CN101454523A - Method for the production of end-products for civil and urban building and end-products thus obtained - Google Patents

Abstract

A method for the production of end-products for civil and urban building whereby one or more layers of glass -based materials, compounds from crystal fragments joined to each other by means of resinous chemical binders are used, which can be subsequently coupled with at least one reflecting or transparent panel; a series of end-products are thus produced for civil and urban building, such as coating panels, ornament objects and fittings in general, having a strong visual, luminous and decorative impact. When end-products for false-ceilings are used, at least one layer of plastic material, of the type comprising air cushions, such as, for example, so-called ''bubble'' material, is coupled with the layers of glass -based material in order to lighten the structure.

Description

Be used for the final products manufacture method of civilian and civic building and the final products that obtain by this method

The present invention relates to be used for the final products manufacture method of civilian and civic building and a series of final products that obtained by this method, described final products can be used in civilian and civic building, and are easy to use.

Described final products are mainly made by the layer that especially crystal (crystal) fragment and particle are formed, described fragment and particle have different shape and size, mutually combine in specific mould by means of the resinae chemical bond, and be characterised in that they have very light structure and possess the decorative aesthetics of rare aesthetic.

Specifically, be reduced to the fragment of suitable shape and size and crystal that particle is kinescope by crushing, reclaim (reclaiming) and finishing process obtains, this kinescope is utilized by this approach and recycling (recycle) again, thereby, these particles form pastel (paste) by means of resin-bonded, thereby not only economy but also obtain final products apace, these final products can be used to civilian and/or urban operating mechanism, promptly be used for the mere decoration purposes, for example little common object.

Be suitable for being arranged in the hanging structure or be used for the forming board on tables surface, and the diffusing screen of lamp or similar products, can make as raw material with these compounds, these compounds comprise crystal or as the resin particle in conjunction with element, described manufacturing is by realizing in conjunction with at least one reflection or transparent panel simply.

If final products are used as wall hanging board or are used for the plate of false ceiling (false ceiling), thereby when wanting emphasis to consider the lightweight of total, can also and comprise air with vitreous layer and (or have bubble, for example so-called " foam " material) one or more layer of light plastic material or in addition combination of film, this combination can have also can not have reflection or transparent panel, can in addition crooked and/or suitably be shaped.

The reflection or the transparent panel that can the side join or use with being arranged alternately be to have the silver paper of various forms and size and/or by iron content or the sandwich construction that constitutes of the specific tabula rasa (lightpanel) made of iron-bearing materials not; On the other hand, in order to obtain better visual effect, some colorful substance can be added in the resinae chemical bond, and perhaps plate self can impose color or decoration with specific color and ink.

As mentioned above, be reduced to the fragment of suitable shape and size and particle can by generally speaking glass material or from the crystal of waste product (for example television picture tube or computer screen) by means of suitable crushing, recovery and finishing process and advantageously obtain, thereby waste product is able to be reused and recycling as raw material, and by by these particles by means of the resin final products that both economy obtains apace that combine to form pastel, can be used to civilian and/or urban operating mechanism, or only be used for decorative use, for example small articles generally speaking and accessory.

About the disposal of the crystal of generally speaking glass material, especially kinescope and the problem of recycling are known; The difficulty that runs in the operation that glass material and crystal are separated from other material, especially reluctant material (for example cathode-ray tube of kinescope) also is known, the two all is the visual angle from technology and environment, in order to realize utilizing again completely of glass material, and consider this problem of costly disposal operations that these products must stand.

Thereby it will be useful making following imagination: design the alternative purposes of glass material and/or crystal, need not to dispose these materials, with the ratio that realizes actively and stably reducing recycling the waste.

And coating plate generally speaking (coating panel) and decoration that the final products that adopt glass-based material to make are made generally all have heavy and clumsy structure, thereby have restricted the application of these final products fully.This shortcoming also should overcome.

Thereby, an object of the present invention is to avoid above-mentioned shortcoming, and proposition is used for the manufacture method of the final products of civilian and civic building especially, this method actively reduces not recyclable effectively and needs the ratio of the discarded object that be disposed, has height environmental benefit and can be by the product of recycling continuously to create.

Another object of the present invention is the manufacture method that proposition is used for the final products of civilian and civic building, and this method is extremely reliable and can significantly save recycling and disposal costs.

Another purpose of the present invention provides and is used for civilian and important final products civic building, the acquisition of these final products not only simply but also economical, and be easy to use, it can be used as decoration and/or as civilian and urban operating mechanism, for example coating part, plate and/or floor are in order to replace the inert material when these purposes of previous crops.

Another object of the present invention provides and is used for civilian and final products civic building, these final products have very light structure and/or structure, and splendid sound insulation and pollution-free characteristic, and these final products can for example be used as generally speaking coating plate, light diffusing screen, furnishings accessory or decoration.

A further object of the present invention provides a series of coating and/or decorates final products, these final products have important and rare aesthetic effect, its industrial implementation not only simply but also economical, can be used as decoration element and/or be used as civilian and urban operating mechanism, for example coating part, plate, floor and/or ceiling, in order to replace the existing structure of making by gypsum plank and inert material when these purposes of previous crops, perhaps as the substituting of existing structure, perhaps replenishing as existing structure.

Above-mentioned purpose and other purpose are by making according to the final products that are used for civilian and civic building of claims 1 and implementing to be achieved according to the manufacture method of the above-mentioned final products of claims 8; The concrete feature of said method and the final products that obtained by this method provides in the dependent claims.

As civilian and the coating plate that is used for wall, ceiling and tables, the coating that is used to build, block structure, floor mechanograph, Dali flag wood floor bolck, brick and final products the civic building fitting attachments, usually adopt the sand material of gypsum plank and/or various building stones, granite, marble and common stone to make, described sand material is crushed to attenuate and the combination by means of mortar and cement.

And the many purposes in these purposes also do not require that final products possess very high tolerance performance to compression and/or tensile stress, and the acceptable outward appearance of quality is just enough because having good abrasion resistance, enough anti-flammability and pleasant.

In a series of tests of doing and research test in order to seek the alternative purposes of using plastics and/or glass material, except the luminous effect that structure produced that is obtained according to the present invention (light effect) and color and luster (shade) and transparent effect that may handle with resin and/or specific coloring material, found that advantageously and surprisingly the structure that is obtained according to the present invention has aesthetic feeling and the lightness (lightness) of making us pleasing.

By same structure is contacted with plate transparent or reflecting plate and/or coating paper or silver foil ply of paper and/or other adequate colouration, can produce more various decorative effect.

The present invention thereby propose by the following method and the final products that obtain: fragment or particle to glass or crystal and glass-based material generally speaking carry out polishing, with at least a chemical bond, for example the binding material based on resin mixes it, have or do not have coloring material during mixing, then the pastel that is obtained is introduced in the predetermined mould; In above-mentioned mould, also can insert reflection or transparent panel or silver paper or ticker tape layer in advance.

So the final products that obtain can combine with reflection or transparent panel or silver paper or colored ply of paper then.

So, can obtain decoration, coating plate and operating surface, be used for the final products of floor, ceiling and fitting attachments and/or be used for generally speaking urban operating mechanism and the final products of building industry.

In order to make the final products lighting, in the manufacturing of final products can also inside configuration insert comprise air be suitable for producing the light plastic material of air cushion, one or more layers of so-called " foam " material for example, can apply bending or suitable shaping, can combine with transparent or reflecting plate and/or specified panel with adequate colouration non-iron silver foil ply of paper and/or iron.

More purposes of the present invention and advantage will be by hereinafter explanation and accompanying drawing (Fig. 1-6) and more obvious, yet following explanation relates to exemplary and be not to be the example of restrictive embodiment preferably, these examples relate to according to the manufacture method of the final products that are used for civilian and civic building of the present invention and by the final products that this method obtained, and accompanying drawing illustrates the each several part according to the multi-form and color of final products of the present invention.

Glass material used according to the invention and/or crystal can obtain by treatment process manual or operation automatically, also can obtain by reclaiming raw material and throw aside remaining useless material from the product of relatively not exclusively handling.

Specifically, according to of the present invention preferred and nonrestrictive exemplary embodiment, currently used crystal mainly obtains by the glass that reclaims discarded electronic equipment, the for example old kinescope of described electronic equipment is from the screen of core with on glassly suitably isolate the iron of the external frame that constitutes crt screen and realize reclaiming.

This operation can be by realizing with manual steps by means of fixing circular saw and/or by means of the laser cutting operation or by means of magnetic system, brush falls fluorescent material (with manual mode or use chemical substance) then, obtaining to be used for the element optimum size of fusion again, and/or to remove and segmentation after the material operation of further pulverizing and sieve.

The technology that reclaims crystal from kinescope also can be by realizing with automated manner or automation step by means of the specific mechanical that is suitable for splitting kinescope, remove fluorescent grain on glass and other top layer heavy metal after splitting, collect and transmit the crystal fragment and receive fluorescent material.

According to the present invention, which kind of when no matter adopt after the collection step glass material, glass or crystal fragment or particle automatically or manually are sent to one or more and are used for washing or also being used for dry machine or mixing machine, and in basket formula container or other container, roll, rotate along single direction, perhaps alternately rotate along a rightabout again along a direction rotation earlier, thereby also make above-mentioned fragment polishing and part rounding (rounding).

Specifically, these glass material fragments or particle can be set at machine intimate, for example in cleaning robot and/or tube or the drum roller concrete mixer, also can comprise an amount of water in the balek of these machines (under this condition, the particle of glass material is immersed in the water), roll along a direction and/or rightabout then.

In alternate embodiments, particle can be sent in one or more cement mixer or container cartridge or the drum roller automatically or manually, in it basket in preheating setting time along the single direction rotation or earlier along a direction and then rotation in the opposite direction.

Each drum roller also can be maintained under decompression (depression) condition and move under dry conditions, with obtain appropriate size, cleaning and the glass material particle of polishing.

Under any condition, the formation form of these particles and cleaning obtain by following manner: fragment continuous rolling in drum roller of glass material is ground, described rolling along a direction and/or in the opposite direction, then to because the motion of above-mentioned basket and the powder that breaks away from from each particle and the other parts of material are carried out suction operation.

At last, the container of particle (basket of cleaning robot or drum roller) can be provided with a series of hole, these holes have suitable size, be suitable for discharging at the volley the powder and the small pieces of the top layer metal in the inboard and outside of crystal and/or kinescope core, these powder and small pieces be owing between the particle and bump and grinding between basket wall of particle and cleaning robot or drum roller form.

By this way, after above-mentioned treatment process, can obtain the particle of glass material, this particle has different shape and size and different color and lusters, by suitably and specifically polishing, rounding and/or beat (beaten).

After discharging powder, particle is removed, cleaning, the selection and with for example resin chemical bond and/or specific catalyst and optionally other coloring material mix mutually, obtain abundant fluidised pastel, this pastel is after injecting the mould of setting and being subjected to sclerosis, can form decorative object generally speaking, coating plate, table surface and furniture, generally speaking light diffusing screen and fitting attachments, the wall coating, the primary product and the final products that are used for civilian and civic building facility generally speaking, such as at shown in the accompanying drawing 1-6 those, they present various crystal grain forms and color.

In case the catalytic process of resin finishes, and takes out final products from mould; Compact and above-mentioned final products that possess tolerance have the soffit of basic polishing, this is the bottom that accumulates in mould owing to resin fluid in catalytic process, and upper surface is coarse, because on this surface, there is the particle of glass material, perhaps under the condition of the complete submergence of particle quilt, this upper surface also is (Fig. 1-4) of polishing.

Catalytic stages at resin, as above the glass material layer of Huo Deing can also be transparent with one or more or reflecting plate and/or the plastic material layer that comprises for example so-called " foam " material of air combined, can in addition crooked and/or suitably be shaped, so that guarantee desirable aesthetic feeling, simultaneously give special brightness and effect with rare aesthetic feeling to structure, this is because the combination of the reflection between each facet of crystal, the various tones of selected crystal, and (as in the embodiment example shown in the accompanying drawing 5) that reflecting plate produced of institute's combination.

Can obtain generally speaking decoration element, decorative object and fitting attachments particularly, primary product, be used for civilian and the final products civic building facility, coating plate of wall and ceiling (such in the embodiment example that goes out as shown in FIG. 6) and furniture generally speaking, and light diffusing screen (such in the embodiment example that goes out as shown in FIG. 5), they are having nothing in common with each other aspect the form of glass material particle, and have different colors.

Can bore a hole in some zone of final products, be hooked on the general supporting construction to allow these final products, and make that they can be by fast but not change devastatingly.

As the manufacture method of the final products that are used for civilian and civic building of target of the present invention and by the feature of the product that this method obtained with and various advantages become obvious via above-mentioned explanation.

At last, countless other variations can obviously be applied to the manufacture method that is used for the final products of civilian and civic building of the present invention, all these change all be encompassed in inventive concept of the present invention among the intrinsic novelty principle.It is also evident that in practical embodiment of the present invention, the material of each details of being addressed, form and size can be made change as required and can be substituted by other equivalent way.

Claims (14)

1. wieldyly be used for civilian and final products civic building, it is characterized in that described final products comprise one or more layer of shaping and/or crooked glass-based material, each layer in the described layer is made up of the crystal fragment that mutually combines by means of at least a chemical bond.

2. as claimed in claim 1ly be used for civilian and final products civic building, it is characterized in that at least one plate of being made by reflection and/or transparent material combines with one or more layer of described glass-based material.

3. as claimed in claim 1ly be used for civilian and final products civic building; one or more layer that it is characterized in that described glass-based material comprises glass particle or fragment; described glass particle or fragment have by the surface of polishing specifically; be immersed at least a chemical bond; generally speaking described final products are used for decorative purpose and/or as coating; coating plate, furniture end face, light diffusing screen and fitting attachments generally speaking and decoration and/or structure object for example are shaped.

4. as claimed in claim 3ly be used for civilian and final products civic building, it is characterized in that one or more layer of described glass-based material combines with reflection with particular color or transparent panel.

5. as claimed in claim 1 or 2ly be used for civilian and final products civic building, one or more layer that it is characterized in that described glass-based material combines with at least one plastic material layer, described plastic material layer preferably includes the type of air cushion, for example so-called " foam " material.

6. as claimed in claim 2ly be used for civilian and final products civic building, it is characterized in that described at least one plate of being made by reflection and/or transparent material is made of one deck reflective silver foil paper at least.

7. as claimed in claim 1ly be used for civilian and final products civic building, it is characterized in that described crystal fragment is made of the crystal wafer that the demolition kinescope obtains.

8. as claimed in claim 1ly be used for civilian and final products civic building, the specific region that it is characterized in that described final products is perforated, allowing these final products to be hooked on the wall or on the general supporting element, and make that they can be by fast but not change devastatingly.

9. as claimed in claim 1ly be used for civilian and final products civic building, it is characterized in that described final products are with specific color decoration.

10. be used to make the method that is used for the final products of civilian and civic building as claimed in claim 1, this method belongs to such one type, the type comprises the demolition stage of at least one glass-based material, remove the little discarded fragment and the powder of material, described glass-based material thereby broken into pieces fragment or the particle that becomes to have different shape and size is characterized in that described method also comprises the following stage after the described demolition stage of material:

The transmission and the placement stage of-at least one described fragment or particle, be transmitted and be placed at least one rotary container at fragment or particle described in this stage;

The mobile phase of-at least one described container is in order to polishing suitably and described fragment of cleaning or particle;

The selection of-at least one described crystal and sieving the stage;

At least one mix stages of-at least a chemical bond and described fragment or particle;

In the molded stage of-at least one mixture at least one mould, described mixture comprises described chemical bond and described fragment or particle at least;

The catalytic stages of-at least one described mixture;

-at least one stage that the product that is obtained is taken out from mould, the product of described acquisition can be transparent with at least one or reflecting plate combine;

Molded and the painted stage of-at least one described transparent or reflecting plate.

11. method as claimed in claim 10 is characterized in that described chemical bond comprises resin.

12. method as claimed in claim 10 is characterized in that at least a coloring material is added in the described at least a chemical bond.

13. method as claimed in claim 10, it is characterized in that described rotary container is accommodated in one or more cleaning robot, cleaning liquid is presetting the temperature current downflow in described cleaning robot, that is, it is inserted in one cement mixer or drum roller that is suitable for operating under dry conditions and/or reduced pressure at least, so that by grinding the described particle of polishing and collecting powder and pollutant discretely with respect to glass.

14. method as claimed in claim 10 is characterized in that described rotary container rotates along a direction, perhaps with predetermined time interval along a direction with and rightabout alternately rotate.

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