CN101372786A - Method for spinning silk - Google Patents
Method for spinning silk Download PDFInfo
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- CN101372786A CN101372786A CNA2008100242768A CN200810024276A CN101372786A CN 101372786 A CN101372786 A CN 101372786A CN A2008100242768 A CNA2008100242768 A CN A2008100242768A CN 200810024276 A CN200810024276 A CN 200810024276A CN 101372786 A CN101372786 A CN 101372786A
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- shusu
- silk
- weaving
- weaving techniques
- reeling
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Abstract
The invention discloses a spinning method of a silk satin which includes preparation before spinning, spinning and post cleaning. The preparation before spinning includes the following working procedures: combining the warp directions which includes picking silk, dipping, silk winding and warping. Compared with the prior art, the invention belongs to a combined fabric of a natural spinning fiber; the front surface is a silk satin and the back surface is a natural color cotton, and the fabric does not need dyeing, does not contain chemical toxins, is comfortable to wear and accords with the requirements of environment protection as well as healthy consumption.
Description
Technical field
The invention belongs to the weaving techniques of shusu, belonging to especially with natural color cotton and silk is the method for raw material weaving shusu.
Background technology
The weaving techniques of shusu generally includes to be made warp thread beam of a loom, knits preceding preparatory process, weaving process and finishing process to what weft yarn was made cop (or bobbin).
Before the knitting of common shusu in the set-up procedure, warp, weft yarn is at first through dyeing, be processed into the dyed yarn line, warp thread is through hank sizing, doff, belt warping and cross-under through after make beam of a loom, weft yarn is wound into cop and just can weaves on loom, constitute the base of knitting that suits the requirements, after will knitting base and falling from loom, by a check fault, measuring down, machine output also marks the fault mark on cloth inspecting machine, so that trimming, emery wheel by brushing machine and hairbrush are removed and are knitted white star residual on the base and mote foreign material again, make fabric face bright and clean, and fabric is dried, the regain of fabric is controlled in the certain limit, goes mouldy with in preventing to store.The fabric that oven dry is good gets up fabric with certain amplitude in folded lengthwise, and the company's of measurement coupe degree, that folds up knits base through trimming and reinspection, marks by the fault situation at last, and according to scoring what are graded, just can become to wrap into the storehouse through the fabric that grades.
Because the used coloring agent of dyeing is generally chemical substance, contains certain toxin, with its shusu of making healthy unfavorable to people, the while use of chemical staining agent also is unfavorable for environmental protection.
Summary of the invention
Technical problem to be solved by this invention provides a kind of environmental protection, without the weaving techniques of the shusu of chemical staining agent.
The technical scheme of technical solution problem of the present invention is: a kind of weaving techniques of shusu comprises and knits preceding preparatory process, weaving process and finishing process:
Operation comprises following operation before described the knitting:
A) warp-wise clustered operation: comprise the fastidious operation of silk, dipping operation, reeling operation, warping process,
The fastidious operation of described silk is: the silk of selecting the 5A level of cleannes 〉=97.5, cleanliness factor 〉=94, obvolvent degree 〉=90;
Described dipping operation is: fastidious good silk is put into the environmental protection auxiliary agent, be not less than 30 minutes 40-45 ℃ of immersion, room temperature is dried, and the weight ratio of environmental protection auxiliary agent and silk is 1:15-25;
Described reeling operation is: carry out reeling on spooler, control reeling tension force is that 10 ± 5g, linear velocity are 120-130 rev/mins;
Described warping process is: the silk that reeling is good is by the required organizine radical of fabric specification, length, density and a width of cloth, with certain force of strain equably close wind to the great circle frame, and then be unwound on axle;
B) broadwise clustered operation: comprise ingredient inspection operation, twisting process, pirn winding process,
Described ingredient inspection operation is: the natural color cotton yarn of selecting 72.88-145.78dtex;
Described twisting process is: utilize twisting frame to carry out twisted filament on qualified natural color cotton yarn, increase the 600-800 weak twist; Make that single strong CV increases to 10.6%, percentage elongation increases to 5.6%, the twist increases to 922 ± 80 sth.s made by twisting/10cm, to strengthen the elasticity and the extensibility of natural color cotton yarn, the minimizing cotton fiber comes off and is attached on the organizine;
Described pirn winding process is: the natural color cotton that will twist with the fingers line utilizes Pirn winder to carry out quilling, is added in to reduce on the weft yarn tube because of the twisting cotton yarn rises with the tension force cap and twists with the fingers knot;
Weaving process: weave weaving on the machine, the described machine of weaving comprises: protect through device, cracked ends device, the automatic stop device of photoelectricity, heald frame, shuttle box, work beam;
Described heald frame is an aluminium alloy, uses the aluminium alloy heald frame light, thin;
Described shuttle box is 1 * 2 shuttle box, and it is big to reduce natural color cotton sliver part thickness deviation as far as possible, guarantees that weft yarn is evenly distributed, reduces fertile fine filling bar;
Increasing by a layer thickness on the described work beam is 1.5-2.0mm, and coefficient of friction is the 0.5N/mm rubber, makes to batch nip and reduce as far as possible, prevents that to increase frictional force greig from skidding, the fell reach;
Because it is that silk, parallel are that the raw material of two kinds of different qualities of natural color cotton interweaves that shusu adopts warp, warp-wise density is big and lifting is frequent, is easy to generate broken end and fluffing; Simultaneously the bar branch of natural color cotton does not have WHITE STEAM FILATURE YARNS good, in weaving process, be easy to generate fertile thin shelves and cotton fiber easily adhere to form on the organizine knit rough, folder is rough, so confidentially asks higher to weaving accordingly.
The present invention compared with prior art belongs to pure natural textile fabric synthetic textiles, and the front is the silk satin weave, and the back side is natural color cotton, and dispense with dyeing does not contain chemical toxicant, and is comfortable and easy to wear, meets environmental protection and healthy consumption requirement.
The specific embodiment
Below in conjunction with embodiment the present invention is done detailed explanation.
Embodiment 1:
1, the weaving techniques of X049 shusu comprises and knits preceding preparatory process, weaving process and finishing process:
Knit preceding operation:
A) warp-wise clustered operation: comprise the fastidious operation of silk, dipping operation, reeling operation, warping process,
The fastidious operation of described silk is: the silk that select that cleannes are 97.5, cleanliness factor is 94, the obvolvent degree is 90 5A level;
Described dipping operation is: fastidious good silk is put into environmental protection auxiliary agent EKM-10 (being produced by auxiliary reagent factory, Shanghai company), soaked 30 minutes at 42 ℃, room temperature is dried, and the weight ratio of environmental protection auxiliary agent and silk is 1:20;
Described reeling operation is: carry out reeling on SK053-145 type spooler, control reeling tension force is that 10 ± 5g, linear velocity are 120-130 rev/mins;
Described warping process is: the silk that reeling is good is wound up on the great circle frame so that the even tension ground of 2gf is parallel, and then is unwound on axle by through close 1242/10cm, door width of cloth 117cm;
B) broadwise clustered operation: comprise ingredient inspection operation, twisting process, pirn winding process,
Described ingredient inspection operation is: the natural color cotton yarn of selecting the 97.18dtex of single strong CV9.1%, percentage elongation 4.6%, the twist 122 sth. made by twisting/10cm;
Described twisting process is: utilize twisting frame to carry out twisted filament on the natural color cotton yarn, increase by 800 weak twists; Make that single strong CV increases to 10.6%, percentage elongation increases to 5.6%, the twist increases to 922 sth.s made by twisting/10cm, to strengthen the elasticity and the extensibility of natural color cotton yarn, the minimizing cotton fiber comes off and is attached on the organizine;
Described pirn winding process is: the natural color cotton that will twist with the fingers line utilizes Pirn winder to carry out quilling, is added in to reduce on the weft yarn tube because of the twisting cotton yarn rises with the tension force cap and twists with the fingers knot;
Weaving process: weave on the machine in the K274 model and to weave, the described machine of weaving comprises: protect through device, cracked ends device, the automatic stop device of photoelectricity, heald frame, shuttle box, work beam;
Described heald frame is that 10 aluminium alloy heald frames are made machine, to reduce heddle (heald) thickness, makes back row's organizine opening clear, reduces the organizine end breakage rate; Aluminium alloy heald frame both sides install trogue additional, make its relatively steadily balance that moves up and down, and shed open is clear, guarantees the shuttle normal flight.
Described shuttle box is 1 * 2 shuttle box, and it is big to reduce natural color cotton sliver part thickness deviation as far as possible, guarantees that weft yarn is evenly distributed, reduces fertile fine filling bar;
Increase one deck exasperate rubber on the described work beam, make and batch nip and reduce as far as possible, prevent that to increase frictional force greig from skidding, the fell reach;
Technological parameter is: the speed of a motor vehicle: 145 ± 5 (rev/min), combine Pingdu: 320 ± 5 (degree), fell height: 0.3 (centimetre), warp tension: 35 ± 5 (g), go up the gate width of cloth: 123.5 (centimetre), interiorly wear through flying in order, 1/combine, 5 comprehensive/teeth; The limit through by 2/combine, 3 combine/teeth.
Postprocessing working procedures:
With weave knit base and fall from loom after, on cloth inspecting machine, pursue a check fault, measure following machine output and mark the fault mark, so that trimming, emery wheel by brushing machine and hairbrush are removed and are knitted white star residual on the base and mote foreign material again, make fabric face bright and clean, fabric is dried, the regain of fabric is controlled in 14%, goes mouldy with in preventing to store, the fabric that oven dry is good gets up fabric by every meter in folded lengthwise, and even the coupe degree is that the coupe warehouse-in gets final product with 46 meters, finished product contains mulberry silk 58.4%, and containing cotton is 41.6%, and thickness is the 19m/m momme.
Embodiment 2:
1, the weaving techniques of X058 shusu comprises and knits preceding preparatory process, weaving process and finishing process:
Knit preceding operation:
A) warp-wise clustered operation: comprise the fastidious operation of silk, dipping operation, reeling operation, warping process,
The fastidious operation of described silk is: the silk that select that cleannes are 97.5, cleanliness factor is 94, the obvolvent degree is 90 5A level;
Described dipping operation is: fastidious good silk is put into environmental protection auxiliary agent EKM-10 (being produced by auxiliary reagent factory, Shanghai company), soaked 30 minutes at 42 ℃, room temperature is dried, and the weight ratio of environmental protection auxiliary agent and silk is 1:20;
Described reeling operation is: carry out reeling on SK053-145 type spooler, control reeling tension force is that 10 ± 5g, linear velocity are 120-130 rev/mins;
Described warping process is: the silk that reeling is good is wound up on the great circle frame so that the even tension ground of 1.5gf ± 0.5gf is parallel, and then is unwound on axle by through heave root 1246/10cm, door width of cloth 117cm;
B) broadwise clustered operation: comprise ingredient inspection operation, twisting process, pirn winding process,
Described ingredient inspection operation is: the natural color cotton yarn of selecting the 145.78dtex of single strong CV6.8%, percentage elongation 4.2%, the twist 350 sth. made by twisting/10cm;
Described twisting process is: utilize twisting frame to carry out twisted filament on the natural color cotton yarn, increase by 600 weak twists; Make that single strong CV increases to 9.6%, percentage elongation increases to 5.6%, the twist increases to 955 sth.s made by twisting/10cm, to strengthen the elasticity and the extensibility of natural color cotton yarn, the minimizing cotton fiber comes off and is attached on the organizine;
Described pirn winding process is: the natural color cotton that will twist with the fingers line utilizes Pirn winder to carry out quilling, is added in to reduce on the weft yarn tube because of the twisting cotton yarn rises with the tension force cap and twists with the fingers knot;
Weaving process: weave on the machine in the K274 model and to weave, the described machine of weaving comprises: protect through device, cracked ends device, the automatic stop device of photoelectricity, heald frame, shuttle box, work beam;
Described heald frame is that 10 aluminium alloy heald frames are made machine, to reduce heddle (heald) thickness, makes back row's organizine opening clear, reduces the organizine end breakage rate; Aluminium alloy heald frame both sides install trogue additional, make its relatively steadily balance that moves up and down, and shed open is clear, guarantees the shuttle normal flight.
Described shuttle box is 1 * 2 shuttle box, and it is big to reduce natural color cotton sliver part thickness deviation as far as possible, guarantees that weft yarn is evenly distributed, reduces fertile fine filling bar;
Increase one deck exasperate rubber on the described work beam, make and batch nip and reduce as far as possible, prevent that to increase frictional force greig from skidding, the fell reach;
Technological parameter is: the speed of a motor vehicle: 145 ± 5 (rev/min), combine Pingdu: 325 ± 5 (degree), fell height: 0.3 (centimetre), warp tension: 38 ± 2 (g), go up the gate width of cloth: 123 (centimetre), interiorly wear through flying in order, 1/combine, 5 comprehensive/teeth; The limit through by 2/combine, 3 combine/teeth.
Postprocessing working procedures:
With weave knit base and fall from loom after, on cloth inspecting machine, pursue a check fault, measure following machine output and mark the fault mark, so that trimming, emery wheel by brushing machine and hairbrush are removed and are knitted white star residual on the base and mote foreign material again, make fabric face bright and clean, fabric is dried, the regain of fabric is controlled in 14%, go mouldy with in preventing to store, the fabric that oven dry is good gets up fabric with every meter in folded lengthwise, and even the coupe degree is 46 meters, and for the coupe warehouse-in gets final product, it is 55.6% that finished product contains cotton weight content, containing the silk amount is 44.4%, and thickness is the 26.5m/m momme.
Claims (9)
1. the weaving techniques of a shusu comprises and knits preceding preparatory process, weaving process and finishing process: it is characterized in that:
Operation comprises following operation before described the knitting:
A) warp-wise clustered operation: comprise the fastidious operation of silk, dipping operation, reeling operation, warping process,
Described dipping operation is: fastidious good silk is put into the environmental protection auxiliary agent, be not less than 30 minutes 40-45 ℃ of immersion, room temperature is dried, and the weight ratio of environmental protection auxiliary agent and silk is 1:15-25;
B) broadwise clustered operation: comprise ingredient inspection operation, twisting process, pirn winding process,
Described twisting process is: utilize twisting frame to carry out twisted filament on qualified natural color cotton yarn, increase the 800-1000 weak twist.
2. the weaving techniques of a kind of shusu according to claim 1, it is characterized in that: described weaving process is: weave weaving on the machine, the described machine of weaving comprises: protect through device, cracked ends device, the automatic stop device of photoelectricity, heald frame, shuttle box, work beam.
3. the weaving techniques of a kind of shusu according to claim 1, it is characterized in that: the fastidious operation of described silk is: the silk of selecting the 5A level of cleannes 〉=97.5, cleanliness factor 〉=94, obvolvent degree 〉=90.
4. the weaving techniques of a kind of shusu according to claim 1, it is characterized in that: described reeling operation is: carry out reeling on spooler, control reeling tension force is that 10 ± 5g, linear velocity are 120-130 rev/mins.
5. the weaving techniques of a kind of shusu according to claim 1, it is characterized in that: described pirn winding process is: the natural color cotton that will twist with the fingers line utilizes Pirn winder to carry out quilling, is added in to reduce on the weft yarn tube because of the twisting cotton yarn rises with the tension force cap and twists with the fingers knot.
6. the weaving techniques of a kind of shusu according to claim 1, it is characterized in that: described ingredient inspection operation is: the natural color cotton yarn of selecting 72.88-145.78dtex.
7. the weaving techniques of a kind of shusu according to claim 2, it is characterized in that: described heald frame is an aluminium alloy.
8. the weaving techniques of a kind of shusu according to claim 2, it is characterized in that: described shuttle box is 1 * 2 shuttle box.
9. the weaving techniques of a kind of shusu according to claim 2, it is characterized in that: it is 1.5-2.0mm that thickness is arranged on the described work beam, and coefficient of friction is the 0.5N/mm rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100242768A CN101372786B (en) | 2008-05-17 | 2008-05-17 | Method for spinning silk |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100242768A CN101372786B (en) | 2008-05-17 | 2008-05-17 | Method for spinning silk |
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| CN101372786A true CN101372786A (en) | 2009-02-25 |
| CN101372786B CN101372786B (en) | 2012-05-09 |
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| CN2008100242768A Expired - Fee Related CN101372786B (en) | 2008-05-17 | 2008-05-17 | Method for spinning silk |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102512042A (en) * | 2011-12-09 | 2012-06-27 | 辽宁柞蚕丝绸科学研究院有限责任公司 | Tussah silk interwoven mat and weaving process method |
| CN102767032A (en) * | 2011-12-30 | 2012-11-07 | 上海水星家用纺织品股份有限公司 | Method for preparing natural yarn-dyed fabric and application of natural yarn-dyed fabric |
| CN103276494A (en) * | 2013-05-22 | 2013-09-04 | 浙江舒美特纺织有限公司 | Silk bamboo cicada chirp interwoven shell fabric and production process thereof |
| CN103384738A (en) * | 2011-02-10 | 2013-11-06 | 公寓专家株式会社 | Kibiso wallpaper and method of kibiso wallpaper |
| CN104404669A (en) * | 2014-10-31 | 2015-03-11 | 广西华虹绸缎有限责任公司 | Processing method of silk yarns |
| CN108823737A (en) * | 2018-08-01 | 2018-11-16 | 淄博大染坊丝绸集团有限公司 | A kind of non-twist weaving process of silk broadcloth |
| CN115625940A (en) * | 2022-09-07 | 2023-01-20 | 浙江大学医学院附属第一医院 | Silk composite non-woven fabric dressing and preparation method and application thereof |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1015189B (en) * | 1990-05-03 | 1991-12-25 | 大连市新金县丝绸厂 | Natural silk knitting silk fabric and knitting method |
| CN1209478A (en) * | 1997-08-26 | 1999-03-03 | 四川省乐至县曙光丝绸厂 | Method for making real-silk georgetle |
-
2008
- 2008-05-17 CN CN2008100242768A patent/CN101372786B/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103384738A (en) * | 2011-02-10 | 2013-11-06 | 公寓专家株式会社 | Kibiso wallpaper and method of kibiso wallpaper |
| CN103384738B (en) * | 2011-02-10 | 2015-08-19 | 公寓专家株式会社 | Husks wallpaper and manufacture method thereof |
| CN102512042A (en) * | 2011-12-09 | 2012-06-27 | 辽宁柞蚕丝绸科学研究院有限责任公司 | Tussah silk interwoven mat and weaving process method |
| CN102512042B (en) * | 2011-12-09 | 2013-09-18 | 辽宁柞蚕丝绸科学研究院有限责任公司 | Tussah silk interwoven mat and weaving process method |
| CN102767032A (en) * | 2011-12-30 | 2012-11-07 | 上海水星家用纺织品股份有限公司 | Method for preparing natural yarn-dyed fabric and application of natural yarn-dyed fabric |
| CN103276494A (en) * | 2013-05-22 | 2013-09-04 | 浙江舒美特纺织有限公司 | Silk bamboo cicada chirp interwoven shell fabric and production process thereof |
| CN103276494B (en) * | 2013-05-22 | 2014-10-15 | 浙江舒美特纺织有限公司 | Silk bamboo cicada chirp interwoven shell fabric and production process thereof |
| CN104404669A (en) * | 2014-10-31 | 2015-03-11 | 广西华虹绸缎有限责任公司 | Processing method of silk yarns |
| CN108823737A (en) * | 2018-08-01 | 2018-11-16 | 淄博大染坊丝绸集团有限公司 | A kind of non-twist weaving process of silk broadcloth |
| CN115625940A (en) * | 2022-09-07 | 2023-01-20 | 浙江大学医学院附属第一医院 | Silk composite non-woven fabric dressing and preparation method and application thereof |
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| CN101372786B (en) | 2012-05-09 |
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