CN205464120U - A cooling cold bed for full -automatic forging line of sucker rod - Google Patents
A cooling cold bed for full -automatic forging line of sucker rod Download PDFInfo
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- CN205464120U CN205464120U CN201521086106.4U CN201521086106U CN205464120U CN 205464120 U CN205464120 U CN 205464120U CN 201521086106 U CN201521086106 U CN 201521086106U CN 205464120 U CN205464120 U CN 205464120U
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Abstract
The utility model relates to machining equipment with automatic technical field, in particular to a cooling cold bed for full -automatic forging line of sucker rod, it is including base and at least two sets of conveyer belt, two sets of at least the mutual parallel arrangement of conveyer belt is on the base, the conveyer belt sets up in the export of plain forging machine, subtract the cooling processing that warm -cold bed carry out sucker rod of heat sink is had through the setting, the reduction of sucker rod temperature with higher speed, the temperature that makes the sucker rod behind the forging and pressing jumping -up reduces fast, the messenger can not produce the deformation of colliding with owing to high temperature when transporting, simultaneously also avoid the staff who carries the finished product sucker rod to receive hot radiological impact, it is consuming time more to have solved the bar cooling process that passes through behind the forging and pressing jumping -up in the current sucker rod forging line, transport the sucker rod manpower and materials and consume great technical problem.
Description
Technical field
This utility model relates to machining equipment and technical field of automation, particularly to a kind of cooling cold bed for sucker rod Full-automatic forging production line.
Background technology
Oil is the blood of world industry, also it is the pillar energy that develops rapidly of World Economics, development along with modern industry, the demand of oil is increasing, oil exploitation technology obtains universal raising also with the development of modernization, and the automaticity of the plant equipment of exploitation oil also obtains raising in various degree.
nullSucker rod is for the slender rod piece recovered the oil in rod-pumped well,Polished rod is connect on it,Under connect oil well pump,Play the effect of transmission power,Sucker rod two ends are the connecting portion of abnormity,The connecting portion of described abnormity is mainly realized by forging mode,In order to ensure to forge and press being normally carried out of upsetting process,Need before forging in advance by the higher temperature needed for bar end heat to forging,It is re-fed into forging equipment and carries out forging,Owing to forging temperature after forging and stamping jumping-up is higher,May be up to 900 DEG C,If being directly collected or transporting,Deformation of colliding with easily occurs,Affect sucker rod end product quality,So needing to wait that bar temperature is reduced to allow to be collected in the range of transhipment transhipment again,Sucker rod is freely put by traditional pumping rod forging production line,Wait as long for sucker rod to naturally cool to allow the scope of transhipment again by manually carrying out lift to move,Need to expend the more time,With the transhipment that more manpower and materials carry out high temperature bar.
In sum, needing badly at present and want a kind of technical scheme, solve existing pumping rod forging production line bar cooling procedure after forging and stamping jumping-up the most more, transhipment sucker rod manpower and materials expend bigger defect.
Utility model content
It is the most more that the purpose of this utility model is to solve existing pumping rod forging production line bar cooling procedure after forging and stamping jumping-up, transhipment sucker rod manpower and materials expend bigger technical problem, it is provided that a kind of cooling cold bed for sucker rod Full-automatic forging production line.
To achieve these goals, the technical scheme that the application uses is:
Sucker rod Full-automatic forging production line, including machine driving heating system, pneumatic system, lubricating system and control parts, described machine driving heating system is for shifting bar, heating and forge and press jumping-up, described control parts electrically connect with pneumatic system and lubricating system respectively, described pneumatic system and lubricating system are connected with described machine driving heating system respectively, pneumatic system described in described control component controls provides power for described machine driving heating system, and described in described control component controls, lubricating system provides lubrication for described machine driving heating system.Pneumatic system described in described control component controls provides power for described machine driving heating system, realize the mechanical automation of machine driving heating system, lubricating system described in described control component controls provides lubrication for described machine driving heating system, realize the lubrication automatization of whole production line, the quantitatively lubricants capacity that required lubricant housings is provided of fixed point, make lubricant effect preferable, and avoid lubricating oil to waste, during production, only need to be begun place into bar by field personnel at production line, end at production line shifts sucker rod finished product, without artificial lift to move bar in production process, realize the full-automatic operation of production process, save man power and material, achieve the full-automatic production of pumping rod forging production line.
Preferred version as the application, described machine driving heating system includes that stock shelf, Furnace-front mechanical hand, heating in medium frequency transmitting device, furnace rear mechanical hand, forging press, cooling cold bed and finished product bin, described stock shelf, Furnace-front mechanical hand, heating in medium frequency transmitting device, furnace rear mechanical hand, forging press, cooling cold bed and finished product bin are sequentially connected with.Bar on stock shelf is sent into heating in medium frequency transmitting device by described Furnace-front mechanical hand, the bar that described heating in medium frequency transmitting device is exported by described furnace rear mechanical hand is sent into forging press and is forged and pressed, described finished product bin collects the finished product after forging and stamping, the transhipment of bar is carried out by Furnace-front mechanical hand and furnace rear mechanical hand, by controlling Furnace-front mechanical hand and the movement of furnace rear mechanical hand described in component controls, it is achieved the transfer of sucker rod Full-automatic forging production line bar and forging and stamping jumping-up Automatic Control.
Preferred version as the application, described stock shelf includes piling up platform, end detection device and at least one feeding-distribution device, described platform of piling up is shaped steel and the frame structure of steel plate combination welding, described feeding-distribution device is connected with each other with piling up platform, described end detection device is arranged at feeding-distribution device side, described feeding-distribution device and end detection device and is all connected with pneumatic system.Feeding-distribution device is driven to be moved by root by the bar piled up on platform by pneumatic system, end detection device is driven to move by pneumatic system, bar end is accurately detected, realize automatically moving of bar on stock shelf accurately to detect with end, during work, only need field personnel to be lifted into by bar by crane gear and pile up on platform, and bar is tentatively tiled on platform piling up, obvious undesirable bar is filtered out, need not artificial lift to move bar, decrease the consuming of manpower and materials in bar handling process, drive feeding-distribution device that by root, bar is sent into end detection device by control component controls pneumatic system to detect simultaneously, detect more accurate, ensure that the bar entering forging line meets production requirement, achieve production line charging and the Automatic Control of detection process.
Preferred version as the application, described feeding-distribution device includes base, tripper, collection flitch and the obstruction plate being arranged on collection flitch, described collection flitch and tripper may be contained within base, described collection flitch is against piling up platform, described tripper is arranged at below collection flitch, the described flitch top that integrates, as inclined plane, forms stone gap between inclined plane and the obstruction plate at collection flitch top.By being arranged on collection flitch and stopping plate formation stone gap, by from pile up platform roll into collection flitch bar by root arrangement stop collection flitch top droop face on, entered next procedure by tripper by root pushing tow bar, make bar accept forging and stamping jumping-up by root, it is ensured that being normally carried out of processing.
As the preferred version of the application, described collection flitch being provided with lobe, bar is stopped at collection flitch top by described lobe.By the lobe being arranged on collection flitch, bar is stopped in stone gap, by tripper by single for bar transfer, bar is made to accept end detection and forging and stamping jumping-up by root further, it is ensured that being normally carried out of processing, and need not artificial stone, automaticity is higher.
As the preferred version of the application, described base being additionally provided with the first rotating shaft, described tripper is connected with pneumatic system around the first axis of rotation, described tripper.Control tripper around the first axis of rotation by pneumatic system, it is achieved the control to tripper, by the movement of tripper, the bar on collection flitch is transferred to end detection device by root pushing tow, it is not necessary to artificial lift to move, it is achieved the Automatic Control of bar transfer.
Preferred version as the application, described end detection device includes end detector and at least one positioning element, described end detector includes detecting cup and driving cylinder, and described driving cylinder is connected with pneumatic system, and described detection cup is oppositely arranged on base with driving cylinder.By positioning element by bar transfer to setting position, bar is promoted to enter detection cup by driving cylinder, when bar enters detection cup smoothly, then bar end is qualified, when bar can not enter detection cup smoothly, then bar end is defective, need not manually carry out the detection of bar end, make detection more accurate, it is ensured that the bar end entering subsequent processing operations all meets Production requirement, it is to avoid waste operation resource.
Preferred version as the application, described positioning element includes release board and is arranged at the limited impression at release board top, described release board is connected with base by the second rotating shaft, and described release board can be around the second axis of rotation, and described second rotating shaft electrically connects with controlling parts.By controlling the rotation of component controls the second rotating shaft, and then drive release board around the second axis of rotation, it is only capable of in being arranged on the limited impression at release board top accommodating single bar, make end detection device detect a bar every time, ensure the accuracy of detection, after having detected, by controlling component controls the second axis of rotation, drive release board to rotate accordingly around the second rotating shaft, bar is sent into next procedure.
As the preferred version of the application, described base bottom is provided with reject chute, and described reject chute is positioned on the downside of release board.When end detector detects that bar end is undesirable, the direct releasing parts of release board, underproof bar falls directly into reject chute, processed by the unified waste material of collecting of reject chute, economize on resources, simultaneously, ensure that the bar entering forging device all meets the requirements, avoid the wasting of resources caused because of detection inaccuracy, when end detector detects that bar end meets the requirements, second axis of rotation, drives release board around the second axis of rotation by bar transfer to setting position, sends into next procedure.
Preferred version as the application, described heating in medium frequency transmitting device includes intermediate-frequency heating furnace and transmitting device, described intermediate-frequency heating furnace is arranged at transmitting device side, the import of described intermediate-frequency heating furnace is provided with Furnace-front mechanical hand, outlet is provided with furnace rear mechanical hand, bar in Furnace-front mechanical hand is sent into intermediate-frequency heating furnace by root and is heated by described transmitting device, and the bar after heating is sent into furnace rear mechanical hand, furnace rear mechanical hand the bar transfer after heating is entered forging press.By transmitting device, the bar that need to heat is sent into intermediate-frequency heating furnace, again the bar after heating is taken out intermediate-frequency heating furnace, whole production process is provided power by controlling component controls pneumatic system, automaticity is higher, need not manually carry out bar lift to move, reduce manpower to expend, it is to avoid field personnel is affected by high temperature heat radiation.
As the preferred version of the application, described transmitting device includes chain conveyor, and described chain conveyor connects servomotor, the rotation of described Serve Motor Control link belt, and described servomotor is connected with controlling parts.By chain conveyor, bar is delivered to intermediate-frequency heating furnace, translational speed by Serve Motor Control conveyer belt, by root, the bar needing heating is conveyed in intermediate-frequency heating furnace, arrange by root, make, between every two bars, there is equi-spaced apart, ensure that the bar sent in intermediate-frequency heating furnace is the most fully heated, beneficially the carrying out of swaging operation, it is ensured that being smoothed out of follow-up forging and stamping jumping-up.
As the preferred version of the application, described chain conveyor being provided with some boss, single bar can be fixed in the interval between each two boss.By the some boss connected fixing on chain conveyor, bar the transmission with chain conveyor that can be more stable and mobile, avoid producing on link belt because of bar and slide and many bars are separated by the nearest, affect heats, it is further ensured that the bar sent in intermediate-frequency heating furnace is the most fully heated, and heating while many bars can be realized.
As the preferred version of the application, described intermediate-frequency heating furnace includes import, outlet and heating region, is provided with some heating coils worked alone in described heating region, and described heating coil is connected with controlling parts.By arranging some heating coils worked alone, can set, according to the specifications and models of bar, the heating coil adapted to be operated, it is provided that different heating-up temperatures, make heating in medium frequency transmitting device meet the bar heating of different size, subject range is wider, and reduces energy consumption.
Preferred version as the application, described transmitting device also includes grip module, described grip module includes feeding clamp and discharging clamp, described charging clamp is arranged at the import of intermediate-frequency heating furnace, described discharging clamp is arranged at the outlet of intermediate-frequency heating furnace, and described charging clamp and discharging clamp are all connected with pneumatic system.The bar that link belt is sent here can be pinched the heating region into intermediate-frequency heating furnace by described charging clamp, bar after heating can be sent into furnace rear mechanical hand by described discharging clamp, by furnace rear mechanical hand, the bar after heating is sent into forging press, overall process realizes machine automatization equalization by pneumatic system, need not manually carry out the carrying transfer of bar, avoid being affected by high temperature heat radiation during staff's lift to move high temperature bar, charging clamp and discharging clamp are connected with pneumatic system simultaneously, can work by constant duration, can ensure, between every two bars of entrance forging press, there is distance at equal intervals, ensure being normally carried out of forging and stamping work.
Preferred version as the application, described charging clamp and discharging clamp all include interconnective clamp assembly and mobile parts, and described clamp assembly is connected with pneumatic system, and described mobile parts include bearing and track, described clamp assembly is arranged on bearing, described bearing track-movable.The clipping operation to bar is realized by a clamp assembly, the bar of different-diameter specification can be clamped, heating in medium frequency transmitting device is made to be adapted to the bar heat transfer of different size, a clamp assembly is arranged on the bearing of track-movable, the movement of bearing is controlled by pneumatic system, realize the Automated condtrol of a clamp assembly, reduce manpower consumption further.
As the preferred version of the application, described heating in medium frequency outlet of still is provided with temperature sensor, and described temperature sensor is connected with controlling parts, and described temperature sensor detection bar end region temperature compares with the preset temperature controlled in parts.Pass through temperature sensor, the end region temperature of the bar after heating can be recorded more accurately, by comparing with the preset temperature controlled in parts, it is ensured that the end region temperature of the bar sending into forging press is all not less than preset temperature, being smoothed out of beneficially forging and stamping process.
As the preferred version of the application, below the outlet of described intermediate-frequency heating furnace, it is provided with low temperature material accumulator tank.When the temperature that temperature sensor detects is less than preset temperature, bar enters in low temperature material accumulator tank, unification processes, when the temperature detected reaches preset temperature, furnace rear mechanical hand sent into by bar by discharging clamp, bar is sent into forging press by described furnace rear mechanical hand, it is ensured that the bar entering forging press all reaches preset temperature, it is ensured that being smoothed out of forging and stamping process.
Preferred version as the application, described forging press includes horizontal forging and upsetting machine and forging machinery hands, described forging machinery hands is connected with pneumatic system, described horizontal forging and upsetting machine is connected with lubricating system, the movement of described pneumatic system controlled forge process mechanical hand, by root, the bar in furnace rear mechanical hand being sent into horizontal forging and upsetting machine forge and press, described lubricating system rotary part each to horizontal forging and upsetting machine lubricates accordingly.The forging to bar end is realized by the horizontal forging and upsetting machine controlled by pneumatic system, form the special-shaped end processing at sucker rod two ends, lubricating system is lubricated process to horizontal forging and upsetting machine portion requiring lubrication in good time, it is ensured that being smoothed out of forging, improves the automaticity of production line further.
Preferred version as the application, described forging machinery hands connects upsetting parts, described upsetting parts include brake, clutch and slide block, it is provided with die holder on described slide block, being provided with upsetting die on described die holder, described upsetting die matches with sucker rod finished end, and described brake and clutch electrically connect with control parts respectively, described control component controls brake and clutch engagement work, make slide move back and forth.Work by controlling component controls brake and clutch engagement, control the movement of upsetting parts and static, realizing upsetting die to process the upsetting of bar end, forging process realizes Automatic Control by controlling parts, makes production line higher to the upsetting process automaticity of bar.
Preferred version as the application, described horizontal forging and upsetting machine also includes clamping part, described clamping part is arranged on base, it is opposite in horizontal forging and upsetting machine, described clamping part includes that pinch wheels and clamp linkage, described pinch wheels are arranged on base, and described clamp linkage is connected with pneumatic system, described pneumatic system controls clamp linkage clamping bar, it is ensured that the fixing and rotation of upsetting process bar.By described clamp linkage, bar is pressed in pinch wheels, bar is fixed, being smoothed out of the process of guarantee forging and stamping jumping-up, in order to ensure the normal process of the special-shaped connecting portion of sucker rod end, bar needs to rotate a certain angle in forging process, when needs rotate, clamp linkage unclamps bar, pinch wheels rotates, driving bar to rotate corresponding angle, clamp linkage clamps bar again, and upset section continues to carry out bar end forging and pressing jumping-up, overall process is controlled by pneumatic system, makes forging and stamping upsetting process automaticity higher further.
As the preferred version of the application, also including conveyer belt, described conveyer belt is provided with some grooves, described conveyer belt connects motor, and described motor is connected with controlling parts, the rotating speed of described control component controls motor and corner.By the groove on conveyer belt, bar is limited in groove, it is difficult to arbitrarily roll, by the rotating speed controlling component controls motor, the displacement of conveyer belt is adjusted according to motor rotating speed set in advance and rotational angle, realize to bar translational speed and the control of rotational angle, it is achieved bar forging and stamping during movement and the Automated condtrol of rotation.
Preferred version as the application; also include safety guard; described safety guard includes alarm assemblies and temperature measurement component; described alarm assemblies and temperature measurement component are connected with control parts respectively; described alarm assemblies is connected with pneumatic system, lubricating system and each machine driving position; described temperature measurement component is connected with die holder, detects die holder temperature.Described alarm assemblies monitoring pneumatic system, lubricating system and the duty at each mechanical rotation position.By arranging safety guard on a production line; monitor the duty of each set-point; time breaking down in pneumatic system, lubricating system or each machine driving position, alarm assemblies Realtime Alerts, is suspended production line work by controlling parts; fixing a breakdown, it is properly functioning to continue afterwards; meanwhile, die holder arranges temperature measurement component, monitor the temperature of forge die in time; forge die is avoided to produce high temperature in forging and stamping upsetting process and affect crudy, it is ensured that being normally carried out of forging and stamping upsetting process.
As the preferred version of the application, described cooling cold bed includes base and at least two group conveyer belts, and conveyer belt described at least two groups is arranged in parallel on base, and described conveyer belt is arranged at horizontal forging and upsetting machine outlet.In horizontal forging and upsetting machine outlet, conveyer belt is set, for the sucker rod forging after forging and stamping jumping-up is transported in finished product bin, owing to forging temperature after forging and stamping jumping-up is higher, may be up to 900 DEG C, if being directly entered finished product bin, deformation of colliding with easily occurs, affect sucker rod end product quality, through the slow conveying of conveyer belt, make sucker rod forging temperature be gradually lowered, ensure that the sucker rod forging entering finished product bin is difficult to deformation of colliding with occur, it is ensured that sucker rod end product quality.
As the preferred version of the application, described conveyer belt connects driving means, and described driving means connects pneumatic system, and described pneumatic system provides power for described driving means, drives conveyer belt to rotate.By controlling component controls driving means, the speed of service of conveyer belt is controlled by driving means, control bar translational speed on cooling cold bed, ensure that the sucker rod forging after cooling cold bed all reaches suitable temperature, it is difficult to be deformed because of colliding with, is further ensured that sucker rod end product quality.
As the preferred version of the application, described conveyer belt being provided with some projections, described in each two, single bar can be fixed in the interval between projection.By the some projections connected fixing on conveyer belt, the transmission with conveyer belt that can be more stable of sucker rod forging after forging and stamping jumping-up and mobile, avoid because bar produces slip on the belt that many high temperature bars are separated by and the most closely produce adhesion, be further ensured that sucker rod end product quality.
As the preferred version of the application, described conveyer belt both sides are provided with heat sink, and described heat sink includes blower fan and the airduct being interconnected.The sucker rod forging both ends after forging and stamping jumping-up are concentrated to carry out cooling process by being arranged at the airduct of conveyer belt both sides, accelerate sucker rod end temperature to reduce, it is further ensured that the sucker rod forging entering finished product bin is difficult to be deformed because colliding with, it is ensured that sucker rod end product quality.
Preferred version as the application, also including transmission manipulator, described transmission manipulator is connected with base by rotating shaft, and described transmission manipulator can rotate around the axis, described transmission manipulator is arranged at horizontal forging and upsetting machine outlet, is transferred on conveyer belt by the bar that horizontal forging and upsetting machine exports.Bar is carried out from horizontal forging and upsetting machine to the transfer of cooling cold bed by transmission manipulator, power is provided for transmission manipulator by pneumatic system, achieve the bar full-automatic transfer from horizontal forging and upsetting machine to cooling cold bed, it is not necessary to artificial lift to move, it is to avoid staff is affected by high temperature heat radiation.
Preferred version as the application, described finished product bin includes support frame, finished product collecting tank and stock stop, described finished product collecting tank and stock stop may be contained within support frame, described support frame is the frame structure that shaped steel welds with steel plate combination, and described support frame is connected by the connection flat board being obliquely installed with cooling cold bed.Sucker rod after cooling cold bed accelerates to tumble in the finished product collecting tank that entrance is arranged on the support frame by the flat board that connects being obliquely installed, a number of sucker rod finished product is collected by finished product collecting tank, transhipment is concentrated by field personnel, whole work process need not artificial lift to move, sucker rod finished product in only needing field personnel to concentrate transhipment finished product collecting tank, automaticity is higher, and manpower and materials expend less.
Preferred version as the application, described stock stop includes the first stock stop and the second stock stop, described first stock stop is arranged at support frame top, described first stock stop is connected with pneumatic system, described second stock stop is arranged in the middle part of finished product collecting tank, and described second stock stop is also connected with pneumatic system.By arranging the first stock stop and the second stock stop, when finished product collecting tank normally collects sucker rod, first stock stop landing, second stock stop rises, sucker rod normally enters finished product collecting tank, when in finished product collecting tank, bar exceedes setting quantity, first stock stop rises, stop sucker rod and enter in finished product collecting tank, simultaneously, first stock stop landing, bar is made to fall in finished product collecting tank, staff is facilitated to shift bar, when staff completes sucker rod transfer, first stock stop and the second stock stop recover, finished product collecting tank is made to continue to collect sucker rod.
As the preferred version of the application, described second stock stop being provided with dividing plate, described dividing plate moves with the second stock stop, and finished product collecting tank is divided into upper and lower two-layer, and upper strata is the first finished product collecting tank, and lower floor is the second finished product collecting tank.By dividing plate, collection frame is divided into upper and lower two-layer, first finished product collecting tank is for directly collecting the sucker rod finished product come from cooling cold bed conveying, when the sucker rod finished product in the first finished product collecting tank reaches to set quantity, second stock stop drives dividing plate to move, make the first finished product collecting tank and the connection of the second finished product collecting tank, sucker rod finished product in first finished product collecting tank enters in the second finished product collecting tank, pneumatic system drives dividing plate to reset again, first finished product collecting tank continues to collect the sucker rod finished product tumbled from transportation frame, shifted the bar in the second finished product collecting tank by field personnel and make to be in support frame persistently normal collection status, facilitate the transfer of sucker rod finished product, make production line will not since it is desired that carrying finished product and shut down, ensure the continuous work of production line.
As the preferred version of the application, described second finished product collecting tank is provided with collection frame, and described collection frame side is provided with catch bar, and described catch bar is connected with pneumatic system.By the collection frame unified collection sucker rod being arranged in the second finished product collecting tank, pneumatic system control catch bar and move, promote collection to frame shift dynamic, make staff's convenient transfer sucker rod.
As the preferred version of the application, being additionally provided with roller in described second finished product collecting tank, described roller is arranged between collection frame and the second finished product collecting tank, and described collection frame can rotate with roller and move.By arranging roller, collect frame and be arranged on roller, easier can move collection frame by the rotation of roller, be conducive to collecting the movement of frame, reduce manpower and expend.
Preferred version as the application, described pneumatic system includes low-pressure pneumatic system and high-pressure pneumatic system, described low-pressure pneumatic system provides Pneumatic pressure power for charging clamp and discharging clamp, described high-pressure pneumatic system is Furnace-front mechanical hand, furnace rear mechanical hand and the portable Pneumatic pressure power of forging machinery, described pneumatic system is connected with controlling parts, and described pneumatic system connects some cylinders.Power is provided for each clamp and mechanical hand by controlling pneumatic system described in component controls, realize the Automatic Control of each clamp and mechanical hand, the pneumatic system of two different pressures provides different operating pressure for different parts, ensure the properly functioning of each mechanical part, make whole Automation of Manufacturing Process degree higher.
As the preferred version of the application, described high-pressure pneumatic system includes air compressor and air accumulator, is connected by air line between described air accumulator and air compressor.Using air compressor to provide air pressure, source of the gas uses normal air, and cost is relatively low, makes production cost relatively low.
As the preferred version of the application, described air line is provided with air pressure-adjusting valve.Air pressure-adjusting valve can adjust in real time according to the air pressure in air accumulator, makes gas storage pressure inside the tank all-the-time stable in the setting value of air pressure-adjusting valve, makes air accumulator provide constant pressure all the time for pneumatic system, it is ensured that the normal work of each mechanical part.
As the preferred version of the application, described air accumulator is provided with relief valve.By arranging relief valve on air accumulator, further ensure that gas storage pressure inside the tank is stable in setting value.When gas storage pressure inside the tank exceedes setting value, the air pressure in air accumulator can be reduced in time by relief valve, be further ensured that gas storage pressure inside the tank remains stable.
As the preferred version of the application, described air accumulator is additionally provided with low-voltage protection device and pressure switch.By arranging low-voltage protection device and pressure switch, when gas storage pressure inside the tank is less than setting value, it is impossible to when meeting job demand, and alarm, it is ensured that the operation that production line can be continual and steady.
As the preferred version of the application, described low-pressure pneumatic system is included lower pressure tanks, is connected by air line between described lower pressure tanks and the air accumulator of high-pressure pneumatic system.Arrange air line lower pressure tanks to be interconnected with air accumulator, air accumulator provide compressed air for lower pressure tanks, make low-pressure pneumatic system and high-pressure pneumatic system cooperate work, also can save the energy.
As the preferred version of the application, described air line is provided with air relief valve.By air relief valve, the compressed air pressure of output in the air accumulator of high-pressure pneumatic system is reduced, it is ensured that in lower pressure tanks, pressure stability is in setting value.
As the preferred version of the application, described lower pressure tanks is provided with relief valve.By arranging relief valve in lower pressure tanks, further ensure that low pressure gas pressure inside the tank is stable in setting value.
As the preferred version of the application, described lubricating system includes grease lubricating system and oil lubricating system, and described grease lubricating system and oil lubricating system are connected with control parts respectively.By the grease lubricating system being set to individually control by lubricating system and oil lubricating system, to the different lubrications needing oil site to adapt, it is possible not only to make each lubricant effect needing oil site preferable, can also farthest save lubricants capacity, save production cost, simultaneously, grease lubricating system and oil lubricating system is individually controlled by controlling parts, the most controlled parts of lubrication circumstances making each oil site monitor, ensure that each oil site will not grind loss owing to lack of lubrication produces, it is ensured that production line lasting properly functioning.
As the preferred version of the application, described grease lubricating system includes interconnective drier oil oil storage tank, dry oil pump and drier oil pipeline road, and described drier oil pipeline road is distributed along production line, and described dry oil pump is connected with controlling parts.By controlling the opening and closing of component controls dry oil pump, the conveying of lubricants capacity in drier oil pipeline road can be controlled, lubricants capacity can be saved, also can realize each self-lubricate needing oil site, it is not required to manual operation, makes production line automation degree higher, use manpower and material resources sparingly.
As the preferred version of the application, described oil lubricating system includes interconnective thin oil oil storage tank, thin oil pump and thin oil pipeline road, and described thin oil pipeline road is distributed along production line, and described thin oil pump is connected with controlling parts.By controlling the opening and closing of component controls thin oil pump, the conveying of lubricants capacity in thin oil pipeline road can be controlled, it is achieved to each self-lubricate needing oil site, be not required to manual operation, use manpower and material resources sparingly.
Being provided with supervising device as the preferred version of the application, described drier oil pipeline road and thin oil pipeline road at needs oil site, described supervising device is connected with controlling parts.By arranging supervising device at needs oil site, the lubricating oil fuel feeding situation needing oil site can be monitored in real time, it is achieved fuel feeding monitoring automatically, it is not necessary to artificially monitor oil addition, improve the automaticity of production line further.
As the preferred version of the application, described supervising device is traffic monitoring instrument, and described traffic monitoring instrument is connected with controlling parts.Gather flow value by traffic monitoring instrument and be conveyed into control parts, the oil transportation amount in pipeline road can be monitored in real time by controlling parts, be carried out flow control by controlling parts according to the flow value collected, make fuel delivery precisely controlled, save lubricating oil, it is to avoid produce waste.
Being additionally provided with electromagnetic valve as the preferred version of the application, described drier oil pipeline road and thin oil pipeline road at needs oil site, described electromagnetic valve is connected with controlling parts.Pipeline road can be turned off at any time by electromagnetic valve, cut off fuel feeding, control parts automatically control the opening and closing of electromagnetic valve according to the flow value of traffic monitoring instrument collection, make lubricating system automaticity higher.
Connect as the preferred version of the application, described drier oil pipeline road and thin oil pipeline road and have air compressor, be provided with atomizer at oil site.Compressed air is provided for drier oil pipeline road and thin oil pipeline road by air compressor, oil site is needed by being sprayed onto after lubricating oil atomization again by atomizer, make the lubricant effect needing oil site to be subject to preferable, do not have lubricating oil and pile up situation, it is to avoid owing to lubricating oil piles up the lubricating oil waste caused.
As the preferred version of the application, described control parts are PLC electric controling part, including operating board, PLC rack, transmission cabinet and startup cabinet, if being provided with dry run button on described operating board.Control in time by controlling parts and monitor production line each position duty, adjusting in time, controlling the full-automatic processing of integral production line, it is achieved the Automatic Control of pumping rod forging production line.
In sum, owing to have employed technique scheme, the application provides the benefit that:
In horizontal forging and upsetting machine outlet, conveyer belt is set, for the sucker rod forging after forging and stamping jumping-up is carried out cooling process, through the slow conveying of conveyer belt, sucker rod forging temperature is made to be gradually lowered, ensure that the sucker rod forging being transported through is difficult to deformation of colliding with occur, it is ensured that sucker rod end product quality;
Owing to have employed the cooling cold bed of the application, sucker rod Full-automatic forging production line provides the benefit that:
The cooling carrying out sucker rod by being provided with the desuperheat cold bed of heat sink processes, accelerate the reduction of sucker rod temperature, the temperature making the sucker rod after forging and stamping jumping-up quickly reduces, make to produce, when transhipment, deformation of colliding with due to high temperature, the most also the staff carrying finished product sucker rod is avoided to receive heat radiation impact, solving in existing pumping rod forging production line the bar cooling procedure after forging and stamping jumping-up the most more, transhipment sucker rod manpower and materials expend bigger technical problem.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of sucker rod Full-automatic forging production line;
Fig. 2 is the structural representation at another visual angle of Fig. 1;
Fig. 3 is the structural representation of the stock shelf for sucker rod Full-automatic forging production line;
Fig. 4 is the structural representation at another visual angle of Fig. 3;
Fig. 5 is partial enlarged drawing at I in Fig. 3;
Fig. 6 is the structural representation of the heating in medium frequency transmitting device for sucker rod Full-automatic forging production line;
Fig. 7 is the structural representation at another visual angle of Fig. 6;
Fig. 8 is the structural representation of the forging press for sucker rod Full-automatic forging production line;
Fig. 9 is the structural representation of A-A section in Fig. 8;
Figure 10 is the structural representation of the cooling cold bed for sucker rod Full-automatic forging production line of the application;
Figure 11 is the structural representation at another visual angle of Figure 10;
Figure 12 is the structural representation of the finished product bin for sucker rod Full-automatic forging production line;
Figure 13 is the structural representation at another visual angle of Figure 12;
Figure 14 is the pneumatic system principle schematic for sucker rod Full-automatic forging production line;
Figure 15 is the lubricating system principle schematic for sucker rod Full-automatic forging production line.
Reference
null1-stock shelf,11-piles up platform,121-detects cup,122-drives cylinder,13-stops plate,14-collection flitch,141-lobe,15-positioning element,151-release board,152-limited impression,16-tripper,17-the first rotating shaft,18-base,181-reject chute,19-the second rotating shaft,2-Furnace-front mechanical hand,3-heating in medium frequency transmitting device,31-intermediate-frequency heating furnace,32-chain conveyor,33-servomotor,34-boss,35-feeds clamp,36-discharging clamp,37-moves parts,371-bearing,372-track,38-opens clamp assembly,39-low temperature material accumulator tank,4-furnace rear mechanical hand,5-forging press,51-horizontal forging and upsetting machine,52-forging machinery hands,521-brake,522-clutch,523-slide block,53-clamping part,54-motor,55-conveyer belt,6-lowers the temperature cold bed,61-transmission manipulator,62-heat sink,621-blower fan,622-airduct,63-conveyer belt,64-driving means,7-finished product bin,71-connects flat board,72-support frame,73-stock stop,731-the first stock stop,732-the second stock stop,74-dividing plate,75-finished product collecting tank,751-the first finished product collecting tank,752-the second finished product collecting tank,76-collects frame,77-roller,81-air compressor,82-air line,821-air pressure-adjusting valve,83-air accumulator,84-pressure switch,85-relief valve,86-low-voltage protection device,87-air relief valve,88-lower pressure tanks,89-cylinder,91-drier oil oil storage tank,911-dry oil pump,912-drier oil pipeline road,92-thin oil oil storage tank,921-thin oil pump,922-thin oil pipeline road,93-air compressor,94-electromagnetic valve,95-traffic monitoring instrument,96-atomizer.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and the specific embodiments, this utility model is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain this utility model, is not used to limit this utility model.
Embodiment 1
nullSuch as accompanying drawing 1、Accompanying drawing 2、Accompanying drawing 3、Accompanying drawing 4、Accompanying drawing 5、Accompanying drawing 6、Accompanying drawing 7、Accompanying drawing 8、Accompanying drawing 9、Accompanying drawing 10、Accompanying drawing 11、Accompanying drawing 12、Accompanying drawing 13、Shown in accompanying drawing 14 and accompanying drawing 15,Sucker rod Full-automatic forging production line,Including machine driving heating system、Pneumatic system、Lubricating system and control parts,Described machine driving heating system is for shifting bar、Heating and forging and stamping jumping-up,Including the stock shelf 1 being sequentially connected with、Furnace-front mechanical hand 2、Heating in medium frequency transmitting device 3、Furnace rear mechanical hand 4、Forging press 5、Cooling cold bed 6 and finished product bin 7,Bar on stock shelf 1 is sent into heating in medium frequency transmitting device 3 by described Furnace-front mechanical hand 2,The bar that described heating in medium frequency transmitting device 3 is exported by described furnace rear mechanical hand 4 is sent into forging press 5 and is forged and pressed,Described finished product bin 7 collects the finished product after forging and stamping,Described control parts electrically connect with pneumatic system and lubricating system respectively,Described pneumatic system and lubricating system are connected with described machine driving heating system respectively,Pneumatic system described in described control component controls provides power for described machine driving heating system,Realize the mechanical automation of machine driving heating system,Lubricating system described in described control component controls provides lubrication for described machine driving heating system,Realize the lubrication automatization of whole production line,The quantitatively lubricants capacity that required lubricant housings is provided of fixed point,Make lubricant effect preferable,And avoid lubricating oil to waste,During production,Only need to be begun place into bar by field personnel at production line,End at production line shifts sucker rod finished product,Without artificial lift to move bar in production process,Realize the full-automatic operation of production process,Save man power and material,Achieve the full-automatic production of pumping rod forging production line.
As shown in accompanying drawing 3, accompanying drawing 4 and accompanying drawing 5, a kind of stock shelf 1 for sucker rod Full-automatic forging production line, including piling up platform 11, end detection device and at least one feeding-distribution device, described platform 11 of piling up is shaped steel and the frame structure of steel plate combination welding, described feeding-distribution device is connected with each other with piling up platform 11, described end detection device is arranged at feeding-distribution device side, described feeding-distribution device and end detection device and is all connected with pneumatic system.Described feeding-distribution device includes base 18, tripper 16, collection flitch 14 and the obstruction plate 13 being arranged on collection flitch 14, described collection flitch 14 is against piling up platform 11, it is provided with lobe 141 on described collection flitch 14, bar is stopped at collection flitch 14 top by described lobe 141, described collection flitch 14 and tripper 16 may be contained within base 18, described tripper 16 is arranged at below collection flitch 14, described flitch 14 top that integrates is as inclined plane, stone gap is formed between inclined plane and the obstruction plate 13 at collection flitch 14 top, by stone gap, by from pile up platform 11 roll into collection flitch 14 bar by root arrangement stop collection flitch 14 top droop face on, next procedure is entered by root pushing tow bar by tripper 16, bar is made to accept forging and stamping jumping-up by root.Being additionally provided with the first rotating shaft 17 on described base 18, described tripper 16 rotates around the first rotating shaft 17, and described tripper 16 is connected with pneumatic system.Tripper 16 is driven to be moved by root by the bar piled up on platform 11 by pneumatic system, end detection device is driven to move by pneumatic system, bar end is accurately detected, realize automatically moving of bar on stock shelf 1 accurately to detect with end, during work, only need field personnel to be lifted into by bar by crane gear and pile up on platform 11, and bar is tentatively tiled on platform 11 piling up, obvious undesirable bar is filtered out, need not artificial lift to move bar, decrease the consuming of manpower and materials in bar handling process, drive feeding-distribution device that by root, bar is sent into end detection device by control component controls pneumatic system to detect simultaneously, detect more accurate, ensure that the bar entering forging line meets production requirement, achieve production line charging and the Automatic Control of detection process.
Preferably, described end detection device includes end detector and at least one positioning element 15, described end detector includes detecting cup 121 and driving cylinder 122, and described driving cylinder 122 is connected with pneumatic system, and described detection cup 121 is oppositely arranged on base 18 with driving cylinder 122.Described positioning element 15 includes release board 151 and is arranged at the limited impression 152 at release board 151 top, described release board 151 is connected with base 18 by the second rotating shaft 19, described release board 151 can rotate around the second rotating shaft 19, described second rotating shaft 19 electrically connects with controlling parts, being provided with reject chute 181 bottom described base 18, described reject chute 181 is positioned on the downside of release board 151.nullBy positioning element 15 by bar transfer to setting position,Bar is promoted to enter detection cup 121 by driving cylinder 122,When bar enters detection cup 121 smoothly,Then bar end is qualified,Control component controls the second rotating shaft 19 to rotate,Release board 151 is driven to rotate bar transfer to setting position around the second rotating shaft 19,Send into next procedure,When bar can not enter detection cup 121 smoothly,Then bar end is defective,The direct releasing parts of release board 151,Underproof bar falls directly into reject chute 181,Processed by the unified waste material of collecting of reject chute 181,Economize on resources,Need not manually carry out the detection of bar end,Make detection more accurate,Simultaneously,It is only capable of accommodating single bar in being arranged on the limited impression 152 at release board 151 top,Make end detection device detect a bar every time,Ensure the accuracy of detection,The bar making entrance forging device all meets the requirements,Avoid the wasting of resources caused because of detection inaccuracy.
As shown in accompanying drawing 6 and accompanying drawing 7, a kind of heating in medium frequency transmitting device 3 for sucker rod Full-automatic forging production line, including intermediate-frequency heating furnace 31 and transmitting device, described intermediate-frequency heating furnace 31 is arranged at transmitting device side, the import of described intermediate-frequency heating furnace 31 is provided with Furnace-front mechanical hand 2, outlet is provided with furnace rear mechanical hand 4, bar in Furnace-front mechanical hand 2 is sent into intermediate-frequency heating furnace 31 by root and is heated by described transmitting device, and the bar after heating is sent into furnace rear mechanical hand 4, furnace rear mechanical hand 4 bar transfer after heating is entered forging press 5.Described intermediate-frequency heating furnace 31 includes import, outlet and heating region, some heating coils worked alone it are provided with in described heating region, described heating coil is connected with controlling parts, some heating coils worked alone are set, can set, according to the specifications and models of bar, the heating coil adapted to be operated, it is provided that different heating-up temperatures, make heating in medium frequency transmitting device 3 meet the bar heating of different size, subject range is wider, and reduces energy consumption.nullDescribed transmitting device includes chain conveyor 32 and grip module,Some boss 34 it are provided with on described chain conveyor 32,Single bar can be fixed in interval between each two boss 34,Described chain conveyor 32 connects servomotor 33,Described servomotor 33 controls the rotation of link belt 32,Described servomotor 33 is connected with controlling parts,By chain conveyor 32, bar is delivered to intermediate-frequency heating furnace 31,The translational speed of chain conveyor 32 is controlled by servomotor 33,By root, the bar needing heating is conveyed in intermediate-frequency heating furnace 31,Arrange by root,Make, between every two bars, there is equi-spaced apart,Ensure that the bar sent in intermediate-frequency heating furnace 31 is the most fully heated,Described grip module includes feeding clamp 35 and discharging clamp 36,Described charging clamp 35 is arranged at the import of intermediate-frequency heating furnace 31,Described discharging clamp 36 is arranged at the outlet of intermediate-frequency heating furnace 31,Described charging clamp 35 and discharging clamp 36 are all connected with pneumatic system,Described charging clamp 35 and discharging clamp 36 all include interconnective clamp assembly 38 and mobile parts 37,Described clamp assembly 38 is connected with pneumatic system,Described mobile parts 37 include bearing 371 and track 372,Described clamp assembly 38 is arranged on bearing 371,Described bearing 371 can move along track 372,Open clamp assembly 38 and realize the clipping operation to bar,The bar of different-diameter specification can be clamped,Heating in medium frequency transmitting device 3 is made to be adapted to the bar heat transfer of different size,The movement of bearing 371 is controlled by pneumatic system,Realize the Automated condtrol of a clamp assembly 38,Whole production process is provided power by controlling component controls pneumatic system,Automaticity is higher,Need not manually carry out bar lift to move,Reduce manpower to expend,Field personnel is avoided to be affected by high temperature heat radiation,
nullPreferably,The outlet of described intermediate-frequency heating furnace 31 is provided with temperature sensor,Low temperature material accumulator tank 39 it is provided with below the outlet of described intermediate-frequency heating furnace 31,Described temperature sensor is connected with controlling parts,Described temperature sensor detection bar end region temperature compares with the preset temperature controlled in parts,Pass through temperature sensor,The end region temperature of the bar after heating can be recorded more accurately,Compare with the preset temperature controlled in parts,When the temperature that temperature sensor detects is less than preset temperature,Bar enters in low temperature material accumulator tank 39,Unification processes,When the temperature detected reaches preset temperature,Furnace rear mechanical hand 4 sent into by bar by discharging clamp 36,Forging press 5 sent into by bar by described furnace rear mechanical hand 4,Ensure that the bar entering forging press 5 all reaches preset temperature,Ensure being smoothed out of forging and stamping process.
nullAs illustrated in Figure 8 and 9 reference,A kind of forging press 5 for sucker rod Full-automatic forging production line,Including horizontal forging and upsetting machine 51、Forging machinery hands 52、Conveyer belt 55 and safety guard,Described forging machinery hands 52 is connected with pneumatic system,Described horizontal forging and upsetting machine 51 is connected with lubricating system,The movement of described pneumatic system controlled forge process mechanical hand 52,By root, the bar in furnace rear mechanical hand 4 is sent into horizontal forging and upsetting machine 51 forge and press,Described lubricating system rotary part each to horizontal forging and upsetting machine 51 lubricates accordingly,Described forging machinery hands 52 connects upsetting parts,Described upsetting parts include brake 521、Clutch 522 and slide block 523,It is provided with die holder on described slide block 523,On described die holder, upsetting die is installed,Described upsetting die matches with sucker rod finished end,Described brake 521 and clutch 522 electrically connect with control parts respectively,Described control component controls brake 521 and clutch 522 cooperating,Slide is made to move back and forth,Realize upsetting die the upsetting of bar end is processed,Forging process realizes Automatic Control by controlling parts,Make production line higher to the upsetting process automaticity of bar,It is provided with some grooves on described conveyer belt 55,Described conveyer belt 55 connects motor 54,Described motor 54 is connected with controlling parts,Described control portion is according to motor 54 rotating speed set in advance,Control the displacement of conveyer belt 55,Realize bar translational speed is automatically controlled,Described safety guard includes alarm assemblies and temperature measurement component,Described alarm assemblies and temperature measurement component are connected with control parts respectively,Described alarm assemblies and pneumatic system、Lubricating system is connected with each machine driving position,Described temperature measurement component is connected with die holder,Detection die holder temperature.
Preferably, described horizontal forging and upsetting machine 51 also includes clamping part 53, described clamping part 53 is arranged on base 18, it is opposite in horizontal forging and upsetting machine 51, described clamping part 53 includes that pinch wheels and clamp linkage, described pinch wheels are arranged on base 18, and described clamp linkage is connected with pneumatic system, described pneumatic system controls clamp linkage clamping bar, it is ensured that the fixing and rotation of upsetting process bar.By described clamp linkage, bar is pressed in pinch wheels, bar is fixed, being smoothed out of the process of guarantee forging and stamping jumping-up, in order to ensure the normal process of the special-shaped connecting portion of sucker rod end, bar needs to rotate a certain angle in forging process, when needs rotate, clamp linkage unclamps bar, pinch wheels rotates, driving bar to rotate corresponding angle, clamp linkage clamps bar again, and upset section continues to carry out bar end forging and pressing jumping-up, overall process is controlled by pneumatic system, makes forging and stamping upsetting process automaticity higher further.
As shown in accompanying drawing 10 and accompanying drawing 11, a kind of cooling cold bed 6 for sucker rod Full-automatic forging production line, including transmission manipulator 61 and at least two group conveyer belts 63, conveyer belt 63 described at least two groups is arranged in parallel on base 18, described conveyer belt 63 connects with finished product bin 7, described transmission manipulator 61 is connected with base 18 by rotating shaft, described rotating shaft is connected with pneumatic system, described transmission manipulator 61 can rotate around the axis, and the bar that horizontal forging and upsetting machine 51 exports is transferred on conveyer belt 63 by described transmission manipulator 61.Bar is carried out from horizontal forging and upsetting machine 51 to the transfer of cooling cold bed 6 by transmission manipulator 61, power is provided for transmission manipulator 61 by pneumatic system, achieve the bar full-automatic transfer from horizontal forging and upsetting machine 51 to cooling cold bed 6, it is not necessary to artificial lift to move, it is to avoid staff is affected by high temperature heat radiation.nullDescribed conveyer belt 63 connects driving means 64,Described driving means 64 is connected with pneumatic system,Described driving means 64 drives conveyer belt 63 to rotate,It is provided with some projections on described conveyer belt 63,Described in each two, single bar can be fixed in the interval between projection,By controlling component controls driving means 64,The speed of service of conveyer belt 63 is controlled by driving means 64,Control bar translational speed on cooling cold bed 6,Ensure that the sucker rod forging after cooling cold bed 6 all reaches suitable temperature,It is difficult to be deformed because of colliding with,Ensure sucker rod end product quality,By the some projections connected fixing on conveyer belt 63,The transmission with conveyer belt 63 that can be more stable of sucker rod forging after forging and stamping jumping-up and mobile,Avoid because bar produces on transmission band 63 and slides and many high temperature bars are separated by and the most closely produce adhesion,It is further ensured that sucker rod end product quality.
Preferably, described conveyer belt 63 both sides are provided with heat sink 62, described heat sink 62 includes blower fan 621 and the airduct 622 being interconnected, the sucker rod forging both ends to passing through after forging and pressing jumping-up are concentrated to carry out cooling process by being arranged at the airduct 622 of conveyer belt 63 both sides, accelerate sucker rod end temperature to reduce, it is further ensured that the sucker rod forging entering finished product bin 7 is difficult to be deformed because colliding with, it is ensured that sucker rod end product quality.
nullAs shown in accompanying drawing 12 and accompanying drawing 13,A kind of finished product bin 7 for sucker rod Full-automatic forging production line,Including support frame 72、Finished product collecting tank 75 and stock stop 73,Described finished product collecting tank 75 and stock stop 73 may be contained within support frame 72,Described support frame 72 is the frame structure that shaped steel welds with steel plate combination,Described support frame 72 is connected by the connection flat board 71 being obliquely installed with cooling cold bed 6,Described stock stop 73 includes the first stock stop 731 and the second stock stop 732,Described first stock stop 731 is arranged at support frame 72 top,Described first stock stop 731 is connected with pneumatic system,Described second stock stop 732 is arranged in the middle part of finished product collecting tank 75,It is provided with dividing plate 74 on described second stock stop 732,Described second stock stop 732 is also connected with pneumatic system,Described dividing plate 74 moves with the second stock stop 732,Finished product collecting tank 75 is divided into upper and lower two-layer,Upper strata is the first finished product collecting tank 751,Lower floor is the second finished product collecting tank 752.nullSucker rod after cooling cold bed 6 accelerates to tumble in the finished product collecting tank 75 that entrance is arranged in support frame 72 by the flat board 71 that connects being obliquely installed,When finished product collecting tank 75 normally collects sucker rod,First stock stop 731 lands,Second stock stop 732 rises,Sucker rod normally enters the first finished product collecting tank 751,When in the first finished product collecting tank 751, bar exceedes setting quantity,First stock stop 731 rises,Stop sucker rod to enter in the first finished product collecting tank 751,Simultaneously,Second stock stop 732 lands,Bar is made to fall in the second finished product collecting tank 752,The sucker rod in transhipment the second finished product collecting tank 752 is concentrated by field personnel,Whole work process need not artificial lift to move,Sucker rod finished product in only needing field personnel to concentrate transhipment finished product collecting tank 75,Automaticity is higher,Manpower and materials expend less,When staff completes sucker rod transfer,First stock stop 731 and the second stock stop 732 recover,The first finished product collecting tank 751 is made to continue to collect sucker rod.
Preferably, being provided with collection frame 76, be provided with roller 77 between described collection frame 76 and the second finished product collecting tank 752 in described second finished product collecting tank 752, described collection frame 76 side is provided with catch bar, and described catch bar is connected with pneumatic system.By the collection frame 76 unified collection sucker rod being arranged in the second finished product collecting tank 752, relatively can readily be moved collection frame 76 by the rotation of roller 77, pneumatic system control catch bar and move, promote collection frame 76 to move, make staff's convenient transfer sucker rod, reduce manpower and expend.
As shown in Figure 14, a kind of pneumatic system for sucker rod Full-automatic forging production line, including low-pressure pneumatic system and high-pressure pneumatic system, described low-pressure pneumatic system is interconnected with high-pressure pneumatic system, described low-pressure pneumatic system and high-pressure pneumatic system connect some cylinders 89, described low-pressure pneumatic system and high-pressure pneumatic system are connected to control parts, described control component controls low-pressure pneumatic system and high-pressure pneumatic system are respectively production line and provide Pneumatic pressure power, described high-pressure pneumatic system includes air compressor 81 and air accumulator 83, it is connected by air line 82 between described air accumulator 83 and air compressor 81, it is provided with air pressure-adjusting valve 821 on described air line 82, it is provided with relief valve 85 on described air accumulator 83, low-voltage protection device 86 and pressure switch 84.Described low-pressure pneumatic system includes lower pressure tanks 88, it is connected by air line 82 between described lower pressure tanks 88 and the air accumulator 83 of high-pressure pneumatic system, compressed air is provided for lower pressure tanks 88 by air accumulator 83, low-pressure pneumatic system and high-pressure pneumatic system is made to cooperate work, it is provided with air relief valve 87 on described air line 82, described lower pressure tanks 88 is provided with relief valve 85.Power is provided for each clamp and mechanical hand by controlling high-pressure pneumatic system described in component controls and low-pressure pneumatic system, realize the Automatic Control of each clamp and mechanical hand, the pneumatic system of two different pressures provides different operating pressure for different parts, ensure the properly functioning of each mechanical part, make whole Automation of Manufacturing Process degree higher, simultaneously, air pressure-adjusting valve 821 is set and adjusts the air pressure in air accumulator 83 in real time, in making air accumulator 83, pressure all-the-time stable is in the setting value of air pressure-adjusting valve 821, air accumulator 83 is made to provide constant pressure all the time for pneumatic system, when in air accumulator 83, pressure is less than setting value, when can not meet job demand, low-voltage protection device 86 and alarm, ensure the operation that production line can be continual and steady.
As shown in Figure 15, a kind of lubricating system for sucker rod Full-automatic forging production line, including grease lubricating system and oil lubricating system, described grease lubricating system and oil lubricating system are connected with control parts respectively, described grease lubricating system includes interconnective drier oil oil storage tank 91, dry oil pump 911 and drier oil pipeline road 912, described drier oil pipeline road 912 is distributed along production line, described dry oil pump 911 is connected with controlling parts, described oil lubricating system includes interconnective thin oil oil storage tank 92, thin oil pump 921 and thin oil pipeline road 922, described thin oil pipeline road 922 is distributed along production line, described thin oil pump 921 is connected with controlling parts.By the grease lubricating system being set to individually control by lubricating system and oil lubricating system, to the different lubrications needing oil site to adapt, it is possible not only to make each lubricant effect needing oil site preferable, can also farthest save lubricants capacity, save production cost, simultaneously, grease lubricating system and oil lubricating system is individually controlled by controlling parts, the most controlled parts of lubrication circumstances making each oil site monitor, ensure that each oil site will not grind loss owing to lack of lubrication produces, it is ensured that production line lasting properly functioning.
Preferably, described drier oil pipeline road and thin oil pipeline road are provided with supervising device at needs oil site, and described supervising device is traffic monitoring instrument 95, and described traffic monitoring instrument 95 is connected with controlling parts.By arranging traffic monitoring instrument 95 at needs oil site, the oil transportation amount in pipeline road can be monitored in real time by controlling parts, flow control is carried out according to the flow value collected by controlling parts, realize fuel feeding monitoring automatically, need not artificially monitor oil addition, make fuel delivery precisely controlled, save lubricating oil, it is to avoid produce waste and improve the automaticity of production line further.
Preferably, described drier oil pipeline road and thin oil pipeline road are additionally provided with electromagnetic valve 94 at needs oil site, and described electromagnetic valve 94 is connected with controlling parts.Pipeline road can be turned off at any time by electromagnetic valve 94, cut off fuel feeding, control parts automatically control the opening and closing of electromagnetic valve 94 according to the flow value that traffic monitoring instrument 95 gathers, make lubricating system automaticity higher.
Preferably, described drier oil pipeline road and thin oil pipeline road connect air compressor 93, is provided with atomizer 96 at oil site.Compressed air is provided for drier oil pipeline road and thin oil pipeline road by air compressor 93, oil site is needed by being sprayed onto after lubricating oil atomization again by atomizer 96, make the lubricant effect needing oil site to be subject to preferable, do not have lubricating oil and pile up situation, it is to avoid owing to lubricating oil piles up the lubricating oil waste caused.
As the preferred version of the application, described control parts are PLC electric controling part, including operating board, PLC rack, transmission cabinet and startup cabinet, if being provided with dry run button on described operating board.Control in time by controlling parts and monitor production line each position duty, adjusting in time, controlling the full-automatic processing of integral production line, it is achieved the Automatic Control of pumping rod forging production line.
Above example only in order to this utility model is described and and technical scheme described by unrestricted this utility model, although this utility model is had been carried out describing in detail by this specification with reference to the above embodiments, but this utility model is not limited to above-mentioned detailed description of the invention, the most any this utility model is modified or equivalent, and all are without departing from the technical scheme of the spirit and scope of utility model and improvement thereof, it all should be contained in right of the present utility model.
Claims (5)
1. the cooling cold bed for sucker rod Full-automatic forging production line, it is characterised in that including base and at least two group conveyer belts, conveyer belt described at least two groups is arranged in parallel on base, described conveyer belt is arranged at horizontal forging and upsetting machine outlet.
Lower the temperature the most as claimed in claim 1 cold bed, it is characterised in that: described conveyer belt connects driving means, and described driving means connects pneumatic system, and described pneumatic system provides power for drive system, drives conveyer belt to rotate.
Lower the temperature the most as claimed in claim 2 cold bed, it is characterised in that: being provided with some projections on described conveyer belt, described in each two, single bar can be fixed in the interval between projection.
Lower the temperature the most as claimed in claim 3 cold bed, it is characterised in that: described conveyer belt both sides are provided with heat sink, and described heat sink includes blower fan and the airduct being interconnected.
Lower the temperature the most as claimed in claim 4 cold bed, it is characterized in that: also include transmission manipulator, described transmission manipulator is connected with base by rotating shaft, described transmission manipulator can rotate around the axis, described transmission manipulator is arranged at horizontal forging and upsetting machine outlet, is transferred on conveyer belt by the bar that horizontal forging and upsetting machine exports.
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CN201521086106.4U CN205464120U (en) | 2015-12-24 | 2015-12-24 | A cooling cold bed for full -automatic forging line of sucker rod |
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CN201521086106.4U CN205464120U (en) | 2015-12-24 | 2015-12-24 | A cooling cold bed for full -automatic forging line of sucker rod |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109806167A (en) * | 2019-01-17 | 2019-05-28 | 杭州智徽医药科技有限公司 | A kind of fumed online line device of robot assisted operation Chinese medicine and its application |
CN111687360A (en) * | 2020-06-09 | 2020-09-22 | 株洲时代新材料科技股份有限公司 | Heat preservation device for upsetting of torsion bar shaft |
CN114102066A (en) * | 2021-12-08 | 2022-03-01 | 中煤盘江重工有限公司 | Industrial pin shaft production line and production method thereof |
CN115582503A (en) * | 2022-09-15 | 2023-01-10 | 无锡锡钻地质装备有限公司 | Drill rod heating upsetting turnover device |
-
2015
- 2015-12-24 CN CN201521086106.4U patent/CN205464120U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109806167A (en) * | 2019-01-17 | 2019-05-28 | 杭州智徽医药科技有限公司 | A kind of fumed online line device of robot assisted operation Chinese medicine and its application |
CN111687360A (en) * | 2020-06-09 | 2020-09-22 | 株洲时代新材料科技股份有限公司 | Heat preservation device for upsetting of torsion bar shaft |
CN114102066A (en) * | 2021-12-08 | 2022-03-01 | 中煤盘江重工有限公司 | Industrial pin shaft production line and production method thereof |
CN115582503A (en) * | 2022-09-15 | 2023-01-10 | 无锡锡钻地质装备有限公司 | Drill rod heating upsetting turnover device |
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