CN101532805B - Production line for automatically assembling basal detonator - Google Patents
Production line for automatically assembling basal detonator Download PDFInfo
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- CN101532805B CN101532805B CN 200910059099 CN200910059099A CN101532805B CN 101532805 B CN101532805 B CN 101532805B CN 200910059099 CN200910059099 CN 200910059099 CN 200910059099 A CN200910059099 A CN 200910059099A CN 101532805 B CN101532805 B CN 101532805B
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Abstract
The invention discloses a production line for automatically assembling basal detonator, comprising a production line for automatically assembling basal detonator, a safety protection image monitor system and a configuration animation control demonstration system on the production line. The production line further comprises a metal shell automatic detonator-arranging machine arranged along a conveyer belt, an automatic charging machine, an automatic pressing machine, an automatic mould-arranging machine, an automatic whipping machine, an automatic detonator-releasing machine, an automatic mould-distributing and mould-transporting device, a PLC control system for controlling work of the apparatuses, and an integral line safety interlocking system. The invention realizes automation for assembling and producing basal detonator and continuous production by application of PLC programmable control, pneumatic principle and electromechanical integration, and realizes operation of hazardous work without a worker.
Description
Technical field
The present invention relates to the quick-fried industry basal detonator of people automated assembly line.
Background technology
In the quick-fried industry of the people, basal detonator is the main element that all detonators are produced, and promoting automatization level, essential safety, the production efficiency of basal detonator production line and reducing cost is the target that each manufacturer of industry lays siege to.The numerous links of existing basal detonator production line need workman's hand assembled to participate in, and are unfavorable for enhancing productivity, and realize safety in production.
Summary of the invention
The objective of the invention is to: the deficiency to prior art, provide a kind of and can realize automatic production, the workman is isolated in the production line for automatically assembling basal detonator in explosion-proof.
Technical scheme of the present invention is:
1, a kind of production line for automatically assembling basal detonator comprises security protection picture monitoring system and configuration animation control demo system on production line for automatically assembling basal detonator and the production line, it is characterized in that this production line comprises:
The metal-back automatic tube-arranging machine of arranging along conveyer belt, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, tremble PLC control system and the whole line safety interlocking system that floating medicine machine, automatic loose pipe machine, automatic mold splitting send die device and the work of control the said equipment automatically;
Metal-back automatic tube-arranging machine comprises the tube drawbench drive unit of drive group mould in the different station motion; Also comprise pipe unit down; The delivery outlet of following pipe unit is positioned at the platform top, and metal tube process pipe unit down gets in the hole of the assembling die on the platform, and the tube drawbench drive unit will be put into the assembling die of metal tube and shift the foreign body detecting device below onto; Foreign body detecting device comprises that vertically arranged foreign matter detects cylinder and is installed in the probe corresponding with the assembling die hole that foreign matter detects the cylinder rod head; In metal tube, do not have foreign matter, detect at foreign matter under the complete stroke state of cylinder, probe touches the metal tube bottom; The tube drawbench drive unit is pushed into enlarging device below with assembling die; Otherwise assembling die is pushed into the depanning platform, and the enlarging device comprises the enlarging mould corresponding with the metal mouth of pipe and drives the enlarging cylinder that the relative metal tube of enlarging mould moves both vertically that enlarging is accomplished the rear of tube machine actuating device assembling die is pushed into conveyer belt entering automatic medicine-filling machine;
Automatic medicine-filling machine comprises the charging machine drive unit that the drive group mould moves between different station, the assembling die on the charging machine drive unit driving conveyer belt moves to and drags in the mold mechanism, drags mold mechanism to be provided with Lou medicine plate and leakage medicine plate grabbing device; Leak the medicine plate be provided with assembling die in the corresponding powder charge hole of metal tube, after leaking the medicine plate and being fastened on the assembling die, drag mold mechanism drive group mould to move to below the medicine outlet hole of indoor explosive loader between the powder charge antiknock through able to turn on or off charging machine wicket; Explosive loader comprises that the medicine groove, the medicine trench bottom that are arranged on explosive loader top are provided with first through hole, and amount medicine plate is attached to the medicine trench bottom, and amount medicine plate is provided with the measure hole identical with first number of openings; Amount medicine plate is moved horizontally by amount medicine air cylinder driven, below amount medicine plate, is provided with the medicine outlet hole identical with measuring hole number, under amount medicine state, measures the hole and the first through hole UNICOM; And not with medicine outlet hole UNICOM; Medicinal powder gets into and measures in the hole, and amount medicine plate level moves under the dosing state, not with the first through hole UNICOM; With medicine outlet hole UNICOM; The medicinal powder of measuring in the hole gets in the metal tube through medicine outlet hole, leakage medicine plate, drags mold mechanism that assembling die is moved to Lou medicine plate grabbing device below, leaks medicine plate grabbing device and grasps leakage medicine plate; Charging machine drive unit drive group mould gets into the automatic powder press machine to conveyer belt;
The automatic powder press machine comprises the drug pressing machine drive unit that the drive group mould moves between different station; The assembling die that the drug pressing machine drive unit drives on the conveyer belt moves on the planker station; Planker is provided with convexity; Corresponding bottom the metal tube in protruding quantity and position and the assembling die; Planker station top is provided with protects the oralia grabbing device, protects the oralia grabbing device and unclamps and be placed on the assembling die protecting oralia, and planker drive unit pulling planker moves to the pressing station of indoor hydraulic press between the pressing antiknock through able to turn on or off drug pressing machine wicket; The hydraulic press pressing is accomplished rear base plate drive unit pulling planker and is got back to the planker station, and drug pressing machine drive unit drive group mould moves to conveyer belt and gets into row's mould machine automatically;
Automatically row's mould machine comprises row's mould machine actuating device that the drive group mould moves between different station; Assembling die on row's mould machine actuating device driving conveyer belt moves to puts connection mode station below; Be provided with the gripper that grasps connection mode above the connection mode station putting, between the antiknock of row's mould indoor be provided with connect framed, connection mode be placed on connect framed in; Connecting framed driving air cylinder driven connection mode frame moves to and puts the connection mode station; Gripper grasps connection mode and is placed on the assembling die, and row's mould machine actuating device drive group mould moves to and presses down on the station, and the dip mold that presses down on the station is descending by connecting framed driving air cylinder driven; Compress connection mode and assembling die, row's mould machine actuating device drive group mould moves to conveyer belt and gets into the second automatic powder press machine;
The second automatic powder press machine comprises the second drug pressing machine drive unit that the drive group mould moves between different station; The assembling die that the second drug pressing machine drive unit drives on the conveyer belt moves on the second planker station; Second planker station top is provided with second and protects the oralia grabbing device; Second protects the oralia grabbing device unclamps and protects oralia with second and be placed on the assembling die; The second planker drive unit spurs second planker moves to indoor second hydraulic press between the second pressing antiknock through the second able to turn on or off drug pressing machine wicket pressing station; Second hydraulic press compresses metal tube in interior primer cup of connection mode and the assembling die, and the second planker drive unit spurs second planker and gets back to the second planker station after compressing, and the second drug pressing machine drive unit drive group mould moves to the conveyer belt entering and trembles floating medicine machine automatically;
Automatically tremble floating medicine machine comprises that the drive group mould moves between different station the floating medicine machine actuating device of trembling; Trembling floating medicine machine actuating device drives assembling die on the conveyer belt and moves to and tremble dragging on the son on the floating medicine machine turnover mould workbench; Drag sub-drive unit to drive to drag son to tremble floating medicine machine wicket and move to tremble on the turning device indoor between floating medicine machine antiknock and overturn through able to turn on or off; After the assembling die upset, the vibration of vibrating device drive group mould, the upset of turning device drive group mould resetted after vibration was accomplished; By dragging the moving assembling die of subband, move to conveyer belt and get into automatic loose pipe machine by trembling floating medicine machine actuating device drive group mould again to passing in and out the mould workbench;
Automatic loose pipe machine comprises the pine pipe machine actuating device that the drive group mould moves between different station; The assembling die that pine pipe machine actuating device drives on the conveyer belt moves on the Song Guanji turnover mould workbench; Pine pipe machine actuating device drive group mould moves on the rapping machine indoor between the antiknock of loose pipe machine through able to turn on or off pine pipe machine wicket; Rapping is accomplished back pine pipe machine actuating device drive group mould back on the depanning workbench, moves to that the entering automatic mold splitting send die device on the conveyer belt again;
Automatic mold splitting send die device to comprise that mould-spliting machine Gou ﹑ send mould Ji Gou ﹑ demobilization mould guide rail; The mould-spliting machine structure comprises branch mould cylinder and the photo-electric proximity transducer that is arranged on conveyer belt one side; Dividing the mould cylinder rod to stretch out state stops assembling die on conveyer belt, to advance; Assembling die builds up to default value and triggers the photo-electric proximity transducer; The photo-electric proximity transducer signals to dividing the mould cylinder, divides the mould cylinder rod to regain, and assembling die is transported on conveyer belt and send mold mechanism; Send mold mechanism to comprise to be installed in conveyer belt one side send the mould cylinder, send mould photo-electric proximity transducer, connect conveyer belt and hand inspection workbench send the mould guide rail; Mould photo-electric proximity transducer was sent in triggering after assembling die arrived and send mold mechanism, sent mould photo-electric proximity transducer to signal to sending the mould cylinder to promote assembling die to sending the mould guide rail, and the demobilization mould guide rail that returns the idle pattern mould is connected between hand inspection workbench and the conveyer belt;
PLC control system connect control automatic tube-arranging machine, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, tremble floating medicine machine, automatic loose pipe machine, automatic mold splitting automatically and send die device;
Whole line safety interlocking system comprises: the medicine groove that is installed on the charging machine medicine groove detects the photo-electric proximity transducer, and dose is lower than the medicine groove and detects photo-electric proximity transducer position and send alarm signal in the medicine groove; Pulling force sensor between the amount of being installed in medicine plate and the amount medicine cylinder, pulling force surpasses under the default value state, and pulling force sensor sends alarm signal; Be installed in the pressure sensor on the hydraulic press, surpass under the state of default value at pressure, pressure sensor sends alarm signal; Be installed in the temperature sensor on the hydraulic press, under temperature surpassed the state of default value, temperature sensor sent alarm signal; Be installed in metal-back automatic tube-arranging machine, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, tremble floating medicine machine, automatic loose pipe machine, automatic mold splitting automatically and send retaining mold mechanism and retaining mould photo-electric proximity transducer between the die device; The retaining mold mechanism is installed in conveyer belt one side; The assembling die that can stop and let pass on the conveyer belt moves ahead; When the assembling die of piling up before the equipment reaches retaining mould photo-electric proximity transducer position; The retaining mold mechanism that retaining mould photo-electric proximity transducer sends before signal to the PLC control stops advancing of assembling die; Also be provided with before the mold mechanism at retaining and stop the photo-electric proximity transducer, when assembling die is accumulated to before the retaining mold mechanism when stopping photo-electric proximity transducer position, stops the photo-electric proximity transducer and send the control of signal to PLC control system and quit work along the last equipment of conveyer belt; Each blast-resistant door is opened chain; On each antiknock doorframe, magnetic induction switch is installed, on corresponding blast-resistant door, magnet is installed, equipment in working order down in blast-resistant door; When blast-resistant door was opened, then magnetic induction switch sent signal to PLC control system control equipment autostop and prompting warning; The chamber gets into chain between each antiknock; The chamber inlet place is equipped with the correlation infrared photoelectric switch between antiknock; Chamber equipment is in running order down between antiknock; When in producing, having the people to get into screen institute, blocking-up correlation infra-red sensor switch signal, the correlation infrared photoelectric switch sends signal to PLC control system control equipment autostop and prompting and reports to the police; Indoor temperature and humidity is chain, indoor temperature, humidity sensor and the humidifier of being equipped with between the powder charge antiknock, and when indoor temperature, humidity surpassed the value of pressing the process stipulation setting in advance between antiknock, temperature, the control of humidity sensor generation signals to PLC control system started humidifier; Acoustic control is chain, and the acoustic control sensor is housed on production line, when noise surpasses preset value, the acoustic control sensor signal to PLC control system each equipment of control with autostop, conveyer belt quits work.
2, production line for automatically assembling basal detonator according to claim 1; It is characterized in that; Conveyer belt side trembling automatically between floating medicine machine and the automatic loose pipe machine also is equipped with automatic rejecting waste product machine; Automatically reject the waste product machine comprise the drive group mould rejecting waste product machine actuating device that different station moves, automatic on-line checkout gear and with assembling die in the corresponding inspection rejects cylinder of metal tube; Reject waste product machine actuating device drive group mould and get into the automatic on-line checkout gear; Detect the rear drive assembling die and move to inspection rejects cylinder top, the inspection rejects cylinder that the automatic on-line checkout gear detects the waste product correspondence position upwards stretches out this position metal tube is ejected assembling die, rejects waste product machine actuating device drive group mould to conveyer belt and gets into automatic loose pipe machine.
Supplementary technology scheme of the present invention is following:
Preferably; Conveyer belt side trembling automatically between floating medicine machine and the automatic loose pipe machine also is equipped with automatic rejecting waste product machine; Automatically reject the waste product machine comprise the drive group mould rejecting waste product machine actuating device that different station moves, automatic on-line checkout gear and with assembling die in the corresponding inspection rejects cylinder of metal tube; Reject waste product machine actuating device drive group mould and get into the automatic on-line checkout gear; Detect the rear drive assembling die and move to inspection rejects cylinder top; The inspection rejects cylinder that the automatic on-line checkout gear detects the waste product correspondence position upwards stretches out this position metal tube is ejected assembling die, rejects waste product machine actuating device drive group mould to conveyer belt and gets into automatic loose pipe machine.
The invention has the beneficial effects as follows: the present invention passes through each unit and controls system, each equipment body architecture advances, a plurality of control point realization complete monitoring to putting in order line PLC; Production capacity reach 20,000/more than the h; Online number is reduced to 15-17 people (former 35 people), and production efficiency improves greatly, and production cost reduces; Operating environment is thoroughly taken on a new look simultaneously; Essential safety is achieved, reach the automatic powder charge of industry regulation, automatically add medicine, detect, reject automatically waste product, automatic safe protection, chain warning automatically, online automatic detection, automatic safe is chain and the embodiment of automatic warning; Reached this demand of lifting, made pursuing one's goal of production line accomplished.
Description of drawings
The present invention will explain through example and with reference to the mode of accompanying drawing, wherein:
Fig. 1 is the sketch map of metal-back automatic tube-arranging machine on the production line for automatically assembling basal detonator.
Fig. 2 is the sketch map of automatic medicine-filling machine on the production line for automatically assembling basal detonator.
Fig. 3 is the sketch map of automatic powder press machine on the production line for automatically assembling basal detonator.
Fig. 4 is a sketch map of arranging the mould machine on the production line for automatically assembling basal detonator automatically.
Fig. 5 is the side view of automatic row's mould machine shown in Figure 4.
Fig. 6 is a sketch map of trembling floating medicine machine on the production line for automatically assembling basal detonator automatically.
Fig. 7 is the sketch map of automatic loose pipe machine on the production line for automatically assembling basal detonator.
Fig. 8 is the sketch map that automatic mold splitting send die device on the production line for automatically assembling basal detonator.
Fig. 9 is the sketch map of rejecting the waste product machine on the production line for automatically assembling basal detonator automatically.
The specific embodiment
Specific embodiment of the present invention, a kind of production line for automatically assembling basal detonator comprises security protection picture monitoring system and configuration animation control demo system on production line for automatically assembling basal detonator and the production line, this production line comprises:
The metal-back automatic tube-arranging machine of arranging along conveyer belt 1, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, tremble floating medicine machine, automatic loose pipe machine, automatic mold splitting automatically and send die device and the PLC control system of control the said equipment work, whole line safety interlocking system;
As shown in Figure 1; Metal-back automatic tube-arranging machine comprises the tube drawbench drive unit of drive group mould 2 in the different station motion, also comprises pipe unit 101 down, and the delivery outlet of following pipe unit 101 is positioned at platform 102 tops; Metal tube gets in the hole of the assembling die 2 on the platform 102 through managing mechanism down; The tube drawbench drive unit will be put into the assembling die 2 of metal tube and shift foreign body detecting device 103 belows onto, foreign body detecting device 103 comprise vertically arranged foreign matter detect cylinder be installed in that foreign matter detects the cylinder rod head with the corresponding probe in assembling die 2 holes, in metal tube, do not have foreign matter; Foreign matter detects under the complete stroke state of cylinder; Probe touches the metal tube bottom, and the tube drawbench drive unit is pushed into enlarging device 104 belows with assembling die 2, otherwise assembling die 2 is pushed into the depanning platform; Enlarging device 104 comprises the corresponding enlarging mould of the metal mouth of pipe and drives the enlarging cylinder that the enlarging mould moves both vertically that enlarging is accomplished the rear of tube machine actuating device assembling die 2 is pushed into conveyer belt 1 entering automatic medicine-filling machine;
As shown in Figure 2, automatic medicine-filling machine comprises the charging machine drive unit that drive group mould 2 moves between different station, and the assembling die 2 on the charging machine drive unit driving conveyer belt 1 moves to and drags in the mold mechanism 207; Drag being provided with Lou medicine plate 202 and leaking medicine plate grabbing device 201 on the mold mechanism 207, leak medicine plate 202 be provided with assembling die 2 in the corresponding powder charge hole of metal tube, after leakage medicine plate 202 is fastened on the assembling die 2; Drag the driving cylinder 209 in the mold mechanism 207 to drive the medicine outlet hole below of dragging mold mechanism 207 drive assembling dies 2 to move to indoor explosive loader between the powder charge antiknock through able to turn on or off charging machine wicket 204; Explosive loader is provided with first through hole by medicine groove 205, medicine groove 205 bottoms of top, and amount medicine plate 203 is attached to medicine groove 205 bottoms, and amount medicine plate 203 is provided with the measure hole identical with first number of openings; Amount medicine plate 203 is driven and can be moved horizontally by amount medicine cylinder 206; Below amount medicine plate 203, be provided with the medicine outlet hole identical, under amount medicine state, measure the hole and the first through hole UNICOM with measuring hole number, and not with medicine outlet hole UNICOM; Medicinal powder gets into and measures in the hole; Amount medicine plate 203 moves horizontally not and the first through hole UNICOM under the dosing state, with medicine outlet hole UNICOM, measure medicinal powder in the hole through medicine outlet hole, leak the medicine plate and get in the metal tube; Drag mold mechanism that assembling die 2 is moved to Lou medicine plate grabbing device below; Leak medicine plate grabbing device and grasp leakage medicine plate, charging machine drive unit drive group mould 2 gets into the automatic powder press machine to conveyer belt 1;
As shown in Figure 3; The automatic powder press machine comprises the drug pressing machine drive unit that drive group mould 2 moves between different station; The assembling die 2 that the drug pressing machine drive unit drives on the conveyer belt 1 moves on the planker station 301; Planker 302 is provided with convexity, and protruding quantity is corresponding with assembling die 2 interior metal tube bottoms with the position, and planker station 301 tops are provided with protects oralia grabbing device 303; Protecting oralia grabbing device 303 unclamps and is placed on the assembling die 2 protecting oralia 304; The able to turn on or off drug pressing machine wicket 305 of planker drive unit 306 pulling plankers, 302 processes moves to the pressing station 308 of indoor hydraulic press 307 between the pressing antiknock, and hydraulic press 307 pressing are accomplished rear base plate drive unit 306 pulling plankers 302 and got back to planker station 301, and drug pressing machine drive unit drive group mould 2 moves to conveyer belt 1 and gets into the mould machine of arranging automatically;
Like Fig. 4 and shown in Figure 5; Automatically row's mould machine comprises row's mould machine actuating device that drive group mould 2 moves between different station; Assembling die 2 on row's mould machine actuating device driving conveyer belt 1 moves to puts connection mode station 403 belows; Be provided with the gripper 401 that grasps connection mode above the connection mode station 403 putting, indoor being provided with connects framedly 402 between the antiknock of row's mould, and connection mode is placed on and connects in framed 402; Connecting framed driving cylinder 404 drives and connects framed 402 and move to and put connection mode station 403; Gripper 401 grasps connection modes and is placed on the assembling die 2, and row's mould machine actuating device drive group mould 2 moves to and presses down on the station 405, and the dip mold 407 that presses down on the station 405 drives descending by cylinder 406; Compress connection mode and assembling die 2, row's mould machine actuating device drive group mould 2 moves to conveyer belt 1 second automatic powder press machine;
The automatic powder press machine structure of the second automatic powder press machine and preceding station is basic identical; Comprise the second drug pressing machine drive unit that the drive group mould moves between different station; The assembling die that the second drug pressing machine drive unit drives on the conveyer belt moves on the second planker station; Second planker station top is provided with second and protects the oralia grabbing device; Second protects the oralia grabbing device unclamps and protects oralia with second and be placed on the assembling die; The second planker drive unit spurs second planker moves to indoor second hydraulic press between the second pressing antiknock through the second able to turn on or off drug pressing machine wicket pressing station; Second hydraulic press compresses primer cup and assembling die metal tube in the connection mode, and the second planker drive unit spurs second planker and gets back to the second planker station after the pressing, and the second drug pressing machine drive unit drive group mould moves to the conveyer belt entering and trembles floating medicine machine automatically;
As shown in Figure 6; Automatically tremble floating medicine machine comprises that drive group mould 2 moves between different station the floating medicine machine actuating device of trembling; Trembling floating medicine machine actuating device drives assembling die 2 on the conveyer belt 1 and moves to and tremble dragging on the son 502 on the floating medicine machine turnover mould workbench; Drag sub-drive unit 503 to drive to drag son 502 to tremble floating medicine machine wicket 501 and move to tremble on the turning device 505 indoor between floating medicine machine antiknock and overturn through able to turn on or off; After assembling die 2 upsets, 2 vibrations of vibrating device 504 drive group moulds, 2 upsets of turning device 505 drive group moulds resetted after vibration was accomplished; By dragging son 502 to be dragged to turnover mould workbench, move to the automatic loose pipe machine of conveyer belt 1 entering by trembling floating medicine machine actuating device drive group mould 2 again;
As shown in Figure 7; Automatic loose pipe machine comprises the pine pipe machine actuating device that drive group mould 2 moves between different station; The assembling die 2 that pine pipe machine actuating device drives on the conveyer belt 1 moves on the Song Guanji turnover mould workbench 601; Pine pipe machine actuating device drive group mould 2 moves on the rapping machine 603 indoor between the antiknock of loose pipe machine through able to turn on or off pine pipe machine wicket 602; Rapping is accomplished back pine pipe machine actuating device drive group mould 2 back on the depanning workbench, moves to that the entering automatic mold splitting send die device on the conveyer belt 1 again;
As shown in Figure 8; Automatic mold splitting send die device to comprise that mould-spliting machine structure 701 ﹑ send 705 Zus of Cheng ﹑ of mold mechanism demobilization mould guide rail 704; The mould-spliting machine structure comprises the branch mould cylinder 702 and photo-electric proximity transducer 703 that is arranged on conveyer belt 1 one sides; Dividing the mould cylinder rod to stretch out state stops assembling die 2 on conveyer belt 1, to advance; Assembling die 2 builds up to default value and triggers photo-electric proximity transducer 703; Photo-electric proximity transducer 703 signals to dividing mould cylinder 702, divides the mould cylinder rod to regain, and assembling die 2 is delivered on conveyer belt and send mold mechanism 705; Send mold mechanism 705 to comprise to be installed in conveyer belt 1 one sides send mould cylinder 706, send mould photo-electric proximity transducer 707, connect conveyer belt 1 and hand inspection workbench 709 send mould guide rail 708; Assembling die 2 arrives and send mold mechanism 705 back triggerings to send mould photo-electric proximity transducer 707, send mould photo-electric proximity transducer 707 to signal to sending mould cylinder 706 to promote assembling dies 2 to sending mould guide rail 708, and the demobilization mould guide rail 704 that returns idle pattern mould 2 is connected between hand inspection workbench 709 and the conveyer belt 1;
PLC control system connect control automatic tube-arranging machine, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, tremble floating medicine machine, automatic loose pipe machine, automatic mold splitting automatically and send die device;
Whole line safety interlocking system comprises: the medicine groove that is installed on the charging machine medicine groove detects the photo-electric proximity transducer, and dose is lower than the medicine groove and detects photo-electric proximity transducer position and send alarm signal in the medicine groove; Pulling force sensor between the amount of being installed in medicine plate and the amount medicine cylinder, pulling force surpasses under the default value state, and pulling force sensor sends alarm signal; Be installed in the pressure sensor on the hydraulic press, surpass under the state of default value at pressure, pressure sensor sends alarm signal; Be installed in the temperature sensor on the hydraulic press, under temperature surpassed the state of default value, temperature sensor sent alarm signal; Be installed in metal-back automatic tube-arranging machine, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, tremble floating medicine machine, automatic loose pipe machine, automatic mold splitting automatically and send retaining mold mechanism and retaining mould photo-electric proximity transducer between the die device; The retaining mold mechanism is installed in conveyer belt 1 one sides; The assembling die 2 that can stop and let pass on the conveyer belt 1 moves ahead; When the assembling die of piling up before the equipment 2 reaches retaining mould photo-electric proximity transducer position; The retaining mold mechanism that retaining mould photo-electric proximity transducer sends before signal to the PLC control stops advancing of assembling die 2; Also be provided with before the mold mechanism at retaining and stop the photo-electric proximity transducer, when assembling die 2 is accumulated to before the retaining mold mechanism when stopping photo-electric proximity transducer position, stops the photo-electric proximity transducer and send signal to PLC control and quit work along conveyer belt 1 last equipment; Each blast-resistant door is opened chain; On each antiknock doorframe, magnetic induction switch is installed, on corresponding blast-resistant door, magnet is installed, equipment in working order down in blast-resistant door; Open like blast-resistant door, then magnetic induction switch sends signal to PLC control appliance autostop and prompting warning; The chamber gets into chain between each antiknock; The chamber inlet place is equipped with the correlation infrared photoelectric switch between antiknock; Chamber equipment is in running order down between antiknock; As there being the people to get into screen institute in producing, block correlation infra-red sensor switch signal, the correlation infrared photoelectric switch sends signal to PLC control appliance autostop and prompting is reported to the police; Indoor temperature and humidity is chain, indoor temperature, humidity sensor and the humidifier of being equipped with between the powder charge antiknock, and when indoor temperature, humidity surpassed the value of pressing the process stipulation setting in advance between antiknock, temperature, humidity sensor generation signals to PLC control started humidifier; Acoustic control is chain, and the acoustic control sensor is housed on production line, when noise surpasses preset value, the acoustic control sensor signal to each equipment of PLC control with autostop, conveyer belt 1 quits work.
As shown in Figure 9; Preferably; Conveyer belt 1 side trembling automatically between floating medicine machine and the automatic loose pipe machine also is equipped with automatic rejecting waste product machine; Automatically reject the waste product machine comprise drive group mould 2 rejecting waste product machine actuating device that different station moves, automatic on-line checkout gear 801 and with assembling die 2 in the corresponding inspection rejects cylinder 802 of metal tube; Reject waste product machine actuating device drive group mould 2 and get into the automatic on-line checkout gear; Detect rear drive assembling die 2 and move to inspection rejects cylinder 802 tops, the inspection rejects cylinder 802 that automatic on-line checkout gear 801 detects the waste product correspondence position upwards stretches out this position metal tube is ejected assembling die 2, rejects waste product machine actuating device drive group mould 2 to conveyer belt 1 and gets into automatic loose pipe machine.
Disclosed all characteristics in this specification, or the step in disclosed all methods or the process except mutually exclusive characteristic and/or the step, all can make up by any way.
Disclosed arbitrary characteristic in this specification (comprising any accessory claim, summary and accompanying drawing) is only if special narration all can be replaced by other equivalences or the alternative features with similar purpose.That is, only if special narration, each characteristic is an example in a series of equivalences or the similar characteristics.
The present invention is not limited to the aforesaid specific embodiment.The present invention expands to any new feature or any new combination that discloses in this manual, and the arbitrary new method that discloses or step or any new combination of process.
Claims (2)
1. a production line for automatically assembling basal detonator comprises security protection picture monitoring system and configuration animation control demo system on production line for automatically assembling basal detonator and the production line, it is characterized in that this production line comprises:
The metal-back automatic tube-arranging machine of arranging along conveyer belt, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, tremble PLC control system and the whole line safety interlocking system that floating medicine machine, automatic loose pipe machine, automatic mold splitting send die device and the work of control the said equipment automatically;
Metal-back automatic tube-arranging machine comprises the tube drawbench drive unit of drive group mould in the different station motion; Also comprise pipe unit down; The delivery outlet of following pipe unit is positioned at the platform top, and metal tube process pipe unit down gets in the hole of the assembling die on the platform, and the tube drawbench drive unit will be put into the assembling die of metal tube and shift the foreign body detecting device below onto; Foreign body detecting device comprises that vertically arranged foreign matter detects cylinder and is installed in the probe corresponding with the assembling die hole that foreign matter detects the cylinder rod head; In metal tube, do not have foreign matter, detect at foreign matter under the complete stroke state of cylinder, probe touches the metal tube bottom; The tube drawbench drive unit is pushed into enlarging device below with assembling die; Otherwise assembling die is pushed into the depanning platform, and the enlarging device comprises the enlarging mould corresponding with the metal mouth of pipe and drives the enlarging cylinder that the enlarging mould moves both vertically that enlarging is accomplished the rear of tube machine actuating device assembling die is pushed into conveyer belt entering automatic medicine-filling machine;
Automatic medicine-filling machine comprises the charging machine drive unit that the drive group mould moves between different station, the assembling die on the charging machine drive unit driving conveyer belt moves to and drags in the mold mechanism, drags mold mechanism to be provided with Lou medicine plate and leakage medicine plate grabbing device; Leak the medicine plate be provided with assembling die in the corresponding powder charge hole of metal tube, after leaking the medicine plate and being fastened on the assembling die, drag mold mechanism drive group mould to move to below the medicine outlet hole of indoor explosive loader between the powder charge antiknock through able to turn on or off charging machine wicket; Explosive loader has the medicine groove of top, and the medicine trench bottom is provided with first through hole, and amount medicine plate is attached to the medicine trench bottom; Amount medicine plate is provided with the measure hole identical with first number of openings, and amount medicine plate is moved horizontally by amount medicine air cylinder driven, below amount medicine plate, is provided with the medicine outlet hole identical with measuring hole number; Under amount medicine state, measure hole and the first through hole UNICOM, and not with medicine outlet hole UNICOM, the medicinal powder entering is measured in the hole; Amount medicine plate level moves under the dosing state; Not with the first through hole UNICOM, with medicine outlet hole UNICOM, the medicinal powder of measuring in the hole gets in the metal tube through medicine outlet hole, leakage medicine plate; Drag mold mechanism that assembling die is moved to Lou medicine plate grabbing device below; Leak medicine plate grabbing device and grasp leakage medicine plate, charging machine drive unit drive group mould gets into the automatic powder press machine to conveyer belt;
The automatic powder press machine comprises the drug pressing machine drive unit that the drive group mould moves between different station; The assembling die that the drug pressing machine drive unit drives on the conveyer belt moves on the planker station; Planker is provided with convexity; Corresponding bottom the metal tube in protruding quantity and position and the assembling die; Planker station top is provided with protects the oralia grabbing device, protects the oralia grabbing device and unclamps and be placed on the assembling die protecting oralia, and planker drive unit pulling planker moves to the pressing station of indoor hydraulic press between the pressing antiknock through able to turn on or off drug pressing machine wicket; The hydraulic press pressing is accomplished rear base plate drive unit pulling planker and is got back to the planker station, and drug pressing machine drive unit drive group mould moves to conveyer belt and gets into row's mould machine automatically;
Automatically row's mould machine comprises row's mould machine actuating device that the drive group mould moves between different station; Assembling die on row's mould machine actuating device driving conveyer belt moves to puts connection mode station below; Be provided with the gripper that grasps connection mode above the connection mode station putting, between the antiknock of row's mould indoor be provided with connect framed, connection mode be placed on connect framed in; Connecting framed driving air cylinder driven connection mode frame moves to and puts the connection mode station; Gripper grasps connection mode and is placed on the assembling die, and row's mould machine actuating device drive group mould moves to and presses down on the station, and the dip mold that presses down on the station is descending by connecting framed driving air cylinder driven; Compress connection mode and assembling die, row's mould machine actuating device drive group mould moves to conveyer belt and gets into the second automatic powder press machine;
The second automatic powder press machine comprises the second drug pressing machine drive unit that the drive group mould moves between different station; The assembling die that the second drug pressing machine drive unit drives on the conveyer belt moves on the second planker station; Second planker station top is provided with second and protects the oralia grabbing device; Second protects the oralia grabbing device unclamps and protects oralia with second and be placed on the assembling die; The second planker drive unit spurs second planker moves to indoor second hydraulic press between the second pressing antiknock through the second able to turn on or off drug pressing machine wicket pressing station; Second hydraulic press compresses metal tube in interior primer cup of connection mode and the assembling die, and the second planker drive unit spurs second planker and gets back to the second planker station after compressing, and the second drug pressing machine drive unit drive group mould moves to the conveyer belt entering and trembles floating medicine machine automatically;
Automatically tremble floating medicine machine comprises that the drive group mould moves between different station the floating medicine machine actuating device of trembling; Trembling floating medicine machine actuating device drives assembling die on the conveyer belt and moves to and tremble dragging on the son on the floating medicine machine turnover mould workbench; Drag sub-drive unit to drive to drag son to tremble floating medicine machine wicket and move to tremble on the turning device indoor between floating medicine machine antiknock and overturn through able to turn on or off; After the assembling die upset, the vibration of vibrating device drive group mould, the upset of turning device drive group mould resetted after vibration was accomplished; By dragging the moving assembling die of subband, move to conveyer belt and get into automatic loose pipe machine by trembling floating medicine machine actuating device drive group mould again to passing in and out the mould workbench;
Automatic loose pipe machine comprises the pine pipe machine actuating device that the drive group mould moves between different station; The assembling die that pine pipe machine actuating device drives on the conveyer belt moves on the Song Guanji turnover mould workbench; Pine pipe machine actuating device drive group mould moves on the rapping machine indoor between the antiknock of loose pipe machine through able to turn on or off pine pipe machine wicket; Rapping is accomplished back pine pipe machine actuating device drive group mould back on the depanning workbench, moves to that the entering automatic mold splitting send die device on the conveyer belt again;
Automatic mold splitting send die device to comprise that mould-spliting machine Gou ﹑ send mould Ji Gou ﹑ demobilization mould guide rail; The mould-spliting machine structure comprises branch mould cylinder and the photo-electric proximity transducer that is arranged on conveyer belt one side; Dividing the mould cylinder rod to stretch out state stops assembling die on conveyer belt, to advance; Assembling die builds up to default value and triggers the photo-electric proximity transducer; The photo-electric proximity transducer signals to dividing the mould cylinder, divides the mould cylinder rod to regain, and assembling die is transported on conveyer belt and send mold mechanism; Send mold mechanism to comprise to be installed in conveyer belt one side send the mould cylinder, send mould photo-electric proximity transducer, connect conveyer belt and hand inspection workbench send the mould guide rail; Mould photo-electric proximity transducer was sent in triggering after assembling die arrived and send mold mechanism, sent mould photo-electric proximity transducer to signal to sending the mould cylinder to promote assembling die to sending the mould guide rail, and the demobilization mould guide rail that returns the idle pattern mould is connected between hand inspection workbench and the conveyer belt;
PLC control system connect control automatic tube-arranging machine, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, tremble floating medicine machine, automatic loose pipe machine, automatic mold splitting automatically and send die device;
Whole line safety interlocking system comprises: the medicine groove that is installed on the charging machine medicine groove detects the photo-electric proximity transducer, and dose is lower than the medicine groove and detects photo-electric proximity transducer position and send alarm signal in the medicine groove; Pulling force sensor between the amount of being installed in medicine plate and the amount medicine cylinder, pulling force surpasses under the default value state, and pulling force sensor sends alarm signal; Be installed in the pressure sensor on the hydraulic press, surpass under the state of default value at pressure, pressure sensor sends alarm signal; Be installed in the temperature sensor on the hydraulic press, under temperature surpassed the state of default value, temperature sensor sent alarm signal; Be installed in metal-back automatic tube-arranging machine, automatic medicine-filling machine, automatic powder press machine, automatically arrange the mould machine, tremble floating medicine machine, automatic loose pipe machine, automatic mold splitting automatically and send retaining mold mechanism and retaining mould photo-electric proximity transducer between the die device; The retaining mold mechanism is installed in conveyer belt one side; The assembling die that can stop and let pass on the conveyer belt moves ahead; When the assembling die of piling up before the equipment reaches retaining mould photo-electric proximity transducer position; The retaining mold mechanism that retaining mould photo-electric proximity transducer sends before signal to the PLC control stops advancing of assembling die; Also be provided with before the mold mechanism at retaining and stop the photo-electric proximity transducer, when assembling die is accumulated to before the retaining mold mechanism when stopping photo-electric proximity transducer position, stops the photo-electric proximity transducer and send the control of signal to PLC control system and quit work along the last equipment of conveyer belt; Each blast-resistant door is opened chain; On each antiknock doorframe, magnetic induction switch is installed, on corresponding blast-resistant door, magnet is installed, equipment in working order down in blast-resistant door; When blast-resistant door was opened, then magnetic induction switch sent signal to PLC control system control equipment autostop and prompting warning; The chamber gets into chain between each antiknock; The chamber inlet place is equipped with the correlation infrared photoelectric switch between antiknock; Chamber equipment is in running order down between antiknock; When in producing, having the people to get into screen institute, blocking-up correlation infra-red sensor switch signal, the correlation infrared photoelectric switch sends signal to PLC control system control equipment autostop and prompting and reports to the police; Indoor temperature and humidity is chain; Indoor temperature sensor, humidity sensor and the humidifier of being equipped with between the powder charge antiknock; When indoor temperature, humidity surpassed the value of pressing the process stipulation setting in advance between antiknock, temperature sensor, the control of humidity sensor generation signals to PLC control system started humidifier; Acoustic control is chain, and the acoustic control sensor is housed on production line, when noise surpasses preset value, the acoustic control sensor signal to PLC control system each equipment of control with autostop, conveyer belt quits work.
2. production line for automatically assembling basal detonator according to claim 1; It is characterized in that; Conveyer belt side trembling automatically between floating medicine machine and the automatic loose pipe machine also is equipped with automatic rejecting waste product machine; Automatically reject the waste product machine comprise the drive group mould rejecting waste product machine actuating device that different station moves, automatic on-line checkout gear and with assembling die in the corresponding inspection rejects cylinder of metal tube; Reject waste product machine actuating device drive group mould and get into the automatic on-line checkout gear; Detect the rear drive assembling die and move to inspection rejects cylinder top, the inspection rejects cylinder that the automatic on-line checkout gear detects the waste product correspondence position upwards stretches out this position metal tube is ejected assembling die, rejects waste product machine actuating device drive group mould to conveyer belt and gets into automatic loose pipe machine.
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| CN 200910059099 CN101532805B (en) | 2009-04-27 | 2009-04-27 | Production line for automatically assembling basal detonator |
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| CN 200910059099 CN101532805B (en) | 2009-04-27 | 2009-04-27 | Production line for automatically assembling basal detonator |
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