron 34
Fertilizer synergist poly aspartic acid PASP 4
Plant-growth regulator DA-6 0.5
Zeolite powder 200 orders 48
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Can make total nitrogen 30%, Vanadium Pentoxide in FLAKES 10%, sulfenyl potassium oxide 5% by the said components prescription, the vegetables dedicated functional of total nutrient content 〉=45% is multiple fertile, than the multiple fertilizer of tradition can save fertile 30%, volume increase 40%, a mu abridged edition increases income more than 250 yuan, the vegetables mouthfeel is good, nutritious, have commodity competitiveness.
(5), prescription 5
Urea 433
Salt 21.5
Diammonium phosphate 220
Vitriolate of tartar 280
Agricultural magnesium sulfate 30
Trace element includes zinc 0.5, molybdenum 0.5, boron 34
Fertilizer synergist poly aspartic acid PASP 8
Plant-growth regulator DA-6 0.5
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Can make total nitrogen 24%, Vanadium Pentoxide in FLAKES 10%, sulfenyl potassium oxide 14% by the said components prescription, the melon and fruit dedicated functional of total nutrient content 〉=48% is multiple fertile, than the multiple fertilizer of tradition can save fertile 30%, volume increase 25%, a mu abridged edition increases income more than 150 yuan, obviously improve output, improve quality, strengthen commodity competitiveness.
(6), prescription 6
Urea 361
Salt 18.5
Monoammonium phosphate 295
Repone K 200
Trace element, interior boracic 3, molybdenum 1,4
Fertilizer synergist (PASP) 8
Plant-growth regulator DA-6 0.5
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Wilkinite 200 orders 100
Can make total nitrogen 20%, Vanadium Pentoxide in FLAKES 13%, sulfenyl potassium oxide 12% by the said components prescription, the wheat dedicated functional of total nutrient content 〉=45% is multiple fertile, than the multiple fertilizer of tradition can save fertile 30%, volume increase 15%, a mu abridged edition increases income more than 100 yuan, wheat quality appear well rate height, augment nutritional, raising input-output rate.
Described a kind of functional compound fertilizer and energy-conservation automation process device and manufacture method is characterized in that constituting with lower device:
Novel interlayer steel construction grain hangs down tower (1), be to make pillar with ￠ 458-658mm steel pipe, ￠ 280-320mm steel pipe is made rack, liner 1mm304 stainless steel compacting lattice plate, the color steel compacting of outsourcing interlayer (insulating cotton) 2mm lattice plate adds and is coated with impregnating material, interlayer spacing 458-658mm, tower interior diameter 13.8-15.8 rice, tower height 58.8-68.8 rice, be provided with between material elevator and walkway (6 * 9 * 62.8-72.8m) at tower the south (or between double tower), the tower inner top be provided with between the production operation of rise 6.6m (in establish worktable, the toilet, tool room and production unit), operation room is installed watch-dog, energy-conservation sun lamp, dedusting, fire-fighting, air conditioner facility, escalator top are installed lightning protection device and air defense caution facility.Watch-dog and searchlight are installed, simultaneously the outer People's Bank of China's maintenance winding stair of installing of tower in the tower between sprinkling pelleting all around.
Innovation by said apparatus, the structure design requirements of the clear and definite low tower of steel structure and operator's environment, health, fire-fighting, safety are all improved and thickly arranged in week at operation room, at the escalator cat head lightning protection and antiaircraft facility are installed simultaneously, with guarantee that thunderstorm weather can be kept the safety in production and night aircraft safe flight, to guarantee the safety of the country and people's lives and properties.
Fire coal (hard coal) heat-conducting oil furnace (2) that is installed in cat head is a kind of employing computer temperature control coal-burning, and non-gas, fuel combustion type.The thermal oil that this heat-conducting oil furnace produced is the usefulness that is used for adding gentle melting charge slurry to material.
Innovation by said apparatus has improved workshop condition, noiselessness, no flue dust, and compliance with environmental protection requirements because the computer control temperature, reaches save energy, cuts down the consumption of energy, swift to operate, for good prerequisite basis is laid in the automatic continuous production operation.
The material elevator (3) that is installed in tower southern side (or between double tower) is that the employing weight-carrying capacity is 5 tons the dual-purpose elevator of quick people's goods, and the lifting speed per hour is a per minute 15-20 rice; The walkway is that stainless steel antiskid compacting lattice plate is made winding stair, and its width is a 1.8-2 rice.
By the innovation of said apparatus, compare with traditional filler elevator and to have reduced dust and maintenance difficulty, improved travelling speed, guarantee that production safety is orderly; It is to ensure that correlative factor such as interruption maintenance is emergent special-purpose that the walkway is widened with anti-skidding lattice plate facility, and safe.
The urea speed that is installed in the cat head operation room is melted device (4), is the isolated plant that adopts the thermal oil heat conduction fusing urea that 316 stainless steel eclipsed form coil pipes make, and is made up of Flashmelt system and liquid storage constant temperature system and anti-blocking material drain system.
By the innovation of said apparatus, be that urea can become urine at moment (5 second) Flashmelt, simultaneously standby, guarantee that urine does not produce biuret less than promptly entering 110 ℃ of constant temperature liquid storing barrels 10 seconds, guarantee multiple fertile quality for safety in production and laid foundation for security.Compare with traditional urea melting apparatus, but this device is produced energy efficient, improves workshop condition, is reduced the market risk.
Being installed in the electronic measuring scale (5) of production plant, is to adopt two dissimilar electronic measuring scales, and the single scale of the first is metering urea special electronic scale; It two is comprehensive scales other need melt raw material dedicated balance for slip altogether with urea for metering, various special fertilizer formula setting programs are stored in respectively in two types the computer standby, to guarantee the composition of raw materials metering accurately.Two types electronic measuring scale is 316 stainless steels and makes.One urea special electronic scale is the separate unit weighing belt, adopts the white rubber band to make, and a monobucket (stainless steel) is installed on the weighing belt; Its two comprehensive scale is a 4-6 stainless steel hopper, bucket is installed a stainless steel weigher down, scale is installed a big bucket down, send instruction according to the prescription setting program respectively by computer, 1,2,3,4,5, No. 6 cast hoppers are opened discharge valve respectively, discharge valve is respectively by F.F. and slow-motion program, to guarantee that Measuring Precision is less than 0.1%.
Measure control innovation by said apparatus has improved precision than human metering, makes production technique have continuity, scientific and stability, has created prerequisite for guaranteeing quality product.
Be installed in temperature control (powder) well heater (6) of cat head operation room, by heat conduction and the effect of outer heat conduction dual-heated in hopper, spiral propeller (central shaft and reamer are formed) the overcoat interlayer pipe collection.316 stainless steels are made.It is the specific equipment that powder is heated, and being provides 180 ℃ thermal oil to make thermal source by heat-conducting oil furnace.
Innovation by said apparatus is compared with traditional steam-heated cal(l)andria, reduced facility investment, (, rate of heating low because of vapour temperature slowly, constantly consumes water coolant) the thermal oil consumption of calorie that reduced production energy consumption, oil base does not originally consume, closed cycle heating under the effect of oil pump all the time.Can within a short period of time powder be heated to 90 ℃, produce needs to satisfy.
Being installed in the slip mixing tank (7) of cat head operation room, is to be assembled by 316 stainless steel interlayer thermal oil insulated tanks and power stirring rake, and the temperature control of thermal oil oil is in 110 ℃.
By the innovation of said apparatus, make urine and other material mixing fusion good evenness, the slip integrated temperature can be controlled at about 100 ℃, therefore can not produce biuret, guarantees the stable of quality product.
Be installed in the anti-blocking broken pulp grinder of high speed (8) of cat head operation room, form by power system, crushing system, input and output material system.Be to adopt 2 grades of high-speed electric expreess locomotives, slip crusher chamber, the Stainless Steel Alloy blade of eight heat-resistant, wear-resistant acid and alkali-resistance is installed in the chamber, this broken pulp grinder is the specific equipment for preventing that the obstruction of sprinkling pelleting device spray eye from innovating.
By the design innovation of said apparatus, some irregular small-particles in the slip are ground into the distributed slurry of diameter less than 0.1mm, guaranteed the not stifled eye of spray thrower.Solved numerous high tower manufacturing enterprise effectively and stopped up to stop production to clean and overhaul, had a strong impact on output and quality owing to the frequent spray eye of sprinkling pelleting machine.For the normal production in order of enterprise has solved a crucial difficult problem, improved productivity simultaneously, improved multiple fertile particulate outward appearance, promoted the market competitiveness.
Being installed in the storage tank (9) of cat head operation room, is to be assembled by 316 stainless steel interlayer thermal oil insulated tanks and the electronic stirring rake of low speed, and the temperature control of thermal oil oil is in 110 ℃.
Guaranteed that by the configuration of said apparatus the sprinkling pelleting device has enough slip supplies, guaranteed the continuity of granulation, avoided causing the influence of stopping because of fracture.
Be installed in the speed governing sprinkling pelleting device (10) of cat head operation room, be made up of transmission system, feed system, granulating system, complete machine adopts 316 stainless steels to make with extra care and forms.Form by a feed-pipe, an anti-overflow feed back pipe, a shower nozzle, eight scraper and a buncher.The shower nozzle bottom that it is characterized in that its Fitz chilsonator is rounding top and bottom pattern (the likeness in form the bottom of a pan), has nearly ten thousand apertures, and the aperture is 1-1.2mm, spacing 4-6mm, the spray orifice spiral rising shape that is triangularly arranged.Rotating speed changes at 280-360, and its feature is design and installation infrared ray electric heat conductivity heat-insulating device around Fitz chilsonator.
By the innovation of said apparatus, improved the distribution of sprinkler discharge density greatly, improved the intensive phenomenon of particle, make freezing air and material can carry out heat exchange preferably.Multiple fertile finished granule rate reaches more than 99%; have only 50-60% to improve 39-49% than traditional tablets press finished granule rate; and there are not half and dust to produce; therefore improved labour productivity greatly; reduce the human and material resources and the financial resources that consume because of a large amount of returning charges, thereby reached energy saving purposes.
Be installed in cat head pump bowl (11) on every side, two kinds on automatically controlled power type and unpowered naturally type arranged.Pump bowl adopts 304 stainless steels to make ￠ 30cm, length 860cm (stretching out cat head 200cm), and quantity respectively is 8-12.Nature unpowered air exhaust tube is characterized in that on pump bowl air-out top unpowered blower fan being installed.Automatically controlled power type is that stainless steel speed governing electricity exhaust blower is installed at pump bowl blast inlet place.
By the innovation of said apparatus, to have more superiority by nature gas outlet or independent electric power vacuum fan separately than traditional: one, independent by the atmosphere natural air exhaust, when awful weather, can produce malleation in the tower, can not ordinary production; Its two independent electric power vacuum fan, energy consumption is big, cost is high.The innovation has two: one, under normal weather, only use unpowered exhausting tube, and just can make and produce negative pressure, not only favourable ordinary production, and energy saving and cost lowering in the tower; Its two, when Changes in weather, awful weather, unpowered exhausting tube can not satisfy when bleeding, and sends instruction by temperature controller in the tower, automatically controlled power exhausting tube is started working immediately and is satisfied negative pressure needs in the tower.
Described a kind of functional compound fertilizer and energy-conservation automation process device and manufacture method is characterized in that constituting with lower device:
Cold wind transmission pipeline network (12) around being installed in the prilling tower interlayer, there are two types, the first adopts the square pipe connection of ￠ 40cm stainless steel to become the air-supply pipe network form that rises in the shape of a spiral, around clockwise direction is installed in the tower interlayer, be to be used to carry the dehumidifying freezing air that is lower than 10 ℃, vertical 10-12 rice prolongs and is raised to vertical 40-50 rice, tower upper end from the tower lower end, laterally every 1.2 meters circular ports of opening a ￠ 30cm, stainless steel speed governing fan is installed in the hole, stainless steel guiding window shutter is installed in the blower fan outlet, and spiral coil is apart from 2-3 rice; It two is that the square pipe network of 2-3 circle annular air supply pipe ￠ 30cm stainless steel is installed at vertical 3-5 rice below the sprinkling pelleting device, and (other are the same) is used to carry-10 ℃～-15 ℃ freezing air.It is characterized in that two kinds of air-supply pipe network air port guiding window shutters all are upwards 75-85 °.Air output is regulated by the speed control by frequency variation fan, and the granulation temperature of solidification is controlled at 60-70 ℃ (particle grain temperature is about 80 ℃) in the tower.
Innovation by said apparatus, be that rotary sprinkling pelleting device 100 ℃ of drops spraying out are under-10 ℃～-15 ℃ freezing air contact, moment (in 2 seconds) is frozen into mellow and full spheroidal particle, and under the effect of said apparatus, be clockwise spiral descend (having prolonged lowering speed), in the decline process once more through being lower than 10 ℃ chilled air cools, particle temperature when falling particle collector has only 80 ℃, than high tower prilling naturally cooling temperature low 15-25 ℃ (having reduced tower height 50%).
Being installed at the bottom of the tower and the refrigeration compressor set (13) of cat head, is that the freezing air that adopts high-power model (split type) unit to produce-10 ℃～-15 ℃ is transported to the rotary sprinkling pelleting device annular air supply pipe network at 3-5 rice vertically downward with utilidor.
By the innovation of said apparatus, the strong cold air that refrigeration compressor is produced can satisfy the demand that drop in tower moment solidifies, the production of normally driving under high-temperature high humidity climate.
Be installed in the cascade air conditioner refrigerating unit (14) of north side at the bottom of the tower, form by water pump, water tower shower, airdryer, blower fan, the cold dry air of producing (exclusion) is supplied with the cooling needs of cold wind transmission pipeline network (in the tower), particle collector (at the bottom of the tower) and cooler (workshop).
By the innovation of said apparatus, also be the auxilliary device for cooling of refrigeration compressor, than using the refrigeration compressor set cooling will save investment, cut down the consumption of energy fully, when receiving satisfied cooling performance, meet the needs of production.
Being installed in the particle collector (15) of tower bottom, is the ring taper spiral coil cooling tube that adopts 304 stainless steels to make, and the cone-shaped stainless steel pallet is equipped with in the coil pipe below.Have eyelet upwards on the coil pipe, the aperture is at 1-1.5mm, spacing 5-10mm, line-spacing 3-5cm, with three high-pressure shaft flow fan air-supplies.Collector height 11-13 rice, back cut diameter are that 13.8-15.8 rice, lower port diameter are 0.6 meter tapered body.
By the innovative design of said apparatus, make particle collector shape such as fluidized-bed cooler, not only can avoid particle to fall into collector and bump takes place cause particle but also play cooling effect, kill two birds with one stone.Solve traditional high tower prilling collector and can cause problems such as the sticking device of particle, powder and blanking with the collection of scraper mode.
Be installed in the product conveyor below the particle collector and be installed in the lift (16) of production plant.Transfer roller is to adopt 304 stainless steels to make, white rubber bandwidth 80cm, length in situ measurement, and lift all adopts 304 stainless steels to make wide 40cm, long 120cm, high 11-13 rice.
By the setting and the innovation of said apparatus, make particulate product in tower, be sent to production plant screening and coating continuously and automatically.Transfer roller, lift are made than traditional carbon steel and black tape and are wanted corrosion resistant durable, and the white glues band can not bring mechanical impurity directly perceived to the white particle product, have increased the sense organ of product.
Be installed in the vibrating screen classifier (17) of production plant, be to adopt 304 stainless steel frames and 316 stainless steel Hierarchical Network sheets to make, are furnished with 2 micro-vibration motors, sieve wide 2 meters, long 6 meters (its with 4 rice huller screens less than 1mm, 2 rice huller screen 1-3mm are certified products, are the screenings of substandard products greater than 3mm), height 5-6 rice.It is characterized in that special feed distributor, micro-vibration sensor and the device for recovering powder of vibratory screening apparatus opening for feed installation.
By the innovation of said apparatus, want durable, the not fragile and even particle distribution of corrosion resistant than traditional vibratory screening apparatus (carbon steel and strong vibration are fragile), the screening efficiency height, classification is clear, does not have the dust pollution workshop, helps improving the level of automation of device.
Being installed in the lip limit electronic scales (18) of vibrating screen classifier finished product end below, is to adopt 304 stainless steels and the body plan of white rubber band to form.Be that statistics product flow size provides parameter information for additive in the multi-usage coating machine.The computer that it is characterized in that this lip limit electronic scales is an on-line working with providing the computer of additive to coating machine.
By the setting and the innovation of said apparatus, for the process unit automatization provides continuity and accuracy.Provide finished product information accurately by the finished product computer, the flow of adding endophyte of plant (living spores) and coating agent for the multi-usage coating machine provides the correction foundation, has guaranteed the stability of quality product.
Be installed in the multi-usage coating machine (19) of production plant, be to adopt 304 stainless steels to make, diameter is 2 meters, long 6 meters, and form by motor, big pinion(gear), big or small support roller etc., the turnover glassware is set, additive spiral discharging mouth (utility appliance is exactly the storage vat of additive) is installed at 1 meter of feed end, and coating agent screw feed en-trance puts in 3 meters of coating machine (utility appliance is exactly the agitation vat of coating liquid).
By the setting and the innovation of said apparatus, make multiple fertilizer product specification kind more complete, function is more.Additive can add endophyte of plant, microbial bacteria, outer control-released agent, sterilant or the like according to the needs of kind prescription; The coating agent can be adjusted as required, and as bag sulphur, bag resin, bag anti-hard caking agent or the like, wide accommodation, purposes are many.
Be installed in the multilayer cooler (20) of production plant, the material contact surface is that employing 316 stainless steels, noncontact face are that 304 stainless steels are made similar single-layer fluidized bed drying machine.It is characterized in that this puts S type multilayer bed surface in the bed, have down gas blower (sending cold dry air to), on induced draft fan (sending warm air) is arranged, feeding temperature is greater than 60 ℃, drop temperature is less than 15 ℃.
By the setting and the innovation of said apparatus, the product heat exchanger time is prolonged, the energy can effectively utilize, and makes product can cool off thoroughly, not lump, and is convenient to storage, transports and use, than traditional cooler cooling efficiency height, energy efficient.
Be installed in the device of full automatic packaging (21) of production plant, it is unattended pack-thread, by computer control, automatic bag taking and folder bag, adopt sucker and mechanical manipulator, automatic gauge adopts import computer software and components and parts, and charging is carried out F.F. and combined with slow-motion, guarantees accurate, the positive negative error 0.1% of metering; Automatically walk bag, package is to adopt conveying belt and mechanical manipulator two-way function automatically; Automatically ladle-to-ladle, automatic smooth employing guide deflection sheave and vibrator can forward fall down the packing of sealing mouth automatically, make package formation under the vibrator effect, and four jiaos of symmetries are in order to the automatization piling.
By the setting and the innovation of said apparatus, compare with traditional semi-automatic wrapping machine, improved Measuring Precision, reduced financial loss, alleviated the labour intensity of packing department, improved the continuous and automatic degree.
Be installed in (robot) stacker crane (22) of production plant, adopt import robot manipulation software and relevant components and parts and mechanical manipulator (special steel, durable in use).It is characterized in that it has two mechanical manipulators to carry two product of contracting for fixed output quotas simultaneously and carries out orderly piling towards different directions, simultaneously it also has does not have packing and waits for, the function of work fast when packing is arranged, and per hour power consumption only has the consumption of an electric cooker.
By the setting and the innovation of said apparatus, compare with traditional manpower piling and to have alleviated labour intensity more, improved working efficiency, for the automation technolo degree has strengthened continuity with scientific.
Last one schedule of operation of production technique and device be exactly fork truck (23, adopt fast storage battery fork truck, but not the fuel oil fork truck.Buttress storage on the finished goods warehouse is sent in the packing of product of (robot) stacker crane piling safely.
By the selection of said apparatus, lower than the more energy-conserving and environment-protective of fuel oil fork truck than manpower transport's efficient height, intensity, be to realize that multiple fertile continuous and automatic energy-saving technique device reaches more perfect, more advanced and applicable.
Described a kind of multiple fertile continuous and automatic energy-saving processing technique device and manufacture method thereof, it is characterized in that being installed in the utility appliance of production plant, wherein contain raw material harden hog shred, raw material crushing machine, material screening machine, raw material insulation wagon tremie (being used to be delivered to cat head) and microcomputer information Controlling System or the like.
By the innovation of above-mentioned utility appliance, be multiple fertile automatization energy-saving processing technique more reasonable, more perfect, more continuity and high efficiency arranged.
Description of drawings
Fig. 1 is production technique setting drawing of the present invention (in the steel tower);
Fig. 2 is production technique setting drawing of the present invention (in the production plant);
Fig. 3 is technological process of production figure of the present invention.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
As depicted in figs. 1 and 2, functional compound fertilizer of the present invention and energy-conservation automation process device thereof and manufacture method comprise novel interlayer steel construction grain (low) tower (1), be to make pillar with ￠ 458-658mm steel pipe, ￠ 280-320mm steel pipe is made rack, liner 1mm304 stainless steel compacting lattice plate, the color steel compacting of outsourcing interlayer (insulating cotton) 2mm lattice plate adds and is coated with impregnating material, interlayer spacing ￠ 458-658mm; Tower interior diameter 13.8-15.8m; Tower height 58.8-68.8m; Tower the south (or in the middle of double tower) be provided with that material promotes and the walkway between (6 * 9 * 62.8-72.8m), the top is provided with between the production operation of rise 6.6m (in establish worktable, toilet, tool room and production unit), operation room is installed watch-dog, energy-conservation sun lamp, dedusting, fire-fighting, air conditioner facility, and escalator cat head end is installed lightning protection device and air defense caution facility.Watch-dog and searchlight are installed, simultaneously the outer People's Bank of China's maintenance winding stair of installing of tower in the tower between sprinkling pelleting all around.Being installed in the coal burning heat-conducting oil stove (2) of cat head operation room, is by computer control oil temperature, the usefulness that supply urea speed is melted device and temperature control (powder) well heater (6).The material elevator (3) and the walkway that are installed in tower southern side (or between double tower) are that the employing weight-carrying capacity is 5 tons the dual-purpose elevator of quick people's goods, and the lifting speed per hour is a per minute 15-20 rice; The walkway is that stainless steel antiskid lattice plate is made winding stair, and its width is a 1.8-2 rice.The urea speed that is installed in the cat head operation room is melted device (4), is made up of Flashmelt system and liquid storage constant temperature system and anti-clogging plug material drain system, and liquid storage constant temperature system constant temperature is in 110 ℃.Being installed in the electronic measuring scale (5) of production plant, is to adopt two dissimilar electronic measuring scales, and the single scale of the first is metering urea special electronic scale; It two is comprehensive scales other need melt raw material dedicated balance for slip altogether with urea for metering.The urea electronic scales is the separate unit weighing belt, and comprehensive scale is a 4-6 stainless steel hopper, and bucket is installed a weigher down, and scale is installed a big bucket down.Temperature control (powder) well heater (6) that is installed in the cat head operation room is made thermal source by heat conduction and the effect of outer heat conduction dual-heated in hopper, spiral propeller (central shaft and reamer are formed) and outside sandwich sleeve pipe, the collection by thermal oil.Being installed in the slip mixing tank (7) of cat head operation room, is to be assembled by 316 stainless steel interlayer heat conductivity heat-insulating buckets and power stirring rake, and the temperature control of thermal oil oil is in 110 ℃.This device is that urine and other raw material mixed together that need merge are stirred fusion is mixed slurry, is the key equipment that qualified slurry is provided for granulation.The anti-blocking broken pulp grinder of high speed (8) that is installed in the cat head operation room is made up of systems such as power, fragmentation, input and output materials, broken is to adopt stainless steel alloy material to make with blade, solved the hard nut to crack that the sprinkling pelleting device easily stops up spray eye, guaranteed that the sprinkling pelleting device normally moves.Being installed in the storage tank (9) of cat head operation room, is to be assembled by stainless steel laminated heat-preserving bucket and slowspeed machine stirring rake, and the temperature control of thermal oil oil is in 110 ℃.This device mainly is that the enough slips of deposit satisfy the continuous granulation of sprinkling pelleting device, for avoiding making spray eye solidify stifled the stopping production of stopping because of fracture midway.The speed governing sprinkling pelleting device (10) that is installed in the cat head operation room is transmission, charging, three systems' compositions of granulation, by a feed-pipe, an anti-overflow feed back pipe, a shower nozzle, eight scraper and refining the forming of buncher.The shower nozzle bottom is circular arc (the likeness in form the bottom of a pan), has nearly ten thousand apertures, aperture 1-1.2mm, and spacing 4-6mm, the Fitz chilsonator rotating speed changes at 280-360, and infrared ray electric heat conductivity heat-insulating system is installed around the Fitz chilsonator.Being installed in cat head pump bowl (11) on every side has two kinds on automatically controlled power type and unpowered naturally type, and pump bowl adopts 304 stainless steels to make ￠ 30cm, length 860cm (stretching out cat head 200cm), and quantity respectively is 8-12.Nature unpowered air exhaust tube is characterized in that on pump bowl air-out top unpowered blower fan being installed.Automatically controlled power type is that stainless steel speed governing electricity exhaust blower is installed at pump bowl blast inlet place.Cold wind transmission pipeline network (12) around being installed in the prilling tower interlayer, there are two types, the first adopts the square pipe connection of ￠ 40cm stainless steel to become the pipe network form that rises in the shape of a spiral, around clockwise direction is installed in the tower interlayer, it is the dehumidifying freezing air that is used to carry less than 10 ℃, vertical 10-12 rice prolongs and is raised to vertical 40-50 rice, tower upper end from the tower lower end, laterally open the circular port that a diameter is 30cm every 1.2 meters, stainless steel speed governing fan is installed in the hole, stainless steel guiding window shutter is installed in the blower fan outlet, and spiral coil is apart from 2-3 rice; It two is that vertical 3-5 rice is installed the 2-3 circle annular air supply pipe ￠ square pipe network of 30cm stainless steel (other is the same) and is used for carrying-10 ℃～-15 ℃ freezing airs below the sprinkling pelleting device, it is characterized in that two kinds of air-supply pipe network air ports guiding window shutters all are upwards 75 °-85 °.Air output is regulated by the speed control by frequency variation fan, and the granulation temperature of solidification is controlled at 60 ℃-70 ℃ (particle grain temperature is about 80 ℃) in the tower.Being installed at the bottom of the tower and the refrigeration compressor set (13) of cat head, is that the freezing air that adopts high-power model unit (split type) to produce-10 ℃～-15 ℃ is transported to the rotary sprinkling pelleting device annular air supply pipe network at 3-5 rice vertically downward with utilidor.Be installed at the bottom of the tower cascade air conditioner refrigerating unit (14) of north side and form, the cold dry air of producing (exclusion) is supplied with the cooling needs of cold wind transmission pipeline network, particle collector and cooler by water pump, water tower shower, airdryer, blower fan.Be installed in the particle collector (15) of tower bottom, it is the ring taper spiral coil cooling tube that adopts 304 stainless steels to make, collector height 11-13 rice, back cut diameter are that 13.8-15.8 rice, lower port diameter are 0.6 meter, coil pipe has eyelet upwards, the aperture is at 1-1.5mm, spacing 5-10mm, line-spacing 3-5cm, with three high-pressure shaft flow fan air-supplies.Rotary conveyor and the lift (16) that be installed in production plant of the product particle of collecting through being installed in the collector below carried and is promoted to vibrating screen classifier (17) and sieves, and the qualified particle of ￠ 1-3mm enters the lip limit belted electronic balance (18) that is installed in the sieve apparatus below and enters multi-usage coating machine (19) again and carry out filming endophyte of plant (living spores) and anti-hard caking agent; Enter multilayer cooler (20) again to be cooled to once more＜15 ℃ grain temperature, be sent to device of full automatic packaging (21) with rotary conveyor, the packaged packing of product flows into robot stacker crane (22) automatically, and the neat packing of product of piling transports finished goods warehouse to through product fork truck (23) safety.Here need to prove device of full automatic packaging (21) be adopt import computer software and components and parts control automatic gauge, bag taking automatically, automatically flanging, automatic sealing, walk bag automatically, ladle-to-ladle, whole bag is operated in order to robot stacker crane (22).The robot stacker crane is the mechanical manipulator that adopts import robot manipulation software and relevant components and parts and special steel, has behind the program setting not have to pack to wait for, have the multiple function of the instant piling of bag.Other relevant utility appliance and device belong to the tradition construction equipment that routinizes, and can adopt routine techniques to be achieved, so needn't repeat.
As shown in Figure 3, functional compound fertilizer of the present invention and automatization energy-saving processing technique device and manufacture method comprise that the following technological process of production is achieved.
Urea and low temperature flux are entered urea speed respectively after the metering by prescription melt in the device that Flashmelt becomes 110 ℃ of urines standby under 130 ℃ temperature, again with powdery monoammonium phosphate (or two ammoniums), powdered potassium sulfate (or Repone K), agricultural powdery sal epsom, zeolite powder, wilkinite, fertilizer synergist, plant-growth regulator enters temperature control (powder) well heater internal heating to 90 ℃ after the metering respectively by prescription, in the slip mixing tank, be mixed into slip with 110 ℃ of urines again, enter the anti-blocking broken pulp grinder of high speed and carry out fragmentation, entering storage tank again flows into then in the sprinkling pelleting device and is rotated sprinkling pelleting,-10 ℃～-15 ℃ the chilled air cools that the small droplets that sprays out through the sprinkling pelleting device is sent to through annular cold wind transmission pipeline network, moment (in 2 seconds) promptly is frozen into the spheroidal particle of light as pearl, the cold wind transmission pipeline network send to＜particle collector at the bottom of cooling falls into tower once more of 10 ℃ cold dry air in, carry (lifting) machine to be sent to vibrating screen classifier through product and carry out the heat screening, screenings is less than 1mm or greater than granulation again after the particle returning charge fragmentation of 3mm, the qualified particle of 1-3mm flows into the multi-usage coating machine with endophyte of plant (living spores) and anti-hard caking agent coating after the metering of lip limit electronic scales, behind coating, flow into the multilayer cooler again through the cooling of＜10 ℃ cold dry air, reach particle temperature＜15 and ℃ can enter the fully automatic culculating wrapping machine and pack.Packaged product carries out orderly piling through the robot stacker crane, and the whole buttress of the product that the finished product fork truck is good with piling is sent to workshop deposit, to be checked, sale.
Urea 575kg, salt 28.5kg, monoammonium phosphate 140kg, vitriolate of tartar 120kg, agricultural magnesium sulfate 10kg, micro-4kg (wherein copper sulfate 0.5kg, zinc sulfate 1kg, ammonium molybdate 0.5kg, borax 2kg), fertilizer synergist (PASP) 10kg, plant-growth regulator (DA-6) 0.5kg, zeolite powder 109kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Manufacture method
Urea in the said components and salt are melted in the device by together dropping into urea speed behind the belted electronic balance automatic gauge respectively, 130 ℃ of temperature Flashmelts of following moment and under 110 ℃ of thermostat temperatures storage of urine standby, all the other raw materials are measured respectively through electronic scales send in temperature control (powder) well heater, heat to 90 ℃ and together in the slip mixing tank, stir into mixed slurry jointly with 110 ℃ of urines with work in-process returning charge (screenings), after anti-blocking broken pulp grinder is pulverized, enter storage tank and flow into speed governing sprinkling pelleting device then, under the cat head operation room, spray small droplets around the mind-set of center by turning clockwise.-10 ℃～-15 ℃ the cold air that the annular air supply device is sent in small droplets and the tower contact, and moment (in 2 seconds) promptly is frozen into bright spheroidal particle as pearl, in the cold wind of the tower internal screw blower situation that descends in the shape of a spiral under the cooling effect once more.In particle collector at the bottom of the tower, collect spheroidal particle and through finished product conveyer, lift to sieve apparatus screening, metering, coating (endophyte of plant, anti-hard caking agent), cooling, packing, piling, warehouse-in.
All the other manufacture method are with embodiment 1.
Urea 463kg, salt 23.5kg, monoammonium phosphate 230kg, Repone K 100kg, agricultural magnesium sulfate 10kg, micro-4kg (wherein copper sulfate 1kg, zinc sulfate 1kg, borax 2kg), fertilizer synergist (PASP) 10kg, plant-growth regulator (DA-6) 0.5kg, wilkinite 100kg, zeolite powder 56kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Urea 455kg, salt 23.5kg, diammonium phosphate 220kg, Repone K 250kg, agricultural magnesium sulfate 10kg, micro-4kg (wherein ferrous sulfate 1kg, manganous sulfate 1kg, borax 2kg), fertilizer synergist (PASP) 10kg, plant-growth regulator 0.5kg (DA-6), wilkinite 24kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Urea 562kg, salt 28.5kg, diammonium phosphate 220kg, vitriolate of tartar 100kg, agricultural magnesium sulfate 30kg, micro-4kg (wherein zinc sulfate 0.5kg, ammonium molybdate 0.5kg, borax 3kg), fertilizer synergist (PASP) 4kg, plant-growth regulator (DA-6) 0.5kg, zeolite powder 50kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Embodiment 5
Urea 433kg, salt 21.5kg, diammonium phosphate 220kg, vitriolate of tartar 280kg, agricultural magnesium sulfate 30kg, micro-4kg (wherein zinc sulfate 0.5kg, ammonium molybdate 0.5kg, borax 3kg), fertilizer synergist (PASP) 8kg, plant-growth regulator (DA-6) 0.5kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Urea 361kg, salt 18.5kg, monoammonium phosphate 295kg, Repone K 200kg, agricultural magnesium sulfate 10kg, micro-4kg (wherein ammonium molybdate 1kg, borax 2kg), fertilizer synergist (PASP) 10kg, plant-growth regulator (DA-6) 0.5kg, wilkinite 100kg, endophyte of plant (living spores) 1kg, anti-hard caking agent 2kg.
Claims (6)
1, a kind of functional compound fertilizer is characterized in that: the weight part proportioning of its raw material is:
Urea 35-60
Salt 1.75-3
Monoammonium phosphate or diammonium phosphate 0-30
Vitriolate of tartar or Repone K 10-28
Agricultural magnesium sulfate 0.5-3.0
Trace element 0.1-0.4
Fertilizer synergist poly aspartic acid PASP 0.2-1
Plant-growth regulator diethylamino ethanol caproate DA-6 0.01-0.05
Wilkinite 0-5
Zeolite powder 0-10
Endophyte of plant (including living spores) 0.1-0.5
Anti-hard caking agent 0.1-0.2.
2, functional compound fertilizer according to claim 1 is characterized in that: the weight part proportioning of its raw material is:
Urea 40-60
Salt 1.75-2
Monoammonium phosphate or diammonium phosphate 10-20
Vitriolate of tartar or Repone K 20-28
Agricultural magnesium sulfate 0.5-1.0
Trace element 0.1-0.2
Fertilizer synergist poly aspartic acid PASP 0.2-1
Plant-growth regulator diethylamino ethanol caproate DA-6 0.01-0.04
Wilkinite 1-5
Zeolite powder 1-10
Endophyte of plant (including 2,000,000,000 living spores/grams) 0.1-0.5
Anti-hard caking agent 0.1-0.2.
3, the production equipment of functional compound fertilizer according to claim 1 is characterized in that: comprise that novel interlayer steel construction grain hangs down tower (1), automatically controlled heat-conducting oil furnace (2), material elevator (3), urea speed is melted device (4), electronic measuring scale (5), temperature control (powder) well heater (6), the anti-blocking broken pulp grinder of slip mixing tank (7) high speed (8), storage tank (9) speed governing sprinkling pelleting device, (10) automatically controlled and unpowered air exhaust tube (11), cold wind transmission pipeline network (12), refrigeration compressor set (13), cascade air conditioner refrigerating unit (14), particle collector (15), product is carried (lifting) machine (16), vibrating screen classifier (17), lip limit electronic scales (18), multi-usage coating machine (19), multilayer cooler (20), device of full automatic packaging (21), robot stacker crane (22), finished product fork truck (23) and relevant utility appliance.
4, the manufacture method of functional compound fertilizer according to claim 1 is characterized in that carrying out following production craft step:
(1), to be used to make the raw material of multiple fertilizer, wherein: urea 35-60 weight part and salt 1.75-3 weight part drop into urea speed in electronic scales metering back and melt in the device, temperature following moment at 130 ℃ is melt into 110 ℃ of urines, again with powdery monoammonium phosphate or diammonium phosphate 0-30 weight part, powdered potassium sulfate or Repone K 10-28 weight part, agricultural powdery sal epsom 0.5-3 weight part, trace element 0.1-0.4 weight part, fertilizer synergist 0.2-1 weight part, plant-growth regulator 0.01-0.05 weight part, wilkinite 0-5 weight part, zeolite powder 0-10 weight part drops into after the temperature control powder heater heats to 90 ℃ respectively after metering and the work in-process returning charge is together melted altogether with 110 ℃ of urines and is slip, after the anti-blocking broken pulp grinder fragmentation of high speed, enter storage tank and flow into speed governing sprinkling pelleting device then, rotation in the direction of the clock sprays the slip small droplets around the mind-set of center, interlayer steel tower inner top operation room bottom;
(2) ,-10 ℃～-15 ℃ the cold wind that the multi-layer annular air outlet of installing in described slip small droplets and the tower is sent to contacts, make drop 2 seconds of moment with interior be solidified as at once the light spheroidal particle, situation in the shape of a spiral descends under the cold wind effect of tower internal screw air outlet;
(3), also continuously utilize finished product conveyer or lift to be sent to the sieve apparatus screening with the particle collector collection that is installed in the tower bottom described fertiliser granulates, after the metering of lip limit electronic scales, enter the multi-usage coating machine, endophyte of plant and anti-hard caking agent bag are coated on the coat of product particle, again metering after the cooling of multilayer cooler secondary, packing, piling, warehouse-in.
5, functional compound fertilizer according to claim 1 is characterized in that: the weight part proportioning of its raw material is one of following prescription:
(1) prescription 1
Urea 575
Salt 28.5
Monoammonium phosphate 140
Vitriolate of tartar 120
Agricultural magnesium sulfate 10
Trace element, wherein cupric 0.5, zinc 1.0, molybdenum 0.5, boron 2,4
Fertilizer synergist poly aspartic acid PASP 10
98% plant-growth regulator DA-6 0.5
Zeolite powder 200 orders 109
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Anti-hard caking agent 2;
(2), prescription 2
Urea 463
Salt 23.5
Monoammonium phosphate 230
Repone K 100
Agricultural magnesium sulfate 10
Trace element includes zinc 1.0, copper 1.0, boron 2,4
Fertilizer synergist poly aspartic acid PASP 10
Plant-growth regulator DA-6 0.5
Wilkinite 200 orders 100
Zeolite powder 200 orders 56
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Anti-hard caking agent 2;
(3), prescription 3
Urea 455
Salt 23.5
Diammonium phosphate 220
Repone K 250
Agricultural magnesium sulfate 10
Trace element, interior iron content 1.0, manganese 1.0, boron 24
Fertilizer synergist poly aspartic acid PASP 10
Plant-growth regulator DA-6 0.5
Wilkinite 200 orders 24
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Anti-hard caking agent 2.
(4), prescription 4
Urea 562
Salt 28.5
Diammonium phosphate 220
Vitriolate of tartar 100
Agricultural magnesium sulfate 30
Trace element includes molybdenum 0.5, zinc 0.5, boron 34
Fertilizer synergist poly aspartic acid PASP 4
Plant-growth regulator DA-6 0.5
Zeolite powder 200 orders 48
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Anti-hard caking agent 2;
(5), prescription 5
Urea 433
Salt 21.5
Diammonium phosphate 220
Vitriolate of tartar 280
Agricultural magnesium sulfate 30
Trace element includes zinc 0.5, molybdenum 0.5, boron 34
Fertilizer synergist poly aspartic acid PASP 8
Plant-growth regulator DA-6 0.5
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Anti-hard caking agent 2;
(6), prescription 6
Urea 361
Salt 18.5
Monoammonium phosphate 295
Repone K 200
Agricultural magnesium sulfate 10
Trace element, interior boracic 3, molybdenum 1,4
Fertilizer synergist (PASP) 8
Plant-growth regulator DA-6 0.5
Endophyte of plant includes 2,000,000,000 living spores/grams 1
Wilkinite 200 orders 100
Anti-hard caking agent 2.
6, the production equipment of functional compound fertilizer according to claim 3, it is characterized in that: described interlayer steel construction grain hangs down tower (1), be to make pillar with ￠ 458-658mm steel pipe, ￠ 280-320mm steel pipe is made rack, liner 1mm304 stainless steel compacting lattice plate, the color steel compacting of outsourcing insulating cotton interlayer 2mm lattice plate adds and is coated with impregnating material, interlayer spacing ￠ 458-658mm; Interior diameter 13.8-15.8m; Tower height 58.8-68.8m; Be provided with in the middle of tower the south or the double tower between material lifting and walkway, the tower inner top is provided with between the production operation of rise 6.6m, in establish worktable, toilet, tool room and production unit, operation room is installed watch-dog, energy-conservation sun lamp, dedusting, fire-fighting, air conditioner facility, and lightning protection device and air defense caution facility are installed in the escalator top.Watch-dog and searchlight are installed, simultaneously the outer People's Bank of China's maintenance winding stair of installing of tower in the tower between sprinkling pelleting all around; Be installed in the fire coal or the automatically controlled heat-conducting oil furnace of hard coal (2) of cat head operation room, it adopts computer temperature control coal-burning, and non-gas, fuel combustion type; The material elevator (3) and the walkway that are installed in tower southern side (or between double tower) are that the employing weight-carrying capacity is 5 tons the dual-purpose elevator of quick people's goods, and the lifting speed per hour is a per minute 15-20 rice; The walkway is that stainless steel antiskid compacting lattice plate is made winding stair, and its width is a 1.8-2 rice; The urea speed that is installed in the cat head operation room is melted device (4), is the isolated plant that adopts the automatically controlled warm type thermal oil heat conduction fusing urea that 316 stainless steel eclipsed form coil pipes make; Being installed in the electronic measuring scale (5) of production plant, is to adopt two dissimilar electronic measuring scales, and the single scale of the first is metering urea special electronic scale; It two is comprehensive scales other need melt raw material dedicated balance for slip altogether with urea for metering, various special fertilizer formula setting programs can be stored in respectively in two types the computer, and two types electronic measuring scale is 316 stainless steels and makes; Being installed in the temperature control powder well heater (6) of cat head operation room, is to adopt the double-deck heat conduction of thermal oil, is powder heating specific equipment; Adopt 316 stainless steels to make by feeding screw center and feed appliance shell, adopt 180 ℃ of thermal oils by the thermostat temperature control; Being installed in the slip mixing tank (7) of cat head operation room, is to adopt 316 stainless steel interlayer thermal oil insulated tanks and power stirring rake to be assembled, and is the specific equipment of urine and other powder mixed melting slips; Being installed in the anti-blocking broken pulp grinder of high speed (8) of cat head operation room, is to adopt 2 grades of high-speed electric expreess locomotives that the stainless steel alloy blade of eight heat-resistant, wear-resistant acid and alkali-resistance is installed in the slip crusher; Being installed in the storage tank (9) of cat head operation room, is that 316 stainless steel interlayer thermal oil insulated tanks and the electronic stirring arm of low speed are assembled, and is the specific equipment for the enough slips of spray thrower deposit; Being installed in the speed governing sprinkling pelleting device (10) of cat head operation room, is to adopt that 316 stainless steels are refining to form, and the Fitz chilsonator bottom is rounding top and bottom pattern, is drilled with nearly ten thousand apertures, and the aperture is 1-1.2mm, spacing 4-6mm, the spray orifice spiral rising shape that is triangularly arranged; 8 fixed doctor are installed in the device; Frequency control motor is adopted in transmission, and speed of rotation is changeed at 280-360, and its feature is equipped with the infrared ray electric attemperator around speed governing sprinkling pelleting device; Be installed in cat head pump bowl (11) on every side, two kinds on automatically controlled power type and unpowered naturally type arranged; Pump bowl adopts 304 stainless steels to make ￠ 30cm, length 860cm, stretches out cat head 200cm, and quantity respectively is 8-12; Nature unpowered air exhaust tube is characterized in that on pump bowl air-out top unpowered blower fan being installed; Automatically controlled power type is that stainless steel speed governing electricity exhaust blower is installed at pump bowl blast inlet place; Cold wind transmission pipeline network (12) around being installed in the prilling tower interlayer, there are two types, the first adopts the square pipe connection of ￠ 40cm stainless steel to become the pipe network form that rises in the shape of a spiral, around clockwise direction is installed in the tower interlayer, it is the dehumidifying freezing air that is used to carry less than 10 ℃, vertical 10-12 rice prolongs and is raised to vertical 40-50 rice, tower upper end from the tower lower end, laterally open the circular port that a diameter is 30cm every 1.2 meters, stainless steel speed governing fan is installed in the hole, stainless steel guiding window shutter is installed in the blower fan outlet, and spiral coil is apart from 2-3 rice; It two is that the square pipe network of 2-3 circle annular air supply pipe ￠ 30cm stainless steel is installed at vertical 3-5 rice below the sprinkling pelleting device, is used to carry-10 ℃～-15 ℃ freezing air, it is characterized in that two kinds of air-supply pipe network air ports guiding window shutters all are upwards 75-85 °.Air output is regulated by the speed control by frequency variation fan, and the granulation temperature of solidification is controlled at 60-70 ℃ in the tower, and particle grain temperature is about 80 ℃; Being installed at the bottom of the tower and the refrigeration compressor set (13) of cat head, is that the freezing air that adopts high-power model unit to produce-10 ℃～-15 ℃ is transported to the rotary sprinkling pelleting device annular air supply pipe network at 3-5 rice vertically downward with utilidor; Be installed in that the cascade air conditioner refrigerating unit (14) of north side is to adopt underground well water through cascade shower refrigeration at the bottom of the tower, pass through airdryer again, the cold dry air that system is removed is supplied with the usefulness of tower internal screw air-supply pipe network, particle collector and workshop cooler cooling; Be installed in the particle collector (15) of tower bottom, it is the ring taper spiral coil cooling tube that adopts 304 stainless steels to make, collector height 11-13 rice, back cut diameter are that 13.8-15.8 rice, lower port diameter are 0.6 meter, coil pipe has eyelet upwards, blow with high pressure blower at 1-1.5mm, spacing 5-10mm, line-spacing 3-5cm in the aperture; Be installed in the product conveyor below the particle collector and be installed in the lift (16) of production plant; Transfer roller is to adopt 304 stainless steels to make, white rubber bandwidth 80cm, length in situ measurement, and lift all adopts 304 stainless steels to make wide 40cm, long 120cm, high 11-13 rice; Being installed in the vibrating screen classifier (17) of production plant, is to adopt 304 stainless steel frames and 316 stainless steel Hierarchical Network sheets to make, and is furnished with 2 in micro-vibration motor, sieve wide 2 meters, long 6 meters, height 5-6 rice.It is characterized in that special feed distributor, vibrative sensor and the fume recovery system of vibratory screening apparatus opening for feed installation; Being installed in the lip limit electronic scales (18) of vibrating screen classifier finished product end below, is to adopt 304 stainless steels and the body plan of white rubber band to form.It is characterized in that the computer of this lip limit electronic scales and the computer that the multi-usage coating machine is used for coating agent, sustained release dosage under meter are on-line workings; Be installed in the multi-usage coating machine (19) of production plant, be to adopt 304 stainless steels to make, diameter is 2 meters, long 6 meters, and form by motor, big pinion(gear), big or small support roller etc., and the turnover glassware is set, additive spiral discharging mouth is installed at 1 meter of feed end, and coating agent screw feed en-trance puts at 3 meters of coating machine, and utility appliance is exactly the agitation vat of coating liquid; Be installed in the multilayer cooler (20) of production plant, the material contact surface is that employing 316 stainless steels, noncontact face are that 304 stainless steels are made similar single-layer fluidized bed drying machine.It is characterized in that this puts S type multilayer bed surface in the bed, have down gas blower, on induced draft fan is arranged, feeding temperature is greater than 60 ℃, drop temperature is less than 15 ℃; Be installed in the device of full automatic packaging (21) of production plant, bag taking and folder bag are to adopt sucker and mechanical manipulator automatically, and automatic gauge adopts import computer software and components and parts, and charging is carried out F.F. and combined with slow-motion, positive negative error 0.1%; Automatically walk bag, package is to adopt conveying belt and mechanical manipulator two-way function automatically; Automatically ladle-to-ladle, automatic smooth employing guide deflection sheave and vibrator; Be installed in the robot stacker crane (22) of production plant, adopt import robot manipulation software and relevant components and parts and mechanical manipulator, it is characterized in that it has two mechanical manipulators to carry two product of contracting for fixed output quotas simultaneously and carries out orderly piling towards different directions, also have simultaneously when packing is arranged and work fast, do not have the two-way function that packing is waited for; Last one schedule of operation of production technique and device are exactly finished product fork truck (23), adopt fast storage battery fork truck, and the non-fuel fork truck.The packing of product of robot stacker crane piling can be sent to safely buttress storage on the finished goods warehouse; Be installed in the relevant utility appliance of production plant, wherein contain raw material harden hog shred, raw material crushing machine, material screening machine, raw material insulation wagon tremie, be used for feeding to cat head.
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Effective date of registration: 20201130 Address after: 215200 No. 1188 west two ring road, Shengze Town, Wujiang District, Suzhou, Jiangsu. Patentee after: Suzhou Shengze science and Technology Pioneer Park Development Co.,Ltd. Address before: 242801 Anhui County of Qingyang Province town of Ling Yang Chengxiang company hospital Patentee before: Wu Chengxiang |
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