CN101440628B - Luminous toughened glass basin and technique for producing the same - Google Patents

Luminous toughened glass basin and technique for producing the same Download PDF

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Publication number
CN101440628B
CN101440628B CN 200710124790 CN200710124790A CN101440628B CN 101440628 B CN101440628 B CN 101440628B CN 200710124790 CN200710124790 CN 200710124790 CN 200710124790 A CN200710124790 A CN 200710124790A CN 101440628 B CN101440628 B CN 101440628B
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China
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luminous
basin
former
toughened glass
basin body
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Expired - Fee Related
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CN 200710124790
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Chinese (zh)
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CN101440628A (en
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王春
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Individual
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/06Construction of plunger or mould
    • C03B11/10Construction of plunger or mould for making hollow or semi-hollow articles
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/14Pressing laminated glass articles or glass with metal inserts or enclosures, e.g. wires, bubbles, coloured parts

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Illuminated Signs And Luminous Advertising (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention relates to a process for producing a luminous tempered glass wash basin and a product thereof. At least one of two or a plurality of original slab glass sheets is etched with a groove; the surface of the other original slab glass sheet is printed with a pattern through screen printing or is colored; the optical surfaces of all original slab glass sheets are superposed outwards and sequentially; the original slab glass sheets are put to an oven and is subjected to hot fusion at high temperature to form a semi-finished product; the semi-finished product is put into a molding mouldand is subjected to high-temperature hot bending to form a basin body of which the inside of the basin wall is provided with a plurality of strip containing cavities; the basin body is subjected to toughening and polishing treatment; and a luminant is put to the basin body through the strip containing cavity so that an annular control device of which the inside is provided with a water outlet hole is combined with the basin body. The process solves the problem of putting the luminant in a tempered glass product; under the control of a circuit, the wash basin can automatically emit gorgeous light according to setting; and the product has attractive sculpt and appearance, reaches the safety requirements of strength, temperature difference resistance and other performances, and has wide market prospect.

Description

Luminous toughened glass hand basin and production technique thereof
Technical field
The invention belongs to the manufacturing technology field of toughened glass hand basin, specifically be a kind of production technique and luminous toughened glass hand basin of toughened glass hand basin that can be luminous, it is distributed in some twinklers in the tub wall of toughened glass hand basin, controls the luminous of twinkler by one with basin body bonded annular control device.
Background technology
Hand basin is one of requisite sanitary bath equipment during people live, and the material of hand basin has metal, stone matter, pottery, plastic cement and wooden or the like, and the pattern pattern is ever-changing, and there is no lack of strange things, a feast for the eyes.
But what people were faced sooner or later all the time but all is icy have no life and the dynamic hand basin that changes.Along with coming of science and technology imformation age, the modern optical power technology makes rapid progress, and the manufacture craft state of the art of existing hand basin can't embody this variation that contemporary photoelectricity science and technology is brought.
At present the production technique of glass basin be in surpassing the above High Temperature Furnaces Heating Apparatus of 700 degree through heat fusion, hot bending, and high-temperature steel changes into type obviously is arranged at twinkler in the glass basin body wall in moulding process and can realizes that intelligent control is unpractical.
Summary of the invention
For overcoming the prior art above shortcomings, the invention provides a kind of production technique and luminous toughened glass hand basin of toughened glass hand basin that can be luminous, it can make some twinklers be arranged in the bar shaped containing cavity of tub wall of toughened glass hand basin, controls the luminous of twinkler by an annular control device.
The production technique of luminous toughened glass hand basin provided by the invention may further comprise the steps:
Former some of the sheet glass of a, cutting processing desired shape, on former of the sheet glass of a slice moulding at least, carve some grooves according to design requirements, in former surperficial screen printing pattern of another sheet sheet glass or colouring, then, drill through open holes in former central part of each sheet glass;
B. will be placed on the mould through former of the sheet glass of screen printing pattern or colouring, with former light of the sheet glass of described cutting towards outside in the above superimposed successively, put into the synthetic work in-process of baking oven hot melt under 680-880 ℃ high temperature;
C. work in-process are put into Pengcheng's pattern tool of preheating, sent into that hot bending forms the basin body that some bar shaped containing cavities are arranged in the tub wall in the baking oven of 690-790 degree, take out the nature cooling, pass through tempering, polished finish again;
D. all the bar shaped containing cavities inlets from the open holes cylinder of basin body set into twinkler in the basin body; Establish the annular control device of water vent in can also in this open holes, inlaying then, luminous with the control twinkler.
A kind of luminous toughened glass hand basin according to technology making of the present invention, comprise basin body, basin bottom has open holes, is provided with the some bar shaped containing cavities that are used to install twinkler in the tub wall, the opening end of all bar shaped containing cavities is communicated with open holes, in each bar shaped containing cavity twinkler is installed.Also can comprise a luminous annular control device of control twinkler, establish water vent in this annular control device, be embedded in the open holes of basin bottom.
Can be provided with the screen printing pattern layer in the tub wall of above-mentioned luminous toughened glass hand basin or go up chromatograph.
Above-mentioned luminous toughened glass hand basin can be square, circular, ellipse and Polygons etc.
The invention solves the problem of in high temperature tempering glassy product, settling twinkler.It carves groove with at least one in former of two or the multi-disc sheet glass, in another sheet surface screen printing pattern or colouring, then, with former light of all sheet glass towards outside the synthetic work in-process of superimposed successively hot melt at high temperature; Put into forming mould and carry out the elevated temperature heat bending and become tub wall that the basin body of some bar shaped containing cavities is arranged, pass through tempering, polished finish again, twinkler is inserted in the basin body by described bar shaped containing cavity, the annular control device that sets out the water hole in is combined with basin body.Under annular control device control, hand basin meeting root a tree name is provided with and sends the gorgeous in riotous profusion photochromic and illumination that necessity is provided automatically.Product-forming is attractive in appearance, and handles through tempering, and performances such as product strength, heatproof difference reach safety requirements, have vast market prospect.
Description of drawings:
Fig. 1 a, b are synoptic diagram behind former tract of some grooves of processing of the present invention's one circular sheet glass and the open holes;
Fig. 2 is the basin body synoptic diagram of an embodiment toughened glass hand basin of technological forming of the present invention;
Fig. 3 is Fig. 2 basin body and luminous toughened glass hand basin synoptic diagram after twinkler, annular control device combine.
Fig. 4 is the annular control device of Fig. 3 and the enlarged view of basin body joint portion A;
Fig. 5 is the present invention one typical pilot circuit figure.
Specific embodiments
Describe in detail below in conjunction with the embodiment of the invention.
Below the production craft step of luminous toughened glass hand basin of the present invention:
1. preparation original sheet glass
Being prepared in advance needs former of the sheet glass of processing, and the shape of root a tree name bowl basin is come fixed, is generally circular, can keep forming of glass front and back shape unanimity so substantially.According to the needs of product design, former of sheet glass can be square or circular or oval or Polygons or the like.
2. cutting and colouring printing
Carve some grooves former of the sheet glass of one or more pieces moulding by the style that designs,, then, drill through open holes in former central part of each sheet glass in former surperficial screen printing pattern of another sheet sheet glass or colouring; All grooves are inner to connect with the open holes cylinder that with the original sheet glass center is the center of circle, and the outer end of groove does not connect.Ditch groove depth on former of the sheet glass is 0.5-8mm, and wide is 0.3-10mm.For example Fig. 1 a, b etch some grooves 11 on former 1 of a circular sheet glass, central part drills through open holes 12, and all grooves 1 connect with open holes 12.
The method that can adopt car flower or etching or embossing or sandblast on former of sheet glass carves some grooves.
3. heat seal
To be placed on the mould of first-class separating powder through former of the sheet glass of screen printing pattern or colouring, with former light of the sheet glass of described cutting towards outside in the above superimposed successively, when reaching 660--750 ℃, furnace temperature puts into 680-880 ℃ heat of baking oven, when furnace temperature was raised to 850--900 ℃, hot melt synthesized work in-process.
4. hot bending, tempering and surperficial aftertreatment
Original sheet glass after the fusion is taken out from stove together with mould, naturally cooling is 2 minutes, when making it hardening, take off from mould, and put into the Pengcheng's pattern tool that is preheating between 150-480 ℃ rapidly, put into the high temperature baking oven and be heated to once more between 680-790 ℃, make glass be subjected to have in the thermal softening hot bending tub wall basin body of some bar shaped containing cavities.
Glass basin body behind the hot bending takes out from baking oven together with forming mould and is cooled in normal temperature between 640-760 ℃, glass basin is taken out from forming mould, put into the annealing furnace tempering, wind speed remains on the 10-50 meter per second, about 25-65 of time minute, be cooled to normal temperature to glass basin.Aftertreatments such as deburring, polishing are carried out in root a tree name design requirements then, make it the effect that reaches glittering and translucent.As shown in Figure 2, wherein form some bar shaped containing cavities 21 in the tub wall of basin body 2, central part is final open holes 22.
5. twinkler and annular control device are installed
With reference to Fig. 3,4, twinkler is tested according to the design requirements connection, all bar shaped containing cavity 21 inlets from open holes 22 cylinders of basin body 2 set into twinkler 31 in the basin body, establish the annular control device 3 of water vent 33 in can in this open holes 22, inlaying then, luminous with the control twinkler.
The luminous toughened glass hand basin that technology of the present invention is made is with reference to Fig. 2-4, this luminous toughened glass hand basin comprises basin body 2, basin bottom has open holes 22, can be provided with the screen printing pattern layer in the tub wall or go up chromatograph, be provided with the some bar shaped containing cavities 21 that are used to install twinkler in the tub wall, the opening end of all bar shaped containing cavities is communicated with open holes 22, in each bar shaped containing cavity 21 twinkler 31 is installed.Also can comprise a luminous annular control device 3 of control twinkler, establish water vent 33 in this annular control device, be embedded in the open holes 22 of basin bottom.
Bar shaped containing cavity 21 cross sections in the tub wall are rectangular, the wide 0.5-8mm that can be, and length can be 0.3-10mm, and the outer end of bar shaped containing cavity does not connect, and the opening end of all bar shaped containing cavities is communicated with open holes 22.
The luminous toughened glass hand basin can be square, circular, ellipse and Polygons etc.
Above-mentioned annular control device 3 comprises endless metal or plastic casing 34, establishes water vent 33 in the housing, and the water vent place is used to install traditional water outlet pipe fitting, and the aperture of water vent is 5-10cm; With the luminous pilot circuit part of epoxy resin glue embedding control twinkler, pilot circuit is partly exported and is connect each twinkler in the inner chamber of annular casing 34, and 32 are pcb board.
Pilot circuit part can adopt traditional human body sensing, infrared, light-operated and acoustic control mode or the like.Typical pilot circuit as Fig. 5, this pilot circuit comprises control driving circuit and audio-switch, photoswitch etc., audio-switch, photoswitch are connected to the input terminus of control driving circuit, the several twinkler is connected to control driving circuit corresponding output end, and each twinkler is arranged in the bar shaped containing cavity of basin body.The control driving circuit detects photoswitch and acoustic control on off state, and the sequence of control of operation setting makes the several twinkler luminous automatically when have people's sound night.The control driving circuit can adopt various micro-chips, and twinkler can adopt photodiode, cold light film and optical fiber or the like.
The glassy product that adopts technology of the present invention to make can be inserted twinkler the vitreum inside of high-temperature fusion, makes the toughened glass hand basin of intelligent control colorful light-emitting.For the meaning of starting in over the past thousands of years hand basin manufacturing process having epoch, product-forming is attractive in appearance, and handles through tempering, and performances such as product strength, heatproof difference reach safety requirements, have vast market prospect.

Claims (10)

1. the production technique of a luminous toughened glass hand basin is characterized in that may further comprise the steps:
Former some of the sheet glass of a, cutting processing desired shape, on former of the sheet glass of a slice moulding at least, carve some grooves according to design requirements, in former surperficial screen printing pattern of another sheet sheet glass or colouring, then, drill through open holes in former central part of each sheet glass;
B, will be placed on the mould through former of the sheet glass of screen printing pattern or colouring, with former light of the sheet glass of described cutting towards outside in the above superimposed successively, put into the synthetic work in-process of baking oven hot melt under 680-880 ℃ high temperature;
C, work in-process are put into Pengcheng's pattern tool of preheating, send into that hot bending forms the basin body that some bar shaped containing cavities are arranged in the tub wall in the baking oven of 680-790 degree, take out the nature cooling, pass through tempering, polished finish again;
D, all the bar shaped containing cavity inlets from the open holes cylinder of basin body set into twinkler in the basin body, establish the annular control device of water vent in inlaying in this open holes then, and are luminous with the control twinkler.
2. according to the production technique of the luminous toughened glass hand basin of claim 1, it is characterized in that: in a step, on former of sheet glass, adopt car flower or etching or embossing or the method that sandblasts carves some grooves according to design requirements.
3. according to the production technique of the luminous toughened glass hand basin of claim 1 or 2, it is characterized in that: the ditch groove depth on former of the described sheet glass is 0.5-8mm, and wide is 0.3-10mm, and the outer end of groove does not connect.
4. according to the production technique of the luminous toughened glass hand basin of claim 1, it is characterized in that: in the c step, the basin body of hot bending taken out from baking oven together with forming mould be cooled to 640-760 ℃, get basin body and put into the annealing furnace tempering, wherein wind speed remains on the 10-50 meter per second, and the tempering time is 25-65 minute.
5. according to the production technique of the luminous toughened glass hand basin of claim 1 or 4, it is characterized in that: in the c step, the preheating temperature of described Pengcheng's pattern tool is 150-480 ℃.
6. the production technique of the luminous toughened glass hand basin of root a tree name claim 1 is characterized in that: former rounded or oval or Polygons of described sheet glass.
7. the luminous toughened glass hand basin of making according to the described production technique of claim 1, comprise basin body, it is characterized in that: basin bottom has open holes, be provided with the some bar shaped containing cavities that are used to install twinkler in the tub wall, the opening end of all bar shaped containing cavities is communicated with open holes, and twinkler is installed in each bar shaped containing cavity.
8. the described luminous toughened glass hand basin of root a tree name claim 7 is characterized in that: be provided with the screen printing pattern layer in the described tub wall or go up chromatograph.
9. root a tree name claim 7 or 8 luminous toughened glass hand basin is characterized in that: inlay the luminous annular control device of control twinkler in the open holes of basin body, establish water vent in the annular control device.
10. the luminous toughened glass hand basin of root a tree name claim 9, it is characterized in that: described annular control device comprises annular casing, establishes water vent in the housing, the luminous pilot circuit part of embedding control twinkler in the inner chamber of annular casing.
CN 200710124790 2007-11-23 2007-11-23 Luminous toughened glass basin and technique for producing the same Expired - Fee Related CN101440628B (en)

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Application Number Priority Date Filing Date Title
CN 200710124790 CN101440628B (en) 2007-11-23 2007-11-23 Luminous toughened glass basin and technique for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200710124790 CN101440628B (en) 2007-11-23 2007-11-23 Luminous toughened glass basin and technique for producing the same

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CN101440628A CN101440628A (en) 2009-05-27
CN101440628B true CN101440628B (en) 2010-08-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9556054B2 (en) 2013-07-26 2017-01-31 Corning Incorporated Corrugated sheet, method of manufacture thereof, and mold therefor

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CN102336515B (en) * 2011-07-08 2013-07-17 福耀玻璃工业集团股份有限公司 Device and method for modifying profile curvature of skylight glass
CN103182894A (en) * 2011-12-29 2013-07-03 深圳富泰宏精密工业有限公司 Glass component and manufacturing method thereof
ES2522415B1 (en) * 2013-05-13 2015-11-03 Pedro CASALS GRIMAL DRAINAGE ASSEMBLY, AND SANITARY THAT INCLUDES SUCH DRAINAGE ASSEMBLY
CN103979798A (en) * 2014-05-12 2014-08-13 联想(北京)有限公司 Glass processing method, glass and electronic device
WO2017214134A1 (en) * 2016-06-07 2017-12-14 Corning Incorporated Methods for manufacturing three-dimensional laminate glass articles
CN107814477A (en) * 2017-11-24 2018-03-20 廖仲明 A kind of multi-functional hot-working glass production device
CN108585529B (en) * 2018-03-27 2020-05-01 东莞泰升玻璃有限公司 Processing technology of special-shaped carved glass product
CN112520983A (en) * 2020-12-28 2021-03-19 绥中明晖工业技术有限公司 Production line manufacturing method for observation window glass basin of washing machine

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DE20016983U1 (en) * 2000-09-29 2001-01-04 Schott Glas Three-dimensional, trough-like vitreous
CN1280106A (en) * 2000-05-26 2001-01-17 汕头经济特区金刚玻璃幕墙有限公司 Glass hand washing basin
EP1241142A2 (en) * 2001-03-13 2002-09-18 Moretti Forni S.p.A. Method and heating means for manufacturing clear-glass washbasins by gravity bending
CN2662807Y (en) * 2003-11-17 2004-12-15 郑国权 Glass hand washing basin

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
CN1280106A (en) * 2000-05-26 2001-01-17 汕头经济特区金刚玻璃幕墙有限公司 Glass hand washing basin
DE20016983U1 (en) * 2000-09-29 2001-01-04 Schott Glas Three-dimensional, trough-like vitreous
EP1241142A2 (en) * 2001-03-13 2002-09-18 Moretti Forni S.p.A. Method and heating means for manufacturing clear-glass washbasins by gravity bending
CN2662807Y (en) * 2003-11-17 2004-12-15 郑国权 Glass hand washing basin

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9556054B2 (en) 2013-07-26 2017-01-31 Corning Incorporated Corrugated sheet, method of manufacture thereof, and mold therefor

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