A kind of silver-ceramic electric contact composite material and preparation method thereof
Technical field
The present invention relates to a kind of silver-ceramic electric contact composite material and preparation method thereof, belong to silver-based electrical material field.
Technical background
Silver-serial electrical material of ceramics mainly has AgSnO2、AgSnO2In2O3、AgZnO、AgWC、AgTiC、AgBN、
AgCdO etc., wherein, AgCdO electric contact materials (contain CdO:8%~15%) due to its excellent anti electric arc corrosion, anti-molten
Weldering property and relatively low contact resistance, are referred to as " best contact material " for a long time.But due to cadmium element and its chemical combination
The presence of thing, the pollution problem of " cadmium poison " is all suffered from during production, use, recovery of AgCdO materials etc..This is due to
(1) CdO can assemble in vivo, such as in kidney stolen goods, bone and blood, strengthen its toxicity;(2) for the mankind, cadmium
And its compound is the second class poisonous chemical substance, particularly easily causes liver cancer, lung cancer etc..(3) cadmium and its compound are in ring
Mobility in border is very high, it is easy to propagates and spreads, have larger destruction and contamination to human body and natural environment, inhales
Receive smog containing cadmium or dust exceedes harmful during critical content, Itai-itai diseases, breathing problem, kidney failure can be caused
Deng severe one jeopardizes human life.
In view of the problems such as polluting environment existing for AgCdO materials, being detrimental to health, domestic and international relevant industry has been carried out greatly
Quantifier elimination and development.In the world such as, German (Degussa, Doduco, SIEMENS company), Britain (JMM companies), day
This (Toshiba, Tanaka, China and foreign countries' electrical equipment, Jia You commercial firms), the U.S. (Westinghouse Electric, Fensteel affiliated companies, Mallory companies)
Deng;The country, such as Kunming Institute of Precious Metals, Guilin institute of electricity section, Shanghai institute of electricity section, Foshan Precision Electrical Alloy Co., Ltd., Soviet Union
State electrical alloy Co., Ltd, upper marine uncommon electrician Co., Ltd, Guilin Jin Ge electrician Co., Ltd, Tianjin mostly gram electrician close
The units such as golden Co., Ltd, a large amount of fruitful work are carried out.
In silver-serial electric contact composite material of ceramics, silver-tin material is comparatively ideal one in numerous generation cadmium materials
Kind, but Surface Creation fine and close SnO during AgSn alloy inner oxidations2, alloy can be prevented to continue internal oxidition, adding In can accelerate
The internal oxidition of alloy, but In's is expensive, resources reserve is less, and cost is higher.And the temperature of silver-tin composite
Liter is higher than silver-cadmium oxide composite, has severely impacted the contact resistance and resistance fusion welding energy of composite.Meanwhile
AgSnO2The problem of material processing difficulties, is not solved well always.
The content of the invention
The silver of the present invention-ceramics make electrical contact with composite material compositions (weight %):Ceramics (Ti3AlC2) be:1%~5%,
Rare earth oxide (Y2O3) be:0.1%~5.0%, rare earth oxide (Gd2O3) be:0.1%~5.0%, tin oxide (Sn2O3)
For:0.1%~5.0%, surplus Ag.
The preparation method of silver-ceramic electric contact composite material of the present invention is as follows:
(1) by -100 mesh Ag powder prepared by chemical coprecipitation and -300 mesh Ti3AlC2Ceramics, rare earth oxide, oxidation
Tin powder, the material composition requirement of weight percent are matched, are put into high-energy stirring formula ball milling tank body, with rotating speed 100r/
Min~1000r/min, alternation time are 1-2min, and ratio of grinding media to material is (3-5):1, ball milling is well mixed after 7~10 hours
Silver-ceramic composite powder material.
(2) silver-ceramic composite powder material being well mixed in process (1) is put in vacuum annealing furnace and carried out at purification
Reason, to eliminate internal stress caused by high-energy ball milling processing hardening, heat treatment temperature is 200 DEG C~400 DEG C, and the time is 2~3 small
When.
(3) silver-ceramic composite powder material obtained in process (2) is encased in the stainless steel capsule of circle, carried out
Hip densification molding is processed;Concrete technology is:Forvacuum degree is<1×10-3Pa, 10 DEG C~20 DEG C of heating rate/
Min, temperature are 700 DEG C~900 DEG C, and pressure is 100MPa~200MPa, 2~3 hours dwell times, obtains relative density and exists
More than 99.8% high fine and close silver-ceramic composite.
(4) silver-ceramic composite ingot blank is extruded as sheet material, silk material, extrusion ratio again>30:1, extrusion temperature is 550 DEG C
~850 DEG C.
(5) extrded material is prepared into the products such as silk material, sheet material, profile shapes again by the processing such as rolling, drawing, heat treatment;
Rolling, drawing deformation amount are 20%~60%, and heat treatment temperature is 450 DEG C~750 DEG C, and the final silver-ceramic electrical contact that obtains is answered
Condensation material.
Kunming Institute of Precious Metals is on the basis of the research and development of long campaigns noble metal electric contact material, selection:
Ti3AlC2、Y2O3、Gd2O3、Sn2O3Ceramics are used as self-lubricating phase and hardening constituent, and finding the addition of hybrid ceramic can effectively improve
The arc resistant ablation ability of silver-based electric contact material, the resistance fusion welding for improving material, promote the raising of material electrical contact performance.Together
When, high-energy stirring formula ball grinding technique, the trickle particle such as equi-axed crystal tissue, ceramics, rare earth oxide is also formed, is uniformly distributed
In on the transgranular and crystal boundary of silver matrix, materials microstructure uniformity is improved, improves physics, mechanics, electricity and the electricity of material
Contact performance etc., at the same it is smaller to the plasticity and resistivity effects of composite.
The excellent of the advanced machining technology such as composite, high temperature insostatic pressing (HIP), hot extrusion processing is prepared using ceramic mixture is added
Change and integrate, the preparation for silver-ceramic electric contact composite material provides new way.
Embodiment
The preparation method of silver-ceramic electric contact composite material of the present invention is as follows:
(1) by -100 mesh Ag powder prepared by chemical coprecipitation and -300 mesh Ti3AlC2Ceramics, rare earth oxide, oxidation
Tin powder, the material composition requirement of weight percent are matched, are put into high-energy stirring formula ball milling tank body, with rotating speed 100r/
Min~1000r/min, alternation time are 1-2min, and ratio of grinding media to material is (3-5):1, ball milling is well mixed after 7~10 hours
Silver-ceramic composite powder material.
(2) silver-ceramic composite powder material being well mixed in process (1) is put in vacuum annealing furnace and carried out at purification
Reason, to eliminate internal stress caused by high-energy ball milling processing hardening, heat treatment temperature is 200 DEG C~400 DEG C, and the time is 2~3 small
When.
(3) silver-ceramic composite powder material obtained in process (2) is encased in the stainless steel capsule of circle, carried out
Hip densification molding is processed;Concrete technology is:Forvacuum degree is<1×10-3Pa, 10 DEG C~20 DEG C of heating rate/
Min, temperature are 700 DEG C~900 DEG C, and pressure is 100MPa~200MPa, 2~3 hours dwell times, obtains relative density and exists
More than 99.8% high fine and close silver-ceramic composite.
(4) silver-ceramic composite ingot blank is extruded as sheet material, silk material, extrusion ratio again>30:1, extrusion temperature is 550 DEG C
~850 DEG C.
(5) extrded material is prepared into the products such as silk material, sheet material, profile shapes again by the processing such as rolling, drawing, heat treatment;
Rolling, drawing deformation amount are 20%~60%, and heat treatment temperature is 450 DEG C~750 DEG C, and the final silver-ceramic electrical contact that obtains is answered
Condensation material.
The specific implementation row of silver-ceramic electric contact composite material of the present invention are as follows:
(1) Physical and mechanical properties of composite are as shown in table 1.
The performance indications of the silver medal of table 1.-ceramic electric contact composite material
(2) silver-ceramic electric contact composite material of the invention carries out electrical contact on ASTM comprehensive electrochemical properties testing machines
It can test, concrete outcome is as shown in table 2.
The silver medal of table 2.-ceramic electric contact composite material electrical contact performance index
Sequence number |
Title material |
Experimental condition |
Working life/ten thousand time |
1 |
Ag-1.0Ti3AlC20.5Y2O30.5Gd2O30.5SnO2 |
AC:220V,10A |
10 |
2 |
Ag-2.0Ti3AlC21.0Y2O31.0Gd2O31.0SnO2 |
AC:220V,15A |
20 |
3 |
Ag-3.0Ti3AlC21.5Y2O31.5Gd2O31.5SnO2 |
AC:220V,20A |
10 |
4 |
Ag-5.0Ti3AlC22.0Y2O32.0Gd2O32.0SnO2 |
AC:220V,30A |
20 |