CN101379205A - Raw material brass alloy for casting of semi-molten alloy - Google Patents

Raw material brass alloy for casting of semi-molten alloy Download PDF

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Publication number
CN101379205A
CN101379205A CNA2007800046446A CN200780004644A CN101379205A CN 101379205 A CN101379205 A CN 101379205A CN A2007800046446 A CNA2007800046446 A CN A2007800046446A CN 200780004644 A CN200780004644 A CN 200780004644A CN 101379205 A CN101379205 A CN 101379205A
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China
Prior art keywords
brass alloys
quality
semi
raw material
casting
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CNA2007800046446A
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Chinese (zh)
Inventor
大石惠一郎
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Mitsubishi Shindoh Co Ltd
Mitsubishi Materials Corp
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Mitsubishi Shindoh Co Ltd
Mitsubishi Materials Corp
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Publication of CN101379205A publication Critical patent/CN101379205A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/007Semi-solid pressure die casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D21/00Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
    • B22D21/02Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
    • B22D21/025Casting heavy metals with high melting point, i.e. 1000 - 1600 degrees C, e.g. Co 1490 degrees C, Ni 1450 degrees C, Mn 1240 degrees C, Cu 1083 degrees C
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/04Alloys based on copper with zinc as the next major constituent

Abstract

Disclosed is a raw material brass alloy for casting of a semi-molten alloy. The brass alloy has the following chemical composition (by mass): 8-40% of Zn, 0.0005-0.04% of Zr and 0.01-0.25% of P and, if required, one or more elements selected from 2-5% of Si, 0.05-6% of Sn and 0.05-3.5% of Al and, if further required, one or more elements selected from 0.005-0.45% of Pb, 0.005-0.45% of Bi, 0.03-0.45% of Se and 0.01-0.45% of Te, with the remainder being Cu and unavoidable impurities.

Description

The raw material brass alloys that are used for casting of semi-molten
Technical field
[0001]
The present invention relates to be used for the raw material brass alloys of casting of semi-molten, these raw material brass alloys can be used to have by the casting of semi-molten preparation brass alloys foundry goods of microcrystallite under the situation of stirring molten metal not.
Requirement is in the right of priority of the Japanese patent application No.2006-034126 of submission on February 10th, 2006, and the content of this Japanese patent application is combined in this by reference.
Background technology
[0002]
The brass of industrial use comprises the Zn of 8 quality % to 50 quality %, and classifies according to its purposes.Roughly, brass is classified into Zn and the Cu of surplus and the brass alloys of unavoidable impurities that comprise 8 quality % to 20 quality %; The Zn and the Cu of surplus and the brass alloys of unavoidable impurities that comprise 25 quality % to 35 quality %; And, comprise Zn and the Cu of surplus and the brass alloys of unavoidable impurities of 35 quality % to 45 quality %.The brass alloys that contain the Zn of 8 to 20 quality % are used to prepare ornament, because its color approaches the color of gold.The representative of brass alloys that contains the Zn of 25 to 35 quality % is a 7-3 brass, and described 7-3 brass comprises the copper of 70 quality % and the zinc of 30 quality %, and has uniform αGu Rongti tissue.The representative of brass alloys that contains the Zn of 35 to 45 quality % is a 6-4 brass, and described 6-4 brass comprises the copper of 60 quality % and the zinc of 40 quality %, and has alpha+beta sosoloid tissue.Brass alloys are widely used in preparing various mechanical parts.Also known have: by to wherein adding Si to improve the special brass alloy of molten alloy flowability; To wherein adding Pb, Bi, Se and Te alone or in combination to improve the special brass alloy of free-cutting machinability; And, to wherein adding Al, Fe, Mn and Ni alone or in combination to improve the special brass alloy of intensity, erosion resistance and wearability.
[0003]
When the molten metal of brass alloys is melted and when using the usual method casting, produces dendrite (dentrite) tissue, and thus not acquisition have the brass alloys foundry goods of microcrystallite.Therefore, proposed to be used to obtain to have the various castmethods of the brass alloys foundry goods of microcrystallite, and, proposed a kind of semi-melting alloy casting method as the example.In this casting, wherein solid metal and liquid metal are accompanied by machinery or induction stirring at the alloy (alloy that wherein is in slurry condition is called " semi-melting alloy ") between the liquidus temperature of alloy and the temperature range blended slurry condition form between the solidus temperature to be cooled off and solidifies, and reached when being scheduled to the solid phase ratio before casting, stirring stops.According to this casting, the dendrite that produces in the solid-liquid mixed serum by disjunction, makes the primary crystal solid in this solid-liquid mixed serum become sphere in shape owing to stir.Therefore, can under high solid phase ratio, still can keep mobile.According to this casting, can obtain to have the brass alloys foundry goods (referring to non--patent documentation 1) of microcrystallite.
[non--patent documentation 1] " Fifth Revised Edition of Metal Manual, " is by THEJAPAN INSTITUTE OF METALS, and MARUZEN limited-liability company edits (publishing on April 20th, 1992), the 1041st to 1042 page.
Summary of the invention
The problem to be solved in the present invention
[0004]
Yet, in carrying out the semi-melting alloy casting method that wherein molten metal is stirred,, therefore need to increase device size owing to need under the control temperature of melt metal, stir.Therefore, under some conditions, extra gas may be incorporated in the molten metal.Consider the loss of grinding tool, need to reduce temperature of melt metal.Yet, even when known brass alloys when the semi-melting state is stirred, also can not suppress the generation of dendritic structure fully.Therefore, the remarkable deterioration of molten metal flow finally causes possible casting flaw thus.
The present invention considers the problems referred to above design.An object of the present invention is to provide a kind of raw material brass alloys that are used for casting of semi-molten, described raw material brass alloys can use the preparation of semi-melting alloy casting method to provide the brass alloys foundry goods of microcrystallite by under the situation of not using the means that are used for stirring molten metal.
The means that are used to deal with problems
[0005]
Therefore; in order to be used for disjunction and granulation under the situation of the dendrite of liquid phase not using; improve the flowability of semi-melting brass alloys; even and in order also to produce the brass alloys foundry goods with microcrystallite that does not have casting flaw when at low temperature casting semi-melting brass alloys, the present inventor studies.As a result, found that following (A) is to (D).
(A) add the brass alloys that obtain in the brass alloys as the Zn that contains 8 to 40 quality % of raw alloy to by using by P with the Zr of 0.0005 to 0.04 quality % and 0.01 to 0.25 quality %, the complete fusion of these brass alloys is formed liquid phase, and the semi-melting brass alloys that the cooling of fusion brass alloys is obtained and by with its ingot bar again the semi-melting brass alloys that obtain of fusion all have excellent flowability.Therefore, find can to produce brass alloys foundry goods with microcrystallite by casting semi-melting brass alloys, and different in discovery and the known embodiment be need in the semi-melting alloy, not carry out stir process.
(B) brass alloys that obtain in the brass alloys of the P by using Zr that contains 0.0005 to 0.04 quality % by among the Al of the Sn of Si, 0.05 quality % to the 6 quality % of 2 to 5 quality % and 0.05 to 3.5 quality % one or more being added to basis (A) and 0.01 to 0.25 quality % as raw alloy, the complete fusion of described brass alloys is formed liquid phase, and the semi-melting brass alloys that this fused brass alloys cooling is obtained and by with its ingot bar again the semi-melting brass alloys that obtain of fusion all have excellent flowability.Therefore, find can to produce brass alloys foundry goods with microcrystallite by casting these semi-melting brass alloys, and different in discovery and the known embodiment be need in the semi-melting alloy, not carry out stir process.
(C) find, in the brass alloys of above-mentioned A or B record, one or more the brass alloys that also can comprise among the Te of the Se of Bi, 0.03 to 0.45 quality % of Pb, 0.005 to 0.45 quality % of 0.005 to 0.45 quality % and 0.01 to 0.45 quality % show identical advantage.
(D) find, the reason that the brass alloys of the basis in the semi-melting alloy state (A) to (C) have superior fluidity is: after the complete fusion of brass alloys quilt according to (A) to (C), in the cooling and solidified process of these brass alloys, produced small granular α primary crystal, rather than generation dendrite, and be: this small granular α primary crystal coexists as by will be according to the brass alloys of (A) to (C) again in the liquid phase of the semi-melting brass alloys that obtain of fusion.
[0006]
The present invention is based on The above results following aspect be provided:
(1) a kind of raw material brass alloys that are used for casting of semi-molten, the component of described raw material brass alloys is formed Zr, the P of 0.01 to 0.25 quality % of the Zn, 0.0005 to the 0.04 quality % that comprise 8 to 40 quality %, and the Cu of surplus and unavoidable impurities.
(2) a kind of raw material brass alloys that are used for casting of semi-molten, the component of described raw material brass alloys is formed and is comprised: the Zn of 8 to 40 quality %; 0.0005 Zr to 0.04 quality %; 0.01 P to 0.25 quality %; Also comprise among the Al of the Sn of Si, 0.05 to 6 quality % of 2 to 5 quality % and 0.05 to 3.5 quality % one or more; And, the Cu of surplus and unavoidable impurities.
(3), can have the component that also comprises following one or more and form: the Te of the Bi of the Pb of 0.005 to 0.45 quality %, 0.005 to 0.45 quality %, the Se of 0.03 to 0.45 quality % and 0.01 to 0.45 quality % according to (1) or (2) described raw material brass alloys.
Advantage of the present invention
[0007]
When will be according to the raw material brass alloys fusion that is used for casting of semi-molten of the present invention, to produce the semi-melting brass alloys of solid-liquid mixture slurries form, and when using ordinary method to cast these semi-melting brass alloys, in the liquid phase of semi-melting phosphorus-bell metal, produce small granular α first phase, or the α solid coexists mutually.Therefore, even ought not use whipping appts, also can cast the semi-melting brass alloys, and not damage the flowability of semi-melting brass alloys.In addition, obtain the more brass alloys foundry goods of miniaturization of crystal grain, further improved physical strength thus by casting semi-melting brass alloys.
Implement best mode of the present invention
[0008]
Below, will describe the present invention in detail.
The raw material brass alloys that are used for casting of semi-molten according to the present invention have the Zr of the Zn, 0.0005 to the 0.04 quality % that comprise 8 to 40 quality %, the P of 0.01 to 0.25 quality %, and the component of the Cu of surplus and unavoidable impurities is formed.
The raw material brass alloys that are used for casting of semi-molten according to the present invention can have and comprise: the Zn of 8 to 40 quality %; 0.0005 Zr to 0.04 quality %; 0.01 P to 0.25 quality %; In the Al of the Sn of Si, 0.05 to the 6 quality % of 2 to 5 quality % and 0.05 to 3.5 quality % one or more; And the Cu of surplus and the component of unavoidable impurities are formed.
The raw material brass alloys that are used for casting of semi-molten according to the present invention have and comprise: at the Zn of 8 to 40 quality %; 0.0005 Zr to 0.04 quality %; 0.01 P to 0.25 quality %; Among the Al of the Sn of the Si of 2 to 5 quality %, 0.05 to 6 quality % and 0.05 to 3.5 quality % one or more; In the Te of the Se of Bi, 0.03 to the 0.45 quality % of Pb, 0.005 to the 0.45 quality % of 0.005 to 0.45 quality % and 0.01 to 0.45 quality % one or more; And the Cu of surplus and the component of unavoidable impurities are formed.
[0009]
Can prepare and store the ingot bar of the raw material brass alloys that are used for casting of semi-molten that composition regulates in advance, take out aequum and with its fusion again, prepare the semi-melting brass alloys, and can pass through these semi-melting brass alloys of casting, and produce semi-melting brass alloys foundry goods with microcrystallite.
[0010]
With describing the component that is used for the raw material brass alloys of casting of semi-molten according to the present invention is formed the reason that limits as mentioned above.
Zn:
Zn reduces fusing point, improves the mobile of molten alloy and improves the erosion resistance of foundry goods and the function of physical strength by it being added to have among the Cu.When its content during, not preferred because the flowability of molten alloy reduces less than 8 quality %.On the other hand, when its content during,, reduce physical strength thus and not preferred because the gained foundry goods is hard and crisp greater than 40 quality %.Therefore, being included in the Zn content that is used for the raw material brass alloys of casting of semi-molten according to the present invention is limited in the scope of 8 quality % to 40 quality %.
Zr:
With the situation of P coexistence under, Zr has the generation of little α primary crystal of promotion in the semi-melting alloy state, allow the α primary crystal coexist as by in the liquid phase of fused semi-melting brass alloys again improving the flowability of semi-melting brass alloys, and reduce the function of the grain-size of gained brass alloys foundry goods.When its content during less than 0.0005 quality %, because the reduction of the grain-size of brass alloys foundry goods is preferred inadequately and not.On the other hand, when this content during, not preferred because the grain-size of brass alloys foundry goods considerably increases greater than 0.04 quality %.Therefore, being included in the Zr content that is used for the raw material brass alloys of casting of semi-molten according to the present invention is limited in the scope of 0.0005 quality % to 0.04 quality %.
P:
With the situation of Zr coexistence under, P has little α primary crystal of promotion and produces in the semi-melting alloy state, allow the α primary crystal coexist as by in the liquid phase of fused semi-melting brass alloys again improving the flowability of semi-melting brass alloys, and reduce the function of the grain-size of gained brass alloys foundry goods.When its content during less than 0.01 quality %, because the reduction of the grain-size of brass alloys foundry goods is preferred inadequately and not.On the other hand, when this content during, not preferred because the crystal grain of foundry goods increases dimensionally greater than 0.25 quality %.Therefore, being included in the P content that is used for the brass alloys of casting of semi-molten according to the present invention is limited in the scope of 0.01 quality % to 0.25 quality %.
Si、Sn、Al:
When among Si, Sn and the Al one or more are added with Zr, P, Cu and Zn, Si, Sn and Al have following function: improve physical strength, erosion resistance, machinability and wearability, widen the compositing range that is used for Peritectic Reaction and show the remarkable effect that reduces grain-size.These components are added as required, with the flowability of further raising semi-melting brass alloys.
In this case, when Si content during, can not get required effect less than 2 quality %.On the other hand, when this content during,, thereby be not preferred because heat conductivity reduces and the flowability of semi-melting brass alloys reduces greater than 5 quality %.
Sn has the function that improves the sea water resistance in the erosion resistance.When this content less than 0.05 quality %, can not get required effect.On the other hand, when this content during greater than 6 quality %, because foundry goods is crisp, heat conductivity reduces and the flowability of semi-melting brass reduces, thereby not preferred.
Al also has the flowability that improves molten alloy, the function that reduces the Zr loss and improve the abrasion-resistance in the erosion resistance except that having above-mentioned functions.When this content is lower than 0.05 quality %, can not get required effect.On the other hand, when this content during,, thereby be not preferred because the flowability of heat conductivity deterioration and semi-melting brass alloys reduces greater than 3.5 quality %.
Therefore, being included in the Si content that is used for the raw material brass alloys of casting of semi-molten according to the present invention is limited in the scope of 2 to 5 quality %, Sn content is limited at 0.05 to 6 quality %, and Al content is limited in the scope of 0.05 to 3.5 quality %.In component S i, Sn and Al, Si is the most effective, and most preferably comprises Si basically.
Other component:
As required, the raw material brass alloys that are used for casting of semi-molten according to the present invention can also comprise one or more of Pb, Bi, Se and Te.When in brass alloys, comprising these components, preferably, Pb content is in the scope of 0.005 quality % to 0.45 quality %, Bi content is in the scope of 0.005 quality % to 0.45 quality %, Se content is in the scope of 0.03 quality % to 0.45 quality %, and Te content is in the scope of 0.01 quality % to 0.45 quality %.
[0011]
By being set as mentioned above, the component that is used for the raw material brass alloys of casting of semi-molten according to the present invention forms, when the raw material brass alloys that are used for casting of semi-molten according to the present invention are melted with the semi-melting brass alloys that produce solid-liquid mixture slurries form and use ordinary method to cast these semi-melting brass alloys, in the liquid phase of semi-melting phosphorus-bell metal, produce small granular α first phase, or the α solid coexists mutually.Therefore, even when not using whipping appts, also can under the situation of the flowability of not damaging the semi-melting brass alloys, cast these semi-melting brass alloys.In addition, advantageously, the crystal grain of the brass alloys foundry goods that obtains by casting semi-melting brass alloys further reduces dimensionally, has further improved physical strength thus.
Embodiment
[0012]
(embodiment 1)
Preparation is as the conventional electrolysis copper of raw material, this electrolytic copper is fed in the electric furnace, with electrolytic copper fusion in Ar atmosphere, when the temperature of molten copper is 1200 ℃, to wherein adding Zn and P, to wherein adding Si, Sn, Al, Pb, Bi, Se, Te etc., last as required, to wherein adding Zr, form the fusion brass alloys that are conditioned thereby prepare component.By casting with solidify this fusion brass alloys, prepare the embodiment of the invention 1 to 105 the raw material brass alloys that are used for casting of semi-molten (below, be called raw material brass alloys according to the embodiment of the invention) ingot bar and according to the raw material brass alloys that are used for casting of semi-molten of comparative example 1 to 8 (below, be called raw material brass alloys according to comparative example) ingot bar, these raw material brass alloys have table 1 to the component shown in 8 and form.By preparing 1200 ℃ of temperature fused brass alloys at the 7-3 brass alloys of the zinc of obtainable copper that comprises 70 quality % and 30 quality % on the market and in the obtainable 6-4 brass alloys fusion in the atmosphere of Ar gas that comprises copper and the 40 quality % zinc of 60 quality % on the market.By casting with solidify this fused brass alloys, prepare the ingot bar of raw material brass alloys that are used for casting of semi-molten according to conventional example 1 and 2 (below, be called known raw material brass alloys), these brass alloys have the component shown in the table 7 and form.
By cutting according to the raw material brass alloys of the embodiment of the invention 1 to 105, according to comparative example 1 to 8 raw material brass alloys with according to the part in the ingot bar of the raw material brass alloys of conventional example 1 and 2, and the ingot bar of these cuttings is heated at the preset temperature between solidus temperature and liquidus temperature, so that the fusion again of these ingot bars, thereby prepare the semi-melting brass alloys.By these semi-melting brass alloys are cooled off fast, prepare quick cooling sample.By cool off the tissue of sample fast with observation by light microscope, infer the shape of its α solid phase that in the semi-melting brass alloys, coexists, and measure its average particle size particle size with liquid phase.The results are shown in table 1 in 8.
[0014]
By cutting surface with nitric acid etch quenching sample, should cut the surface with observation by light microscope then, measure the average particle size particle size of α solid phase.
Figure A200780004644D00111
Figure A200780004644D00121
Figure A200780004644D00131
Figure A200780004644D00141
Figure A200780004644D00151
Figure A200780004644D00161
Figure A200780004644D00171
Figure A200780004644D00181
Go out the semi-melting state according to the raw material brass alloys of the embodiment of the invention 1 to 105 from table 1 to the deducibility as a result shown in 8, microgranular α solid phase and liquid phase coexistence are because refrigerative α solid phase all is small granular fast.On the other hand, deducibility goes out in the semi-melting state according to the raw material brass alloys of conventional example 1 and 2 to have produced dendrite, because be dendrite mutually according to the quick refrigerative α solid phase of conventional example 1 and 2 raw material brass alloys.
Therefore, as can be seen: the semi-melting brass alloys that produced by the raw material brass alloys according to the embodiment of the invention 1 to 105 are better than the semi-melting brass alloys that produced by the raw material brass alloys according to conventional example 1 and 2 on flowability, and find out: in by the liquid phase of the semi-melting brass alloys that will obtain, produce microgranular α solid phase according to the raw material brass alloys fusion of the embodiment of the invention 1 to 105, thus, even when the semi-melting brass alloys are not having to cast under the condition of stirring, also obtain to have the foundry goods of microcrystallite.It can also be seen that: according to comparative example 1 to 6, comprise the Zn, the Zr that deviate from condition of the present invention (of the present invention component form scope) and the raw material brass alloys of P are not preferred, because in its semi-melting state, produce dendrite, or the size of crystal grain reduces not enough, or alloy is brittle, and find out: in brass alloys, produce dendrite according to comparative example 7 and 8, in described comparative example 7 and 8, not coexistence and only comprise wherein a kind of of the P of the Zr of 0.0005 to 0.04 quality % and 0.01 to 0.25 quality %.
(embodiment 2)
Prepare in embodiment 1 by cutting, according to the raw material brass alloys of the embodiment of the invention 1 to 105, according to the raw material brass alloys of comparative example 1 to 8 and according to the part in the ingot bar of the raw material brass alloys of conventional example 1 and 2, and, thereby prepare the fusion brass alloys of liquid form with the complete fusion of the ingot bar that cuts out.Afterwards, by with this fusion brass alloys cooling, prepare the semi-melting brass alloys of the preset temperature that remains between solidus temperature and liquidus temperature.By with this semi-melting brass alloys rapid quenching, to prepare quick cooling.By using this quick refrigerative tissue of observation by light microscope, deducibility goes out the shape of the α solid crystal that is produced in the semi-melting brass alloys, and measures its average particle size particle size.The gained result is identical with embodiment 1.
Industrial applicability
[0023]
When the raw material brass alloys for casting of semi-molten according to the present invention are melted, to produce The semi-molten brass alloys of solid-liquid mixture slurries form, and use the conventional method casting to be somebody's turn to do half During the melting brass alloys, in the liquid phase of semi-molten phosphorus-bell metal, produce small granular α first phase, Or α solid-phase coexistence. Therefore, even when not using agitating device, also fritting can not damaged Melt in the situation of flowability of brass alloys, cast this semi-molten brass alloys. In addition, advantageously, The crystal grain of the brass alloys foundry goods that obtains by casting semi-molten brass alloys further falls dimensionally Low, further improved thus mechanical strength. Therefore, the present invention industrial be very useful.

Claims (3)

1. raw material brass alloys that are used for casting of semi-molten, the component of described raw material brass alloys is formed Zr, the P of 0.01 to 0.25 quality % of the Zn, 0.0005 to the 0.04 quality % that comprise 8 to 40 quality %, and the Cu of surplus and unavoidable impurities.
2. raw material brass alloys that are used for casting of semi-molten, the component of described raw material brass alloys is formed and is comprised: the Zn of 8 to 40 quality %; 0.0005 Zr to 0.04 quality %; 0.01 P to 0.25 quality %; Also comprise among the Al of the Sn of Si, 0.05 to 6 quality % of 2 to 5 quality % and 0.05 to 3.5 quality % one or more; And, the Cu of surplus and unavoidable impurities.
3. raw material brass alloys according to claim 1 and 2, wherein said component are formed one or more among the Te of the Se of Bi, 0.03 to 0.45 quality % of the Pb, 0.005 to the 0.45 quality % that also comprise 0.005 to 0.45 quality % and 0.01 to 0.45 quality %.
CNA2007800046446A 2006-02-10 2007-02-09 Raw material brass alloy for casting of semi-molten alloy Pending CN101379205A (en)

Applications Claiming Priority (2)

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JP2006034126A JP5116976B2 (en) 2006-02-10 2006-02-10 Raw brass alloy for semi-fusion gold casting
JP034126/2006 2006-02-10

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CN103781924B (en) * 2011-09-20 2015-11-25 三菱伸铜株式会社 The manufacture method of copper alloy plate and copper alloy plate
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CN115443343A (en) * 2020-05-08 2022-12-06 三菱综合材料株式会社 Up-drawing continuous casting wire rod of Cu-Zn-Si alloy

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US20090016927A1 (en) 2009-01-15

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