CN101537216B - Safe infusion apparatus and preparation method thereof - Google Patents

Safe infusion apparatus and preparation method thereof Download PDF

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Publication number
CN101537216B
CN101537216B CN2009100668534A CN200910066853A CN101537216B CN 101537216 B CN101537216 B CN 101537216B CN 2009100668534 A CN2009100668534 A CN 2009100668534A CN 200910066853 A CN200910066853 A CN 200910066853A CN 101537216 B CN101537216 B CN 101537216B
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polyurethane
polyvinyl chloride
composite material
urethane
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CN101537216A (en
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栾世方
殷敬华
石恒冲
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Changchun Institute of Applied Chemistry of CAS
Shandong Weigao Group Medical Polymer Co Ltd
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Changchun Institute of Applied Chemistry of CAS
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  • Extrusion Moulding Of Plastics Or The Like (AREA)
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Abstract

The invention provides a safe infusion apparatus and a preparation method thereof. The infusion apparatus comprises a dropping funnel and a perfusion tube; wherein, both the dropping funnel and the perfusion tube are made of polyurethane/ polyvinyl chloride double-layer composite material; the inner surface layer of the dropping funnel made of the polyurethane/ polyvinyl chloride double-layer composite material is a polyurethane layer, and the outer surface layer thereof is a polyvinyl chloride layer. The polyurethane/ polyvinyl chloride double-layer composite material is prepared by a co-extrusion blow molding method, and the perfusion tube made of the polyurethane/ polyvinyl chloride double-layer composite material is prepared by a co-extrusion method. The safe infusion apparatus can avoid the defect that the polyvinyl chloride perfusion tube absorbs micromolecules such as medicine, plasticizer and the like to pollute liquid medicine, and has the advantages of excellent mechanical property, easy bonding and assembling as well as low raw material cost.

Description

A kind of safe infusion apparatus and preparation method
Technical field
The present invention relates to a kind of medical apparatus and instruments, be specifically related to a kind of safe infusion apparatus and preparation method.
Background technology
The polrvinyl chloride low price, high comprehensive performance generally is used to make disposable transfusion device.Along with clinical practice extensively and profoundly with the relevant medical science and technology development, it is found that there is potential safety hazard in pvc material itself, processing and serviceability on also have many defectives.Corvic can produce a spot of Vinyl Chloride Monomer in producing or processing, this chemical compound has been proved to be carcinogen.In order to obtain the soft PVC goods, must use plasticizer in the processing, wherein, (DEHP) use of plasticizer is maximum for phthalic acid two (2-Octyl Nitrite), and this class plasticizer can enter medicinal liquid, and enters human body thereupon, is detrimental to health.For preventing that polrvinyl chloride from degrading in the course of processing, the chemical compound that adds elements such as leaded, zinc and barium is usually made heat stabilizer, and in use, the heavy metal in these heat stabilizers may enter human body.The waste treatment difficulty of polrvinyl chloride medical disposable material is buried for a long time and is not degraded, and burns then to produce hydrogen chloride with toxic gas such as bioxin, contaminated environment.Polrvinyl chloride adds can decompose the generation hydrogen chloride gas man-hour, not only corrosion processing equipment, and threat operator ' s health.
Residual Vinyl Chloride Monomer, the DEHP plasticizer and the heat stabilizer of interpolation are not to be chemically bonded on the polrvinyl chloride molecule in the pvc material, the polrvinyl chloride transfusion device in use, these micromolecule can enter medicinal liquid by modes such as diffusion, extractions, and then enter human body, are detrimental to health.In addition, because polrvinyl chloride is a polar material, the polrvinyl chloride transfusion device of preparation has strong adsorption to the part medicine, directly causes curative effect of medication to descend, and not only wastes medicine, also can make drug dose inaccurate, incurs loss through delay the patients ' recovery time.
In view of the problem of pvc material and transfusion device existence thereof, the new material that all on the research and development price, can contend with both at home and abroad, performance satisfies the transfusion device instructions for use with polrvinyl chloride.
China's utility model patent 200420052781.0 discloses a kind of non-PVC transfusion device; China's utility model patent 200720029591.0 discloses a kind of disposable use TPO transfusion device; Chinese invention patent 200510014749.2 discloses a kind of radiation modified polyolefinic thermoplastic elastomer blending resin, and this resin can be used for replacing the PVC material that traditional disposable transfusion device adopts.
So far, there are many deficiencies in non-PVC transfusion device material and the transfusion device thereof developed, can reduce:
Phenomenons such as pipeline entanglement can appear in (1) non-PVC transfusion device surfaces of tacky in preservation or use.
(2) mechanical property of non-PVC transfusion material is relatively poor, and the transfusion device pipeline of preparation is in stressed easy deformation or fracture down.
(3) adhesive property of non-PVC transfusion material is not good, and transfusion device in use breakage, the phenomenon of leakage can occur.
(4) non-PVC transfusion device raw material and manufacturing cost are unfavorable for promoting the use of far above the polrvinyl chloride transfusion device.
Summary of the invention
Safety problem at the polrvinyl chloride transfusion device exists the invention provides a kind of safe infusion apparatus and preparation method.
A kind of safe infusion apparatus provided by the invention comprises dropping funnel and tube for transfusion; Described dropping funnel and tube for transfusion are the manufacturing of urethane/polyvinyl chloride double-layer composite material;
Described urethane/polyvinyl chloride double-layer composite material dropping funnel interior surface layers is a layer of polyurethane, and outer surface layer is a polyvinyl chloride layer, and layer of polyurethane is 1 with the thickness ratio of polyvinyl chloride layer: 2-5; The optimization polyurethane layer thickness is 0.1-0.4mm, and the polrvinyl chloride layer thickness is 0.4-0.8mm;
Described urethane/polyvinyl chloride double-layer composite material dropping funnel profile as shown in Figure 1.Among Fig. 1,1. polyurethane internal layer; 2. polrvinyl chloride skin
The interior surface layers of described urethane/polyvinyl chloride two-layer compound tube for transfusion is a layer of polyurethane, and outer surface layer is a polyvinyl chloride layer, and layer of polyurethane is 1 with the thickness ratio of polyvinyl chloride layer: 2-8; The optimization polyurethane layer thickness is 0.05-0.35mm, and the polrvinyl chloride layer thickness is 0.35-0.80mm;
Described urethane/polyvinyl chloride double-layer composite material tube for transfusion profile as shown in Figure 2.Among Fig. 2,3. layer of polyurethane; 4. polyvinyl chloride layer
Described polyurethane is Polyurethane Thermoplastic Elastomer, its melt flow rate (MFR) 1-10, shore hardness≤80, hot strength 〉=13MPa, elongation at break 〉=250%;
Described polrvinyl chloride is plastifying flexible PVC, its shore hardness≤80, hot strength 〉=13MPa, elongation at break 〉=250%.
Below introduce a kind of preparation method of safe infusion apparatus, comprise the preparation method of urethane/polyvinyl chloride double-layer composite material dropping funnel and urethane/polyvinyl chloride double-layer composite material tube for transfusion.
(1) urethane/polyvinyl chloride double-layer composite material dropping funnel adopts the coextrusion blow moulding, its step and condition are as follows: adopt double-layer coextrusion blowing unit, this unit is made up of two extruders and a co-extruding blow moulding machine head, and described co-extruding blow moulding machine head adopts the outer side-fed co-extruding blow moulding machine of internal layer central feeding head, ectonexine all the core rod type co-extruding blow moulding machine head or the outer all central feeding co-extruding blow moulding machine heads of internal layer of charging from the side;
The polyurethane extruder temperature is: feed zone 140-160 ℃, and compression section 150-180 ℃, metering section 160-190 ℃; The polyvinyl-chloride use extruder temperature is: feed zone 130-150 ℃, and compression section 150-170 ℃, metering section 160-180 ℃; Co-extruding blow moulding machine head temperature is 160-180 ℃;
After polyurethane and polrvinyl chloride oven dry, by weight adding in the polyurethane extruder hopper and polrvinyl chloride extruder hopper of double-layer coextrusion blowing unit respectively, regulate the die orifice of co-extruding blow moulding machine head and the thickness of air blowing parameter change urethane/polyvinyl chloride double-layer composite material, change polyurethane extruder and polrvinyl chloride extruder feed rate than layer of polyurethane and the polrvinyl chloride layer thickness ratio of regulating double-layer composite material, urethane/polyvinyl chloride double-layer composite material vane cooling with blowing, draw by carry-over pinch rolls, collect with the rustless steel pallet;
(2) urethane/polyvinyl chloride double-layer composite material tube for transfusion adopts coetrusion, and its step and condition are as follows: adopt the bimetallic tube unit; This unit is made up of two extruders and a coextrusion bimetallic tube head, and coextrusion bimetallic tube head adopts all outer all central feeding coextrusion bimetallic tube heads of charging core rod type coextrusion bimetallic tube head or internal layer from the side of the outer side-fed coextrusion of internal layer central feeding bimetallic tube head, ectonexine;
The polyurethane extruder temperature is: feed zone 140-170 ℃, and compression section 160-190 ℃, metering section 170-200 ℃; The polyvinyl-chloride use extruder temperature is: feed zone 140-160 ℃, and compression section 160-180 ℃, metering section 170-190 ℃; Coextrusion bimetallic tube head temperature is 170-190 ℃;
After polyurethane and polrvinyl chloride oven dry, by weight adding in the polyurethane extruder hopper and polrvinyl chloride extruder hopper of coextrusion bimetallic tube unit respectively, the die orifice change of adjusting coextrusion bimetallic tube head) thickness of urethane/polyvinyl chloride double-layer composite material tube for transfusion, change polyurethane extruder and polrvinyl chloride extruder feed rate than the thickness ratio of regulating layer of polyurethane and polyvinyl chloride layer, with what extrude) urethane/polyvinyl chloride double-layer composite material tube for transfusion cools off by bosh, draw by carry-over pinch rolls, collect with the rustless steel pallet;
With solvent adhesive with urethane/polyvinyl chloride double-layer composite material dropping funnel, urethane/polyvinyl chloride double-layer composite material tube for transfusion, wear a bottle pin and link together, accessories such as assembling fluid flow regulator and intravenous needle make safe infusion apparatus.
Beneficial effect: safe infusion apparatus provided by the invention, comprise urethane/polyvinyl chloride double-layer composite material dropping funnel and urethane/polyvinyl chloride double-layer composite material tube for transfusion, the inner surface of two-layer composite dropping funnel and double-layer composite material tube for transfusion is layer of polyurethane.The surface that this safe transfusion system contacts with medicinal liquid all is non-PVC materials, and the plasticizer, heat stabilizer and the Vinyl Chloride Monomer that have solved in the polrvinyl chloride transfusion device enter medicinal liquid, the problem that is detrimental to health.Overcome polrvinyl chloride transfusion device and drug reaction or absorption medicine simultaneously, made the prescription medication inaccurate, incured loss through delay the defective of rehabilitation duration.Polyurethane and pvc material that this safe transfusion system adopts have the compatibility preferably, preparation double-layer composite material dropping funnel and tube for transfusion interlaminar bonding performance are better, and good mechanical performance is fit to high-frequency welding, cost is far below non-PVC material, and large-scale promotion application suits.
Description of drawings
Fig. 1 is the profile of urethane/polyvinyl chloride double-layer composite material dropping funnel dropping funnel wall.
Fig. 2 is a urethane/polyvinyl chloride double-layer composite material tube for transfusion profile.
The specific embodiment
The numbering and the physical index of embodiment material therefor see table 1 for details.
Table 1
The component code name Trade name Model Manufacturer Hardness (Shao Shi A)
A1 Polyurethane S-6558 Hensel steps (China) company limited ?77
A2 Polyurethane E-4675 Hensel steps (China) company limited ?70
B1 Polrvinyl chloride S-1000 Qilu Petrochemical limited company ?78
B2 Polrvinyl chloride DS01 Big electric plastics (Shanghai) Co., Ltd. ?77
Embodiment 1
Take by weighing A1, B1 material, add respectively in the double-layer coextrusion blowing unit, the screw diameter of extruding unit is 40mm, and draw ratio is 36, and head is the outer side-fed coextrusion of an internal layer central feeding blow-molded plastic.Set 150-160 ℃ of extruder feed zone temperature of A1 material, compression section temperature 160-170 ℃, 170-180 ℃ of metering section temperature; Set 140-155 ℃ of extruder feed zone temperature of B1 material, compression section temperature 150-165 ℃, 160-175 ℃ of metering section temperature; Set 170-180 ℃ of co-extruding blow moulding machine head temperature.
After polyurethane and polrvinyl chloride oven dry, weight ratio is respectively to add at 1: 4 in the polyurethane extruder hopper and polrvinyl chloride extruder hopper of double-layer coextrusion blowing unit, setting polyurethane extruder, vinyl chloride extruder feed rate ratio are 1: 3.5, urethane/polyvinyl chloride double-layer composite material vane cooling with blowing, draw by carry-over pinch rolls, collect with the rustless steel pallet;
Take by weighing A2, B1 material respectively, add in the coextrusion bimetallic tube unit, the screw diameter of extruding unit is 40mm, and draw ratio is 36, and head is all charging core rod type coextrusion two-layer pipes from the side of ectonexine.Set 150-165 ℃ of extruder feed zone temperature of A2 material, compression section temperature 160-175 ℃, 170-185 ℃ of metering section temperature; Set 140-160 ℃ of extruder feed zone temperature of B1 material, compression section temperature 150-170 ℃, 165-175 ℃ of metering section temperature; Set 170-185 ℃ of coextrusion bimetallic tube head temperature.After polyurethane and polrvinyl chloride oven dry, weight ratio be set the polyurethane extruder in 1: 5 polyurethane and the polrvinyl chloride polyurethane extruder hopper that adds coextrusion bimetallic tube unit respectively and the polrvinyl chloride extruder hopper, vinyl chloride extruder feed rate ratio is 1: 4, the urethane/polyvinyl chloride double-layer composite material tube for transfusion of extruding is cooled off by bosh, draw by carry-over pinch rolls, collect with the rustless steel pallet;
With solvent adhesive with urethane/polyvinyl chloride double-layer composite material, the urethane/polyvinyl chloride double-layer composite material tube for transfusion of cutting, wear a bottle pin and link together, accessories such as assembling fluid flow regulator and intravenous needle make safe infusion apparatus.
Embodiment 2
Take by weighing A1, B2 material, add respectively in the double-layer coextrusion blowing unit, the screw diameter of extruding unit is 40mm, and draw ratio is 36.Set 150-160 ℃ of extruder feed zone temperature of A1 material, compression section temperature 160-170 ℃, 170-180 ℃ of metering section temperature; Set 140-155 ℃ of extruder feed zone temperature of B2 material, compression section temperature 150-165 ℃, 160-175 ℃ of metering section temperature; Set 170-180 ℃ of co-extruding blow moulding machine head temperature.After polyurethane and polrvinyl chloride oven dry, weight ratio is respectively to add at 1: 3 in the polyurethane extruder hopper and polrvinyl chloride extruder hopper of double-layer coextrusion blowing unit, setting polyurethane extruder, vinyl chloride extruder feed rate ratio are 1: 2.4, urethane/polyvinyl chloride double-layer composite material vane cooling with blowing, draw by carry-over pinch rolls, collect with the rustless steel pallet.
Take by weighing A2, B2 material, add respectively in the coextrusion bimetallic tube unit, the screw diameter of extruder is 40mm, and draw ratio is 36.Set 155-170 ℃ of extruder feed zone temperature of A2 material, compression section temperature 165-180 ℃, 175-190 ℃ of metering section temperature; Set 150-165 ℃ of extruder feed zone temperature of B2 material, compression section temperature 155-175 ℃, 165-185 ℃ of metering section temperature; Set 170-185 ℃ of coextrusion bimetallic tube head temperature.After polyurethane and polrvinyl chloride oven dry, weight ratio be set the polyurethane extruder in 1: 3 polyurethane and the polrvinyl chloride polyurethane extruder hopper that adds coextrusion bimetallic tube unit respectively and the polrvinyl chloride extruder hopper, vinyl chloride extruder feed rate ratio is 1: 2.4, with cooling off by bosh of extruding to urethane/polyvinyl chloride double-layer composite material tube for transfusion, draw by carry-over pinch rolls, collect with the rustless steel pallet.
With solvent adhesive with urethane/polyvinyl chloride double-layer composite material dropping funnel, urethane/polyvinyl chloride double-layer composite material tube for transfusion, wear a bottle pin and link together, accessories such as assembling fluid flow regulator and intravenous needle make safe infusion apparatus.

Claims (3)

1. a safe infusion apparatus comprises dropping funnel and tube for transfusion, it is characterized in that, described dropping funnel and tube for transfusion are the manufacturing of urethane/polyvinyl chloride double-layer composite material;
Described urethane/polyvinyl chloride double-layer composite material dropping funnel interior surface layers is a layer of polyurethane, and outer surface layer is a polyvinyl chloride layer, and layer of polyurethane is 1 with the thickness ratio of polyvinyl chloride layer: 2-5;
The interior surface layers of described urethane/polyvinyl chloride two-layer compound tube for transfusion is a layer of polyurethane, and outer surface layer is a polyvinyl chloride layer, and layer of polyurethane is 1 with the thickness ratio of polyvinyl chloride layer: 2-8;
Described polyurethane is Polyurethane Thermoplastic Elastomer, its melt flow rate (MFR) 1-10, shore hardness≤80, hot strength 〉=13MPa, elongation at break 〉=250%;
Described polrvinyl chloride is plastifying flexible PVC, its shore hardness≤80, hot strength 〉=13MPa, elongation at break 〉=250%;
The preparation method of described a kind of safe infusion apparatus comprises the preparation method of urethane/polyvinyl chloride double-layer composite material dropping funnel and urethane/polyvinyl chloride double-layer composite material tube for transfusion:
(1) urethane/polyvinyl chloride double-layer composite material dropping funnel adopts the coextrusion blow moulding, its step and condition are as follows: adopt double-layer coextrusion blowing unit, this unit is made up of two extruders and a co-extruding blow moulding machine head, and described co-extruding blow moulding machine head adopts the outer side-fed co-extruding blow moulding machine of internal layer central feeding head, ectonexine all the core rod type co-extruding blow moulding machine head or the outer all central feeding co-extruding blow moulding machine heads of internal layer of charging from the side;
The polyurethane extruder temperature is: feed zone 140-160 ℃, and compression section 150-180 ℃, metering section 160-190 ℃; The polyvinyl-chloride use extruder temperature is: feed zone 130-150 ℃, and compression section 150-170 ℃, metering section 160-180 ℃; Co-extruding blow moulding machine head temperature is 160-180 ℃;
After polyurethane and polrvinyl chloride oven dry, by weight adding in the polyurethane extruder hopper and polrvinyl chloride extruder hopper of double-layer coextrusion blowing unit respectively, regulate the die orifice of co-extruding blow moulding machine head and the thickness of air blowing parameter change urethane/polyvinyl chloride double-layer composite material, change polyurethane extruder and polrvinyl chloride extruder feed rate than layer of polyurethane and the polrvinyl chloride layer thickness ratio of regulating double-layer composite material, urethane/polyvinyl chloride double-layer composite material vane cooling with blowing, draw by carry-over pinch rolls, collect with the rustless steel pallet;
(2) urethane/polyvinyl chloride double-layer composite material tube for transfusion adopts coetrusion, and its step and condition are as follows: adopt the bimetallic tube unit; This unit is made up of two extruders and a coextrusion bimetallic tube head, and coextrusion bimetallic tube head adopts all outer all central feeding coextrusion bimetallic tube heads of charging core rod type coextrusion bimetallic tube head or internal layer from the side of the outer side-fed coextrusion of internal layer central feeding bimetallic tube head, ectonexine;
The polyurethane extruder temperature is: feed zone 140-170 ℃, and compression section 160-190 ℃, metering section 170-200 ℃; The polyvinyl-chloride use extruder temperature is: feed zone 140-160 ℃, and compression section 160-180 ℃, metering section 170-190 ℃; Coextrusion bimetallic tube head temperature is 170-190 ℃;
After polyurethane and polrvinyl chloride oven dry, by weight adding in the polyurethane extruder hopper and polrvinyl chloride extruder hopper of coextrusion bimetallic tube unit respectively, the die orifice change of adjusting coextrusion bimetallic tube head) thickness of urethane/polyvinyl chloride double-layer composite material tube for transfusion, change polyurethane extruder and polrvinyl chloride extruder feed rate than the thickness ratio of regulating layer of polyurethane and polyvinyl chloride layer, with what extrude) urethane/polyvinyl chloride double-layer composite material tube for transfusion cools off by bosh, draw by carry-over pinch rolls, collect with the rustless steel pallet;
With solvent adhesive with urethane/polyvinyl chloride double-layer composite material dropping funnel, urethane/polyvinyl chloride double-layer composite material tube for transfusion, wear a bottle pin and link together, accessories such as assembling fluid flow regulator and intravenous needle make safe infusion apparatus.
2. a kind of safe infusion apparatus as claimed in claim 1 is characterized in that, described urethane/polyvinyl chloride double-layer composite material dropping funnel, and layer of polyurethane thickness is 0.1-0.4mm, the polrvinyl chloride layer thickness is 0.4-0.8mm.
3. a kind of safe infusion apparatus as claimed in claim 1 is characterized in that, described urethane/polyvinyl chloride two-layer compound tube for transfusion, and layer of polyurethane thickness is 0.05-0.35mm, the polrvinyl chloride layer thickness is 0.35-0.80mm.
CN2009100668534A 2009-04-21 2009-04-21 Safe infusion apparatus and preparation method thereof Active CN101537216B (en)

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Patentee after: Changchun Institue of Applied Chemistry, Chinese Academy of Sciences

Address before: 130022 Changchun people's street, Jilin, No. 5625

Patentee before: Changchun Institue of Applied Chemistry, Chinese Academy of Sciences