CN101428678A - Transverse bottom draw-in apparatus in boat body plane section product line - Google Patents

Transverse bottom draw-in apparatus in boat body plane section product line Download PDF

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Publication number
CN101428678A
CN101428678A CN 200810195350 CN200810195350A CN101428678A CN 101428678 A CN101428678 A CN 101428678A CN 200810195350 CN200810195350 CN 200810195350 CN 200810195350 A CN200810195350 A CN 200810195350A CN 101428678 A CN101428678 A CN 101428678A
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CN
China
Prior art keywords
winch
wheel
steel rope
leading screw
screw
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Granted
Application number
CN 200810195350
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Chinese (zh)
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CN101428678B (en
Inventor
桂重
杨念记
任乐
方长海
周宏根
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Wuxi Hualian Science and Technology Group Co Ltd
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Wuxi Hualian Science and Technology Group Co Ltd
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Priority to CN2008101953502A priority Critical patent/CN101428678B/en
Publication of CN101428678A publication Critical patent/CN101428678A/en
Application granted granted Critical
Publication of CN101428678B publication Critical patent/CN101428678B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to a ribbed plate drawing-in device for a ship hull plane surface segment production line, which belongs to the technical field of machinery equipment. The ribbed plate drawing-in device is characterized in that a winch is mounted on a platform of a winch walking mechanism; a winch manual clapping device is mounted on a side edge of a walking platform of the winch walking mechanism; a steel wire rope automatic rope relieving mechanism is mounted in front of a frame of the winch; a steel wire rope manual lifting mechanism is mounted in front of a moving frame of the steel wire rope automatic rope relieving mechanism; and a steel wire rope pressing device is mounted on the platform of the winch walking mechanism. The invention has the advantages of simple, compacted and reasonable structure, high automation, convenient use, suitability for the processes of ribbed plate assembling and welding in volume production of ship hulk segments, working efficiency improvement, product quality enhancement, labor intensity reduction, and safety hidden danger reduction.

Description

Transverse bottom draw-in apparatus in the boat body plane section product line
Technical field
The present invention relates to the transverse bottom draw-in apparatus in a kind of boat body plane section product line, when specifically body section is adorned rib welding plate, floor passed to weld from the side of body section cut a kind of device that segmentation is drawn in the hole in advance on the vertical bone, belong to mechanical equipment technical field.
Background technology
In prior art, the weldering of floor dress is adopted usually and cut big breach in advance on vertical bone, and floor directly hangs in the dress weldering with driving, seals cutting the hole in advance with plate after to be installed the welding again.Inefficiency, the labour intensity height, and influence the overall construction intensity of segmentation, also there is very big potential safety hazard with the overhead traveling crane lifting.
Summary of the invention
The objective of the invention is to overcome above-mentioned weak point, thereby the transverse bottom draw-in apparatus in a kind of boat body plane section product line is provided, can improve degree of automation greatly, easy to use, can increase work efficiency, and can guarantee the overall structure of segmentation.
According to technical scheme provided by the invention, comprise winch, winch traveling gear, winch hand actuable clamping device, steel rope rope arranging automatically mechanism, steel rope manual lifting mechanism, steel rope rope press device, winch is installed on the platform of winch traveling gear, the winch hand actuable clamping device is installed in the travelling platform side of winch traveling gear, steel rope rope arranging automatically mechanism is installed in the framework front of winch, the steel rope manual lifting mechanism is installed in the movable stand front of steel rope rope arranging automatically mechanism, and the steel rope rope press device is installed on the platform of winch traveling gear.
Described winch is made up of reductor, reducer pedestal, miniature gears, big gear wheel, reel, framework, steel rope etc.Reductor is installed on the reducer pedestal, miniature gears is enclosed within on the deceleration arbor, between adopt key to connect, big gear wheel becomes whole reel to adopt bearing seat to be attached on the framework with the reel bolted connection, miniature gears and big gear wheel engagement, and steel rope one end is fixed and is wrapped on the reel.
Described winch traveling gear is made up of reductor, reducer pedestal, first driving chain wheel, second driving chain wheel, walking axle, road wheel, travelling platform.Reductor is installed on the reducer pedestal, reducer pedestal is installed in the travelling platform termination, first driving chain wheel is sleeved on the reductor shaft, second driving chain wheel is enclosed within on the walking axle, the walking axle connects into the whole bearing seat that adopts with the road wheel key and is installed in below the travelling platform, and driving chain wheel and driving chain wheel adopt the precise roller chain-driving.
Described winch hand actuable clamping device is made up of handwheel, clamp, positive and negative leading screw, bearing seat.Bearing sleeve is contained on the positive and negative leading screw, and clamp is spun on the positive and negative leading screw, and handwheel key adapter sleeve is contained in positive and negative leading screw two ends.
Described steel rope rope arranging automatically mechanism by first sprocket wheel, second sprocket wheel, the 3rd sprocket wheel, erecting frame, mobile wallboard, orienting lug, screw piece, pilot bar, go up leading screw, leading screw is formed down.First sprocket wheel is installed on the reel shaft.Second sprocket wheel is sleeved on the leading screw, the 3rd sprocket wheel is sleeved on down on the leading screw, erecting frame is installed in the framework front, pilot bar, last leading screw, following leading screw all adopt bearing seat to be mounted on the erecting frame, orienting lug is enclosed within on the pilot bar, and the screw piece is spun on leading screw, the following leading screw, and mobile wallboard adopts bolted connection to be clipped in orienting lug, screw piece both sides, first sprocket wheel and second sprocket wheel adopt the precise roller chain-driving, and second sprocket wheel and the 3rd sprocket wheel adopt the precise roller chain-driving.
Described steel rope manual lifting mechanism is made up of elevating screw, screw, cover plate, wheel carrier, roller shaft, roller.Cover plate is installed in mobile wallboard top, screw is installed on the cover board, also can be relatively rotated, elevating screw screws in screw, lower end snail ties the cock wheel frame, roller is contained on the roller shaft by bearing carrier ring and is clipped in the middle of the wheel carrier, roller shaft passes mobile wallboard simultaneously, when lift adjustment when the correct position, screw on the roller shaft, mobile wallboard nut outside.
Described steel rope rope press device is made up of lifting axle bed, circular nut, base, doffer.Base is installed in above the travelling platform, and the lifting axle bed is inserted on the base, and circular nut is spun on the lifting axle bed, and the lifting axle bed is contained in the doffer two ends by bearing carrier ring.
Compared with the prior art the present invention has the following advantages:
The present invention mainly adopts the motor reducer of variable frequency regulating speed control to drive reel around putting steel rope, and reel is provided with automatic rope guide, can make steel rope can be on reel auto arrangement.Owing to, can make the floor of variant size that suitable wire rope handling position is all arranged being furnished with steel rope height manual regulating device on the rope guide automatically.Whole device drives and can move being parallel on the track of conveyor line by reductor, and is furnished with the track fixing device, prevents the device rollover.The present invention is simple, compact and reasonable for structure; The degree of automation height, easy to use, the floor that is fit to the production in enormous quantities body section is adorned the weldering process, can increase work efficiency, and improves the quality of products, and reduces labour intensity, reduces potential safety hazard.
Description of drawings
Fig. 1 is a structural front view of the present invention.
Fig. 2 is a structure left view of the present invention.
Fig. 3 is a structure birds-eye view of the present invention.
Fig. 4 is winch structure figure of the present invention.
Fig. 5 is a winch traveling gear constructional drawing of the present invention.
Fig. 6 is a winch hand actuable clamping device constructional drawing of the present invention.
Fig. 7 is steel rope rope arranging automatically mechanism structure figure of the present invention.
Fig. 8 is a steel rope manual lifting mechanism constructional drawing of the present invention.
Fig. 9 is a steel rope rope press device constructional drawing of the present invention.
The specific embodiment
Embodiment during following the present invention incites somebody to action in conjunction with the accompanying drawings is further described:
As Fig. 1~shown in Figure 3, comprise winch 1, winch traveling gear 2, winch hand actuable clamping device 3, steel rope rope arranging automatically mechanism 4, steel rope manual lifting mechanism 5, steel rope rope press device 6, track 7 etc.
Winch 1 is installed on the platform of winch traveling gear 2, winch hand actuable clamping device 3 is installed in the travelling platform bottom of winch traveling gear 2, steel rope rope arranging automatically mechanism 4 is installed in the framework front of winch 1, steel rope manual lifting mechanism 5 is installed in the movable stand front of steel rope rope arranging automatically mechanism 4, and steel rope rope press device 6 is installed on the platform of winch traveling gear 2.
As shown in Figure 4, described winch 1 is made up of reductor 1-1, reducer pedestal 1-2, miniature gears 1-3, big gear wheel 1-4, reel 1-5, framework 1-6, steel rope 1-7 etc.Reductor 1-1 is installed on the reducer pedestal 1-2, miniature gears 1-3 is enclosed within on the deceleration arbor, between adopt key to connect, big gear wheel 1-4 becomes whole reel 1-5 to adopt bearing seat to be connected on the framework 1-6 with reel 1-5 bolted connection, miniature gears 1-3 and big gear wheel 1-4 engagement, steel rope 1-7 one end is fixed and is wrapped on the reel 1-5.
As shown in Figure 5, described winch traveling gear 2 is made up of reductor 2-1, reducer pedestal 2-2, the first driving chain wheel 2-3, the second driving chain wheel 2-4, walking axle 2-5, road wheel 2-6, travelling platform 2-7.Reductor 2-1 is installed on the reducer pedestal 2-2, reducer pedestal 2-2 is installed in the travelling platform termination, the first driving chain wheel 2-3 is sleeved on the reductor 2-1 axle, the second driving chain wheel 2-4 is enclosed within on the walking axle 2-5, walking axle 2-5 and road wheel 2-6 key connect into the whole bearing seat that adopts and are installed in below the travelling platform 2-7, and driving chain wheel 2-3 and driving chain wheel 2-4 adopt the precise roller chain-driving.
As shown in Figure 6, described winch hand actuable clamping device 3 is made up of handwheel 3-1, clamp 3-2, positive and negative leading screw 3-3, bearing seat 3-4.Bearing seat 3-4 is sleeved on the positive and negative leading screw 3-3, and clamp 3-2 is spun on the positive and negative leading screw 3-3, and handwheel 3-1 key adapter sleeve is contained in positive and negative leading screw two ends.
As shown in Figure 7, described steel rope rope arranging automatically mechanism 4 by the first sprocket wheel 4-1, the second sprocket wheel 4-2, the 3rd sprocket wheel 4-3, erecting frame 4-4, mobile wallboard 4-5, orienting lug 4-6, screw piece 4-7, pilot bar 4-8, go up leading screw 4-9, leading screw 4-10 forms down.The first sprocket wheel 4-1 is installed on the reel 1-5 shaft.The second sprocket wheel 4-2 is sleeved on the leading screw 4-9, the 3rd sprocket wheel 4-3 is sleeved on down on the leading screw 4-10, erecting frame 4-4 is installed in framework 1-6 front, pilot bar 4-8, last leading screw 4-9, following leading screw 4-10 adopts bearing seat to be mounted on the erecting frame 4-4, orienting lug 4-6 is enclosed within on the pilot bar 4-8, screw piece 4-7 is spun on leading screw 4-9, on the following leading screw 4-10, mobile wallboard 4-5 adopts bolted connection to be clipped in orienting lug 4-6, screw piece 4-7 both sides, the first sprocket wheel 4-1 and the second sprocket wheel 4-2 adopt the precise roller chain-driving, and the second sprocket wheel 4-2 and the 3rd sprocket wheel 4-3 adopt the precise roller chain-driving.
Shown in Figure 8, described steel rope manual lifting mechanism 5 is made up of elevating screw 5-1, screw 5-2, cover plate 5-3, wheel carrier 5-4, roller shaft 5-5, roller 5-6.Cover plate 5-3 is installed in mobile wallboard 4-5 top, screw 5-2 is installed in cover plate 5-3 and goes up, also can relatively rotate, elevating screw 5-1 screws in screw 5-2, lower end snail ties cock wheel frame 5-4, roller 5-6 is contained on the roller shaft 5-5 by bearing carrier ring and is clipped in the middle of the wheel carrier 5-4, roller shaft 5-6 passes mobile wallboard 4-5 simultaneously, when lift adjustment when the correct position, screw that roller shaft 5-5 goes up, mobile wallboard 4-5 nut outside.
Shown in Figure 9, described steel rope rope press device 6 is made up of lifting axle bed 6-1, circular nut 6-2, base 6-3, doffer 6-4.Base 6-3 is installed in above the travelling platform 2-7, and lifting axle bed 6-1 is inserted on the base 6-3, and circular nut is spun on the lifting axle bed 6-1, and lifting axle bed 6-1 is contained in doffer 6-4 two ends by bearing carrier ring.
Principle of work of the present invention and working process
The present invention passes through 2 work of winch traveling gear: reductor drives the walking axle by chain-driving, and the axle of walking is connected with the road wheel key, and road wheel contacts with track 7, drives whole device and does reciprocating linear motion to correct position along track 7.Adopt winch hand actuable clamping device 3: rotate handwheel, positive and negative leading screw drives the clamp grip track.Adopt steel rope jacking system 5: rotate elevating screw, the pulling elevator is regulated steel rope rope stretching height to correct position.Adopt winch 1: the reducer gear drive drum rotates, and frequency conversion is emitted steel rope fast to appropriate length.Steel rope is fixed on the floor correct position.Adopt winch 1: frequency conversion transfers to appropriate speed, and the reducer gear drive drum rotates, and rolling steel rope pulling floor inserts vertical bone to correct position.Steel rope rope arranging automatically mechanism 4 work in winch 1 working process: chain-driving drove leading screw and does synchronous the rotation when reel of winch 1 rotated, and movable stand is arranged in mandrel surface in order with proper speed Sliding Control steel rope on pilot bar.Steel rope rope press device 6 compresses steel rope and makes steel rope remain certain expanding force to carry out folding and unfolding.

Claims (7)

1, transverse bottom draw-in apparatus in a kind of boat body plane section product line, it is characterized in that: comprise winch (1), winch traveling gear (2), winch hand actuable clamping device (3), steel rope rope arranging automatically mechanism (4), steel rope manual lifting mechanism (5), steel rope rope press device (6), winch (1) is installed on the platform of winch traveling gear (2), winch hand actuable clamping device (3) is installed in the travelling platform side of winch traveling gear (2), steel rope rope arranging automatically mechanism (4) is installed in the framework front of winch (1), steel rope manual lifting mechanism (5) is installed in the movable stand front of steel rope rope arranging automatically mechanism (4), and steel rope rope press device (6) is installed on the platform of winch traveling gear (2).
2, transverse bottom draw-in apparatus in the boat body plane section product line according to claim 1, it is characterized in that described winch (1) is by reductor (1-1), reducer pedestal (1-2), miniature gears (1-3), big gear wheel (1-4), reel (1-5), framework (1-6), steel rope (1-7), reductor (1-1) is installed on the reducer pedestal (1-2), miniature gears (1-3) is enclosed within on the deceleration arbor, big gear wheel (1-4) and reel (1-5) bolted connection, reel (1-5) is connected on the framework (1-6), miniature gears (1-3) and big gear wheel (1-4) engagement, steel rope (1-7) is wrapped on the reel (1-5).
3, transverse bottom draw-in apparatus in the boat body plane section product line according to claim 1, it is characterized in that described winch traveling gear (2) is by reductor (2-1), reducer pedestal (2-2), first driving chain wheel (2-3), second driving chain wheel (2-4), walking axle (2-5), road wheel (2-6), travelling platform (2-7) is formed, reductor (2-1) is installed on the reducer pedestal (2-2), reducer pedestal (2-2) is installed in the travelling platform termination, driving chain wheel (2-3) is sleeved on reductor (2-1) axle, driving chain wheel (2-4) is enclosed within on the walking axle (2-5), and walking axle (2-5) is mounted on below the travelling platform (2-7) with road wheel (2-6) key.
4, the transverse bottom draw-in apparatus in the boat body plane section product line according to claim 1, it is characterized in that described winch hand actuable clamping device (3) is made up of handwheel (3-1), clamp (3-2), positive and negative leading screw (3-3), bearing seat (3-4), bearing seat (3-4) is sleeved on the positive and negative leading screw (3-3), clamp (3-2) is spun on the positive and negative leading screw (3-3), and handwheel (3-1) is sleeved on positive and negative leading screw (3-3) two ends.
5, transverse bottom draw-in apparatus in the boat body plane section product line according to claim 1, it is characterized in that described steel rope rope arranging automatically mechanism (4) is by first sprocket wheel (4-1), second sprocket wheel (4-2), the 3rd sprocket wheel (4-3), erecting frame (4-4), mobile wallboard (4-5), orienting lug (4-6), screw piece (4-7), pilot bar (4-8), last leading screw (4-9), following leading screw (4-10) is formed, first sprocket wheel (4-1) is installed on reel (1-5) shaft, second sprocket wheel (4-2) is sleeved on the leading screw (4-9), the 3rd sprocket wheel (4-3) is sleeved on down on the leading screw (4-10), erecting frame (4-4) is installed in framework (1-6) front, pilot bar (4-8), last leading screw (4-9), following leading screw (4-10) adopts bearing seat to be mounted on the erecting frame (4-4) respectively, orienting lug (4-6) is enclosed within on the pilot bar (4-8), screw piece (4-7) is spun on leading screw (4-9), on the following leading screw (4-10), mobile wallboard (4-5) adopts bolted connection to be clipped in orienting lug (4-6), screw piece (4-7) both sides, first sprocket wheel (4-1) adopts roller chain drives with second sprocket wheel (4-2), and second sprocket wheel (4-2) adopts roller chain drives with the 3rd sprocket wheel (4-3).
6, transverse bottom draw-in apparatus in the boat body plane section product line according to claim 1, it is characterized in that described steel rope manual lifting mechanism (5) is by elevating screw (5-1), screw (5-2), cover plate (5-3), wheel carrier (5-4), roller shaft (5-5), roller (5-6) is formed, cover plate (5-3) is installed in mobile wallboard (4-5) top, screw (5-2) is installed on the cover plate (5-3), elevating screw (5-1) screws in screw (5-2), lower end snail ties cock wheel frame (5-4), roller (5-6) is contained on the roller shaft (5-5) by bearing carrier ring, and be clipped in the middle of the wheel carrier (5-4), roller shaft (5-6) passes mobile wallboard (4-5) simultaneously.
7, the transverse bottom draw-in apparatus in the boat body plane section product line according to claim 1, it is characterized in that described steel rope rope press device (6) is made up of lifting axle bed (6-1), circular nut (6-2), base (6-3), doffer (6-4), base (6-3) is installed in above the travelling platform (2-7), lifting axle bed (6-1) is inserted on the base (6-3), circular nut (6-2) is spun on the lifting axle bed (6-1), and lifting axle bed (6-1) is contained in doffer (6-4) two ends by bearing carrier ring.
CN2008101953502A 2008-10-14 2008-10-14 Transverse bottom draw-in apparatus in boat body plane section product line Expired - Fee Related CN101428678B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2008101953502A CN101428678B (en) 2008-10-14 2008-10-14 Transverse bottom draw-in apparatus in boat body plane section product line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2008101953502A CN101428678B (en) 2008-10-14 2008-10-14 Transverse bottom draw-in apparatus in boat body plane section product line

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CN101428678A true CN101428678A (en) 2009-05-13
CN101428678B CN101428678B (en) 2011-05-04

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104309760A (en) * 2014-10-14 2015-01-28 江苏扬子鑫福造船有限公司 Rib plate pulling-in tooling
CN104973216A (en) * 2014-04-14 2015-10-14 大连鸿运船舶重工工程技术有限公司 Assembling method for rib plate
CN110562383A (en) * 2019-09-18 2019-12-13 河海大学常州校区 Hull structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104973216A (en) * 2014-04-14 2015-10-14 大连鸿运船舶重工工程技术有限公司 Assembling method for rib plate
CN104309760A (en) * 2014-10-14 2015-01-28 江苏扬子鑫福造船有限公司 Rib plate pulling-in tooling
CN110562383A (en) * 2019-09-18 2019-12-13 河海大学常州校区 Hull structure

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CN101428678B (en) 2011-05-04

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Granted publication date: 20110504

Termination date: 20161014