CN209053280U - Wall self-insulation builds unit - Google Patents

Wall self-insulation builds unit Download PDF

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Publication number
CN209053280U
CN209053280U CN201821786529.0U CN201821786529U CN209053280U CN 209053280 U CN209053280 U CN 209053280U CN 201821786529 U CN201821786529 U CN 201821786529U CN 209053280 U CN209053280 U CN 209053280U
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China
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insulating layer
insulation
aggregate concrete
light aggregate
wall self
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CN201821786529.0U
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王梓华
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ZIBO LUJIA ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD.
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王梓华
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Abstract

The utility model belongs to the field of building materials, and in particular to a kind of wall self-insulation masonry unit, including cell body, each cell body include insulating layer, enhancing thermal insulator and the light aggregate concrete layer inside and outside insulating layer;It is the raised line of dove-tail form that the two sides of insulating layer, which have cross section, forms trench structure between adjacent raised line;Light aggregate concrete layer is during pouring molding, with the convex block formed on the contact surface of insulating layer and the trench structure matches;Insulating layer is connected by several connectors and the light aggregate concrete layer of two sides;It is longitudinal through in the light aggregate concrete layer on the inside of insulating layer to enhance thermal insulator, thermal coefficient is lower than the thermal coefficient of light aggregate concrete layer.Insulating layer and light aggregate concrete layer are firmly connected as one by connector and the dove-tail form raised line of insulating layer two sides, improve safety of structure;The design of enhancing thermal insulator can reduce the heat transfer coefficient that wall self-insulation builds unit, and energy-saving effect is good.

Description

Wall self-insulation builds unit
Technical field
The utility model relates to a kind of wall self-insulations to build unit, belong to the field of building materials.
Background technique
With the raising of building energy-saving standard and the implementation of new fire safety rules, energy-saving effect and fire prevention to thermal insulation material More stringent requirements are proposed simultaneously for performance, and the single organic or inorganic material of tradition is difficult to accomplish not only to prevent fires but also keep the temperature.It is sintered more Hole brick, autoclave aerated concrete building block etc. are widely used in architectural engineering, whithin a period of time for improving building energy conservation Effect plays important function.
With the popularization of building energy conservation and structure-integrated technology, Self-heat-insulating concrete building block is as outer template heat-insulation system Supplementary material be mainly used for the filling wall in building enclosure, structure type is the compound organic insulation material of concrete, wherein is had Machine class thermal insulation material is mainly EPS, and technique is divided into injection molding and two kinds of plate.But in application process, concrete is exposed Layer with the problems such as insulating layer connection effect is poor, heat insulation building block mechanical property is low, heat insulation building block heat insulation effect is poor, seriously affect Construction engineering quality, constrains building heat preservation industry healthy development.
Therefore, developing a kind of can reach that power conservation requirement, the high building materials of safety of structure are extremely urgent simultaneously.
Utility model content
Technical problem to be solved by the utility model is: overcoming deficiency in the prior art, providing one kind can be improved heat Work performance guarantees that the wall self-insulation of safety of structure builds unit.
Wall self-insulation described in the utility model builds unit, including cell body, and each cell body includes heat preservation Layer, enhancing thermal insulator and the light aggregate concrete layer inside and outside insulating layer;It is swallow that the two sides of insulating layer, which have cross section, The raised line of tail type forms trench structure between adjacent raised line;Light aggregate concrete layer is during pouring molding, with insulating layer Contact surface on form the convex block to match with the trench structure;Insulating layer is mixed by several connectors and the light-weight aggregate of two sides Solidifying soil layer connection;It is longitudinal through in the light aggregate concrete layer on the inside of insulating layer to enhance thermal insulator, thermal coefficient is lower than light The thermal coefficient of aggregate concrete layer.
It is a part of insulating layer that cross section in the utility model, which is the raised line of dove-tail form, and when actual design can uniformly divide (short side width preferred 40mm-60mm, the long preferred 60mm-80mm of hem width degree, long side are vertical with short side in the two sides of insulating layer for cloth Distance is 20mm-50mm), after pouring light aggregate concrete, which is embedded in light aggregate concrete layer, in wall self-insulation After building unit formation, so that insulating layer and the light aggregate concrete layer of two sides form a kind of interlocking structure, wall is improved certainly The safety of structure of heat-insulation masonry unit, while connector is embedded in inside insulating layer, passes through connector and insulating layer two sides The light aggregate concrete layer of insulating layer and its two sides can firmly be connected into an overall structure by dove-tail form raised line, be improved The safety of structure of wall self-insulation masonry unit;Setting enhancing thermal insulator in light aggregate concrete layer on the inside of insulating layer It (when production wall self-insulation builds unit, needs to reserve corresponding sky in light aggregate concrete layer according to enhancing thermal insulator Chamber), it, can be total with insulating layer since the thermal coefficient of enhancing thermal insulator is far below the thermal coefficient of light aggregate concrete layer Same-action reduces the heat transfer coefficient that wall self-insulation builds unit, improves the energy-saving effect that wall self-insulation builds unit.
Preferably, in cell body, tenon, other end distribution is distributed in one end of insulating layer and two light aggregate concrete layers There is tongue-and-groove.The section of tenon is trapezoidal, bond length 30mm-80mm, long side length 60mm-100mm, long side and short side Vertical range be 10mm-20mm;The shape of tongue-and-groove matches with size and tenon, adjacent wall self-insulation build unit it Between realized and dock by tenon and tongue-and-groove.By this form, cold-heat bridge is on the one hand separated, has realized heat-insulating bridge-cut-off, has reduced Adverse effect of the mortar joint to masonry structure thermal property, improves the thermal property of masonry, on the other hand, neighboring walls self-insurance Temperature forms interlocking structure between building unit, improves the safety of structure of masonry.
There are many structure types for connector in the utility model, can be connecting rod of the one end with sawtooth, connecting rod is horizontal To insulating layer is run through, both ends are located in the light aggregate concrete layer of two sides;It is also possible to both ends socketing with disk Bar, two disks are parallel and socket bar perpendicular to two disks, socket bar and extend transversely through insulating layer, the disk at both ends is located at In the light aggregate concrete layer of two sides;Including above-mentioned connecting rod and bar can also be socketed simultaneously, but the two will be between the upper and lower every friendship For setting.When practical application, rigid plastics material is can be used in connecting rod, and vertical range of the both ends away from insulating layer is 50mm- 80mm, connection club shaft is cylindrical, diameter 8mm-12mm;The disk diameter for socketing bar two sides is 30mm-60mm, two circles Vertical range of the disk away from insulating layer is 40mm-80mm, and the bar portion for socketing bar is cylindrical, diameter 8mm-12mm.In reality In manufacturing process, connector needs to be embedded into insulating layer before wall self-insulation builds unit formation.When connector uses one When holding connecting rod with sawtooth, after wall self-insulation builds unit formation, insulating layer and two sides can be made by connecting rod Light aggregate concrete layer forms an overall structure;When connector has when socketing bar of disk using both ends, in wall self-insurance After temperature builds unit formation, the disk for socketing bar and its both ends is cemented in inside light aggregate concrete layer, in wall self-insulation When masonry unit receives external tensile force, the safety of structure that wall self-insulation builds unit can be improved.
Preferably, the enhancing thermal insulator is inorganic heat insulation mortar body.It, will be by after wall self-insulation builds unit formation The inorganic heat insulation mortar that inorganic gel component and heat preserving aggregate (diameter 3mm-6mm) mix is poured to light aggregate concrete layer In in the cavity that reserves, enhancing thermal insulator can be obtained after pouring molding.The thickness of inorganic heat insulation mortar body can be 40mm-80mm.Since the thermal coefficient of inorganic heat insulation mortar body is far below light aggregate concrete, pass through inorganic heat insulation mortar Body can be improved the thermal property that wall self-insulation builds unit.It is further preferred that having stock in cell body, stock is extremely Rare one end has sawtooth, and stock extends transversely through the light aggregate concrete layer in insulating layer He its two sides, or extend transversely through in Insulating layer, the light aggregate concrete layer of insulating layer two sides and the enhancing thermal insulator in light aggregate concrete layer, it is entire to enhance The overall stability of wall self-insulation masonry unit.When practical application, stock is cylindrical, diameter 8mm-15mm.In wall After self-heat conserving builds unit formation, stock is built unit from wall self-insulation by the hole reserved by light aggregate concrete layer Side insertion, extends through in insulating layer, and insulating layer and two sides light aggregate concrete layer are connected into an overall structure, or By insulating layer, insulating layer two sides light aggregate concrete layer and light aggregate concrete layer in enhancing thermal insulator connect into one Overall structure.
Enhancing thermal insulator in the utility model may be vacuum heat-insulation plate, vacuum heat-insulation plate with a thickness of 8mm- 15mm.After wall self-insulation builds unit formation, the vacuum heat-insulation plate of required size is placed in light aggregate concrete layer and is reserved In cavity out.Since the inside of vacuum heat-insulation plate is there are vacuum structure, thermal coefficient is usually insulating layer , can also equally reduce the heat transfer coefficient that wall self-insulation builds unit.
Enhancing thermal insulator in the utility model can also include inorganic heat insulation mortar body and vacuum heat-insulation plate simultaneously, wherein Both vacuum heat-insulation plate and inorganic heat insulation mortar body are longitudinally disposed.After wall self-insulation builds unit formation, first vacuum is protected Warm plate is placed in the cavity reserved in light aggregate concrete layer (thickness of vacuum heat-insulation plate is less than reserved width) along longitudinal direction, so Inorganic heat insulation mortar is poured into residual cavity afterwards, required enhancing thermal insulator can be obtained.In inorganic heat insulation mortar casting process In, in order to protect vacuum heat-insulation plate, inorganic screen cloth can be coated in the outer surface of vacuum heat-insulation plate in advance.
Possessed beneficial effect is the utility model compared with prior art:
1, by raised line that the cross section of connector and insulating layer two sides is dove-tail form by the light collection of insulating layer and its two sides Material concrete layer firmly connects into an overall structure, improves the safety of structure that wall self-insulation builds unit;
2, by the way that thermal coefficient is arranged in the light aggregate concrete layer on the inside of insulating layer lower than light aggregate concrete layer Enhance thermal insulator, can reduce the heat transfer coefficient that wall self-insulation builds unit with insulating layer collective effect, improve wall The energy-saving effect of self-heat conserving masonry unit;
3, by the way that tenon and tongue-and-groove is arranged at the both ends of cell body, building neighboring walls self-heat conserving can between unit It is docked by tenon with tongue-and-groove, has on the one hand separated cold-heat bridge, realized heat-insulating bridge-cut-off, reduce mortar joint to masonry structure thermal technology The adverse effect of performance improves the thermal property of masonry, and on the other hand, wall self-insulation forms interlocking knot between building unit Structure improves the safety of structure of masonry.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embodiment one;
Fig. 2 is the structural schematic diagram of embodiment two;
Fig. 3 is the structural schematic diagram of embodiment three.
In figure: 1, insulating layer;2, raised line;3, light aggregate concrete layer;4, connecting rod;5, the sawtooth in connecting rod;6, it draws Extension bar;7, disk;8, stock;9, tongue-and-groove;10, inorganic heat insulation mortar body;11, tenon;12, vacuum heat-insulation plate;13, convex block.
Specific embodiment
The embodiments of the present invention are described further with reference to the accompanying drawing:
Embodiment one:
As shown in Figure 1, it includes cell body that wall self-insulation, which builds unit, in the present embodiment, each cell body includes protecting Warm layer 1, enhancing thermal insulator and the light aggregate concrete layer 3 inside and outside insulating layer 1.
The two sides of insulating layer 1 are evenly equipped with the raised line 2 that cross section is dove-tail form, form trench structure between adjacent raised line 2;Gently Aggregate concrete layer 3 matches with formation on the contact surface of insulating layer 1 with the trench structure during pouring molding Convex block 13.
Insulating layer 1 is connected by several connectors and the light aggregate concrete layer 3 of two sides, and connector need to be in wall self-insulation It is embedded into insulating layer 1 before building unit formation.Connector in the present embodiment includes connecting rod 4 and two of the one end with sawtooth It holds and sockets bar 6 with disk 7;Connecting rod 4 is made of rigid plastics, and vertical range of the both ends away from insulating layer 1 is 60mm, 4 body of rod of connecting rod is cylindrical, diameter 8mm;Two disks 7 for socketing 6 both ends of bar are parallel, socket bar 6 perpendicular to two The diameter of disk 7, two disks 7 is 45mm, and two vertical ranges of the disk 7 away from insulating layer 1 are 60mm, and the bar portion for socketing bar 6 is in It is cylindric, diameter 12mm;Connecting rod 4 and socket bar 6 between the upper and lower every being arranged alternately, the two extends transversely through insulating layer 1 and each From both ends be located at two sides light aggregate concrete layer 3 in.After wall self-insulation builds unit formation, pass through connecting rod 4 can make insulating layer 1 and the light aggregate concrete layer 3 of two sides form an overall structure, and socket the disk at bar 6 and its both ends 7 are cemented in inside light aggregate concrete layer 3, when wall self-insulation builds unit and receives external tensile force, can be improved wall The safety of structure of self-heat conserving masonry unit.
Enhancing thermal insulator is inorganic heat insulation mortar body 10.When making wall self-insulation masonry unit, need to be protected according to enhancing Warm body reserves respective cavities in light aggregate concrete layer 3, will be by inorganic gel after wall self-insulation builds unit formation Inorganic heat insulation mortar that component and heat preserving aggregate (diameter 4mm) mix is poured to be reserved into light aggregate concrete layer 3 Enhancing thermal insulator can be obtained in cavity, after pouring molding, the longitudinal light-weight aggregate through 1 inside of insulating layer of enhancing thermal insulator is mixed In solidifying soil layer 3, thermal coefficient is far below the thermal coefficient of light aggregate concrete layer 3.In the present embodiment, enhance the thickness of thermal insulator Degree is 60mm.
Stock 8 is had additional in the cell body of the present embodiment, one end of stock 8 has sawtooth, extends transversely through in heat preservation The light aggregate concrete layer 3 of layer 1 and its two sides, or extend transversely through in the light aggregate concrete of insulating layer 1,1 two sides of insulating layer Enhancing thermal insulator in layer 3 and light aggregate concrete layer 3, to enhance the monolithic stability that entire wall self-insulation builds unit Property.When practical application, stock 8 is cylindrical, diameter 15mm.After wall self-insulation builds unit formation, pass through light-weight aggregate Stock 8 is inserted into from the side that wall self-insulation builds unit, extends through in insulating layer 1 by the reserved hole of concrete layer 3, will Insulating layer 1 and two sides light aggregate concrete layer 3 connect into an overall structure, or by insulating layer 1,1 two sides of insulating layer it is light Enhancing thermal insulator in aggregate concrete layer 3 and light aggregate concrete layer 3 connects into an overall structure.
In cell body described in the present embodiment, tenon 11 is distributed in one end of insulating layer 1 and two light aggregate concrete layers 3, Tongue-and-groove 9 is distributed in the other end.The section of tenon 11 be trapezoidal, bond length 50mm, long side length 80mm, long side with it is short The vertical range on side is 15mm;The shape of tongue-and-groove 9 matches with size and tenon 11, bond length 40mm, long side length For 60mm, the vertical range of long side and short side is 17mm.
In the present embodiment:
Cross section is that the raised line 2 of dove-tail form is a part of insulating layer 1, is evenly distributed on the two sides of insulating layer 1, dovetail The short side width of type raised line 2 is 50mm, and long hem width degree is 70mm, and the vertical range of long side and short side is 35mm, pours light-weight aggregate After concrete, which is embedded in light aggregate concrete layer 3, after wall self-insulation builds unit formation, so that insulating layer 1 forms a kind of interlocking structure with the light aggregate concrete layers 3 of two sides, improves the structure safety that wall self-insulation builds unit Property, while connector is embedded in inside insulating layer 1, can will be kept the temperature by connector and the dove-tail form raised line 2 of 1 two sides of insulating layer Layer 1 and the light aggregate concrete layer 3 of its two sides firmly connect into an overall structure, improve wall self-insulation and build unit Safety of structure;
The setting enhancing thermal insulator in the light aggregate concrete layer 3 of 1 inside of insulating layer, enhancing thermal insulator use inorganic heat preservation Body 10, since the thermal coefficient of inorganic heat insulation mortar body 10 is far below the thermal coefficient of light aggregate concrete layer 3, energy Enough and 1 collective effect of insulating layer reduces the heat transfer coefficient that wall self-insulation builds unit, improves wall self-insulation and builds list The energy-saving effect of member;
Adjacent wall self-insulation builds and is docked by tenon 11 with the realization of tongue-and-groove 9 between unit, passes through this docking shape On the one hand formula has separated cold-heat bridge, realize heat-insulating bridge-cut-off, reduces mortar joint to the adverse effect of masonry structure thermal property, The thermal property of masonry is improved, on the other hand, neighboring walls self-heat conserving forms interlocking structure between building unit, improves block The safety of structure of body.
Embodiment two:
As shown in Fig. 2, the structure type of wall self-insulation masonry unit is roughly the same with embodiment one in the present embodiment, no Be with place, enhancing thermal insulator use vacuum heat-insulation plate 12, vacuum heat-insulation plate 12 with a thickness of 8mm.Wall self-insulation is built After unit formation, the vacuum heat-insulation plate 12 of required size is placed in the cavity reserved in light aggregate concrete layer 3.By In the inside of vacuum heat-insulation plate 12, there are vacuum structures, therefore its thermal coefficient is usually the 1/3-1/2 of insulating layer 1, equally The heat transfer coefficient that wall self-insulation builds unit can be reduced.Meanwhile because of the presence of vacuum heat-insulation plate 12, the present embodiment is compared to real Example one is applied, the structure design of stock 8 is deleted in cell body, wall self-insulation is effectively prevented and builds unit preparation process Destruction of the middle stock 8 to 12 vacuum structure of vacuum heat-insulation plate.
Embodiment three:
As shown in figure 3, the structure type of wall self-insulation masonry unit is also roughly the same with embodiment one in the present embodiment, Difference lies also in the structure of enhancing thermal insulator.Enhancing thermal insulator in the present embodiment includes simultaneously 10 He of inorganic heat insulation mortar body Vacuum heat-insulation plate 12, wherein both vacuum heat-insulation plate 12 and inorganic heat insulation mortar body 10 are longitudinally disposed.Wall self-insulation is built After unit formation, vacuum heat-insulation plate 12 is first placed in (vacuum heat-preserving in the cavity reserved in light aggregate concrete layer 3 along longitudinal direction The thickness of plate 12 is less than reserved width), then inorganic heat insulation mortar is poured into residual cavity, required enhancing heat preservation can be obtained Body.
Equally, because of the presence of vacuum heat-insulation plate 12, the present embodiment compares embodiment one, length is also deleted in cell body The structure of bar 8 designs.
Meanwhile the outer surface of vacuum heat-insulation plate 12 is coated with inorganic screen cloth in the present embodiment, so as in inorganic heat insulation mortar Certain protection is carried out in casting process to vacuum heat-insulation plate 12.

Claims (10)

1. a kind of wall self-insulation builds unit, including cell body, it is characterised in that: each cell body includes insulating layer (1), the light aggregate concrete layer (3) for enhancing thermal insulator and being located inside and outside insulating layer (1);
It is the raised line (2) of dove-tail form that the two sides of insulating layer (1), which have cross section, forms trench structure between adjacent raised line (2);Gently Aggregate concrete layer (3) is formed and the trench structure phase during pouring molding on the contact surface of insulating layer (1) The convex block (13) matched;
Insulating layer (1) is connected by several connectors and the light aggregate concrete layer (3) of two sides;
It is longitudinal through in the light aggregate concrete layer (3) on the inside of insulating layer (1) to enhance thermal insulator, thermal coefficient is lower than light collection Expect the thermal coefficient of concrete layer (3).
2. wall self-insulation according to claim 1 builds unit, it is characterised in that: in cell body, insulating layer (1) and One end of two light aggregate concrete layers (3) is distributed with tenon (11), and tongue-and-groove (9) are distributed in the other end.
3. wall self-insulation according to claim 1 builds unit, it is characterised in that: the connector is one end band saw The connecting rod (4) of tooth, connecting rod (4) extend transversely through insulating layer (1), and both ends are located at the light aggregate concrete layer of two sides (3) in.
4. wall self-insulation according to claim 1 builds unit, it is characterised in that: the connector has for both ends Disk (7) sockets bar (6), and two disks (7) are parallel and socket bar (6) perpendicular to two disks (7);Bar (6) is socketed laterally to pass through It wears insulating layer (1), the disk (7) at both ends is located in the light aggregate concrete layer (3) of two sides.
5. wall self-insulation according to claim 1 builds unit, it is characterised in that: the connector includes one end band What the connecting rod (4) of sawtooth and both ends had disk (7) sockets bar (6);Two disks (7) for socketing bar (6) both ends are parallel, draw Extension bar (6) is perpendicular to two disks (7);Connecting rod (4) and bar (6) is socketed between the upper and lower every being arranged alternately, the two extends transversely through guarantor Warm layer (1) and respective both ends are located in the light aggregate concrete layer (3) of two sides.
6. any wall self-insulation builds unit according to claim 1~5, it is characterised in that: the enhancing is protected Wen Tiwei inorganic heat insulation mortar body (10).
7. wall self-insulation according to claim 6 builds unit, it is characterised in that: there are stock (8) in cell body, Stock (8) at least one end has sawtooth, and stock (8) extends transversely through the light aggregate concrete layer in insulating layer (1) and its two sides (3), it or extends transversely through in the light aggregate concrete layer (3) and light aggregate concrete of insulating layer (1), insulating layer (1) two sides Enhancing thermal insulator in layer (3).
8. any wall self-insulation builds unit according to claim 1~5, it is characterised in that: the enhancing is protected Wen Tiwei vacuum heat-insulation plate (12).
9. any wall self-insulation builds unit according to claim 1~5, it is characterised in that: the enhancing is protected Warm body includes vacuum heat-insulation plate (12) and inorganic heat insulation mortar body (10), vacuum heat-insulation plate (12) and inorganic heat insulation mortar body (10) The two is longitudinally disposed.
10. wall self-insulation according to claim 9 builds unit, it is characterised in that: the appearance of vacuum heat-insulation plate (12) Bread is covered with inorganic screen cloth.
CN201821786529.0U 2018-10-31 2018-10-31 Wall self-insulation builds unit Active CN209053280U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821786529.0U CN209053280U (en) 2018-10-31 2018-10-31 Wall self-insulation builds unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821786529.0U CN209053280U (en) 2018-10-31 2018-10-31 Wall self-insulation builds unit

Publications (1)

Publication Number Publication Date
CN209053280U true CN209053280U (en) 2019-07-02

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GR01 Patent grant
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TR01 Transfer of patent right

Effective date of registration: 20211125

Address after: 255400 Jin Shan Zhen Yang Hu Ya Cun Nan, Linzi District, Zibo City, Shandong Province

Patentee after: ZIBO LUJIA ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD.

Address before: 256400 No. 314, Guojia village, Tangshan town, Huantai County, Zibo City, Shandong Province

Patentee before: Wang Zihua

TR01 Transfer of patent right