CN101375696B

CN101375696B - House for automatically withering tea leaves

Info

Publication number: CN101375696B
Application number: CN2007100094028A
Authority: CN
Inventors: 方守龙
Original assignee: Individual
Current assignee: Individual
Priority date: 2007-08-27
Filing date: 2007-08-27
Publication date: 2011-04-20
Anticipated expiration: 2027-08-27
Also published as: CN101375696A

Abstract

The invention relates to an automatic tea leave withering room, which consists of a sun lounge and equipment installed inside the lounge. The room has the characteristics that the sun lounge is a sheltering room provided with at least a surface which is exposed to sunlight and made of a transparent material; a humidity-discharging device is arranged at the lower part of the room; and the equipment installed inside the room comprises a left bracket and a right bracket, wherein, two sets of synchronous chain wheel and chain combinations are fixed on the both brackets respectively, each set comprises at least two chain wheels and a chain connecting with both wheels, a hook is positioned on part of the pin roll of the chain at a constant angle, a rest is fixed between corresponding hooks of the two chains, at least two corresponding chain wheels of the two chain wheel and chain combinations are taken as the driving synchronous chain wheels and driven by the power mechanism, and a supporting slide track is arranged below the chains and fixed on the brackets. The invention has the advantages that the sun lounge makes good use of the forces of nature, and is windproof, rainproof, sanitary, clean and free from the defects of open-air drying. Moreover, the drying equipment installed inside the room can transfer tea leaves from the sunlight area to the shady area and vice versa for alternate withering.

Description

House for automatically withering tea leaves

Technical field:

The invention belongs to processing field of tea leaves, particularly a kind ofly make the dark brownish green sunlight that is in directly shine and wither or the hot blast environment withers and the house for automatically withering tea leaves that withers and hocket is dried at shady and cool place.

Background technology:

As everyone knows, withering of tealeaves is a very exquisite technology in the tea-manufacturing technology, especially the production of the white tea of tradition, oolong tea and congou tea, pure rely on the dehydration of withering of nature sunlight, the oversize quality that promptly influences of Exposure to Sunlight time under sunburst, and need to shine and the cool place is dried to wither and hocketed straight.It is that the tealeaves of plucking is divided on the bamboo rough bamboo mat that tradition is utilized the nature sunlight technology of withering, and manually removes to the sunlight Exposure to Sunlight and withers after a period of time, moves to shady and cool place and dries (compound withering); According to the grade of tealeaves, need repeat repeatedly, finish the tea leaf withering dehydration in the short period of time.Run into overcast and rainy weather season if pick tea-leaves, promptly need adopt artificial heating deterioration, replace sunlight by thermal current, cause the chamber thermal current skewness that withers easily, dark brownish green also will the influence that frequently be not shifted becomes to sample tea quality.During solar wither, need a large amount of workmans, ceaselessly carry out dark brownish green alternately Exposure to Sunlight (compound withering), labour intensity is big, and alternately the time be difficult to accurate grasp, influence the quality of finished tea.Wither in the manufacturing process of other teas such as green tea, also quite important, both guaranteed the tealeaves dehydration of evenly withering, and the tealeaves surface of can not burning, influence mouthfeel and quality.Moreover the existing tradition technology of withering is in the open and carries out, should be subjected to light, be afraid of again sunburst be exposed to the sun and strong wind blows tealeaves and spreads on the ground, tear the tealeaves edge, generation red stain etc. influences the unfavorable factor of quality, also has dust in the unavoidable ingress of air of airing environment, old long-pending pollution tealeaves.How to provide a kind of and both can utilize natural resources, need not again artificial frequent operation the room that withers research object of the present invention.

Summary of the invention:

The objective of the invention is to invent a kind of tealeaves and can in the sunlight room, finish automation that airing and the alternate cycles of drying in the shade the carry out room that withers.

Technical solution of the present invention is achieved in that a kind of house for automatically withering tea leaves, include the sunlight room, be installed in the equipment in the room, it is characterized in that it is that transparent material is made the room that blocks at the solar radiation face at least that the sunlight room is meant, the bottom, room offers humidity-discharging device, installed device includes left and right sides two stands in the room, be positioned with the combination of two groups of synchronous sprocket wheels and chain on the support respectively, every group of chain that comprises two sprocket wheels and related each sprocket wheel at least, be positioned with the constant hook of angle on the part bearing pin of chain, be fixed with rest stand between the hook of two chain correspondences, the sprocket wheel that has a correspondence in two chain wheel set at least is the active synchronization sprocket wheel, and drive by actuating unit, the chain below is provided with supporting skid rail, and slideway is fixed on the support.The design in sunlight room can make full use of natural energy resources, and keeps out wind and rain, and health is clean, changes the defective of open-air airing; In the automation airing equipment established be to drive rest stand cycle alternation operation up and down by two chains, the rest stand that is in the upper strata can be subjected to the sunlight direct projection, perhaps be in higher hot blast district, make the tealeaves dehydration of withering of being heated rapidly, and the tealeaves on lower floor's rest stand promptly be in backlight or lower temperature region, the water evaporates that helps tealeaves inside, avoid the surface to burn, and can control circulation timei by regulation and control power rotating speed, make the airing time unanimity of each sheet tealeaves, guarantee the quality of withering.

The present invention has design science, the sunlight room can utilize natural resources to greatest extent, and the cleaning of the process that can keep withering, dark brownish green being placed on the airing rest stand runs on district and shady and cool district at sunshine automatically, hocket and need not artificial, both avoided tealeaves by sun burns, and can remain under the optimal conditions again and wither, and tealeaves had remained stable in the process of withering, be difficult for injuring the tealeaves edge, reduce red stain.The present invention avoids tealeaves to be subjected to environmental pollution in process for tea leaf withering processing provides a kind of feasible scheme to greatest extent, and guaranteed quality is pure.

Description of drawings:

The present invention will be further described below in conjunction with concrete legend:

Fig. 1 room structural representation that withers automatically

Fig. 2 room structure two schematic diagrames that wither automatically

The automatic drying device schematic perspective view of Fig. 3

The automatic drying device side schematic view of Fig. 4

Fig. 5 sprocket wheel, chain and hook graph of a relation one

Fig. 6 sprocket wheel, chain and hook graph of a relation two

Fig. 7 sprocket wheel, chain and hook local relation schematic diagram

Fig. 8 chain concerns schematic perspective view with hook

Fig. 9 chain concerns three-dimensional exploded view with hook

Wherein

1-support 11-angle steel 12-axle bed 13-slideway

14-barb 15-protruding rail 2-sprocket wheel 21-major axis

3-chain 31-bearing pin 32-packing ring 33-stop nut

34-support roller 35-race 4-hook 41-rest stand

42-folding hook 43-pin-and-hole 5-motor 6-sunlight room

61-blocks the 62-humidity-discharging device

The specific embodiment:

See figures.1.and.2, house for automatically withering tea leaves, its for one day the solar radiation face be that transparent material is made and blocked 61 sunlight room 6, the bottom, room offers humidity-discharging device 62, is beneficial to the discharging of wet gas current.Be provided with automation airing equipment in the rooms 6, sunlight room, the left and right sides two stands of this equipment 1 is general to become south-north direction to arrange, so the airing streamline of length can be subjected to being raised up to from east the solar light irradiation that the west falls.Sunlight room 6 is identical with common house structure, can be as the ogival structure of Fig. 1, also can be as the oblique top formula structure of Fig. 2, the direction of arrow is sunniness direction among the figure, can adopt transparent material to do in the roof of sensitive surface and dado part and block 61, block 61 and select transparent material sheet material with ripple glaze or transparent material sheet material for use,, reduce light and be reflected to regulate the light transmittance of light with square wave line.Because region and season is different, there is certain included angle in the general and ground level of light, with the southern area is example, generally lateral deviation is oblique southward for the sun, so as shown in Figure 2,1 one-tenths height of two stands arranges, two groups of sprocket wheels 2 and chain 3 are combined into just corresponding and establish, be fixed on the 41 one-tenth shapes that tilt of rest stand on the hook 4, so that increase irradiated area.Can be according to different regions and seasonal adjustment support, to reach best light efficiency.Cooperate a little structures of planting, blocking of roof 61 adopted ramp-roof structures, with even transmitted ray.6 bottoms, sunlight room also can be provided with the thermal current input channel except being provided with humidity-discharging device 62, so that in overcast and rainy, finish the tea leaf withering task by the form of heating, constitute the weather proof type room that withers.

With reference to Fig. 3 and Fig. 4, and in conjunction with Fig. 1 and Fig. 2, equipment in the sunlight room 6 includes mechanisms such as two stands 1 and power, its medium-height trestle 1 is formed by angle steel welding or bolting, and the left and right sides is discrete to fix on the ground, the middle unobstructed operation area that forms, in order to guarantee that two stands 1 has good stable when the operation, can be associated to one by angle steel 11 up and down at two stands 1,, perhaps lock together with fixtures such as roof crossbeams as Fig. 1, Fig. 2 dotted portion.Be positioned with two groups of synchronous sprocket wheels 2 and chain 3 combinations on the support 1, every group of chain 3 that comprises two sprocket wheels 2 and related each sprocket wheel 2 at least forms a closed driving-chain.Two groups of sprocket wheels 2 and chain 3 combinations are positioned at respectively on the left and right sides two stands 1.Be respectively equipped with axle bed 12 on the left and right sides two stands 1, sprocket wheel 2 is positioned at by a major axis 21 on two axle beds 12 of a side stand 1 separately, keeps sprocket wheel 2 angles stable.4 of hooks that are positioned with the constant hook of angle 4, two chains 3 correspondences on the part bearing pin 31 of chain 3 are fixed with rest stand 41, and are dark brownish green in order to spread.Rest stand 41 also can adopt the bamboo rough bamboo mat, and is not only natural but also can prevent that tealeaves from sliding on frame.

Omit power-driven mechanism among Fig. 3 and Fig. 4, and support 1 is shorter, actual design, the spacing of two stands 1 operation area can reach three to four meters wide, long about 30 meters of support, the need that satisfied batch withers, support 1 design is longer again, also can make full use of sunlight, avoids blocking mutually.

Have at least the sprocket wheel 2 of a correspondence to be the active synchronization sprocket wheel in two chain wheel set, and driven by actuating unit, chain 3 belows are provided with supporting skid rail 13, and slideway 13 is fixed on the support 1, can be by welding or bolt locking.As Fig. 1, power generally adopts motor 5, and motor 5 output drives sprocket wheel 2 corresponding on the two stands 1 through a major axis, with same rotating ratio, form that two groups of chains 3 advance synchronously.Longer when the chain 3 of design, also can be initiatively in the respective sprockets 2 at two places end to end, form two drives structure,

With reference to Fig. 5 and Fig. 6, every group only needs two sprocket wheels 2 and a chain 3 to form in Fig. 5 structure, is suspended on the hook 4 on the chain 3, walking is identical in the time of the upper and lower, it is identical with the cloudy time of drying in the air also to be that tealeaves directly shines, and in this structure, also can suitably improve, prolong the time that tealeaves directly shines, as, can increase the spacing of adjacent hook 4, make light can see through the gap of adjacent rest stand 41, be mapped on lower floor's tealeaves, the Exposure to Sunlight and the crossing of short period that are combined into the existing long period are shone.Fig. 6 is that every group of five sprocket wheels 2 and a chain 3 are formed, and hook 4 walkings are promptly shorter in the time of the superiors, also are the direct Exposure to Sunlight time of tealeaves to be significantly smaller than the time that the moon dries in the air.In addition then, in five sprocket wheel 2 structures, the length of chain 3 doubles, and hangs the tealeaves amount and also doubles, because environment temperature is higher, the tealeaves that is in lower floor also has air permeability and good and certain evaporation capacity, and is of great advantage to improving per unit area yield.

With reference to Fig. 7, Fig. 8 and Fig. 9, but be fixed on slideway 13 support chains 3 on the support 1 and the weight of hanger, chain 3 can slide on slideway 13 as power traction.The concrete structure that hook 4 hangs is: the part bearing pin 31 on the chain 3 is longer, has threaded extension, an end, and extend towards the same side, be arranged with packing ring 32, hook 4 and locating part on bearing pin 31 extensions successively, locating part can be selected stop nut 33 for use, avoid linking up with 4 and break away from, hook 4 keeps angle constant under the gravity effect.Link up with 4 triangularity structures, the drift angle place has back folding hook 42, and folding hook 42 places offer the pin-and-hole 43 that can be enclosed within on the bearing pin 31 in the back, and folding before the base of triangular hook constitutes the fixedly platform of rest stand 41.Folding is handled after linking up with 4 drift angles, can avoid touching slideway.Described band extension bearing pin 31 uniformly-spaced is distributed on the chain 3, keeps suspension triangular hook 4 thereon not interlaced.Fig. 7 provide for the simplest and the most basic structure, but during actual processing support 1, slideway about keeping being as long as fifty meters 13 is straight to be quite difficult, for this reason, can and link up with 4 and do further design slideway 13, chain 3.

As Fig. 8 and Fig. 9, skid off slideway 13 in order to prevent chain 3, can be provided with one in slideway 13 outer rims and can limit the barb 14 that chain skids off, but barb 14 cold stampings form.Perhaps, at bearing pin 31 extensions hook 4 and locating part, also be also to be arranged with one between the stop nut 33 to support support roller 34, support roller 34 wheel rims have race 35 structures, and correspondence is provided with a protruding rail 15 on the slideway 13, and support roller race 35 can be limited in walking on the protruding rail 15.Support roller 34 is the weight of support hook 4 grades comparatively reposefully, and protruding rail 15 and barb 14 on the above-mentioned slideway 13 can possess simultaneously, and Fig. 8 and Fig. 9 all embody this structure.

Above-mentioned locating part can also be a circlip except that stop nut 33, promptly is provided with an annular groove in end, bearing pin 31 extension, circlip be fastened in the annular groove form spacing; Perhaps locating part is a latch, and it can insert in the eyelet of reserving end, bearing pin 31 extension, forms spacing.Spacing form is a lot, and all applicable to the present invention, this example provides a kind of concrete structure only with explanation, helps to understand, rather than is used for limiting the present invention.

This device withers on the technology applicable to hot gas equally, satisfies the need of cloudy weather production and processing.Adopt this device to wither, tealeaves is smooth, few broken wound, and color and luster is even, especially is fit to the production of white tea.

Claims

1. house for automatically withering tea leaves, include the sunlight room, be installed in the equipment in the room, it is characterized in that it is that transparent material is made the room that blocks at the solar radiation face at least that the sunlight room is meant, the bottom, room offers humidity-discharging device, installed device includes left and right sides two stands in the room, be positioned with the combination of two groups of synchronous sprocket wheels and chain on the support respectively, every group of chain that comprises two sprocket wheels and related each sprocket wheel at least, be positioned with the constant hook of angle on the part bearing pin of chain, be fixed with rest stand between the hook of two chain correspondences, the sprocket wheel that has a correspondence in two chain wheel set at least is the active synchronization sprocket wheel, and drive by actuating unit, the chain below is provided with supporting skid rail, and slideway is fixed on the support.

2. house for automatically withering tea leaves according to claim 1, it is characterized in that the part bearing pin on the described chain is longer, have an extension, and extend towards the same side, be arranged with packing ring, described hook and locating part on the bearing pin extension successively, hook keeps angle constant under the gravity effect.

3. house for automatically withering tea leaves according to claim 1, it is characterized in that described hook triangularity structure, the drift angle place has back folding hook, and folding hook place offers the pin-and-hole that can be enclosed within on the described part bearing pin in the back, folding before the base of triangular hook constitutes the fixedly platform of rest stand.

4. house for automatically withering tea leaves according to claim 2 is characterized in that being with the extension bearing pin uniformly-spaced to be distributed on the chain, keeps suspension triangular hook thereon not interlaced.

5. house for automatically withering tea leaves according to claim 1 is characterized in that being respectively equipped with axle bed on the two stands of the left and right sides, and sprocket wheel is positioned at by a major axis on two axle beds of a side stand separately, keeps the sprocket wheel angle stable.

6. house for automatically withering tea leaves according to claim 1 or 5 is characterized in that two stands becomes height to arrange, two groups of sprocket wheels and chain are combined into corresponding height and establish, and are fixed on shelving on the hook and put up the shape that tilts.

7. house for automatically withering tea leaves according to claim 1 is characterized in that the slideway outer rim has one and can limit the barb that chain skids off.

8. house for automatically withering tea leaves according to claim 2 is characterized in that also being arranged with one between bearing pin extension hook and the locating part supports support roller, and support roller has the race structure, and correspondence is provided with a protruding rail on the slideway, and the support roller race is limited in walking on the protruding rail.

9. house for automatically withering tea leaves according to claim 1 is characterized in that blocking and comprises oblique top part and dado part, and oblique top partly is in the top of equipment.

10. according to claim 1 or 9 described house for automatically withering tea leaves, it is characterized in that blocking for having the transparent material sheet material of ripple glaze.