CN101503897A - Self-heat preserving self-decorating building blocks and method for producing the same - Google Patents
Self-heat preserving self-decorating building blocks and method for producing the same Download PDFInfo
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- CN101503897A CN101503897A CNA2009101162430A CN200910116243A CN101503897A CN 101503897 A CN101503897 A CN 101503897A CN A2009101162430 A CNA2009101162430 A CN A2009101162430A CN 200910116243 A CN200910116243 A CN 200910116243A CN 101503897 A CN101503897 A CN 101503897A
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Abstract
The invention relates to a self-insulating and self-decorating building block. An insulating layer and a protective decorating layer are covered on a building block structure body consisting of a bottom layer, a surface layer and vertical ribs; a shear resisting rib is connected between each two adjacent vertical ribs; a core material is filled in a cavity enclosed by the shear resisting rib, the vertical ribs, the bottom layer and the surface layer; the insulating layer is provided with an anchorage bolt hole; and an anchorage bolt integrated with the protective decorating layer is filled in the anchorage bolt hole and connected with the surface layer. A preparation method for the building block comprises the following steps: arranging a forming die in a lateral die on a bottom plate; filling slurry of the bottom layer to the underside of the forming die; filling slurry of the shear resisting rib and the vertical ribs into the forming die; filling slurry of the core material into the forming die; covering slurry of the surface layer on the slurry, and taking out the forming die; covering the insulating layer on the slurry of the surface layer; covering the protective decorating layer on the insulating layer; and taking away the lateral die, and curing the building block. The building block has good pressure resisting strength and shear resisting strength; and the preparation method for the building block can make the building block form a safe and reliable integral, and has high production efficiency.
Description
Technical field
The present invention relates to a kind of self-heat preserving self-decorating building blocks and preparation method thereof.
Background technology
Existing a kind of basic structure with building block of self-heat preserving self-decorating performance is: be filled with core material in some cavitys of the block structure body that is made of bottom, surface layer, upright rib, be coated with insulation layer on the surface layer, be coated with the protection decorative layer on the insulation layer.The shortcoming that this building block exists is: resistance to compression, shear strength are not ideal enough, and heat insulating ability and globality are not good enough, the safety, the durability deficiency that are connected between protection decorative layer and insulation layer, surface layer.The preparation method of this building block mainly is: the building block that goes out bulk with die casting earlier, in mould, insert division rack more from top to bottom, and with rounding knife the monoblock building block is cut apart then, respectively cutting apart the building block that forms required specification in the cavity.The deficiency that this method exists is: because of containing bigger rubble of a large amount of particle diameters or slag in the bottom of building block, surface layer, the upright rib, contain in the core material a large amount of into strips, the stalk of section shape, when bulk being divided into plurality of small blocks from top to bottom with " rounding knife ", rounding knife is difficult to be divided into the end, and can damage divisional plane; When board-like materials such as insulation layer employing cystosepiment, " rounding knife " can't be divided into bulk plurality of small blocks from top to bottom;
Existing another kind by the preparation method of the compound external wall panel that bottom, surface layer, upright rib, core material, insulation layer, topping are formed is: be made into strip core bar with core materials such as stalk, cement earlier; after treating core bar drying and reaching certain intensity; again it is positioned over prefabricated bottom, upright intercostal, puts the surface layer slip on the surface of bottom, upright rib, core material again.The deficiency that this method exists is: complex procedures, and the production cycle is long, and the low intensive core bar of lightweight is fracture damage and cause waste very easily aborning.
Summary of the invention
The object of the present invention is to provide a kind of self-heat preserving self-decorating building blocks and preparation method thereof, the resistance to compression of this self-heat preserving self-decorating building blocks, shear strength are good; Its preparation method can make building block form safe and reliable integral body, and the production efficiency height, is beneficial to especially to produce medium-sized, one hand tile, and has created condition for insulation layer material selection sheet material.
For achieving the above object, the present invention adopts following scheme:
Self-heat preserving self-decorating building blocks provided by the invention; include the block structure body that constitutes by bottom, surface layer, upright rib; be coated with insulation layer on the surface layer; be coated with the protection decorative layer on the insulation layer; between per two adjacent upright ribs, be connected with the shearing resistance rib of one or more; in the cavity that is surrounded by shearing resistance rib, upright rib, bottom and surface layer, be filled with core material; insulation layer is tabular heat insulating material; on insulation layer, be provided with more than one anchoring keyhole, be filled in the anchoring keyhole and with the anchoring bolt of protection decorative layer one and link to each other with surface layer.
Self-heat preserving self-decorating building blocks preparation method provided by the invention may further comprise the steps: the lower end of the box-shaped side form that two ends are uncovered is shelved on the base plate, in side form, be separated out some cavitys with dividing plate, in each cavity, be arranged to pattern, and make between the bottom of shaping mould and base plate and keep certain distance; Insert base pastes, it shaken flat to each shaping mould below, make base pastes be full of space between base plate and the shaping mould bottom; To found rib slurry, shearing resistance rib slurry before the base pastes initial set inserts respectively in the upright rib of each shaping mould, the shearing resistance rib cavity; Before the base pastes initial set, the core material slurry is inserted in the core material cavity of each shaping mould and flattened; Before core material slurry, upright rib slurry, the initial set of shearing resistance rib slurry, with surface layer slurry cover upright rib slurry, shearing resistance rib slurry and core material slurry in each shaping mould above, take out the shaping mould in each cavity, and vibration flattens surface layer slurry; Before the surface layer slurry initial set, insulation layer is covered on the surface layer slurry; Protection decorative layer slurry is covered on the insulation layer in each cavity, will protect the pressing of decorative layer slurry again or roll out solid figure; Box-shaped side form and divider upright are upwards taken away, made the building block maintenance 6～20 hours after the moulding.
Resistance to compression, the shear strength of building block have been strengthened in the setting of shearing resistance rib in the self-heat preserving self-decorating building blocks provided by the invention effectively; Protect the triangular connection of decorative layer, insulation layer and surface layer reliable in the building block, heat insulating ability and globality are good; The preparation method of self-heat preserving self-decorating building blocks provided by the invention can make building block form safe and reliable integral body, and can guarantee the block surfaces quality, and created condition for insulation layer material selection sheet material, the preparation method of this building block also has the high characteristics of production efficiency, aborning, during small-sized heat insulation building block, its superiority is also more obvious.
Description of drawings
The structural representation of the building block that Fig. 1 embodiment of the invention one is provided;
The A of Fig. 2 Fig. 1-A sectional view;
The structural representation of the mould of embodiment one building block that provides is provided Fig. 3;
The vertical view of Fig. 4 Fig. 3;
The structural representation of the building block that Fig. 5 embodiment of the invention two is provided.
The specific embodiment
Further specify the present invention below in conjunction with embodiment and accompanying drawing.
Embodiment one
Referring to Fig. 1; the self-heat preserving self-decorating building blocks that present embodiment provides includes the block structure body that is made of bottom 1, surface layer 3, upright rib 2; be coated with insulation layer 5 on the surface layer 3; be coated with protection decorative layer 6 on the insulation layer 5; the cystosepiment of insulation layer 5 for having good thermal insulation property; on insulation layer 5, be provided with more than one anchoring keyhole 5a, be filled in the anchoring keyhole and with the anchoring bolt 6a of protection decorative layer 6 one and link to each other with surface layer 3.The setting of anchoring bolt 6a can strengthen being connected between insulation layer 5 and the surface layer 3.
Referring to Fig. 2, between per two adjacent upright ribs 2, be connected with the shearing resistance rib of one or more, wherein shearing resistance rib 8 is vertical with upright rib 2, and shearing resistance rib 7, shearing resistance rib 10 tilt with upright rib 2.
In conjunction with Fig. 1, Fig. 2 as seen, in the cavity that is surrounded by shearing resistance rib, upright rib, bottom and surface layer, be filled with core material 4.
In addition, as seen from Figure 2, be coated with in the both sides that the block structure body has a cavity port and seal rib 9, seal rib 9 will be filled with core material each cavity port closed and intersect with each upright rib 2.Seal the setting of rib 9, can improve shearing resistance, the impact strength of building block institute masonry panel, and it is mothproof to help the insect protected of the core material 4 be made up of stalk etc.
Referring to Fig. 3, Fig. 4
The mould of the preparation building block that present embodiment provided is made up of the uncovered box-shaped side form 11 in two ends, base plate 14 and some shaping moulds 13.Be separated out some cavitys by dividing plate 16 in the side form 11.Shaping mould 13 is by a housing 13a, some upright rib cavity dividing plate 13b, some shearing resistance rib dividing plate 13d, 13e, 13f and seal rib dividing plate 13c and form, be formed with upright rib forming cavity 12 between per two adjacent upright rib cavity dividing plate 13b in the middle part of being in each shaping mould 13, be in and also be formed with upright rib forming cavity 12 between the upright rib cavity dividing plate 13b of both sides and box-shaped side form 11 or the dividing plate 16, the upright rib cavity dividing plate 13b that is in both sides links to each other with housing 13a, sealing rib dividing plate 13c links to each other with each upright rib cavity dividing plate 13b, shearing resistance rib dividing plate 13d links to each other with upright rib cavity dividing plate 13b, shearing resistance rib dividing plate 13e is fixed on and seals rib dividing plate 13c, among upright rib cavity dividing plate 13b and the shearing resistance rib dividing plate 13d, shearing resistance rib dividing plate 13f is fixed among upright rib cavity dividing plate 13b and the shearing resistance rib dividing plate 13d, article two, be formed with shearing resistance rib forming cavity 18 between the adjacent shearing resistance rib dividing plate 13d, article two, be formed with shearing resistance rib forming cavity 19 between the adjacent shearing resistance rib dividing plate 13e, article two, be formed with shearing resistance rib forming cavity 21 between the adjacent shearing resistance rib dividing plate 13f, be formed with some core material forming cavities 20 by each dividing plate, 22,23,24; In addition, the space of the bottom of shaping mould 13 and 14 formation of base plate is a bottom forming cavity 15, seals 16 on rib dividing plate 13c and side form 11 or dividing plate and is formed with and seals rib forming cavity 17.When box-shaped side form 11, shaping mould 13 and base plate 14 were used in combination, the lower end of box-shaped side form 11 was shelved on the base plate 14, and when shaping mould 13 was placed in the box-shaped side form 11, outside framework 13a was supported by the upper end of box-shaped side form 11 or dividing plate 16.
Box-shaped side form 11, shaping mould 13 and base plate 14 can prepare Fig. 1, structure building block shown in Figure 2 after placing by Fig. 3, state shown in Figure 4 according to the following steps:
1, insert the base pastes that is mixed by cement, slag etc. and it is shaken flat to each shaping mould below, and make base pastes be full of space between base plate and the shaping mould bottom, this space is bottom forming cavity 15;
2, upright rib slurry, the shearing resistance rib slurry that before the base pastes initial set, will mix by cement, slag etc., seal the rib slurry and insert upright rib forming cavity 12, the shearing resistance rib forming cavity 18,19,21 in the shaping mould respectively and seal in the rib forming cavity 17, finish upright rib, shearing resistance rib, seal the casting of rib;
3, the core material slurry that before the base pastes initial set cement, stalk etc. is mixed is inserted in each core material forming cavity 20,22,23,24 in the shaping mould and is flattened;
4, before core material slurry, upright rib slurry, the initial set of shearing resistance rib slurry, will cover upright rib slurry, shearing resistance rib slurry and above the core material slurry by the surface layer slurry that cement, slag etc. mixes, take out shaping mould, and vibration flatten surface layer slurry;
5, before the surface layer slurry initial set, will cover on the surface layer slurry for the insulation layer of cystosepiment and pressing;
6, the protection decorative layer slurry that will be mixed by cement, sand, pigment etc. covers on the insulation layer, and protection decorative layer slurry then can enter into anchoring keyhole 5a, forms anchoring bolt 6a, will protect the surface pressing of decorative layer again or roll out space pattern;
7, the box-shaped side form is taken away vertically upward, on base plate just moulding self-heat preserving self-decorating building blocks, make building block natural curing after the moulding after 15～20 hours, building block is separated with base plate, can obtain some building blocks of making.
Embodiment two
Referring to Fig. 5, the building block that present embodiment provides also possesses following structure on the basis of embodiment one: the two sides of insulation layer 5 has buckle groove 5b, be embedded with the coupling bar 25 more than in surface layer and insulation layer, each connector 25 passes the contact surface between surface layer 3 and the insulation layer 5.Coupling bar 25 is metal or other high-strength material.
In conjunction with Fig. 5 as seen, the building block that present embodiment provides in the preparation, on the preparation process basis that embodiment one provides, insert following steps between the 5th～6 step: connecting rod 25 is passed insulation layer 5 and inserts surface layer 3, and the about 30mm of surface layer is goed deep in the lower end of connector 25, the about 10mm of insulation layer is exposed in the upper end.And then finish the 6th, 7 steps among the embodiment one, can finish the making of building block.
Claims (4)
1, self-heat preserving self-decorating building blocks; include the block structure body that constitutes by bottom, surface layer, upright rib; be coated with insulation layer on the surface layer; be coated with the protection decorative layer on the insulation layer; it is characterized in that: the shearing resistance rib that between per two adjacent upright ribs, is connected with one or more; in the cavity that is surrounded by shearing resistance rib, upright rib, bottom and surface layer, be filled with core material; insulation layer is tabular heat insulating material; on insulation layer, be provided with more than one anchoring keyhole, be filled in the anchoring keyhole and with the anchoring bolt of protection decorative layer one and link to each other with surface layer.
2, self-heat preserving self-decorating building blocks according to claim 1, it is characterized in that: insulation layer is a cystosepiment, the two sides of insulation layer has the buckle groove, is embedded with the coupling bar more than in surface layer and insulation layer, and each coupling bar passes the contact surface between surface layer and the insulation layer.
3, self-heat preserving self-decorating building blocks according to claim 1 is characterized in that: be coated with in the both sides that the block structure body has a cavity port and seal rib, seal rib will be filled with core material each cavity port closed and intersect with each upright rib.
4, the preparation method of the described self-heat preserving self-decorating building blocks of a kind of claim 1, it is characterized in that may further comprise the steps: the lower end of the box-shaped side form that two ends are uncovered is shelved on the base plate, in side form, be separated out some cavitys with dividing plate, in each cavity, be arranged to pattern, and make between the bottom of shaping mould and base plate and keep certain distance; Insert base pastes, it shaken flat to each shaping mould below, make base pastes be full of space between base plate and the shaping mould bottom; To found rib slurry, shearing resistance rib slurry before the base pastes initial set inserts respectively in the upright rib of each shaping mould, the shearing resistance rib cavity; Before the base pastes initial set, the core material slurry is inserted in the core material cavity of each shaping mould and flattened; Before core material slurry, upright rib slurry, the initial set of shearing resistance rib slurry, with surface layer slurry cover upright rib slurry, shearing resistance rib slurry and core material slurry in each shaping mould above, take out the shaping mould in each cavity, and vibration flattens surface layer slurry; Before the surface layer slurry initial set in each cavity insulation layer is covered on the surface layer slurry; Protection decorative layer slurry is covered on the insulation layer in each cavity, will protect the pressing of decorative layer slurry again or roll out solid figure; Box-shaped side form and divider upright are upwards taken away, made the building block maintenance 6～20 hours after the moulding.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009101162430A CN101503897A (en) | 2009-02-25 | 2009-02-25 | Self-heat preserving self-decorating building blocks and method for producing the same |
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| CNA2009101162430A CN101503897A (en) | 2009-02-25 | 2009-02-25 | Self-heat preserving self-decorating building blocks and method for producing the same |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101823283A (en) * | 2010-05-11 | 2010-09-08 | 许浒 | Composite thermal self-insulation building block and preparation method thereof |
| CN102152379A (en) * | 2011-03-05 | 2011-08-17 | 许浒 | Preparation method of reclaimed self-heat-insulation building block |
| CN104652690A (en) * | 2015-01-04 | 2015-05-27 | 许浒 | Self-heat preservation building block and manufacture method thereof |
-
2009
- 2009-02-25 CN CNA2009101162430A patent/CN101503897A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101823283A (en) * | 2010-05-11 | 2010-09-08 | 许浒 | Composite thermal self-insulation building block and preparation method thereof |
| CN102152379A (en) * | 2011-03-05 | 2011-08-17 | 许浒 | Preparation method of reclaimed self-heat-insulation building block |
| CN102152379B (en) * | 2011-03-05 | 2013-05-08 | 许浒 | Preparation method of reclaimed self-heat-insulation building block |
| CN104652690A (en) * | 2015-01-04 | 2015-05-27 | 许浒 | Self-heat preservation building block and manufacture method thereof |
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Open date: 20090812 |