CN101343700A - Ag/Ti3SiC2 electric contact material and manufacturing process - Google Patents
Ag/Ti3SiC2 electric contact material and manufacturing process Download PDFInfo
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- CN101343700A CN101343700A CNA2008101369959A CN200810136995A CN101343700A CN 101343700 A CN101343700 A CN 101343700A CN A2008101369959 A CNA2008101369959 A CN A2008101369959A CN 200810136995 A CN200810136995 A CN 200810136995A CN 101343700 A CN101343700 A CN 101343700A
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Abstract
The invention aims to provide an Ag/Ti3SiC2 electric contact material with high intensity, high heat conduction, oxidization resistance, fusion welding resistance, electric arc erosion resistance, long service life and self-lubricating capacity as well as a preparation process thereof. The Ag/Ti3SiC2 electric contact material is prepared by pure silver powder or silver-based alloy powder and Ti3SiC2 powder with the weight percentage of 0.01 to 80.0 percent in the powder metallurgical process method. The Ag/Ti3SiC2 electric contact material and the preparation process have excellent performances of metal and ceramics, the intensity is high, and the Ag/Ti3SiC2 electric contact material has the excellent advantages of good electrical conductivity, heat conductivity, fusion welding prevention, electric arc erosion resistance, erosion resistance, thermal shock resistance, oxidation resistance and specially high temperature oxidation resistance. In particular, the material has ultra low friction factor and self-lubricating performance, which are the indispensable characteristics, and the Ag/Ti3SiC2 electric contact material can be extensively applied as the contact material of low voltage apparatuses, such as circuit breakers and contacts of contactors.
Description
(1) technical field
The present invention relates to mmaterial, is exactly a kind of Ag/Ti3SiC2 contact material and preparation technology thereof specifically.
(2) background technology
In recent years, constantly release the novel mold cased circuit breaker and the small-sized high score isolating switch of various series both at home and abroad, these novel isolating switch volumes are little, and breaking capacity but increases substantially.Novel breaker adopts a series of new current limiting techniques to improve outside the breaking capacity, and the resistance fusion welding of used electrical contact, anti-electrical arc erosion ability and electric life are also all had higher requirement.
(3) summary of the invention
The object of the present invention is to provide a kind of high strength, high conduction, high heat conduction, resistance to oxidation, anti-melting welding, anti-electrical arc erosion and electric life to grow, have the Ag/Ti3SiC2 contact material and the preparation technology thereof of self-lubricating ability.
The object of the present invention is achieved like this: the Ag/Ti3SiC2 contact material is to be 0.01~80.0% Ti3SiC2 powder by fine silver powder or silver-base alloy powder and weight percent, by the preparation of powder metallurgical technique method.
The present invention also has following technical characterictic:
(1) a kind of Ag/Ti3SiC2 contact material of the present invention and preparation technology thereof, described Ti3SiC2 powder purity greater than 93%, particle size 0.01~50 μ m.
(2) a kind of Ag/Ti3SiC2 contact material of the present invention and preparation technology thereof, it is one or more mixing in 0.01~50% tungsten, molybdenum, copper, nickel, Cadmium oxide, zinc oxide, stannic oxide, Indium sesquioxide, wolfram varbide, diamond, the graphite that described silver-base alloy powder contains weight percent.
(3) a kind of Ag/Ti3SiC2 contact material of the present invention and preparation technology thereof, described fine silver powder degree is-200 orders.
(4) a kind of Ag/Ti3SiC2 contact material of the present invention and preparation technology thereof, described silver-base alloy powder degree is-200 orders.
Ag/Ti3SiC2 contact material of the present invention, its preparation technology is as follows:
(1) with Ti3SiC2 powder chemical silvering under the ultrasonic wave effect, make silver evenly be coated on the surface of Ti3SiC2 powder, coating thickness is 5nm~1000nm;
(2) Ti3SiC2 powder after will coating and fine silver powder or alloy for dental amalgam mix under protective atmosphere;
(3) the mixed powder isostatic cool pressing under 250~300MPa that is obtained is become the right cylinder stock of diameter 50mm;
(4) the right cylinder stock under protective atmosphere in 800~950 ℃ of sintering 2~4h;
(5) stock behind the sintering is hot-pressed under 700~850 ℃, is referred to as extruded section;
(6) extruded section carries out ageing treatment under vacuum or protective atmosphere, 500~800 ℃ of treatment temps, 1~5 hour treatment time;
(7) will carry out mechanical workout by product size through after the section rolling of ageing treatment or the drawing processing.
A kind of Ag/Ti3SiC2 contact material of the present invention, have the premium properties of metal and pottery concurrently, intensity height not only, and possess good characteristics such as good electrical conductivity, thermal conductivity, anti-melting welding, arc ablation resistance, corrosion-resistant, anti-thermal shock, anti-oxidant especially high-temperature oxidation resistance.Particularly the ultralow coefficient of friction and the self lubricity of this material are one of indispensable characteristics of contact material.Can be widely used in the low-voltage apparatus contact material, as isolating switch and probe of contactor.
(4) embodiment
Below the invention will be further described.
A kind of Ag/Ti3SiC2 contact material of the present invention is to be 0.01~80.0% Ti3SiC2 powder by fine silver powder or silver-base alloy powder and weight percent, by the preparation of powder metallurgical technique method.
Ti3SiC2 belongs to hexagonal crystallographic texture, and the Si layer that the TiC octahedron of common rib is formed by the Si atom is separated, and forms special nanoscale layer sheet structure.This structure is given its image-stone China ink and is equally had oilness and workability, combines many premium propertiess of metal and pottery.The Ti3SiC2 fusing point has fabulous electroconductibility, thermal conductivity up to 3000 ℃, and its electroconductibility and pure metal are suitable, and electric conductivity reaches 4.7 * 10 in the time of 25 ℃
6Sm
-1, thermal conductivity reaches 33.5Wm
-1K
-1In addition, the high strength that Ti3SiC2 possessed, anti-thermal shock, corrosion-resistant, anti-oxidant, especially high temperature oxidation resistance and anti-cyclic oxidation ability and characteristics such as self lubricity and ultralow coefficient of friction, the needed key characteristic of contact material especially.
Diamond is the highest material of occurring in nature thermal conductivity, and thermal conductivity reaches 138.16Wm
-1K
-1Have performances such as fusing point height (about 3700 ℃), hardness be big, wear-resistant simultaneously, adopt powder metallurgy process in copper, to add tiny diamond particles, not only can play dispersion-strengthened action, improve the effect of hardness and wear resistance, also the heat that electric arc is produced conducts to crane span structure, reduces the contact surface temperature.The diamond particles of what is more important contact surface is burnt when beating arc, does not produce the settling that causes resistance to increase in contact surface.
Adopt the silver based alloy electric contact material of Ti3SiC2 preparation, more can embody high-strength, characteristics such as height is led, high-ductility, self-lubricating.Adopt powder metallurgy process in silver-base alloy, to add the Ti3SiC2 powder, not only can play dispersion-strengthened action, very little to the material electric conductivity influence simultaneously.Can play good anti-melting welding, anti-electric-arc ablation, anti-oxidant particularly resistance to high temperature oxidation as high and low voltage electrical equipment with the contact use, improve wear resistance, improve contact resistance, reduce effects such as temperature rise, raising electric life.Simultaneously, the Ti3SiC2 particle is as the hard particle, and the easier oxide layer stripping that contact surface is formed comes off.Therefore, can significantly improve the electrical property of these silver-based contacts.
Because the Ti3SiC2 particle is bad with the wetting property of silver, be difficult to form firm interface and combine with silver matrix, the Ti3SiC2 particle is difficult in the silver alloys and is evenly distributed, and reduces the effect of dispersion-strengthened, causes its excellent performance to be not in full use.Therefore earlier the Ti3SiC2 powder being carried out necessary coating handles---chemical silvering, and to solve wetting property and distribution problem.
Preparation technology is as follows for a kind of Ag/Ti3SiC2 contact material of the present invention:
(1), make silver evenly be coated on the surface of Ti3SiC2 powder with Ti3SiC2 powder chemical silvering under the ultrasonic wave effect.Coating thickness is 5nm~1000nm;
(2) Ti3SiC2 powder after will coating and fine silver powder or silver-base alloy powder mix under protective atmosphere;
(3) the mixed powder isostatic cool pressing under 250~300MPa that is obtained is become the right cylinder stock of diameter 50mm;
(4) the right cylinder stock under protective atmosphere in 800~950 ℃ of sintering 2~4h;
(5) stock behind the sintering is hot-pressed under 700~850 ℃, is referred to as extruded section;
(6) extruded section carries out ageing treatment under vacuum or protective atmosphere, 500~800 ℃ of treatment temps, 1~5 hour treatment time;
(7) will carry out mechanical workout by product size through after the section rolling of ageing treatment or the drawing processing.
Embodiment 1
Composition proportion (wt%):
Ti3SiC2 powder (mean particle size 5 μ m, silver-plated thickness 0.5 μ m): 0.8%;
Silver: surplus.
Performance:
Resistivity: 2.0 μ Ω cm;
Density: 10.05g/cm
3
Hardness: HB 500~550MPa.
Embodiment 2
Composition proportion (wt%):
Nickel: 25%;
Ti3SiC2 powder (mean particle size 5 μ m, silver-plated thickness 0.5 μ m): 1.0%;
Silver: surplus.
Performance:
Resistivity: 2.05u Ω cm;
Density: 9.8g/cm
3
Hardness: HB 500~600MPa.
Embodiment 3
Composition proportion (wt%):
Diamond (mean particle size 1 μ m): 0.5%;
Ti3SiC2 powder (mean particle size 8 μ m, silver-plated thickness 0.1 μ m): 1.6%;
Silver: surplus.
Performance:
Resistivity: 2.3 μ Ω cm;
Density: 9.3g/cm
3
Hardness: HB 600~650MPa.
Embodiment 4
Composition proportion (wt%):
Wolfram varbide (WC): 12%;
Ti3SiC2 powder (mean particle size 10 μ m, silver-plated thickness 0.1 μ m): 3%;
Silver: surplus.
Performance:
Resistivity: 3.5 μ Ω cm;
Density: 9.2g/cm
3
Hardness: HB 750~850MPa
Embodiment 5
Composition proportion (wt%):
Tungsten: 50%;
Ti3SiC2 powder (mean particle size 4 μ m, silver-plated thickness 0.3 μ m): 2%;
Silver: surplus.
Performance:
Resistivity: 3.5 μ Ω cm;
Density: 13.7g/cm
3
Hardness: HB750~850MPa.
Embodiment 6
With embodiment 1 is example, and its preparation technology is as follows:
(1) with 0.8kgTi3SiC2 powder chemical silvering under the ultrasonic wave effect, coating thickness is 200nm;
(2) Ti3SiC2 powder and the 99.2kg fine silver powder after will coating mixes under argon shield;
(3) the mixed powder isostatic cool pressing under 280MPa that is obtained is become the right cylinder stock of diameter 50mm;
(4) the right cylinder stock under protective atmosphere in 950 ℃ of sintering 2h;
(5) stock behind the sintering is hot-pressed under 850 ℃, is referred to as extruded section;
(6) extruded section carries out ageing treatment under protective atmosphere, 800 ℃ of treatment temps, 1 hour treatment time;
(7) will become sheet material through the section rolling of ageing treatment, strike out contact.
Claims (6)
1. Ag/Ti3SiC2 contact material is to be 0.01~80.0% Ti3SiC2 powder by fine silver powder or silver-base alloy powder and weight percent, by the preparation of powder metallurgical technique method.
2. a kind of Ag/Ti3SiC2 contact material according to claim 1 is characterized in that: described Ti3SiC2 powder purity greater than 93%, particle size 0.01~50 μ m.
3. a kind of Ag/Ti3SiC2 contact material according to claim 1 is characterized in that: it is one or more mixing in 0.01~50% tungsten, molybdenum, copper, nickel, Cadmium oxide, zinc oxide, stannic oxide, Indium sesquioxide, wolfram varbide, diamond, the graphite that described silver-base alloy powder contains weight percent.
4. a kind of Ag/Ti3SiC2 contact material according to claim 1 is characterized in that: described fine silver powder degree is-200 orders.
5. a kind of Ag/Ti3SiC2 contact material according to claim 1 is characterized in that: described silver-base alloy powder degree is-200 orders.
6. Ag/Ti3SiC2 contact material, its preparation technology is as follows:
(1) with Ti3SiC2 powder chemical silvering under the ultrasonic wave effect, make silver evenly be coated on the surface of Ti3SiC2 powder, coating thickness is 5nm~1000nm;
(2) Ti3SiC2 powder after will coating and fine silver powder or silver-base alloy powder mix under protective atmosphere;
(3) the mixed powder isostatic cool pressing under 250~300MPa that is obtained being become diameter is the right cylinder stock of 50mm;
(4) the right cylinder stock under protective atmosphere in 800~950 ℃ of sintering 2~4h;
(5) stock behind the sintering is hot-pressed under 700~850 ℃, is referred to as extruded section;
(6) extruded section carries out ageing treatment under vacuum or protective atmosphere, 500~800 ℃ of treatment temps, 1~5 hour treatment time;
(7) will carry out mechanical workout by product size through after the section rolling of ageing treatment or the drawing processing.
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CN101944397A (en) * | 2010-06-29 | 2011-01-12 | 福达合金材料股份有限公司 | Silver-based ceramic electric contact material and preparation method thereof |
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CN102312150A (en) * | 2011-09-29 | 2012-01-11 | 浙江大学 | Preparation method of Ag / Ti3SiC2 electric contact composite material |
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