CN101455858A - Biology collagen brown medical soft suture-thread manufacture method - Google Patents

Biology collagen brown medical soft suture-thread manufacture method Download PDF

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Publication number
CN101455858A
CN101455858A CNA2009100136087A CN200910013608A CN101455858A CN 101455858 A CN101455858 A CN 101455858A CN A2009100136087 A CNA2009100136087 A CN A2009100136087A CN 200910013608 A CN200910013608 A CN 200910013608A CN 101455858 A CN101455858 A CN 101455858A
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suture
collagen
casing
processing
biology
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CNA2009100136087A
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CN101455858B (en
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张建林
张玉福
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Shandong Boda Medical Articles Co ltd
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Abstract

The invention discloses a method for manufacturing a medical apparatus, in particular to a method for manufacturing a soft brown biological collagen medical suture. The method for manufacturing the soft brown biological collagen medical suture is characterized by comprising the following steps: firstly, washing the inner wall of a fresh intestine and casing which has no disease after quarantine to be clean, performing coarse scrapping processing and delamination treatment on mucous membranes, serous membranes and mesenteries in the intestine and casing, and using a raising agent to perform loosening treatment; secondly, separating and cutting off fats in smooth muscle fibers and collagen fibers; thirdly, adding pyro into softened water, soaking fiber materials into the softened water for washing, and performing polymerization processing and setting treatment; and fourthly, using an automatic coreless grinding machine to perform processing and polishing, and performing suture and needle connection. The soft brown biological collagen medical suture has soft line body, easy operation, good positioning performance, high tensile strength and knotting strength and smooth suture-needle connection, reduces inflammation reaction during wound healing, and achieves perfect combination of the suture and a stitching needle.

Description

Biology collagen brown medical soft suture-thread manufacture method
(1) technical field
The present invention relates to a kind of medical apparatus and instruments manufacture method, particularly a kind of biology collagen brown medical soft suture-thread manufacture method.
(2) background technology
At present, clinical in widely used absorbable medical suture, its quality good or not is directly connected to the rehabilitation of postoperative patient, indicates the manufacturing technology level of product in the contemporary medical instruments field.The import that use in the clinical operation present age can absorb chemosynthesis stitching thread (PGA), belongs to the multiply braiding structure, exists certain defective: easily hide foreign body, dead thalline in the line body structure slit, rough surface is big to human tissue injury.The chemical substance of line body and ethylene oxide residue thing have potential side effects patient's rehabilitation; The chemosynthesis line shelf-life is short, preserves the environmental requirement strictness, and preservation has a big risk.Since the eighties, widely used Bioabsorbable slit zygonema in clinical, line body constitution is hard, knotting is unstable, knot and easily slide, chemical residue has rejection to tissue in its manufacture process, easily produces inflammation between healing stage, directly affect the operation quality, and increase patient's misery; Ordinary sewing pin needlework connect the employing punch ram, fluting envelope curve pin, and Aculeata easily produces different forms such as flat mouth, ellipse, rib shape, and the connecting portion rough surface is big to the towing wound of tissue.
(3) summary of the invention
The present invention is in order to remedy the deficiencies in the prior art, a kind of biology collagen brown medical soft suture-thread manufacture method is provided, this method is reasonable in design, technology is advanced, easy to operate, properties of product are superior, the line system is made the defective of having abandoned the protozoa line in the process, and interpolation can promote that human tissue cell is synthetic, the effective element of repair function.
The present invention is achieved through the following technical solutions:
A kind of biology collagen brown medical soft suture-thread manufacture method, its special character is: comprise the steps: that following concentration is all weight percent concentration: (1) at first selects the collagen fabric in fresh QINGSHANYANG casing, cattle casing or the cartilage for use; Fresh casing through the no disease of quarantine is cleaned inwall, and the mucosa in the casing, serous coat, mesentery are slightly scraped processing delamination processing, with the bulking agent processing of loosening; (2) separate the fat that excises in smooth muscle fiber, the collagen fabric then: in 3%-5% sodium bicarbonate solution, add 6% degreasing agent and 2% food emulsifying agent, in 30-40 ℃ of temperature, pH value 7-10 scope, carry out ungrease treatment, alcoholic solution with 75% concentration, put into 3-4% anhydrous sodium sodium bisulfate and carry out anticorrosion, sterilization, bleaching was soaked 2-3 hour; Soak after 1 hour with medical glycerol and to clean, collagen fabric, smooth muscle fiber are squeezed and shut out dissolving and absorb the unnecessary medicinal liquid in back with carefully scraping machined automatically with soft water; (3) above fibrous material is put into 0.1-0.3 ‰ pyrogallic acid with demineralized water earlier, after soaking washing in 4 hours, again 0.1-0.3 ‰ sodium dichromate mother solution is added anhydrous citric acid 0.1-0.5% and dilute, behind adding vitamin A, the C element, carry out the polymerization process setting treatment again; (4), carry out suture again and be connected with pin with automatic coreless grinding machine processing and polishing; After the physical property detection is qualified, add and preserve the solution packaging sterilizing, promptly make biology collagen brown medical soft suture-thread.
Biology collagen brown medical soft suture-thread manufacture method of the present invention, described step (4) carries out suture and pin is connected to: at first select for use the afterbody perforating needle that suture is inserted in the pin hole, the degree of depth is the 2-3 millimeter, with automatic extruding lathe or hydraulic machine, adopt extruding or roll compacting marching method fixed processing.
Described bulking agent is NaHCO 3Or NH 4HCO 3Degreasing agent is that sodium tripolyphosphate or lipase are Triacylglycerol acylhydrolase, and its catalysis natural biological grease hydrolysis generates fatty acid and glycerol; Food emulsifying agent is a fatty glyceride, perhaps sucrose ester, sorbose alcohol ester, methyl glycol fatty acid ester etc.
Advantage of the present invention: line body softness, easy operating, positioning performance is good; Tensile strength and knot strength height; In prescription, add medical, edible additive and vitamin, the harm of having avoided chemical residue that human body is produced, biocompatibility is good, has reduced the inflammatory reaction in the wound healing; Adopt the suture needle of afterbody laser boring not damaged, needlework connect along sliding, firm, are that present biology line is incomparable, reach the perfect adaptation of suture and suture needle, and it is suitable that needlework connect the garden, and the operation resistance is little, and towing is slight, damages minimum.
(4) specific embodiment
Embodiment 1:
The preparation method of this embodiment following (following concentration is all weight percent concentration):
At first select the collagen fabric in fresh QINGSHANYANG casing, cattle casing or the cartilage for use.Fresh casing through the no disease of quarantine is cleaned inwall, the mucosa in the casing, serous coat, mesentery is slightly scraped the processing delamination handle, and uses bulking agent NaHCO 3The processing of loosening; In order to separate the excision smooth muscle fiber; fat in the collagen fabric; adopt unique technology to be: (many in 3% sodium bicarbonate solution owing to producing acid in the organism metabolism process; so sodium bicarbonate plays an important role in the buffering blood pH; therefore blood and material intermiscibility are good); add 6% lipase Triacylglycerol acylhydrolase and 2% food emulsifying agent fatty glyceride 30 ℃ of temperature; pH value is to carry out ungrease treatment in 7 scopes; alcoholic solution with 75% concentration; put into 4% anhydrous sodium sodium bisulfate and carry out anticorrosion; sterilization; bleaching was soaked 2-3 hour; eliminate the harmful substance in the fiber; soak after 1 hour with medical glycerol then and clean, with collagen fabric with soft water; the Special Automatic crowded unnecessary medicinal liquid in dissolving absorption back that shuts out of machined of carefully scraping of smooth muscle fiber reuse.Above fibrous material is put into 0.3 ‰ pyrogallic acids with demineralized water earlier, after soaking washing in 4 hours, reach the corrosion-resistant effect of effective sterilization, and then 0.3 ‰ sodium dichromate mother solutions are added anhydrous citric acid 0.5% dilute, make hexavalent chromium be converted into trivalent chromium, reduce the toxicity of chromium, the anti-degradability of reinforcing material, the purpose of delayed absorption behind adding vitamin A, the C element, is carried out the polymerization process setting treatment again.Use automatic coreless grinding machine processing and polishing then, carrying out suture again is connected with pin, its process is: at first select afterbody perforating needle (laser beam perforating needle or drill bit perforating needle) for use, suture is inserted in the pin hole, the degree of depth is the 2-3 millimeter, with automatic extruding lathe or hydraulic machine, after adopting advanced " extruding or roll compacting " marching method fixed processing, Aculeata is sliding suitable, and resistance is little, and shape is round, novel structure, little to tissue towing damage, alleviate patient's misery, really reach the effect that not damaged is sewed up.After the physical property detection is qualified, adds and preserve solution packaging sterilizing, the biology collagen brown medical soft suture-thread of promptly making.
Embodiment 2:
The preparation method of this embodiment following (following concentration is all weight percent concentration):
At first select for use the collagen fabric in fresh QINGSHANYANG casing, cattle casing or the cartilage to clean inwall, the mucosa in the casing, serous coat, mesentery are slightly scraped processing delamination processing, with the bulking agent NH4HCO3 processing of loosening through the fresh casing of the no disease of quarantine; In 5% sodium bicarbonate solution, add 6% sodium tripolyphosphate and 2% food emulsifying agent sucrose ester, 35 ℃ of temperature, pH value is to carry out ungrease treatment in 10 scopes, alcoholic solution with 75% concentration, put into 3% anhydrous sodium sodium bisulfate and carry out anticorrosion, sterilization, bleaching was soaked 2-3 hour, eliminate the harmful substance in the fiber, soak after 1 hour with medical glycerol then and clean, carefully scrape machined and squeeze and shut out dissolving and absorb the unnecessary medicinal liquid in back collagen fabric, smooth muscle fiber reuse are Special Automatic with soft water.Above fibrous material is put into 0.1 ‰ pyrogallic acids with demineralized water earlier, soaks washing in 4 hours after, reach the corrosion-resistant effect of effective sterilization, and then 0.1 ‰ sodium dichromate mother solutions adding anhydrous citric acid 0.1% diluted.Other is identical with embodiment 1.

Claims (2)

1. biology collagen brown medical soft suture-thread manufacture method, it is characterized in that: comprise the steps: that following concentration is all weight percent concentration: (1) at first selects the collagen fabric in fresh QINGSHANYANG casing, cattle casing or the cartilage for use; Fresh casing through the no disease of quarantine is cleaned inwall, and the mucosa in the casing, serous coat, mesentery are slightly scraped processing delamination processing, with the bulking agent processing of loosening; (2) separate the fat that excises in smooth muscle fiber, the collagen fabric then: in 3%-5% sodium bicarbonate solution, add 6% degreasing agent and 2% food emulsifying agent, in 30-40 ℃ of temperature, pH value 7-10 scope, carry out ungrease treatment, alcoholic solution with 75% concentration, put into 3-4% anhydrous sodium sodium bisulfate and carry out anticorrosion, sterilization, bleaching was soaked 2-3 hour; Soak after 1 hour with medical glycerol and to clean, collagen fabric, smooth muscle fiber are squeezed and shut out dissolving and absorb the unnecessary medicinal liquid in back with carefully scraping machined automatically with soft water; (3) above fibrous material is put into 0.1-0.3 ‰ pyrogallic acid with demineralized water earlier, after soaking washing in 4 hours, again 0.1-0.3 ‰ sodium dichromate mother solution is added anhydrous citric acid 0.1-0.5% and dilute, behind adding vitamin A, the C element, carry out the polymerization process setting treatment again; (4), carry out suture again and be connected with pin with automatic coreless grinding machine processing and polishing; After the physical property detection is qualified, add and preserve the solution packaging sterilizing, promptly make biology collagen brown medical soft suture-thread.
2. biology collagen brown medical soft suture-thread manufacture method according to claim 1, it is characterized in that: described step (4) carries out suture and pin is connected to: at first select for use the afterbody perforating needle that suture is inserted in the pin hole, the degree of depth is the 2-3 millimeter, with automatic extruding lathe or hydraulic machine, adopt extruding or roll compacting marching method fixed processing.
CN2009100136087A 2009-01-04 2009-01-04 Biology collagen brown medical soft suture-thread manufacture method Active CN101455858B (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103638552A (en) * 2013-12-12 2014-03-19 董新义 Preparation method of biochemical complexing off-white medical absorbable suture line
CN104069541A (en) * 2013-12-04 2014-10-01 江西龙腾生物高科技有限公司 Preparation method of collagen suture line
CN104491920A (en) * 2014-12-19 2015-04-08 山东博达医疗用品有限公司 Method for preparing absorbable suture
CN104524626A (en) * 2014-12-19 2015-04-22 山东博达医疗用品有限公司 Absorbable collagen protein snare line and preparation method thereof
CN105288716A (en) * 2015-12-02 2016-02-03 单县华宇缝合制品有限公司 Dye for preparing brown catgut capable of quickening wound healing speed
CN105381498A (en) * 2015-12-02 2016-03-09 单县华宇缝合制品有限公司 Dye for preparing brown catgut suture
CN106215224A (en) * 2016-08-29 2016-12-14 刘畅 A kind of chrome liquor of chromic suture
CN107875435A (en) * 2017-11-21 2018-04-06 菏泽海诺知识产权服务有限公司 A kind of preparation technology of absorbability medical catgut
CN110025819A (en) * 2019-05-24 2019-07-19 山东省科学院新材料研究所 A kind of technique removing catgut fat
CN113663115A (en) * 2021-08-23 2021-11-19 山东博达医疗用品股份有限公司 Preparation method of collagen-coated absorbable medical suture
WO2022095028A1 (en) * 2020-11-07 2022-05-12 单县华宇缝合制品有限公司 High-strength biological suture line and preparation method therefor

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ATE18445T1 (en) * 1981-11-13 1986-03-15 Chemokol Ges Kollagenprod PROCESS FOR THE PREPARATION OF COLLAGEN MATERIAL FOR SURGICAL PURPOSES.
CN1183971C (en) * 2001-06-20 2005-01-12 任晓艳 Medicinal catgut
CN1425473A (en) * 2001-12-10 2003-06-25 王桂法 Process for producing medical absorptive animal protein fibre net
CN1363397A (en) * 2002-01-08 2002-08-14 江西龙腾实业有限公司 Process for preparing medical suture bio-silk from goat intestines

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104069541A (en) * 2013-12-04 2014-10-01 江西龙腾生物高科技有限公司 Preparation method of collagen suture line
CN103638552A (en) * 2013-12-12 2014-03-19 董新义 Preparation method of biochemical complexing off-white medical absorbable suture line
CN104491920A (en) * 2014-12-19 2015-04-08 山东博达医疗用品有限公司 Method for preparing absorbable suture
CN104524626A (en) * 2014-12-19 2015-04-22 山东博达医疗用品有限公司 Absorbable collagen protein snare line and preparation method thereof
CN105288716A (en) * 2015-12-02 2016-02-03 单县华宇缝合制品有限公司 Dye for preparing brown catgut capable of quickening wound healing speed
CN105381498A (en) * 2015-12-02 2016-03-09 单县华宇缝合制品有限公司 Dye for preparing brown catgut suture
CN106215224A (en) * 2016-08-29 2016-12-14 刘畅 A kind of chrome liquor of chromic suture
CN107875435A (en) * 2017-11-21 2018-04-06 菏泽海诺知识产权服务有限公司 A kind of preparation technology of absorbability medical catgut
CN110025819A (en) * 2019-05-24 2019-07-19 山东省科学院新材料研究所 A kind of technique removing catgut fat
CN110025819B (en) * 2019-05-24 2021-09-07 山东省科学院新材料研究所 Process for removing catgut fat
WO2022095028A1 (en) * 2020-11-07 2022-05-12 单县华宇缝合制品有限公司 High-strength biological suture line and preparation method therefor
CN113663115A (en) * 2021-08-23 2021-11-19 山东博达医疗用品股份有限公司 Preparation method of collagen-coated absorbable medical suture

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Owner name: SHANDONG BODA MEDICAL PRODUCT CO., LTD.

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Address after: 274300 Shandong city of Heze province Shanxian County city single single Dang road at the eastern end of Shandong Boda Medical Products Co. Ltd.

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Address before: 274300 Shandong city of Heze province Shanxian County city single single Dang road at the eastern end of Shandong Boda Medical Products Co. Ltd.

Patentee before: Zhang Yufu

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Address after: 274300 east end of Dang Dang Road, Shanxian County, Heze, Shandong

Patentee after: SHANDONG BODA MEDICAL ARTICLES Co.,Ltd.

Address before: 274300 Shandong Heze Shanxian County single town Dalong road east end Shandong Boda medical supplies Co., Ltd.

Patentee before: MEDICAL SUPPLIES CO.,LTD. SHANDONG BARDON

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Denomination of invention: Manufacturing method of biological collagen Brown medical soft suture

Effective date of registration: 20220728

Granted publication date: 20120523

Pledgee: Postal Savings Bank of China Limited Shanxian sub branch

Pledgor: SHANDONG BODA MEDICAL ARTICLES Co.,Ltd.

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