CN104973216A - Assembling method for rib plate - Google Patents
Assembling method for rib plate Download PDFInfo
- Publication number
- CN104973216A CN104973216A CN201410148726.XA CN201410148726A CN104973216A CN 104973216 A CN104973216 A CN 104973216A CN 201410148726 A CN201410148726 A CN 201410148726A CN 104973216 A CN104973216 A CN 104973216A
- Authority
- CN
- China
- Prior art keywords
- floor
- vertical bone
- assemble method
- tool
- rust paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention provides an assembling method for a rib plate. The assembling method for the rib plate comprises the following steps that 1 baiting and manufacturing of longitudinal bones are conducted, and the needed longitudinal bones are manufactured according to the demand of accuracy; 2 anti-rust paint is coated on the longitudinal bones, and the anti-rust paint is coated on the parts of the longitudinal bones except the bottom ends; 3 the longitudinal bones are fixed to an inner base plate of a boat body; 4 production of the rib plates is conducted, the rib plates are cut according to the demand of boat accuracy, T-shaped through holes corresponding to the longitudinal bones on the inner base plate are formed in the lower ends of the rib plates, and the through holes of the rib plates are in one-to-one correspondence to the longitudinal bones; 5 installation of the rib plate is conducted, the through holes in the rib plate are aligned with end heads at one ends of the longitudinal bones on the inner base plate, the rib plates are gradually pulled in one by one, and assembly of the rib plates is achieved. According to the assembling method, a large quantity of complementary plates are saved, steel materials and welding materials are saved, the material utilization ratio is increased, workload of welding is reduced, and the service life of the boat body is improved.
Description
Technical field
The present invention relates to a kind of manufacture method of boats and ships, particularly a kind of assemble method of floor.
Background technology
In existing hull structure, usually the floor that there is a straight tank top plate and be located on tank top plate, described tank top plate is provided with some vertical bones, position corresponding with vertical bone on floor is provided with the otch of R type, described floor is inserted on vertical bone from top to bottom by the otch of R type, thus is assembled on tank top plate by floor.This floor insertion, need weld many benefit plates in R type incision, can reduce stock utilization like this, increases welding job amount, thus reduces the life-span of hull.
Summary of the invention
The present invention proposes a kind of assemble method of floor, solves in prior art and increases the problem such as many benefit plates, reduction hull life-span.
Technical scheme of the present invention is achieved in that
An assemble method for floor, comprises the steps:
The first step is blanking and the making of vertical bone, produces required vertical bone according to accuracy requirement;
The part except bottom of vertical bone, for vertical bone will be coated with anti-rust paint, is coated with anti-rust paint by second step;
3rd step is be fixed on the tank top plate of hull by vertical bone;
4th step, for making floor, cuts out floor according to boats and ships accuracy requirement, and is provided with the through hole of the T-shaped corresponding with the vertical bone photo of tank top plate in the lower end of floor, and make the through hole of floor and vertical bone one_to_one corresponding;
5th step is the installation of floor, the through hole on floor is aimed at the termination of one end of the vertical bone on tank top plate, is inwardly drawn in one by one by floor, complete the assembling of floor.
Preferred version is, described vertical bone comprises panel and one end and panel web connected vertically, and it adopts flame planer the panel of vertical bone, web to be cut down from steel plate in making, then panel and web is connected and fixed.
Preferred version is, coating unit is adopted to carry out in the step of described coating anti-rust paint, described coating unit comprises multiplely shelters tool and paint spraying pistol, each covering appts has shelters tool, the described limit end sheltering tool is provided with an embedded groove, during coating anti-rust paint, the bottom of the web of vertical bone is embedded in embedded groove, then on vertical bone, sprays anti-rust paint by paint spraying pistol.
Preferred version is, the guide rail that described coating unit also comprises the roller for carrying described vertical bone and be arranged in parallel with the service direction of roller, and described covering appts to be located on guide rail and can in slide on rails.
Preferred version is, described coating unit also comprises the jack cylinder be located at below guide rail, and described jack cylinder can carry out lift adjustment to described guide rail.
Preferred version is, each covering appts comprises compression cylinder, described in shelter the side that tool is located at compression cylinder, described compression cylinder can drive to be sheltered tool and moves and be resisted against on vertical bone.
Preferred version is, the side of each covering appts is provided with adjustment screw, is controlled the movement of covering appts by the head rotating adjustment screw.
Preferred version is, the groove width of described embedded groove is greater than the width of its limit, position end.
Preferred version is, the size of described through hole is greater than the size of the vertical bone corresponding with it.
Beneficial effect of the present invention is:
In the present invention, the assemble method of floor makes existing flow production line reach maximum performance, eliminates a large amount of benefit plates and saves solder, thus increases stock utilization, reduces the work capacity of welding, improves the service life of hull.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the diagram of circuit of floor assemble method of the present invention;
Fig. 2 is the schematic diagram of vertical bone manufacturing process;
Fig. 3 is the structural representation of the coating unit of vertical bone;
Fig. 4 is the section drawing of Fig. 3 along A-A line;
Fig. 5 is the schematic diagram be assembled to by vertical bone on tank top plate;
Fig. 6 is the structural representation of floor;
Fig. 7 is the structural representation of case member in the boats and ships assembled.
In figure:
10, coating unit; 11, roller; 12, jack cylinder; 13, guide rail; 14, covering appts; 16, screw is adjusted; 17, compression cylinder; 18, embedded groove; 19, tool is sheltered; 20, vertical bone; 21, panel; 23, web; 24, paint spraying pistol; 30, floor; 32, through hole; 40, tank top plate.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, be the diagram of circuit of floor assemble method of the present invention.The assemble method of this floor comprises the steps:
The first step is blanking and the making of vertical bone 20, please refer to Fig. 2, produces vertical bone 20 according to accuracy requirement, and described vertical bone 20 comprises a panel 21 and one end and panel 21 web 23 connected vertically.Concrete method for making is: use flame planer the panel 21 of vertical bone 20, web 23 to be cut down from steel plate, and vertical bone 20 is vertically fixedly connected with panel 21 by web 23, and namely one end of web 23 is vertically fixed on the middle part of panel 21.
Second step is for vertical bone 20 will be coated with anti-rust paint, this step adopts the coating unit 10 shown in Fig. 3 and Fig. 4 to carry out, this coating unit 10 comprises a roller 11, jack cylinder 12, and the parallel and guide rail 13 be located on jack cylinder 12 of the service direction of roller 11 and be located at the covering appts 14 that the multiple intervals on guide rail 13 configure, can carry out lift adjustment to described guide rail 13 by described jack cylinder 12, described covering appts 14 can move on described guide rail 13.The side of each covering appts 14 is provided with in adjustment screw 16(figure the adjustment screw only illustrated on the covering appts 14 of left side, the adjustment screw 16 of remaining covering appts 14 omits at this), the movement of covering appts 14 is controlled by the head rotating adjustment screw 16.Each covering appts 14 comprises compression cylinder 17, the side of this compression cylinder 17 is provided with one and shelters tool 19, this limit end sheltering tool 19 is provided with a horizontally disposed embedded groove 18, described in shelter tool 19 and be made up of L-bar, and its groove width is greater than the width of its limit, position end.When being coated with anti-rust paint, vertical bone 20 to be placed on roller 11 and by 2 supports, covering appts 14 is made to increase by having regulated heavy oil tank 12, make the conveyor surface of the opening of the embedded groove 18 sheltering tool 19 and roller 11 at same plane, covering appts 14 is allowed to slide on guide rail 13, the opening of embedded groove 18 is made to be resisted against the bottom of the web 23 of vertical bone 20, tool 19 is sheltered by compression cylinder 17 press-in, the bottom of the web 23 of vertical bone 20 is made to be embedded in embedded groove 18, on vertical bone 20, anti-rust paint is sprayed again by paint spraying pistol 24, this painting method can protect the bottom of vertical bone 20 well, and remainder is coated with anti-rust paint, from extraneous corrosion when both can prevent vertical bone 20 from using, the bottom of vertical bone 20 can be allowed again to carry out follow-up being welded and fixed preferably.
3rd step is be fixed on the tank top plate 40 of hull by vertical bone 20, refers to Fig. 5, and the other end being about to the web 23 of vertical bone 20 is vertically welded in the delimitation position of tank top plate 40.
4th step is the floor 30 produced as shown in Figure 6, floor 30 is cut out according to boats and ships accuracy requirement, and be provided with the through hole 32 relative with the vertical bone 20 of tank top plate in the lower end of floor 30, and make the through hole 32 of floor 30 and vertical bone 20 one_to_one corresponding, guarantee each through hole 32 and vertical bone 20 precision-fit; Each through hole 32 is T font, and the size of through hole 32 is slightly larger than the size of the vertical bone 20 corresponding with it.
5th step is the installation of floor 30, through hole 32 on floor 30 is aimed at the termination of one end of the vertical bone 20 on tank top plate 40, floor 30 is inwardly drawn in, if when having multiple floor 30, then need to draw in one by one, weld this floor 30 and tank top plate 40 again, in fixing rear hull, the structure of case member as shown in Figure 7, thus complete the assembling of floor.
The assemble method of this floor 30 makes existing flow production line reach maximum performance, eliminates a large amount of benefit plates and saves solder, thus increases stock utilization, reduces the work capacity of welding, improves the service life of hull.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. an assemble method for floor, is characterized in that: comprise the steps:
The first step is blanking and the making of vertical bone, produces required vertical bone according to accuracy requirement;
The part except bottom of vertical bone, for vertical bone will be coated with anti-rust paint, is coated with anti-rust paint by second step;
3rd step is be fixed on the tank top plate of hull by vertical bone;
4th step, for making floor, cuts out floor according to boats and ships accuracy requirement, and is provided with the through hole of the T-shaped corresponding with the vertical bone photo of tank top plate in the lower end of floor, and make the through hole of floor and vertical bone one_to_one corresponding;
5th step is the installation of floor, the through hole on floor is aimed at the termination of one end of the vertical bone on tank top plate, is inwardly drawn in one by one by floor, complete the assembling of floor.
2. the assemble method of floor as claimed in claim 1, it is characterized in that: described vertical bone comprises panel and one end and panel web connected vertically, it adopts flame planer the panel of vertical bone, web to be cut down from steel plate in making, then panel and web is connected and fixed.
3. the assemble method of floor as claimed in claim 1, it is characterized in that: in the step of described coating anti-rust paint, adopt coating unit to carry out, described coating unit comprises multiplely shelters tool and paint spraying pistol, each covering appts has shelters tool, the described limit end sheltering tool is provided with an embedded groove, during coating anti-rust paint, the bottom of the web of vertical bone is embedded in embedded groove, then on vertical bone, sprays anti-rust paint by paint spraying pistol.
4. the assemble method of floor as claimed in claim 3, is characterized in that: the guide rail that described coating unit also comprises the roller for carrying described vertical bone and be arranged in parallel with the service direction of roller, and described covering appts to be located on guide rail and can in slide on rails.
5. the assemble method of floor as claimed in claim 3, is characterized in that: described coating unit also comprises the jack cylinder be located at below guide rail, carries out lift adjustment by described jack cylinder to described guide rail.
6. the assemble method of floor as claimed in claim 3, is characterized in that: each covering appts comprises compression cylinder, described in shelter the side that tool is located at compression cylinder, described compression cylinder can drive to be sheltered tool and moves and be resisted against on vertical bone.
7. the assemble method of floor as claimed in claim 4, is characterized in that: the side of each covering appts is provided with adjustment screw, is controlled the movement of covering appts by the head rotating adjustment screw.
8., as the assemble method of the floor of claim 3 to 7 as described in any one, it is characterized in that: the groove width of described embedded groove is greater than the width of its limit, position end.
9. the assemble method of floor as claimed in claim 1, is characterized in that: the size of described through hole is greater than the size of the vertical bone corresponding with it.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410148726.XA CN104973216A (en) | 2014-04-14 | 2014-04-14 | Assembling method for rib plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410148726.XA CN104973216A (en) | 2014-04-14 | 2014-04-14 | Assembling method for rib plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104973216A true CN104973216A (en) | 2015-10-14 |
Family
ID=54270299
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410148726.XA Pending CN104973216A (en) | 2014-04-14 | 2014-04-14 | Assembling method for rib plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104973216A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107487417A (en) * | 2017-07-17 | 2017-12-19 | 江苏新时代造船有限公司 | Section bar and rib structure and its method of construction in a kind of shipbuilding |
| CN115123486A (en) * | 2022-08-11 | 2022-09-30 | 上海外高桥造船有限公司 | Hull rib plate drawing device and rib plate assembling method |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09249188A (en) * | 1996-03-15 | 1997-09-22 | Mitsubishi Heavy Ind Ltd | Hull structure |
| CN101204988A (en) * | 2006-12-20 | 2008-06-25 | 上海外高桥造船有限公司 | Rib board pulling method |
| CN101372258A (en) * | 2008-09-27 | 2009-02-25 | 上海江南长兴造船有限责任公司 | Method for drawing costal scute in shipbuilding |
| CN101428678A (en) * | 2008-10-14 | 2009-05-13 | 无锡华联科技集团有限公司 | Transverse bottom draw-in apparatus in boat body plane section product line |
| CN201670337U (en) * | 2010-05-14 | 2010-12-15 | 南通中远川崎船舶工程有限公司 | Ribbed-plate pressing device |
| CN202449171U (en) * | 2012-01-12 | 2012-09-26 | 江苏新世纪造船有限公司 | Construction device based on sectioned pull-in method |
| KR20130035028A (en) * | 2011-09-29 | 2013-04-08 | 현대중공업 주식회사 | Structure of floor plate of double bottom in large ore carrier |
| CN104260825A (en) * | 2014-09-15 | 2015-01-07 | 江苏扬子鑫福造船有限公司 | Pull-in manufacturing method of rib plates of ship shell plate |
-
2014
- 2014-04-14 CN CN201410148726.XA patent/CN104973216A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09249188A (en) * | 1996-03-15 | 1997-09-22 | Mitsubishi Heavy Ind Ltd | Hull structure |
| CN101204988A (en) * | 2006-12-20 | 2008-06-25 | 上海外高桥造船有限公司 | Rib board pulling method |
| CN101372258A (en) * | 2008-09-27 | 2009-02-25 | 上海江南长兴造船有限责任公司 | Method for drawing costal scute in shipbuilding |
| CN101428678A (en) * | 2008-10-14 | 2009-05-13 | 无锡华联科技集团有限公司 | Transverse bottom draw-in apparatus in boat body plane section product line |
| CN201670337U (en) * | 2010-05-14 | 2010-12-15 | 南通中远川崎船舶工程有限公司 | Ribbed-plate pressing device |
| KR20130035028A (en) * | 2011-09-29 | 2013-04-08 | 현대중공업 주식회사 | Structure of floor plate of double bottom in large ore carrier |
| CN202449171U (en) * | 2012-01-12 | 2012-09-26 | 江苏新世纪造船有限公司 | Construction device based on sectioned pull-in method |
| CN104260825A (en) * | 2014-09-15 | 2015-01-07 | 江苏扬子鑫福造船有限公司 | Pull-in manufacturing method of rib plates of ship shell plate |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107487417A (en) * | 2017-07-17 | 2017-12-19 | 江苏新时代造船有限公司 | Section bar and rib structure and its method of construction in a kind of shipbuilding |
| CN115123486A (en) * | 2022-08-11 | 2022-09-30 | 上海外高桥造船有限公司 | Hull rib plate drawing device and rib plate assembling method |
| CN115123486B (en) * | 2022-08-11 | 2023-08-01 | 上海外高桥造船有限公司 | Hull rib plate pulling-in device and rib plate assembling method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205259413U (en) | Connection structure of stone material curtain stand | |
| CN106218810B (en) | Assembly platform that multipurpose shipbuilding used | |
| DE102013104447A1 (en) | Automated and flexible self-climbing landing gear with flight characteristics | |
| CN104973216A (en) | Assembling method for rib plate | |
| CN110254608B (en) | Installation device of bulkhead equipment and operation method of installation device | |
| CN204590598U (en) | A kind of readily removable inner corner trim unit for aluminum alloy mould plate system | |
| CN202064454U (en) | Connecting element for building and beam column building structure system adopting same | |
| CN104260825A (en) | Pull-in manufacturing method of rib plates of ship shell plate | |
| CN204098298U (en) | A kind of metal energy-saving curtain wall | |
| CN107985502B (en) | A kind of installation method of wooden deck peculiar to vessel | |
| CN204261848U (en) | The device for painting of ship longitudinal bone | |
| CN204590596U (en) | A kind of readily removable internal corner formwork for aluminum alloy mould plate system | |
| CN205077766U (en) | Aluminium veneer | |
| CN204590599U (en) | A kind of corner internal corner formwork for aluminum alloy mould plate system | |
| CN204355904U (en) | composite elevator guide rail | |
| CN210829047U (en) | Movable hanging ladder for shipbuilding operation | |
| CN202031219U (en) | Connecting rod for awning rack in film structure | |
| CN202847969U (en) | Tooling component of circular tube pillar used for fixing bottom segment location | |
| CN218933667U (en) | Aluminum veneer of slidingtype installation | |
| CN205600201U (en) | Flexibility quick -witted roll -over stand that shifts | |
| CN111962736A (en) | Roof installation structure | |
| CN220486730U (en) | Floor beam frame bearing structure convenient to settle | |
| CN203652988U (en) | High-stability hollow elevator guide rail | |
| CN203922594U (en) | A kind of roller bearing sprays paint or assembling multifunctional lifting platform | |
| CN204370569U (en) | A kind of steel work fixture |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| AD01 | Patent right deemed abandoned | ||
| AD01 | Patent right deemed abandoned |
Effective date of abandoning: 20180403 |