Summary of the invention
An object of the present invention is to reduce even eliminate above-mentioned problems of the prior art.
One object of the present invention particularly provides a kind of technical scheme, by described technical scheme, can with cheap, fast and efficiently mode is made cellular board.
One object of the present invention particularly provides a kind of technical scheme, and wherein the hot-galvanizing steel plate can be used as the raw material that are used for the honeycomb steel plate, and can not cause the destruction to coating.
One object of the present invention particularly provides a kind of technical scheme, and by described technical scheme, the floor of building can be made by cellular board to small part, and with cheap, fast and efficiently mode is made.
In order to realize especially above-mentioned purpose, the present invention has the feature by hereinafter described.
Even always do not mention especially, in the time can using, embodiment mentioned in this article and advantage all are applicable to method of the present invention, are applicable to cellular board of the present invention and are applicable to production line of the present invention.
Cellular board comprises the first and second substantially parallel surface plate and the cored structure between it.Typical cellular board according to the present invention is by fixed to one another manufacturing of plate of being made by board-like material with a plurality of separation, and the plate of described separation is section bar (profile), is also referred to as thin slice (lamella) in this application.In the cellular board of finishing, each independent section bar is used to form:
Basic is the first surface protuberance (surface projection) on plane,
Basic is the second surface protuberance on plane,
Core, it is arranged to the described first and second surperficial protuberances are interconnected with one another.
Section bar according to cellular board of the present invention is fixed to one another, thereby makes
Described first surface protuberance is arranged side by side, and forms the first surface plate of described cellular board,
Described second surface protuberance is arranged side by side, and forms the second surface plate of described cellular board, and
Described section bar core is fixed to the described first and second surperficial protuberances, and it forms the cored structure of described cellular board thus.
The present invention can be used for Production Example as employed cellular board in the between deck of ship or in the intermediate floor of skyscraper, wall, ceiling and the floor.Can form very solid and light-duty bearing structure according to cellular board of the present invention.For example, cellular board according to the present invention can be used as the cabin of ship or building or the structure in the room module.So for example the cabin module can easily be made for self supporting structure, can make up even several layers at its top.Such module can for example form the self-supporting cabin part or the skyscraper of ship.
Can easily manufacture the situation to be processed that is suitable for according to differential profiles of the present invention and cellular board.Can easily make the cellular board of different size and thickness.Section bar can for example be steel, aluminium or some other suitable metals.And other materials also can be considered.Board-like material and can apply cover layer on one or both sides by the section bar that it is made for example is coated with the film with PVC.The thickness of board-like material can for example be 0.5 to 5mm, or 0.5 to 3mm.Profile length along so-called core direction can be for example 0.5 to 20.0m or 1.0 to arrive 10.0m.The width of surface protuberance can for example be 0.1 to 1.0m, 0.1 to 0.5m, or 0.1 to 0.2m.Distance between the surperficial protuberance of single section bar can be for example 0.1 to 0.5m, 0.05 to arrive 0.4m, or 0.1 to 0.3m.The thickness of the cellular board of finishing is approximately equal to the distance between the surperficial protuberance in the single section bar usually.The cellular board of finishing can comprise for example 5 to 1000,10 to 200 or 20 to 100 fixing side by side section bars.In the direction of the more power of carrying, the length of the cellular board of finishing or size are approximately equal to the profile length on the so-called core direction basically.Can be for example 0.5 to 50m, 1 to arrive 25m perpendicular to the cellular board width on the direction of core direction, or 5 to 20m.Above-mentioned size only is an example.Other sizes also are fine.
Now, find that surprisingly solid cellular board can be by some section bars are connected side by side by the section bar or the thin slice manufacturing of the separation more much smaller than the cellular board of finishing.Like this, the surperficial protuberance of a plurality of narrower plate connected to one another or single section bar forms the surface plate of cellular board.
Size is less because single section bar is compared with the cellular board of finishing, and therefore is easy to carrying, stores and transport raw material.
One of great advantage of the present invention is to be easy to fixedly section bar according to the present invention.A lot of known systems methods can be used for fixedly section bar.Always can in methods availalbe, select suitable method.Thereby, even big cellular board also can be made easily and economically.
In one embodiment of the invention, single section bar is formed by single metal sheet.This type of known method is arranged in the metal sheet by some for edge, recess, projection, bending or other abnormal shapes (shapes).A kind of favorable method of forming profiles is different cold forming method, for example roll forming or flanging (edging).Described section bar can be made by thin plate fast and economically.
In one embodiment of the invention, the fixed bend that fits each other folding is arranged in described surperficial protuberance or the core, and thus, the described section bar placed one by one treated abuts against each other to be provided with and fixes by fixing bending.Fixedly bending can with aforementioned edge, recess, projection, bending or other special-shaped identical methods be made and even make simultaneously with them.By means of the fixedly bending that fits each other, the section bar that is easy to abut against each other is arranged in the mutual alignment of expectation.
In one embodiment of the invention, adjacent section bar is further fixed to one another in fixedly bending place positioned opposite to each other by means of following one or more fixed components, and described fixed component is known to be had:
The machine seam,
Glue,
Riveting parts,
Threaded connector,
Weld seam.
By this way, the connection between the section bar becomes very solid and firm.For example, in identical fixedly bending place, adjacent section bar can glue together at first each other, and described then connection can be further by using threaded connector or riveting parts that described section bar is fixed to one another next fastening.
In one embodiment of the invention, first fixes the first end place that bending is formed on the first surface protuberance, and second fixing the bend second end place that be formed on described first surface protuberance adaptive with the described first fixing bending.Fixedly bending in the section bar of a core that forms cellular board also is connected layout with the fixedly bending of two adjacently situated surfaces protuberances usually.
Fixedly bending can form and make the fixedly bending that forms at place, the end of three differential profiles can be fixed to one another at a tie point place.When cellular board assembled, the fixedly bending of two the adjacently situated surfaces protuberances of formation cellular board and the section bar of a core was connected to each other and is fixing.Described fixing can easily for example formation by known machine joint (machine seaming).
Herein, term crimping (press seaming) also is used for machine sometimes and engages, and the term compression bonding apparatus also is used for the machine engagement device.
Machine engages, i.e. crimping is for well known to a person skilled in the art technology.
In one embodiment of the invention, the fixedly bending of each section bar to be connected comprises the metallic plate of two bending songs.When three staggered so fixedly bending machines are bonded together, obtain six bending metal machine seams in the section bar junction.This class connects very solid.
In one embodiment of the invention, the substantially parallel layout of the first and second surperficial protuberances.Thereby when the section bar adjacent parallel placement of surperficial protuberance fixed to one another, be easy to obtain the wherein all very flat cellular board of first and second surface plate.The surperficial protuberance of single section bar is isometric usually, and promptly the distance between first and second ends of first surface protuberance is approximately equal to the distance between first and second ends of second surface protuberance.
In one embodiment of the invention, the cross section of single section bar has the form of basic symmetry.Such section bar is easy to install.
In one embodiment of the invention, the first and second surperficial protuberance forms are basic identical, or each other in mirror image.Such section bar is easy to install.A kind of favourable cellular board is formed by two types section bar only at least substantially, and wherein said first section bar is arranged as surperficial protuberance, and second section bar is arranged as core.
In one embodiment of the invention, core is fixed between the first and second surperficial protuberances, is the shape of zed substantially thereby make the cross section of some parts of cellular board have.The meaning is that for example core interconnects the described first and second surperficial protuberances at its place, opposite end " to be the shape of zed substantially ".The zigzag shape can change.Angle between surface protuberance and the core can for example be approximately 90 degree, or greatly between 45 and 135 degree.
In another embodiment of the present invention, two surperficial protuberances and the cross section of its interconnective core had U-shaped or П shape, first end of described thus first surface protuberance is connected to first end of described second surface protuberance by core.Of this sort shape is usually about being horizontally through the axial symmetry of core.The shape of Huo Deing can have sharp-pointed turning like this, or its turning can be a fillet.Also the junction between possibility first surface protuberance and the core is sharp-pointed, and the junction between second surface protuberance and the core is a fillet.So the angle between surface protuberance and the core is spent near 90 basically or accurately is 90 degree very much.
Cellular board can comprise with surperficial protuberance and core Z-shaped and that U-shaped is arranged.
In one embodiment of the invention, the part of core or core can be formed with flexuose little bending, and perhaps it can be corrugated.Bending or ripple can be arranged along section bar core direction or against this direction.
In one embodiment of the invention, elongated enhancing abnormal shape, recess, groove, protuberance or the projection that forms by cold forming such as roll forming for example, be arranged in described first or the second surface protuberance in, in the core or they all in.Described strengthen the special-shaped angles that can become 90 degree with the core direction of section bar or along the core direction be arranged in the surperficial protuberance and core in.In surperficial protuberance with core in the enhancing abnormal shape can have different directions, for example make that wherein the enhancing abnormal shape in surperficial protuberance can be to become the angles of 90 degree with respect to the core direction, and be in core along the core direction.Special-shaped can the forming of described enhancing makes it begin in first end, first distance from surperficial protuberance, and it can form the point of the junction second distance that lasts till between surperficial protuberance and core.Described first distance can be different with second distance, but will make the special-shaped major part that advantageously comprises the distance between surperficial protuberance first end and the junction of enhancing.In some cases, the special-shaped length of enhancing equals the distance between surperficial protuberance first end and the junction substantially, or for core, it can equal the distance between the junction substantially.
In one embodiment of the invention, section bar comprises in single-piece:
The part of the first surface plate of the cellular board of finishing,
The part of the second surface plate of the cellular board of finishing,
The part of the cored structure of the cellular board of finishing.
In one embodiment of the invention, cellular board comprise at least two types according to section bar of the present invention.So cellular board can be made by for example U-shaped section bar, it comprises that every one enhancing is special-shaped, and does not have the abnormal shape of enhancing every one.By this way, the intensity of cellular board can be regulated in easy and simple mode, thereby corresponding to the purposes of expecting.In the differential profiles of cellular board, strengthening special-shaped direction also can be different.Cellular board also can comprise having Z-shaped and section bar U-shaped.
Can be according to cellular board of the present invention by the steel plate band by comprising the method manufacturing of following at least step:
By roll former, will fixing bending roll forming in the plate slab that has certain width and length and make by the steel plate band, and thereby be thin slice with described blank molding,
Store described thin slice according to its assemble sequence;
Fixedly the bending place is fixed to one another with described thin slice at it;
The fixedly bending machine of the thin slice that will pre-fix each other in the machine engagement device engages, thereby it is fixed to one another securely, thereby and make described thin slice fixed to one another form the surface plate and the cored structure of cellular board, form cellular board element thus by this way.
Can in comprising the production line of following part at least, make by the steel plate band according to cellular board of the present invention or cellular board element:
Roll former is used for fixed bend folded and is formed in the plate slab that is formed, had certain-length and width by the steel plate band, and thereby change described base into thin slice,
The machine engagement device, the fixedly bending that is used for the thin slice that will pre-fix each other is fixed to one another securely, thereby makes described thin slice fixed to one another form the surface plate and the cored structure of cellular board.
A kind of system that typically is used for being made by thin slice cellular board according to the present invention comprises at least with lower member:
The cellular board assembly bench,
Compression bonding apparatus, be connected with described assembly bench arrange and
Be used for thin slice is fed to the device of described compression bonding apparatus.
According to an advantageous embodiment of the invention, described system can also comprise at least one following characteristics or optional feature:
The device that is used for thin slice is fed to described compression bonding apparatus is arranged in described compression bonding apparatus,
Described compression bonding apparatus is arranged to and can moves with respect to described assembly bench,
Described compression bonding apparatus has at least two welded parts, and described welded part advantageously comprises pressure roller and engagement roller,
The isolated material treating apparatus is used for isolated material is arranged in the thin slice of crimping, and described isolated material connects by glue usually, and/or
The material that is used for will making before described thin slice crimping seam to isolate is arranged in the device in the gap of at least some thin slices.
In a system in accordance with the present invention, three thin slices are fed to compression bonding apparatus simultaneously,, form the surface portion of cellular board element and the thin slice of core segment that is.
Be arranged in compression bonding apparatus if be used for thin slice is fed to the device of compression bonding apparatus, and if compression bonding apparatus be arranged to and can move with respect to assembly bench, then this process can be faster and efficient is higher.So can use according to system of the present invention so as to make when compression bonding apparatus with thin slice each other during crimping, promptly when compression bonding apparatus when first end of assembly bench moves to its second end, then when described compression bonding apparatus turns back to its initial position, next thin slice is transported to correct Working position.So compression bonding apparatus can begin the new crimping cycle immediately, that is, it can be once more moves to its second end from first end of described assembly bench, and engages the seam that all need simultaneously.The seam of being discussed for example is the top of thin slice and bottom seam usually.
Compression bonding apparatus can have the welded part of any right quantity certainly, for example two, three, four, five, six, seven, eight, nine or ten parts.
When embodiments of the invention before crimping is the machine bonding sheet, when use will be used for material that seam isolates and be arranged in the device in the gap between at least some thin slices, then seam can seal simultaneously.The material that is used for the seam isolation can be glue, for example polyurethane adhesive.
A system in accordance with the present invention or production line can comprise also that other are equipped with device, and for example another is equipped with platform (equipment table), and the cellular board element of desired size moves to described another from assembly bench and is equipped with on the platform.Cellular board element is equipped with on the platform at described another and finishes; For example in this step, make further annex, edge strip of a slab, needed hole etc.
A kind of typical method that is used to make the cellular board that is made of thin slice according to the present invention is characterised in that this method comprises following steps at least:
A) first thin slice is arranged on the assembly bench,
B) by compression bonding apparatus with thin slice each other crimping or machine engage, thereby make thin slice fixed to one another form the surface plate and the cored structure of cellular board element,
C) second thin slice is connected layout with first thin slice,
D) by compression bonding apparatus with second thin slice each other crimping or machine engage, and be crimped to thin slice fixed to one another in first step, thereby make it form cellular board element more multilist panel and cored structure,
E) repeating step c) and d), provide the cellular board element of desired size up to it.
According to one embodiment of present invention, at least three thin slices promptly form thin slice crimping each other in a step of first and second surface elements and the core components of cellular board element.So can between these thin slices, form all seams simultaneously.
Typical according to an embodiment of the invention load plane makes up structure and comprises:
The first plane cellular board, wherein said core arrange at first direction substantially,
The second plane cellular board, wherein said core arrange in second direction substantially,
The planar isolated material layer is fixed between first and second cellular boards.
Described first and second cellular boards and between spacer material layer be arranged in parallel substantially, wherein, described first and second cellular boards form the outer surface of structure away from the surface of separation layer.
In one embodiment of the invention, described first direction is substantially along the direction on the plane of the described first plane cellular board, and described second direction is substantially along the direction on the plane of the described second plane cellular board.
In one embodiment of the invention, described first and second directions form a considerable angle betwixt.Like this, the cellular board of described structure has the core of different directions.This strengthens described structure.In one embodiment of the invention, described first direction and second direction are perpendicular to one another substantially.So described structure is solid especially.
In one embodiment of the invention, first and second cellular boards are the steel cellular board.
For example, when structure according to the present invention is used as the floor of building, elongated stake can be fixed to the outer surface of cellular board.Usually, described stake is arranged to be basically perpendicular to the in-plane of described first cellular board.
In one embodiment of the invention, described stake is fixed to the outer surface of described first cellular board by the stake lid.Stake drop cloth like this is set to the outer surface of contact first cellular board so that the load that makes described stake lid that described stake is applied described first cellular board is distributed on the area greater than described stake end area, or is distributed on the contact area of described stake lid.Compare with the end area (being projected in the area on the described first cellular board plane) of the described stake that is fixed to described stake lid, the contact area of described stake lid is much bigger, advantageously is big by 100%, or more advantageously is big by 300%.
In one embodiment of the invention, described stake drop cloth is set to the outer surface that only contacts described first cellular board at least substantially in the outer edge of described stake lid contact area.This layout is distributed in the power of described stake to cellular board on the large tracts of land of cellular board.
In one embodiment of the invention, described stake lid comprises outer surface and the tabular substantially material of the described interconnective parts of stake that is arranged in described first cellular board.The direction on the plane of this board-like material direction with the plane of described first cellular board at least substantially is different.This board-like material can have the form that for example is roughly taper shape or pyramid, the described cellular board of its base abuts.
Therefore, according to an aspect of the present invention, a kind of method of making cellular board is provided, cored structure between first surface plate and second surface plate and first surface plate and the second surface plate is formed in this cellular board, wherein, described cellular board is by fixed to one another manufacturing of section bar with a plurality of separation that are made of board-like material, and described section bar is:
Basic is the first surface protuberance on plane,
Basic is the second surface protuberance on plane,
Core, it is arranged to the described first and second surperficial protuberances are interconnected with one another,
Wherein, thus described section bar is fixed to one another feasible
Described first surface protuberance is fixing side by side, and thereby form the first surface plate of described cellular board,
Described second surface protuberance is fixing side by side, and thereby form the second surface plate of described cellular board, and
Core is fixed to the described first and second surperficial protuberances, and thereby form the cored structure of described cellular board,
It is characterized in that,
Form the fixedly bending that fits each other in described surperficial protuberance and core, described section bar to be arranged side by side is thus placed by described fixedly bending is abut against each other and is fixed,
The described fixedly bending place that is provided with engages adjacent section bar is fixed to one another by machine abutting against each other.
Preferably, in described method, adjacent section bar engages fixed to one another by machine.
Preferably, in described method, adjacent section bar is by gluing together, rivet, be threaded or welding fixed to one another.
Preferably, in described method, described section bar is substantially made for the metal sheet on plane by appropriate size, thereby forms the edge in described metal sheet, recess or projection.
Preferably, in described method, elongated enhancing abnormal shape by cold forming be formed on described first or the second surface protuberance in, in the core or they all in.
Preferably, in described method, described elongated enhancing abnormal shape forms by roll forming.
Preferably, in described method, described adjacent section bar is fixed to one another in the fixedly bending place of the setting that abuts against each other by following one or more methods:
Gummed,
Riveted joint,
Be threaded,
Welding.
According to another aspect of the present invention, a kind of first and second substantially parallel surface plate and cellular board of the cored structure between the described plate of comprising is provided, wherein, described cellular board comprises a plurality of section bars that are made of board-like material fixed to one another, and wherein said section bar is
Be essentially the first surface protuberance on plane,
Basic is the second surface protuberance on plane,
Core, it is arranged to the described first and second surperficial protuberances are interconnected with one another,
Wherein, described section bar is fixed to one another, so that make in adjacent section bar,
Described first surface protuberance is placed side by side, and forms the first surface plate of described cellular board,
Described second surface protuberance is placed side by side, and forms the second surface plate of described cellular board, and
Described section bar core is fixed to described first and second surface plate, and forms the cored structure of described cellular board,
It is characterized in that
Form the fixedly bending that fits each other in described surperficial protuberance and core, described section bar to be arranged side by side is thus placed by described fixedly bending is abut against each other and is fixed,
The described fixedly bending place that is provided with engages adjacent section bar is fixed to one another by machine abutting against each other.
Preferably, adjacent section bar is by gluing together, rivet, be threaded or welding fixed to one another.
Preferably, it is characterized in that independent section bar is formed by the single flat thin metallic plate of appropriate size, thereby in described metal sheet, form the edge, recess or projection.
Preferably, described adjacent section bar is fixed to one another in the fixedly bending place of the setting that abuts against each other by one or more following fixed components:
Glue,
Riveting parts,
Threaded connector,
Weld seam.
Preferably, the substantially parallel layout of the described first and second surperficial protuberances.
Preferably, the described first and second surperficial protuberances have essentially identical form or mirror image each other basically.
Preferably, described core is configured as and has in a zigzag or corrugated bending.
Preferably, elongated enhancing abnormal shape by cold forming be arranged on described first or the second surface protuberance in, in the core or they all in.
Preferably, described elongated enhancing is special-shaped forms by roll forming.
Preferably, described cellular board is formed by two types section bar, and wherein, first section bar is arranged as surperficial protuberance, and second section bar is arranged as core.
According to another aspect of the present invention, provide the method for the cellular board element that a kind of production is made of the steel plate band, it is characterized in that described method comprises following at least step:
The fixing bending of roll forming in plate slab, described plate slab has certain width and length, and is made by the steel plate band by roll former, and thereby change described base into thin slice,
Sort described thin slice according to its assemble sequence;
Fixedly described thin slice is pre-fixed the bending place each other at it;
The thin slice machine that will pre-fix each other by the machine engagement device engages, so that make it in that fixedly the bending place is fixed to one another securely, thin slice fixed to one another thus provides the surface plate and the cored structure of cellular board element, thus the formation cellular board element.
Preferably, in described method, described base was shaped according to following method before roll forming:
Cut out workpiece by the band slitter from the steel plate band with desired width,
By cutter sweep from described work piece cut plate slab,
Described base is moved to rolling formation apparatus from described cutter sweep.
Preferably, in described method, in storage facilities, store the steel plate roll coil of strip, the steel plate roll coil of strip is transported to first winch spool from described storage facilities, the steel plate roll coil of strip is unlock to described band slitter from described first winch spool by means of the reel transmitting device.
Preferably, in described method, with described cut workpiece be transported to second winch spool from described band slitter, with described cut workpiece be unlock to described cutter sweep from described second winch spool.
Preferably, in described method, thin slice is transported to the thin slice pigeonholes from described roll former, assemble sequence according to thin slice on described pigeonholes sorts thin slice, the thin slice of described letter sorting is transported to thin slice pre-assembled platform from described pigeonholes, on the pre-assembled platform, thin slice is fixedly pre-fixed the bending place each other at it, the thin slice that pre-fixes each other is transported to the cellular board element assembly bench from the pre-assembled platform, on described assembly bench the described thin slice machine that pre-fixes is each other engaged, fixedly the bending place is fixed to one another securely at it thereby make thin slice.
Preferably, in described method, installing and machine is installed in isolated material before engaging next thin slice in the part of cellular board element of machine joint.
Preferably, in described method, between described thin slice, glue together isolated material.
Preferably, in described method, before the machine bonding sheet,, glue is arranged in the gap between at least some thin slices that pre-fix each other by means of bonding device.
Preferably, in described method, on an outfit platform, finish described cellular board element, the cellular board element of finishing is moved to the cellular board element storage facilities by the cellular board element lifting device from this outfit platform.
Preferably, in described method, machine engages described thin slice, thereby make it fixed to one another in described fixedly bending place, make described first surface thin slice be arranged in parallel side by side and substantially thus, to form the first surface plate of cellular board, and make described second surface thin slice be arranged in parallel side by side and substantially, to form the second surface plate of cellular board, wherein, described first and second surface plate are parallel to each other substantially and each other at a distance of certain pitch arrangement, and the core thin slice is arranged to described surface plate is interconnected, to form the cored structure of cellular board element.
Preferably, in described method, engage three thin slices by machine, thereby fixedly the bending place is fixed to one another at it to make it, and make two surface sheets parallel to each other substantially and arrange at a distance from each other, make the 3rd thin slice, be that the core thin slice is arranged to described two surface sheets are interconnected, form the section bar base, and subsequently, machine engages a plurality of section bar bases abreast, thereby make it fixed to one another everywhere, and the surface sheets of adjacent profiles base is arranged in parallel substantially, wherein in its bending, described adjacent surface sheets forms the described surface plate of described cellular board element, and described core thin slice forms the cored structure of described cellular board element.
According to another aspect of the present invention, provide a kind of production line that is used to produce the cellular board element that constitutes by the steel plate band, it is characterized in that described production line comprises:
Roll former is used for fixed bend folded and is formed in the plate slab that is formed and had certain-length and width by the steel plate band, and thereby change described base into thin slice,
The machine engagement device is used for thin slice fixed to one anotherly securely, and wherein said fixedly bending pre-fixes each other, thereby makes thin slice fixed to one another form the surface plate and the cored structure of cellular board element.
Preferably, described production line also comprises:
The band slitter is used for cutting out the workpiece with desired width from the steel plate band,
Be with cutter sweep, be used for having from described work piece cut the plate slab of desired length, wherein, described base can be transported to described roll former from described cutter sweep.
Preferably, described production line also comprises:
The storage facilities that is used for the steel plate roll coil of strip,
The reel transmitting device is used for transporting roll of steel plate from storage facilities and processes,
First winch spool, roll of steel plate can be transported to described first winch spool from described storage facilities, and steel plate can be unlock to the band slitter from described first winch spool.
Preferably, described production line also comprises:
Second winch spool, described cut workpiece can be transported to second winch spool from described band slitter, and described cut workpiece can be unlock to described band cutter sweep from described second winch spool.
Preferably, described production line also comprises:
Pigeonholes, described thin slice can move on the described pigeonholes from described roll former, and on described pigeonholes, can sort described thin slice according to the assemble sequence of described thin slice,
Thin slice pre-assembled platform, the described thin slice that sorts on described pigeonholes can be transported to described thin slice pre-assembled platform, and on described thin slice pre-assembled platform, described thin slice are fixedly pre-fixed the bending place each other at it,
The cellular board element assembly bench, the described thin slice that pre-fixes each other can be transported to described cellular board element assembly bench from described pre-assembled platform, wherein, described machine engagement device is connected with described assembly bench and is arranged such that described machine engagement device can be with respect to the motion of described assembly bench, thus the described thin slice that pre-fixes is arranged to interconnect, on assembly bench, to form the parts of cellular board element.
Preferably, described production line also comprises:
The isolated material treating apparatus was used for before installing and machine engages next thin slice, isolated material was arranged in the part of cellular board element of machine joint.
Preferably, described production line also comprises:
Bonding device was used for before machine engages the thin slice pre-fix each other, and glue is arranged in the gap between at least some thin slices that pre-fix each other.
Preferably, described production line also comprises:
Another that is used for described cellular board element is transported to described cellular board element from described cellular board element assembly bench is equipped with the device of platform,
Another of cellular board element is equipped with platform, is used to finish described cellular board element, described cellular board element can from described cellular board element assembly bench be transported to described cellular board element this another be equipped with on the platform,
The lifting device that is used for described cellular board element is equipped with platform with the described cellular board element of finishing from described another and is transported to the cellular board element storage facilities.
The specific embodiment
Identical Reference numeral is used for the character pair of different embodiment.In describing accompanying drawings more of the present invention, for clarity, come display unit with false size.For example, the gap between the section bar is exaggerated usually.
Fig. 1 has shown the cellular board 401 of prior art.Cellular board 401 comprises first surface plate 402 and second surface plate 403 in parallel.The cored structure 404 that separates is welded between the surface plate.
Fig. 2 has shown a part according to cellular board 1 of the present invention with basic exploded view.Cellular board 1 is formed by a plurality of Z-shaped shape 5 assemblings.Each section bar 5 comprises first surface protuberance 6 and is parallel to its second surface protuberance 7.The surface protuberance is by being connected with its one piece core parts 4 that form the integral type parts.Section bar 5 is formed by the planar metal plate bending, is for example undertaken by its roll forming or flanging being formed first and second bendings 8 and 9.First bending 8 is between first surface protuberance 6 and core components 4.Second bending 9 is between second surface protuberance 7 and core components 4.Core components 4 with respect to surperficial protuberance approximately with right-angle bending.When section bar for example by in the welding of its contact point 10 places and when fixed to one another, the first surface protuberance forms the first surface plate 2 of cellular board, and the second surface protuberance forms the second surface plate 3 of cellular board.
The cellular board 1 of Fig. 3 is in another way corresponding to Fig. 2, but the ratio of the length of the length of core 4 and surperficial protuberance 6 and 7 is significantly greater than among Fig. 2.Though the section bar 5 of two width of cloth figure is all formed by the metal tape with same thickness, the cellular board 1 of Fig. 3 has the intensity that significantly improves.
The cellular board 1 that shows among Fig. 4 is by a plurality of mutually the same and symmetrical section bars 5,5 ' formation.Fig. 5 with zoomed-in view shown two section bars 5,5 ' between contact point 10.At contact point 10 places, the first fixing bending 11 ' is formed in first bending 8 ' of first section bar 5 '.The end 12 of the first surface protuberance 6 in second section bar 5 is fitted to the fixed bend compromise, thereby adjacent surperficial protuberance 6 and 6 ' is in the identical plane.The abut against each other end 12 and fixing the bending between 11 ' of the surperficial protuberance 6 that is provided with, adjacent section bar 5 and 5 ' can for example be welded to one another at contact point 10 places.Other fixed positions between the section bar are arranged in a corresponding way.
Cellular board 1 shown in Fig. 6 is formed by a plurality of mutually the same and symmetrical section bars 5,5 '.Fig. 7 with zoomed-in view shown two section bars 5,5 ' between contact point 10.At contact point 10 places, in second bending 9 of first section bar 5, form the first fixing bending 11 of groove shape.Locate to form the second fixing bending 14 ' in the end 13 ' of the second surface protuberance 7 ' of second section bar 5 '.End 13 ' is fitted in the first fixing bending 11, thereby makes adjacent second surface protuberance 7 and 7 ' be in the identical plane.Abutting against each other between the end 13 ' and fixing bending 11 that is provided with, adjacent section bar 5 and 5 ' can for example glue together at contact point 10 places each other.Other fixed positions between the section bar are arranged in a corresponding way.
Fig. 8 has shown how to form cellular board 1 by a plurality of mutually the same and symmetrical section bars 5,5 '.At first make contact 10 places, in first bending 8 of first section bar 5, be formed with groove 15 and protuberance 16 that first fixing bending 11, the described first fixing bending 11 comprises setting adjacent one another are.End 13 ' at the first surface protuberance 6 ' of second section bar 5 ' is located, and is formed with the hook-shaped second fixing bending 14 '.Fixing bending 14 ' is fitted in groove 15 and the protuberance 16, thereby makes adjacent first surface protuberance 6 be arranged in the identical plane after fixing with 6 '.
The 3rd fixing bending 22 ' that comprises recess 23 ' is located to form near second bending 9 ' of second section bar 5 ' at second contact point 10 ' of Fig. 8.At 24 places, end of the second surface protuberance 7 of first section bar 5, be formed with the hook-shaped the 4th fixing bending 25.Fixing bending 25 is fitted in the groove 23 ', thereby makes adjacent second surface protuberance 7 be arranged in the identical plane after fixing with 7 '.
Fig. 9 has shown the zoomed-in view of the first make contact 10 shown in Fig. 8, and has shown how section bar 5 and 5 ' is bonded on this place by machine and fixes.Groove 15, protuberance 16 and fixing bending 14 ' are pressed on the static punching tool 20 along direction shown in the arrow.Like this, make the section bar 5 and 5 ' that forms by thin plate fixed to one another.
Figure 10 has shown the zoomed-in view of second contact point 10 ' shown in Fig. 8, and has shown how section bar 5 and 5 ' is bonded on this place by machine and fixes.Groove 23 ' and fixing bending 25 are pressed on the static punching tool 20 along direction shown in the arrow.Like this, make the section bar 5 and 5 ' that forms by thin plate fixed to one another.
Figure 11 has shown the cellular board 1 of the cellular board that is similar to Fig. 4, and wherein this plate is by a plurality of mutually the same and symmetrical section bars 5,5 ', 5 " form.At first make contact 10 places, the first fixing bending 11 ' is formed in first bending 8 ' of section bar 5 '.The end 12 of the first surface protuberance 6 of section bar 5 is fitted to described fixed bend compromise, thereby makes adjacent surperficial protuberance 6,6 ' be in the identical plane.Adjacent section bar 5 and 5 ' can for example be welded to one another or glue together, thereby makes them fix at contact point 10 places between the end 12 of the surperficial protuberance 6 that abuts against each other and fixing bending 11 '.Threaded connector or riveting parts 31 also pass end 12 and fixing bending 11 ' is arranged, so that be connected firmly.
Second contact point 10 ' at Figure 11 is located, fixing bending 14 " be formed on section bar 5 " second surface protuberance 7 " end 13 " in.Fixing bending 14 " arrange against the core components 4 ' of adjacent profiles, thereby make adjacent second surface protuberance 7 ' and 7 " be in the identical plane. Adjacent section bar 5 and 5 " can be for example in the fixedly bending 14 that abuts against each other and be provided with " and core components 4 ' between be welded to one another at contact point 11 places or glue together.Threaded connector or riveting parts 31 also pass fixing bending 14 " and core components 4 ' layout, so that be connected firmly.Other fixing points between the section bar of Figure 11 are arranged in a corresponding way.
Figure 12 has shown the cross section according to the cellular board of seventh embodiment of the invention.Cellular board 1 is formed by a plurality of shape 5,5 ' assemblings with letter U shape.Each section bar 5,5 ' comprises first surface protuberance 6 and parallel second surface protuberance 7.The surface protuberance interconnects by the core components 4 with its formation integral type parts.Section bar 5 is formed by the planar metal plate bending, is for example undertaken by its roll forming or flanging being formed first and second bendings 8,9.First bending 8 is between first surface protuberance 6 and core components 4.Second bending is between second surface protuberance 7 and core components 4.Core components 4 is similar to respect to surperficial protuberance with right-angle bending.When section bar for example by welding and/or by threaded connector or riveting parts 31 at its contact point place when fixed to one another, the first surface protuberance forms the first surface plate of cellular board, and the second surface protuberance forms the second surface plate of cellular board.
Figure 13 has shown the cellular board 1 that is similar to Figure 12, and described cellular board 1 is formed by a plurality of mutually the same and symmetrical U-shaped section bars 5,5 '.In single section bar, core components 4 is configured as has flexuose bending 22.Described bending can be along the core direction across whole distance, promptly from first outward flange of core to its second outward flange.By means of bending, can change the intensity and the flexible nature of section bar, thereby and change these characteristics of cellular board as required.
Figure 14 has shown the cross section according to the cellular board of ninth embodiment of the invention.Cellular board 1 is formed by a plurality of shapes 5,5 ' with letter U shape shape.Each section bar 5,5 ' comprises first surface protuberance 6 and parallel second surface protuberance 7, and surperficial protuberance is by interconnecting with its core components 4 that forms the integral type parts.Elongated enhancing abnormal shape 20,20 ' is formed in the section bar 5, both has been formed in the surperficial protuberance 6,7 of cellular board 1, also is formed in the core 4.Strengthening abnormal shape forms by for example roll forming or flanging.Strengthen special-shaped 20,20 ' and both be formed in the surperficial protuberance 6,7, also be formed in the core, thereby make them against the core direction.Strengthen special-shaped 20,20 ' and form the first end 6 that starts from from surperficial protuberance 6 " first distance, and it lasts till the junction 6 between surperficial protuberance 6 and core 4 " the second distance place.For clarity, Figure 14 does not show the fixed to one another of section bar 5.
Figure 15 has shown the cellular board 1 that is similar to Figure 14, and wherein said cellular board is formed by a plurality of mutually the same U-shaped section bars 5,5 ', and section bar 5 is formed with enhancing special-shaped 20,20 ' between 5 '.In surperficial protuberance 6,7, strengthen special-shaped 20,20 ' and be parallel to the formation of core direction, and in core 4, it forms against the core direction.For clarity, Figure 15 does not show the fixed to one another of section bar 5.
Figure 16 has shown according to surperficial protuberance 6 of the present invention and core 4.Section bar or thin slice 4 and 6 are fixed bending by roll forming in its vertical limit and vertically formed enhancing special-shaped 20 along section bar between the limits of surperficial protuberance 6 by the planar metal band and form.Fixing bending 13 is arranged on 11 places, first limit of surperficial protuberance 6, and fixing bending 14 is arranged on 12 places, second limit of surperficial protuberance.Fixing bending 23 is arranged on 21 places, first limit of core 4, and fixing bending 24 is arranged on 22 places, second limit of core.
Figure 17 has shown that how cellular board 1 is by the section bar that separates, promptly by surperficial protuberance 6,6 ', 6 ", 6 " ' and the example of core 4,4 ' formation.The fixedly bending 23 on the fixedly bending 13 ' on the fixedly bending 14 on second limit of surface protuberance 6, first limit of surperficial protuberance 6 ' and first limit of core 4 fits each other at contact point 10 places.In a similar fashion, surperficial protuberance 6 " the fixedly bending 14 on second limit ", surperficial protuberance 6 " the fixedly bending 24 on second limit of the fixedly bending 13 of first limit ' " ' and core 4 locates to fit each other at contact point 10 '.Section bar is fixed to one another by locate the machine joint at contact point 10 and 10 '.So surperficial protuberance 6 and 6 ' forms the first surface plate 2 of cellular board 1, and surperficial protuberance 6 " and 6 " ' the second surface plate 3 of formation cellular board 1.In fixed point, the material that is pressed together has six bendings.
Figure 16 and 17 demonstrates, the surperficial protuberance that abuts against each other and be provided with, for example 6 and 6 ", be of similar shape.Surface protuberance 6 and 6 " only be installed in the position respect to one another.Thereby cellular board 1 only uses that two kinds of difform section bars form, and a kind ofly is used for surperficial protuberance, and another kind is used for core.
The width of the surperficial protuberance of being drawn among Figure 16 or advance apart from (advance) A can be for example about 0.15m.The width B of the core of being drawn among Figure 16 can be for example about 0.9m.So the thickness C of the whole cellular board of being drawn among Figure 17 1 is approximately the thickness that B adds two metallic plates of use, in other words the thickness of metallic plate for example is 0.095m.
In assembling process, isolated material can be installed in the space 30 in the cellular board.Isolated material can be an ore sponge plate for example, and it takes up space 30 basically fully.In a space 30, can arrange a slice ore deposit silk floss with approximate rectangular shaped cross.Shown size above using, isolated material can have and for example be the size of A * B.Along transverse to the direction in the cross section shown in the figure, isolated material is can be for example the same long with whole cellular board or section bar 4 and 6.
Figure 18 has shown the production line that is used to produce steel plate band honeycomb steel sheet component according to of the present invention.Usually, at least according to the major part of the device of production line of the present invention, and preferably all devices all are arranged in the same building.Described production line moves in the following manner:
The steel plate roll coil of strip is stored in the storage facilities 101.Storage facilities comprises a lot of volumes.When needs, roll of steel plate is transported to female winch spool 103 by volume transmitting device 102 from storage facilities.Steel plate is unlock to band slitter 104 from female winch spool.The band slitter is cut into steel plate has the width determined by the expectation cellular board element of being discussed and the strip of thickness.For example, if the width B of the core 4 of the thickness of the cellular board of major decision expectation is 100mm, the width of then needed core band is that 100mm adds the fixing 23 and 24 required quantity of material that bend, and in other words promptly adds by machine to engage required quantity of material.
Band by 104 cuttings of band slitter is sent to second winch spool 105.If desired, also can prepare the band of different in width, and it is stored in the storage facilities.The band of cutting is unlock to band cutter sweep 106 from second winch spool 105.Cutter sweep 106 is cut into band the plate slab with desired length.Described band cuts by the length of being determined by the length of required cellular board.
Then, plate slab is sent to roll former 107 from cutter sweep 106.Roll former 107 rolling in base forms fixing bending 13,14,23,24 (referring to Fig. 1 and 2) and any other is special-shaped as strengthening bending 20 etc.Like this, base is formed thin slice or section bar, described thin slice or section bar form cellular board.The width of the thin slice 6,6 ' of the surface plate 2,3 of formation cellular board is determined advancing apart from A and core 4, the distance between 4 ' of plate zone.Form the thickness C of the cellular board that the width B decision of the thin slice 4,4 ' of cored structure finishes, and thereby also determine its intensity.Usually, core is wide more, and then the cellular board of Huo Deing is harder and more solid.
Thin slice moves to thin slice pigeonholes 108 from roll former 107.Need the thin slice pigeonholes to be used as the letter sorting and the storage area of thin slice.On pigeonholes 108, thin slice stores corresponding to its assemble sequence.The thin slice that stores is sent to thin slice pre-assembled platform 109 from pigeonholes 108.On the pre-assembled platform, before joint, thin slice is pre-fixed each other in fixing bending place.In this stage, for example can pre-fix a section bar base, in other words, pre-fix two surface sheets 6,6 " and with its interconnective core thin slice 4.
The thin slice that pre-fixes each other moves forward to bonding device 111 from pre-assembled platform 109, moves to isolated material treating apparatus 110, or moves to cellular board assembly bench 113.
Bonding device 111 can for example be pressed into polyurethane adhesive in the gap that pre-fixes between the thin slice, for example is pressed in the seam for the treatment of the machine joint before machine engages.This can provide the cellular board of sealing, and improves the intensity of cellular board.
By isolated material treating apparatus 110, isolated material can be arranged at least a portion thin slice or in the gap between the thin slice.Isolated material is installed in the honeycomb sections that machine before this engages, and is for example installing and machine carries out before engaging next pre-assembled section bar base.When needs, isolated material is glue-bondable between thin slice.
On cellular board assembly bench 113, the thin slice that pre-fixes each other carries out machine by machine engagement device 112 and engages, and it will fixedly the bending place be fixed to one another securely at it thereby make, and thereby forms the each several part of cellular board element.Machine engagement device 112 is arranged to usually can be along a lateral movement of assembly bench 113, for example motion in orbit.For example can be by following mode effect: promote the cellular board element that the engaged width through thin slice on assembly bench, new subsequently pre-assembled thin slice engages.The quantity of the thin slice that is bonded together has side by side determined the width of cellular board.
The cellular board element of desired size moves on to another outfit platform 114 of cellular board element from assembly bench 113.Be equipped with this another on platform 114 and finish cellular board, for example in this step, form other annexes, edge strip of a slab and needed hole etc.The cellular board element of finishing is equipped with platform 114 by cellular board element lifting device 115 from this another and moves to the storage facilities 116 that is used for cellular board element.Typical lifting device 115 promotes the cellular board element of finishing, and in its end it is supported simultaneously, and described end can have opening.In storage facilities 116, element can store by level or vertical position.
It is an example of press fit device 112 and assembly bench 113 that system shown in Figure 19 and 20 can illustrate the machine joint.
Figure 19 and 20 has shown a kind of system that is used for making the cellular board element that is made of thin slice 202,203.Figure 19 has shown from first direction promptly from system according to an embodiment of the invention that an end is observed.This system has the assembly bench 204 of cellular board element 201 and is connected the compression bonding apparatus of arranging 205 with it.Compression bonding apparatus 205 is arranged to can be in the motion on the wheel 206 that is supported by guide rail 207 of assembly bench 204 1 sides.Compression bonding apparatus 205 has necessary power source certainly, for example electricity and/or hydraulic motor, control and adjusting automatic equipment, clutch and gear-box and well known to a person skilled in the art the machinery that other need.
Compression bonding apparatus 205 has the axle system of well known to a person skilled in the art, extruding and engagement roller 208.Advantageously, assembly bench 204 operations can travel forward the part of finishing of cellular board element on workbench, thereby ensuing thin slice can engage.And Figure 19 has shown be used for arranging for example device 209 of isolated material such as polyurethane adhesive before described thin slice crimping between at least some thin slice.
On cellular board element assembly bench 204, compression bonding apparatus 205 in its fixedly bending place crimping each other securely, and thereby forms the parts of cellular board element with the thin slice that pre-fixes.Operational example such as described below: the engaging portion of cellular board element is promoted width through thin slice on assembly bench, subsequently, place new pre-assembled thin slice so that make it can join the parts of cellular board element to.The width of the quantity decision cellular board of the thin slice that is engaged with each other side by side.
Figure 20 has shown from the system transverse to Figure 19 of the direction of Figure 19 or unilateral observation.Arrow 211 among the figure demonstrates the direction of motion of compression bonding apparatus 205.And this figure has also shown the device 210 that is used for thin slice is fed to compression bonding apparatus.When compression bonding apparatus 205 with thin slice 202,203 crimping and during each other with the thin slice crimping that engages previously, in other words, when thin slice when first end of assembly bench 204 moves to second end, then when compression bonding apparatus turned back to its initial position, this compression bonding apparatus moved to correct Working position with next thin slice.Then, and then compression bonding apparatus can begin the new joint cycle, promptly moves to its second end from first end of assembly bench once more, and simultaneously the seam that is necessary is engaged.Usually the seam of being discussed is for example top and the bottom seam of thin slice.
Figure 21 to 24 has shown the load plane structure 330 of building, comprises the first plane cellular board, 331, the second plane cellular boards 332 and is fixed on planar isolated material layer 333 between first and second cellular boards.The core 334 of cellular board 331 is parallel to the horizontal layout of cellular board 331, and points to first direction substantially.The core 335 of cellular board 332 is parallel to the horizontal layout of cellular board 332, and points to second direction substantially.First and second cellular boards are parallel substantially with the spacer material layer between it. Core 334 and 335 is perpendicular to one another substantially.The surface away from spacer material layer 333 of first cellular board 331 is the lower surface 336 of structure 330.The surface away from spacer material layer 333 of second cellular board 332 is the top surface 337 of structure 330.First and second cellular boards 331 and 332 are for example according to the honeycomb steel plate of Figure 16 and 17 or 1 to 15.
Figure 22 to 24 has shown structure 330, and it is planned as the bearing structure of building.The lower surface 336 of this structure is supported in the elongated stake 340.Stake can be for example steel or concrete.Stake 340 is vertical substantially, promptly is basically perpendicular to the direction of the level substantially of structure 330.Stake 340 is fixed to the lower surface 336 of cellular board 331 by stake lid 341.For stake, the stake lid has the secure component 351 that fits in the stake top.Stake lid 341 load that the lower surface 336 of 340 pairs of these structures of stake is applied are distributed to than on the bigger area in the end of stake 340 by its extension 342, promptly on the contact area of stake lid.This contact area determines that by the limit 343 of the extension 342 of stake lid this limit is fixed to lower surface 336.When the projection on lower surface, the contact area of stake lid 341 is significantly greater than being fixed to an area of the end of the stake 340 of covering.Stake lid is by secure component 353, for example by bolt or be fixed by welding to the lower surface 336 of this structure 330.
In the embodiment of Figure 22, the extension 342 of stake lid is dull and stereotyped.This flat board can for example be at least the steel plate of 10mm for thickness.In fact, even also there is the crooked risk of possibility in thicker plate 342, thereby make limit 342 leave lower surface 336.This has reduced contact area, and the load of stake 340 will concentrate on structure 330 even littler area.
In the embodiment of Figure 23 and 24, the extension 342 of stake lid is made by board-like material substantially, and only 342 343 places, limit are connected layout with the lower surface 336 of this structure in the extension.The direction on the plane of this board-like material is significantly different with the direction on the plane of lower surface 336.But, limit 343 can be substantially along the direction bending on the plane of lower surface 336.Of this sort layout always will be distributed on the large tracts of land of lower surface 336 by the power that 340 pairs of these structures of stake 330 produce.The material that this plate-like extending portion is divided can be that thickness for example is 3 to 10mm steel plate.
Figure 23 has shown to have the extension 342 of truncated pyramid shape substantially.
Figure 24 has shown the extension 342 with groove shape form.In vertical section, the groove of extension 342 has substantially towards the alphabetical V of lower surface 336 openings or the form of U-shaped.
Accompanying drawing has only shown according to advantageous embodiments more of the present invention.Any less important for main design of the present invention, the is known or conspicuous details of those skilled in the art of the not special demonstration of accompanying drawing itself.It will be apparent to those skilled in the art that the present invention is not limited in the example that illustrates above, but the present invention can change within the scope of the invention.Possible embodiment more of the present invention should not be construed as and limit the scope of the invention.