CN101304826A - Method for manufacturing of cellular board, cellular board, method for producing cellular board element of steel plate strip, and production line - Google Patents
Method for manufacturing of cellular board, cellular board, method for producing cellular board element of steel plate strip, and production line Download PDFInfo
- Publication number
- CN101304826A CN101304826A CNA2006800417884A CN200680041788A CN101304826A CN 101304826 A CN101304826 A CN 101304826A CN A2006800417884 A CNA2006800417884 A CN A2006800417884A CN 200680041788 A CN200680041788 A CN 200680041788A CN 101304826 A CN101304826 A CN 101304826A
- Authority
- CN
- China
- Prior art keywords
- cellular board
- thin slice
- section bar
- core
- another
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Abstract
The object of the invention is a method for manufacturing cellular board (1 ), a cellular board, a method for producing cellular board element of steel plate strip, and a production line. A cellular board (1 ) according to the invention comprises a number of originally separate profiles (4, 6) of plate-like material, which have been fastened to each other. A single profile is intended to form in a finished cellular board a substantially planar first surface projection (6, 6'), a substantially planar second surface projection (6'', 6'''), a core (4, 4'), which is arranged to interconnect the first and second surface projections. In the cellular board (1) the profiles are fastened to each other so that in the adjacent lamellae the first surface projections (6, 6') are located side by side and form thus a first surface plate (2) of the cellular board, the second surface projections (6'', 6''') are located side by side and form thus a second surface plate (3) of the cellular board, the profile cores (4, 4') form the core structure of the cellular board.
Description
Technical field
The cellular board element production method and the production line that the purpose of this invention is to provide cellular board manufacture method according to the preamble of independent claims given below, cellular board, constitute by the steel plate band.More specifically, the present invention relates to make the new method of cellular board.
Background technology
Cellular board is meant as known by two substantially parallel surface plate be arranged in the structure that core therebetween forms.Usually core also is a board-like material, still is different from the arranged in form of surface plate direction with direction, for example arranges by the form that forms bending or groove in the sheet material material between surface plate.Usually, described core comprises a plurality of adjacent and parallel upright body that spreads all over whole cellular board extension usually substantially.The upright body of honeycombed sheet core vertically be referred to herein as the core direction.Cellular board opposing is crooked, particularly just in time perpendicular to the bending on the direction of core direction.The core of prior art cellular board is generally at first the structure of separating with surface plate, still being fixedly attached to surface plate.Usually, surface plate and core are welded to one another by for example Laser Welding or spot welding.Also the known surface plate glues together each other with core and is connected.In cellular board, surface plate and core are made of metal usually, and for example stainless steel or aluminium still also can consider to use other materials.The shape of the thickness of surface plate and core and material and core can be made into the size that is fit to various situations.The cellular board structure can provide so a kind of structure: it is lighter significantly and harder, and resists bending better than homogeneous plate structure.The shape of core influences the rigidity and the intensity of cellular board consumingly.The core that is formed from steel can for example be made by being bent into undulatory plate, and wherein the top of ripple is welded to surface plate usually.Core also can for example be arranged to alphabetical V-arrangement formula, and perhaps it can be formed by the plate that is basically perpendicular to the surface plate layout, promptly is alphabetical I form.Core also can form by being bent into honey comb like plate.Has circular cross-section or other forms of tubular strip also can be used as core.
The problem of legacy cellular plate technique scheme is that the core that is difficult to cellular board is fixed to surface plate, particularly in the central portion office with large-area plate.Manufacture process needs expensive equipment.A problem of legacy cellular plate is that the cellular board that only has specific dimensions usually can easily be made by identical raw material.
The floor of building is made up by concrete usually.The floor is supported on the horizontal beam usually, for example on the beams of concrete.If vertical stake, for example piling bar is used for support floor, then needs the special technique scheme to fix described stake.The stake of level also needs specific structure technology scheme.The isolation of concrete floor also needs its oneself special technology scheme.
Summary of the invention
An object of the present invention is to reduce even eliminate above-mentioned problems of the prior art.
One object of the present invention particularly provides a kind of technical scheme, by described technical scheme, can with cheap, fast and efficiently mode is made cellular board.
One object of the present invention particularly provides a kind of technical scheme, and wherein the hot-galvanizing steel plate can be used as the raw material that are used for the honeycomb steel plate, and can not cause the destruction to coating.
One object of the present invention particularly provides a kind of technical scheme, and by described technical scheme, the floor of building can be made by cellular board to small part, and with cheap, fast and efficiently mode is made.
In order to realize especially above-mentioned purpose, the present invention has by the feature described in the characteristic of appended independent claims.
Even always do not mention especially, in the time can using, embodiment mentioned in this article and advantage all are applicable to method of the present invention, are applicable to cellular board of the present invention and are applicable to production line of the present invention.
Cellular board comprises the first and second substantially parallel surface plate and the cored structure between it.Typical cellular board according to the present invention is by fixed to one another manufacturing of plate of being made by board-like material with a plurality of separation, and the plate of described separation is section bar (profile), is also referred to as thin slice (lamella) in this application.In the cellular board of finishing, each independent section bar is used to form:
Basic is the first surface protuberance (surface projection) on plane,
Basic is the second surface protuberance on plane,
Core, it is arranged to the described first and second surperficial protuberances are interconnected with one another.
Section bar according to cellular board of the present invention is fixed to one another, thereby makes
Described first surface protuberance is arranged side by side, and forms the first surface plate of described cellular board,
Described second surface protuberance is arranged side by side, and forms the second surface plate of described cellular board, and
Described section bar core is fixed to the described first and second surperficial protuberances, and it forms the cored structure of described cellular board thus.
The present invention can be used for Production Example as employed cellular board in the between deck of ship or in the intermediate floor of skyscraper, wall, ceiling and the floor.Can form very solid and light-duty bearing structure according to cellular board of the present invention.For example, cellular board according to the present invention can be used as the cabin of ship or building or the structure in the room module.So for example the cabin module can easily be made for self supporting structure, can make up even several layers at its top.Such module can for example form the self-supporting cabin part or the skyscraper of ship.
Can easily manufacture the situation to be processed that is suitable for according to differential profiles of the present invention and cellular board.Can easily make the cellular board of different size and thickness.Section bar can for example be steel, aluminium or some other suitable metals.And other materials also can be considered.Board-like material and can apply cover layer on one or both sides by the section bar that it is made for example is coated with the film with PVC.The thickness of board-like material can for example be 0.5 to 5mm, or 0.5 to 3mm.Profile length along so-called core direction can be for example 0.5 to 20.0m or 1.0 to arrive 10.0m.The width of surface protuberance can for example be 0.1 to 1.0m, 0.1 to 0.5m, or 0.1 to 0.2m.Distance between the surperficial protuberance of single section bar can be for example 0.1 to 0.5m, 0.05 to arrive 0.4m, or 0.1 to 0.3m.The thickness of the cellular board of finishing is approximately equal to the distance between the surperficial protuberance in the single section bar usually.The cellular board of finishing can comprise for example 5 to 1000,10 to 200 or 20 to 100 fixing side by side section bars.In the direction of the more power of carrying, the length of the cellular board of finishing or size are approximately equal to the profile length on the so-called core direction basically.Can be for example 0.5 to 50m, 1 to arrive 25m perpendicular to the cellular board width on the direction of core direction, or 5 to 20m.Above-mentioned size only is an example.Other sizes also are fine.
Now, find that surprisingly solid cellular board can be by some section bars are connected side by side by the section bar or the thin slice manufacturing of the separation more much smaller than the cellular board of finishing.Like this, the surperficial protuberance of a plurality of narrower plate connected to one another or single section bar forms the surface plate of cellular board.
Size is less because single section bar is compared with the cellular board of finishing, and therefore is easy to carrying, stores and transport raw material.
One of great advantage of the present invention is to be easy to fixedly section bar according to the present invention.A lot of known systems methods can be used for fixedly section bar.Always can in methods availalbe, select suitable method.Thereby, even big cellular board also can be made easily and economically.
In one embodiment of the invention, single section bar is formed by single metal sheet.This type of known method is arranged in the metal sheet by some for edge, recess, projection, bending or other abnormal shapes (shapes).A kind of favorable method of forming profiles is different cold forming method, for example roll forming or flanging (edging).Described section bar can be made by thin plate fast and economically.
In one embodiment of the invention, the fixed bend that fits each other folding is arranged in described surperficial protuberance or the core, and thus, the described section bar placed one by one treated abuts against each other to be provided with and fixes by fixing bending.Fixedly bending can with aforementioned edge, recess, projection, bending or other special-shaped identical methods be made and even make simultaneously with them.By means of the fixedly bending that fits each other, the section bar that is easy to abut against each other is arranged in the mutual alignment of expectation.
In one embodiment of the invention, adjacent section bar is further fixed to one another in fixedly bending place positioned opposite to each other by means of following one or more fixed components, and described fixed component is known to be had:
The machine seam,
Glue,
Riveting parts,
Threaded connector,
Weld seam.
By this way, the connection between the section bar becomes very solid and firm.For example, in identical fixedly bending place, adjacent section bar can glue together at first each other, and described then connection can be further by using threaded connector or riveting parts that described section bar is fixed to one another next fastening.
In one embodiment of the invention, first fixes the first end place that bending is formed on the first surface protuberance, and second fixing the bend second end place that be formed on described first surface protuberance adaptive with the described first fixing bending.Fixedly bending in the section bar of a core that forms cellular board also is connected layout with the fixedly bending of two adjacent surperficial protuberances usually.
Fixedly bending can form and make the fixedly bending that forms at place, the end of three differential profiles can be fixed to one another at a tie point place.When cellular board assembled, the fixedly bending of two the adjacently situated surfaces protuberances of formation cellular board and the section bar of a core was connected to each other and is fixing.Described fixing can easily for example formation by known machine joint (machine seaming).
Herein, term crimping (press seaming) also is used for machine sometimes and engages, and the term compression bonding apparatus also is used for the machine engagement device.
Machine engages, i.e. crimping is for well known to a person skilled in the art technology.
In one embodiment of the invention, the fixedly bending of each section bar to be connected comprises the metallic plate of two bending songs.When three staggered so fixedly bending machines are bonded together, obtain six bending metal machine seams in the section bar junction.This class connects very solid.
In one embodiment of the invention, the substantially parallel layout of the first and second surperficial protuberances.Thereby when the section bar adjacent parallel placement of surperficial protuberance fixed to one another, be easy to obtain the wherein all very flat cellular board of first and second surface plate.The surperficial protuberance of single section bar is isometric usually, and promptly the distance between first and second ends of first surface protuberance is approximately equal to the distance between first and second ends of second surface protuberance.
In one embodiment of the invention, the cross section of single section bar has the form of basic symmetry.Such section bar is easy to install.
In one embodiment of the invention, the first and second surperficial protuberance forms are basic identical, or each other in mirror image.Such section bar is easy to install.A kind of favourable cellular board is formed by two types section bar only at least substantially, and wherein said first section bar is arranged as surperficial protuberance, and second section bar is arranged as core.
In one embodiment of the invention, core is fixed between the first and second surperficial protuberances, is the shape of zed substantially thereby make the cross section of some parts of cellular board have.The meaning is that for example core interconnects the described first and second surperficial protuberances at its place, opposite end " to be the shape of zed substantially ".The zigzag shape can change.Angle between surface protuberance and the core can for example be approximately 90 degree, or greatly between 45 and 135 degree.
In another embodiment of the present invention, two surperficial protuberances and the cross section of its interconnective core had U-shaped or II shape, first end of described thus first surface protuberance is connected to first end of described second surface protuberance by core.Of this sort shape is usually about being horizontally through the axial symmetry of core.The shape of Huo Deing can have sharp-pointed turning like this, or its turning can be a fillet.Also the junction between possibility first surface protuberance and the core is sharp-pointed, and the junction between second surface protuberance and the core is a fillet.So the angle between surface protuberance and the core is spent near 90 basically or accurately is 90 degree very much.
Cellular board can comprise with surperficial protuberance and core Z-shaped and that U-shaped is arranged.
In one embodiment of the invention, the part of core or core can be formed with flexuose little bending, and perhaps it can be corrugated.Bending or ripple can be arranged along section bar core direction or against this direction.
In one embodiment of the invention, elongated enhancing abnormal shape, recess, groove, protuberance or the projection that forms by cold forming such as roll forming for example, be arranged in described first or the second surface protuberance in, in the core or they all in.Described strengthen the special-shaped angles that can become 90 degree with the core direction of section bar or along the core direction be arranged in the surperficial protuberance and core in.In surperficial protuberance with core in the enhancing abnormal shape can have different directions, for example make that wherein the enhancing abnormal shape in surperficial protuberance can be to become the angles of 90 degree with respect to the core direction, and be in core along the core direction.Special-shaped can the forming of described enhancing makes it begin in first end, first distance from surperficial protuberance, and it can form the point of the junction second distance that lasts till between surperficial protuberance and core.Described first distance can be different with second distance, but will make the special-shaped major part that advantageously comprises the distance between surperficial protuberance first end and the junction of enhancing.In some cases, the special-shaped length of enhancing equals the distance between surperficial protuberance first end and the junction substantially, or for core, it can equal the distance between the junction substantially.
In one embodiment of the invention, section bar comprises in single-piece:
The part of the first surface plate of the cellular board of finishing,
The part of the second surface plate of the cellular board of finishing,
The part of the cored structure of the cellular board of finishing.
In one embodiment of the invention, cellular board comprise at least two types according to section bar of the present invention.So cellular board can be made by for example U-shaped section bar, it comprises that every one enhancing is special-shaped, and does not have the abnormal shape of enhancing every one.By this way, the intensity of cellular board can be regulated in easy and simple mode, thereby corresponding to the purposes of expecting.In the differential profiles of cellular board, strengthening special-shaped direction also can be different.Cellular board also can comprise having Z-shaped and section bar U-shaped.
Can be according to cellular board of the present invention by the steel plate band by comprising the method manufacturing of following at least step:
By roll former, will fixing bending roll forming in the plate slab that has certain width and length and make by the steel plate band, and thereby be thin slice with described blank molding,
Store described thin slice according to its assemble sequence;
Fixedly the bending place is fixed to one another with described thin slice at it;
The fixedly bending machine of the thin slice that will pre-fix each other in the machine engagement device engages, thereby it is fixed to one another securely, thereby and make described thin slice fixed to one another form the surface plate and the cored structure of cellular board, form cellular board element thus by this way.
Can in comprising the production line of following part at least, make by the steel plate band according to cellular board of the present invention or cellular board element:
Roll former is used for fixed bend folded and is formed in the plate slab that is formed, had certain-length and width by the steel plate band, and thereby change described base into thin slice,
The machine engagement device, the fixedly bending that is used for the thin slice that will pre-fix each other is fixed to one another securely, thereby makes described thin slice fixed to one another form the surface plate and the cored structure of cellular board.
A kind of system that typically is used for being made by thin slice cellular board according to the present invention comprises at least with lower member:
The cellular board assembly bench,
Compression bonding apparatus, be connected with described assembly bench arrange and
Be used for thin slice is fed to the device of described compression bonding apparatus.
According to an advantageous embodiment of the invention, described system can also comprise at least one following characteristics or optional feature:
The device that is used for thin slice is fed to described compression bonding apparatus is arranged in described compression bonding apparatus,
Described compression bonding apparatus is arranged to and can moves with respect to described assembly bench,
Described compression bonding apparatus has at least two welded parts, and described welded part advantageously comprises pressure roller and engagement roller,
The isolated material treating apparatus is used for isolated material is arranged in the thin slice of crimping, and described isolated material connects by glue usually, and/or
The material that is used for will making before described thin slice crimping seam to isolate is arranged in the device in the gap of at least some thin slices.
In a system in accordance with the present invention, three thin slices are fed to compression bonding apparatus simultaneously,, form the surface portion of cellular board element and the thin slice of core segment that is.
Be arranged in compression bonding apparatus if be used for thin slice is fed to the device of compression bonding apparatus, and if compression bonding apparatus be arranged to and can move with respect to assembly bench, then this process can be faster and efficient is higher.So can use according to system of the present invention so as to make when compression bonding apparatus with thin slice each other during crimping, promptly when compression bonding apparatus when first end of assembly bench moves to its second end, then when described compression bonding apparatus turns back to its initial position, next thin slice is transported to correct Working position.So compression bonding apparatus can begin the new crimping cycle immediately, that is, it can be once more moves to its second end from first end of described assembly bench, and engages the seam that all need simultaneously.The seam of being discussed for example is the top of thin slice and bottom seam usually.
Compression bonding apparatus can have the welded part of any right quantity certainly, for example two, three, four, five, six, seven, eight, nine or ten parts.
When embodiments of the invention before crimping is the machine bonding sheet, when use will be used for material that seam isolates and be arranged in the device in the gap between at least some thin slices, then seam can seal simultaneously.The material that is used for the seam isolation can be glue, for example polyurethane adhesive.
A system in accordance with the present invention or production line can comprise also that other are equipped with device, and for example another is equipped with platform (equipment table), and the cellular board element of desired size moves to described another from assembly bench and is equipped with on the platform.Cellular board element is equipped with on the platform at described another and finishes; For example in this step, make further annex, edge strip of a slab, needed hole etc.
A kind of typical method that is used to make the cellular board that is made of thin slice according to the present invention is characterised in that this method comprises following steps at least:
A) first thin slice is arranged on the assembly bench,
B) by compression bonding apparatus with thin slice each other crimping or machine engage, thereby make thin slice fixed to one another form the surface plate and the cored structure of cellular board element,
C) second thin slice is connected layout with first thin slice,
D) by compression bonding apparatus with second thin slice each other crimping or machine engage, and be crimped to thin slice fixed to one another in first step, thereby make it form cellular board element more multilist panel and cored structure,
E) repeating step c) and d), provide the cellular board element of desired size up to it.
According to one embodiment of present invention, at least three thin slices promptly form thin slice crimping each other in a step of first and second surface elements and the core components of cellular board element.So can between these thin slices, form all seams simultaneously.
Typical according to an embodiment of the invention load plane makes up structure and comprises:
The first plane cellular board, wherein said core arrange at first direction substantially,
The second plane cellular board, wherein said core arrange in second direction substantially,
The planar isolated material layer is fixed between first and second cellular boards.
Described first and second cellular boards and between spacer material layer be arranged in parallel substantially, wherein, described first and second cellular boards form the outer surface of structure away from the surface of separation layer.
In one embodiment of the invention, described first direction is substantially along the direction on the plane of the described first plane cellular board, and described second direction is substantially along the direction on the plane of the described second plane cellular board.
In one embodiment of the invention, described first and second directions form a considerable angle betwixt.Like this, the cellular board of described structure has the core of different directions.This strengthens described structure.In one embodiment of the invention, described first direction and second direction are perpendicular to one another substantially.So described structure is solid especially.
In one embodiment of the invention, first and second cellular boards are the steel cellular board.
For example, when structure according to the present invention is used as the floor of building, elongated stake can be fixed to the outer surface of cellular board.Usually, described stake is arranged to be basically perpendicular to the in-plane of described first cellular board.
In one embodiment of the invention, described stake is fixed to the outer surface of described first cellular board by the stake lid.Stake drop cloth like this is set to the outer surface of contact first cellular board so that the load that makes described stake lid that described stake is applied described first cellular board is distributed on the area greater than described stake end area, or is distributed on the contact area of described stake lid.Compare with the end area (being projected in the area on the described first cellular board plane) of the described stake that is fixed to described stake lid, the contact area of described stake lid is much bigger, advantageously is big by 100%, or more advantageously is big by 300%.
In one embodiment of the invention, described stake drop cloth is set to the outer surface that only contacts described first cellular board at least substantially in the outer edge of described stake lid contact area.This layout is distributed in the power of described stake to cellular board on the large tracts of land of cellular board.
In one embodiment of the invention, described stake lid comprises outer surface and the tabular substantially material of the described interconnective parts of stake that is arranged in described first cellular board.The direction on the plane of this board-like material direction with the plane of described first cellular board at least substantially is different.This board-like material can have the form that for example is roughly taper shape or pyramid, the described cellular board of its base abuts.
Description of drawings
The present invention is described in more detail below with reference to appended schematic figures, wherein:
Fig. 1 has shown the basic condition of known prior art cellular board;
Fig. 2 has shown the cross section according to the cellular board of first embodiment of the invention;
Fig. 3 has shown the cross section according to the cellular board of second embodiment of the invention;
Fig. 4 has shown the cross section according to the cellular board of third embodiment of the invention;
Fig. 5 has shown the guide wire of alternative shape of cellular board among Fig. 4;
Fig. 6 has shown the cross section according to the cellular board of fourth embodiment of the invention;
Fig. 7 has shown the guide wire of alternative shape of cellular board among Fig. 6;
Fig. 8 has shown the cross section according to the cellular board of fifth embodiment of the invention;
Fig. 9 has shown the manufacturing step of cellular board among Fig. 6;
Figure 10 has shown another manufacturing step of cellular board among Fig. 6;
Figure 11 has shown the cross section according to the cellular board of sixth embodiment of the invention;
Figure 12 has shown the cross section according to the cellular board of seventh embodiment of the invention;
Figure 13 has shown the cross section according to the cellular board of eighth embodiment of the invention;
Figure 14 has shown the cross section according to the cellular board of ninth embodiment of the invention;
Figure 15 has shown the cross section according to the cellular board of tenth embodiment of the invention;
Figure 16 has shown according to the surperficial protuberance of eleventh embodiment of the invention and the cross section of core;
Figure 17 has shown the cross section according to the part of the cellular board of twelveth embodiment of the invention;
Figure 18 has shown according to production line of the present invention;
Figure 19 has shown the system of observing from an end according to an embodiment of the invention;
Figure 20 has shown from the system of Figure 19 of unilateral observation;
Figure 21 has shown an embodiment according to structure of the present invention;
Figure 22 has shown second embodiment according to structure of the present invention;
Figure 23 has shown the 3rd embodiment according to structure of the present invention;
Figure 24 has shown the 4th embodiment according to structure of the present invention.
The specific embodiment
Identical Reference numeral is used for the character pair of different embodiment.In describing accompanying drawings more of the present invention, for clarity, come display unit with false size.For example, the gap between the section bar is exaggerated usually.
Fig. 1 has shown the cellular board 401 of prior art.Cellular board 401 comprises first surface plate 402 and second surface plate 403 in parallel.The cored structure 404 that separates is welded between the surface plate.
Fig. 2 has shown a part according to cellular board 1 of the present invention with basic exploded view.Cellular board 1 is formed by a plurality of Z-shaped shape 5 assemblings.Each section bar 5 comprises first surface protuberance 6 and is parallel to its second surface protuberance 7.The surface protuberance is by being connected with its one piece core parts 4 that form the integral type parts.Section bar 5 is formed by the planar metal plate bending, is for example undertaken by its roll forming or flanging being formed first and second bendings 8 and 9.First bending 8 is between first surface protuberance 6 and core components 4.Second bending 9 is between second surface protuberance 7 and core components 4.Core components 4 with respect to surperficial protuberance approximately with right-angle bending.When section bar for example by in the welding of its contact point 10 places and when fixed to one another, the first surface protuberance forms the first surface plate 2 of cellular board, and the second surface protuberance forms the second surface plate 3 of cellular board.
The cellular board 1 of Fig. 3 is in another way corresponding to Fig. 2, but the ratio of the length of the length of core 4 and surperficial protuberance 6 and 7 is significantly greater than among Fig. 2.Though the section bar 5 of two width of cloth figure is all formed by the metal tape with same thickness, the cellular board 1 of Fig. 3 has the intensity that significantly improves.
The cellular board 1 that shows among Fig. 4 is by a plurality of mutually the same and symmetrical section bars 5,5 ' formation.Fig. 5 with zoomed-in view shown two section bars 5,5 ' between contact point 10.At contact point 10 places, the first fixing bending 11 ' is formed in first bending 8 ' of first section bar 5 '.The end 12 of the first surface protuberance 6 in second section bar 5 is fitted to the fixed bend compromise, thereby adjacent surperficial protuberance 6 and 6 ' is in the identical plane.The abut against each other end 12 and fixing the bending between 11 ' of the surperficial protuberance 6 that is provided with, adjacent section bar 5 and 5 ' can for example be welded to one another at contact point 10 places.Other fixed positions between the section bar are arranged in a corresponding way.
Fig. 8 has shown how to form cellular board 1 by a plurality of mutually the same and symmetrical section bars 5,5 '.At first make contact 10 places, in first bending 8 of first section bar 5, be formed with groove 15 and protuberance 16 that first fixing bending 11, the described first fixing bending 11 comprises setting adjacent one another are.End 13 ' at the first surface protuberance 6 ' of second section bar 5 ' is located, and is formed with the hook-shaped second fixing bending 14 '.Fixing bending 14 ' is fitted in groove 15 and the protuberance 16, thereby makes adjacent first surface protuberance 6 be arranged in the identical plane after fixing with 6 '.
The 3rd fixing bending 22 ' that comprises recess 23 ' is located to form near second bending 9 ' of second section bar 5 ' at second contact point 10 ' of Fig. 8.At 24 places, end of the second surface protuberance 7 of first section bar 5, be formed with the hook-shaped the 4th fixing bending 25.Fixing bending 25 is fitted in the groove 23 ', thereby makes adjacent second surface protuberance 7 be arranged in the identical plane after fixing with 7 '.
Fig. 9 has shown the zoomed-in view of the first make contact 10 shown in Fig. 8, and has shown how section bar 5 and 5 ' is bonded on this place by machine and fixes.Groove 15, protuberance 16 and fixing bending 14 ' are pressed on the static punching tool 20 along direction shown in the arrow.Like this, make the section bar 5 and 5 ' that forms by thin plate fixed to one another.
Figure 10 has shown the zoomed-in view of second contact point 10 ' shown in Fig. 8, and has shown how section bar 5 and 5 ' is bonded on this place by machine and fixes.Groove 23 ' and fixing bending 25 are pressed on the static punching tool 20 along direction shown in the arrow.Like this, make the section bar 5 and 5 ' that forms by thin plate fixed to one another.
Figure 11 has shown the cellular board 1 of the cellular board that is similar to Fig. 4, and wherein this plate is by a plurality of mutually the same and symmetrical section bars 5,5 ', 5 " form.At first make contact 10 places, the first fixing bending 11 ' is formed in first bending 8 ' of section bar 5 '.The end 12 of the first surface protuberance 6 of section bar 5 is fitted to described fixed bend compromise, thereby makes adjacent surperficial protuberance 6,6 ' be in the identical plane.Adjacent section bar 5 and 5 ' can for example be welded to one another or glue together, thereby makes them fix at contact point 10 places between the end 12 of the surperficial protuberance 6 that abuts against each other and fixing bending 11 '.Threaded connector or riveting parts 31 also pass end 12 and fixing bending 11 ' is arranged, so that be connected firmly.
Second contact point 10 ' at Figure 11 is located, fixing bending 14 " be formed on section bar 5 " second surface protuberance 7 " end 13 " in.Fixing bending 14 " arrange against the core components 4 ' of adjacent profiles, thereby make adjacent second surface protuberance 7 ' and 7 " be in the identical plane. Adjacent section bar 5 and 5 " can be for example in the fixedly bending 14 that abuts against each other and be provided with " and core components 4 ' between be welded to one another at contact point 11 places or glue together.Threaded connector or riveting parts 31 also pass fixing bending 14 " and core components 4 ' layout, so that be connected firmly.Other fixing points between the section bar of Figure 11 are arranged in a corresponding way.
Figure 12 has shown the cross section according to the cellular board of seventh embodiment of the invention.Cellular board 1 is formed by a plurality of shape 5,5 ' assemblings with letter U shape.Each section bar 5,5 ' comprises first surface protuberance 6 and parallel second surface protuberance 7.The surface protuberance interconnects by the core components 4 with its formation integral type parts.Section bar 5 is formed by the planar metal plate bending, is for example undertaken by its roll forming or flanging being formed first and second bendings 8,9.First bending 8 is between first surface protuberance 6 and core components 4.Second bending is between second surface protuberance 7 and core components 4.Core components 4 is similar to respect to surperficial protuberance with right-angle bending.When section bar for example by welding and/or by threaded connector or riveting parts 31 at its contact point place when fixed to one another, the first surface protuberance forms the first surface plate of cellular board, and the second surface protuberance forms the second surface plate of cellular board.
Figure 13 has shown the cellular board 1 that is similar to Figure 12, and described cellular board 1 is formed by a plurality of mutually the same and symmetrical U-shaped section bars 5,5 '.In single section bar, core components 4 is configured as has flexuose bending 22.Described bending can be along the core direction across whole distance, promptly from first outward flange of core to its second outward flange.By means of bending, can change the intensity and the flexible nature of section bar, thereby and change these characteristics of cellular board as required.
Figure 14 has shown the cross section according to the cellular board of ninth embodiment of the invention.Cellular board 1 is formed by a plurality of shapes 5,5 ' with letter U shape shape.Each section bar 5,5 ' comprises first surface protuberance 6 and parallel second surface protuberance 7, and surperficial protuberance is by interconnecting with its core components 4 that forms the integral type parts.Elongated enhancing abnormal shape 20,20 ' is formed in the section bar 5, both has been formed in the surperficial protuberance 6,7 of cellular board 1, also is formed in the core 4.Strengthening abnormal shape forms by for example roll forming or flanging.Strengthen special-shaped 20,20 ' and both be formed in the surperficial protuberance 6,7, also be formed in the core, thereby make them against the core direction.Strengthen special-shaped 20,20 ' and form the first end 6 that starts from from surperficial protuberance 6 " first distance, and it lasts till the junction 6 between surperficial protuberance 6 and core 4 " the second distance place.For clarity, Figure 14 does not show the fixed to one another of section bar 5.
Figure 15 has shown the cellular board 1 that is similar to Figure 14, and wherein said cellular board is formed by a plurality of mutually the same U-shaped section bars 5,5 ', and section bar 5 is formed with enhancing special-shaped 20,20 ' between 5 '.In surperficial protuberance 6,7, strengthen special-shaped 20,20 ' and be parallel to the formation of core direction, and in core 4, it forms against the core direction.For clarity, Figure 15 does not show the fixed to one another of section bar 5.
Figure 16 has shown according to surperficial protuberance 6 of the present invention and core 4.Section bar or thin slice 4 and 6 are fixed bending by roll forming in its vertical limit and vertically formed enhancing special-shaped 20 along section bar between the limits of surperficial protuberance 6 by the planar metal band and form.Fixing bending 13 is arranged on 11 places, first limit of surperficial protuberance 6, and fixing bending 14 is arranged on 12 places, second limit of surperficial protuberance.Fixing bending 23 is arranged on 21 places, first limit of core 4, and fixing bending 24 is arranged on 22 places, second limit of core.
Figure 17 has shown that how cellular board 1 is by the section bar that separates, promptly by surperficial protuberance 6,6 ', 6 ", 6 " ' and the example of core 4,4 ' formation.The fixedly bending 23 on the fixedly bending 13 ' on the fixedly bending 14 on second limit of surface protuberance 6, first limit of surperficial protuberance 6 ' and first limit of core 4 fits each other at contact point 10 places.In a similar fashion, surperficial protuberance 6 " the fixedly bending 14 on second limit ", surperficial protuberance 6 " the fixedly bending 24 on second limit of the fixedly bending 13 of first limit ' " ' and core 4 locates to fit each other at contact point 10 '.Section bar is fixed to one another by locate the machine joint at contact point 10 and 10 '.So surperficial protuberance 6 and 6 ' forms the first surface plate 2 of cellular board 1, and surperficial protuberance 6 " and 6 " ' the second surface plate 3 of formation cellular board 1.In fixed point, the material that is pressed together has six bendings.
Figure 16 and 17 demonstrates, the surperficial protuberance that abuts against each other and be provided with, for example 6 and 6 ", be of similar shape.Surface protuberance 6 and 6 " only be installed in the position respect to one another.Thereby cellular board 1 only uses that two kinds of difform section bars form, and a kind ofly is used for surperficial protuberance, and another kind is used for core.
The width of the surperficial protuberance of being drawn among Figure 16 or advance apart from (advance) A can be for example about 0.15m.The width B of the core of being drawn among Figure 16 can be for example about 0.9m.So the thickness C of the whole cellular board of being drawn among Figure 17 1 is approximately the thickness that B adds two metallic plates of use, in other words the thickness of metallic plate for example is 0.095m.
In assembling process, isolated material can be installed in the space 30 in the cellular board.Isolated material can be an ore sponge plate for example, and it takes up space 30 basically fully.In a space 30, can arrange a slice ore deposit silk floss with approximate rectangular shaped cross.Shown size above using, isolated material can have and for example be the size of A * B.Along transverse to the direction in the cross section shown in the figure, isolated material is can be for example the same long with whole cellular board or section bar 4 and 6.
Figure 18 has shown the production line that is used to produce steel plate band honeycomb steel sheet component according to of the present invention.Usually, at least according to the major part of the device of production line of the present invention, and preferably all devices all are arranged in the same building.Described production line moves in the following manner:
The steel plate roll coil of strip is stored in the storage facilities 101.Storage facilities comprises a lot of volumes.When needs, roll of steel plate is transported to female winch spool 103 by volume transmitting device 102 from storage facilities.Steel plate is unlock to band slitter 104 from female winch spool.The band slitter is cut into steel plate has the width determined by the expectation cellular board element of being discussed and the strip of thickness.For example, if the width B of the core 4 of the thickness of the cellular board of major decision expectation is 100mm, the width of then needed core band is that 100mm adds the fixing 23 and 24 required quantity of material that bend, and in other words promptly adds by machine to engage required quantity of material.
Band by 104 cuttings of band slitter is sent to second winch spool 105.If desired, also can prepare the band of different in width, and it is stored in the storage facilities.The band of cutting is unlock to band cutter sweep 106 from second winch spool 105.Cutter sweep 106 is cut into band the plate slab with desired length.Described band cuts by the length of being determined by the length of required cellular board.
Then, plate slab is sent to roll former 107 from cutter sweep 106.Roll former 107 rolling in base forms fixing bending 13,14,23,24 (referring to Fig. 1 and 2) and any other is special-shaped as strengthening bending 20 etc.Like this, base is formed thin slice or section bar, described thin slice or section bar form cellular board.The width of the thin slice 6,6 ' of the surface plate 2,3 of formation cellular board is determined advancing apart from A and core 4, the distance between 4 ' of plate zone.Form the thickness C of the cellular board that the width B decision of the thin slice 4,4 ' of cored structure finishes, and thereby also determine its intensity.Usually, core is wide more, and then the cellular board of Huo Deing is harder and more solid.
Thin slice moves to thin slice pigeonholes 108 from roll former 107.Need the thin slice pigeonholes to be used as the letter sorting and the storage area of thin slice.On pigeonholes 108, thin slice stores corresponding to its assemble sequence.The thin slice that stores is sent to thin slice pre-assembled platform 109 from pigeonholes 108.On the pre-assembled platform, before joint, thin slice is pre-fixed each other in fixing bending place.In this stage, for example can pre-fix a section bar base, in other words, pre-fix two surface sheets 6,6 " and with its interconnective core thin slice 4.
The thin slice that pre-fixes each other moves forward to bonding device 111 from pre-assembled platform 109, moves to isolated material treating apparatus 110, or moves to cellular board assembly bench 113.
Bonding device 111 can for example be pressed into polyurethane adhesive in the gap that pre-fixes between the thin slice, for example is pressed in the seam for the treatment of the machine joint before machine engages.This can provide the cellular board of sealing, and improves the intensity of cellular board.
By isolated material treating apparatus 110, isolated material can be arranged at least a portion thin slice or in the gap between the thin slice.Isolated material is installed in the honeycomb sections that machine before this engages, and is for example installing and machine carries out before engaging next pre-assembled section bar base.When needs, isolated material is glue-bondable between thin slice.
On cellular board assembly bench 113, the thin slice that pre-fixes each other carries out machine by machine engagement device 112 and engages, and it will fixedly the bending place be fixed to one another securely at it thereby make, and thereby forms the each several part of cellular board element.Machine engagement device 112 is arranged to usually can be along a lateral movement of assembly bench 113, for example motion in orbit.For example can be by following mode effect: promote the cellular board element that the engaged width through thin slice on assembly bench, new subsequently pre-assembled thin slice engages.The quantity of the thin slice that is bonded together has side by side determined the width of cellular board.
The cellular board element of desired size moves on to another outfit platform 114 of cellular board element from assembly bench 113.Be equipped with this another on platform 114 and finish cellular board, for example in this step, form other annexes, edge strip of a slab and needed hole etc.The cellular board element of finishing is equipped with platform 114 by cellular board element lifting device 115 from this another and moves to the storage facilities 116 that is used for cellular board element.Typical lifting device 115 promotes the cellular board element of finishing, and in its end it is supported simultaneously, and described end can have opening.In storage facilities 116, element can store by level or vertical position.
It is an example of press fit device 112 and assembly bench 113 that system shown in Figure 19 and 20 can illustrate the machine joint.
Figure 19 and 20 has shown a kind of system that is used for making the cellular board element that is made of thin slice 202,203.Figure 19 has shown from first direction promptly from system according to an embodiment of the invention that an end is observed.This system has the assembly bench 204 of cellular board element 201 and is connected the compression bonding apparatus of arranging 205 with it.Compression bonding apparatus 205 is arranged to can be in the motion on the wheel 206 that is supported by guide rail 207 of assembly bench 204 1 sides.Compression bonding apparatus 205 has necessary power source certainly, for example electricity and/or hydraulic motor, control and adjusting automatic equipment, clutch and gear-box and well known to a person skilled in the art the machinery that other need.
On cellular board element assembly bench 204, compression bonding apparatus 205 in its fixedly bending place crimping each other securely, and thereby forms the parts of cellular board element with the thin slice that pre-fixes.Operational example such as described below: the engaging portion of cellular board element is promoted width through thin slice on assembly bench, subsequently, place new pre-assembled thin slice so that make it can join the parts of cellular board element to.The width of the quantity decision cellular board of the thin slice that is engaged with each other side by side.
Figure 20 has shown from the system transverse to Figure 19 of the direction of Figure 19 or unilateral observation.Arrow 211 among the figure demonstrates the direction of motion of compression bonding apparatus 205.And this figure has also shown the device 210 that is used for thin slice is fed to compression bonding apparatus.When compression bonding apparatus 205 with thin slice 202,203 crimping and during each other with the thin slice crimping that engages previously, in other words, when thin slice when first end of assembly bench 204 moves to second end, then when compression bonding apparatus turned back to its initial position, this compression bonding apparatus moved to correct Working position with next thin slice.Then, and then compression bonding apparatus can begin the new joint cycle, promptly moves to its second end from first end of assembly bench once more, and simultaneously the seam that is necessary is engaged.Usually the seam of being discussed is for example top and the bottom seam of thin slice.
Figure 21 to 24 has shown the load plane structure 330 of building, comprises the first plane cellular board, 331, the second plane cellular boards 332 and is fixed on planar isolated material layer 333 between first and second cellular boards.The core 334 of cellular board 331 is parallel to the horizontal layout of cellular board 331, and points to first direction substantially.The core 335 of cellular board 332 is parallel to the horizontal layout of cellular board 332, and points to second direction substantially.First and second cellular boards are parallel substantially with the spacer material layer between it. Core 334 and 335 is perpendicular to one another substantially.The surface away from spacer material layer 333 of first cellular board 331 is the lower surface 336 of structure 330.The surface away from spacer material layer 333 of second cellular board 332 is the top surface 337 of structure 330.First and second cellular boards 331 and 332 are for example according to the honeycomb steel plate of Figure 16 and 17 or 1 to 15.
Figure 22 to 24 has shown structure 330, and it is planned as the bearing structure of building.The lower surface 336 of this structure is supported in the elongated stake 340.Stake can be for example steel or concrete.Stake 340 is vertical substantially, promptly is basically perpendicular to the direction of the level substantially of structure 330.Stake 340 is fixed to the lower surface 336 of cellular board 331 by stake lid 341.For stake, the stake lid has the secure component 351 that fits in the stake top.Stake lid 341 load that the lower surface 336 of 340 pairs of these structures of stake is applied are distributed to than on the bigger area in the end of stake 340 by its extension 342, promptly on the contact area of stake lid.This contact area determines that by the limit 343 of the extension 342 of stake lid this limit is fixed to lower surface 336.When the projection on lower surface, the contact area of stake lid 341 is significantly greater than being fixed to an area of the end of the stake 340 of covering.Stake lid is by secure component 353, for example by bolt or be fixed by welding to the lower surface 336 of this structure 330.
In the embodiment of Figure 22, the extension 342 of stake lid is dull and stereotyped.This flat board can for example be at least the steel plate of 10mm for thickness.In fact, even also there is the crooked risk of possibility in thicker plate 342, thereby make limit 342 leave lower surface 336.This has reduced contact area, and the load of stake 340 will concentrate on structure 330 even littler area.
In the embodiment of Figure 23 and 24, the extension 342 of stake lid is made by board-like material substantially, and only 342 343 places, limit are connected layout with the lower surface 336 of this structure in the extension.The direction on the plane of this board-like material is significantly different with the direction on the plane of lower surface 336.But, limit 343 can be substantially along the direction bending on the plane of lower surface 336.Of this sort layout always will be distributed on the large tracts of land of lower surface 336 by the power that 340 pairs of these structures of stake 330 produce.The material that this plate-like extending portion is divided can be that thickness for example is 3 to 10mm steel plate.
Figure 23 has shown to have the extension 342 of truncated pyramid shape substantially.
Figure 24 has shown the extension 342 with groove shape form.In vertical section, the groove of extension 342 has substantially towards the alphabetical V of lower surface 336 openings or the form of U-shaped.
Accompanying drawing has only shown according to advantageous embodiments more of the present invention.Any less important for main design of the present invention, the is known or conspicuous details of those skilled in the art of the not special demonstration of accompanying drawing itself.It will be apparent to those skilled in the art that the present invention is not limited in the example that illustrates above, but change in the claim scope that the present invention can provide below.Dependent claims provides possible embodiment more of the present invention, and such embodiment should not be construed as and limits the scope of the invention.
Claims (39)
1. method of making cellular board (1), cored structure (4 between first surface plate (2) and second surface plate (3) and first surface plate (2) and the second surface plate (3), 4 ') be formed in this cellular board, it is characterized in that, described cellular board is by fixed to one another manufacturing of section bar with a plurality of separation that are made of board-like material, and described section bar is:
Basic is the first surface protuberance (6,6 ') on plane,
Basic be the plane the second surface protuberance (6 ", 6 " '),
Core (4,4 '), it is arranged to the described first and second surperficial protuberances are interconnected with one another,
Wherein, thus described section bar is fixed to one another feasible
Described first surface protuberance (6,6 ') is fixing side by side, and thereby form the first surface plate (2) of described cellular board,
Described second surface protuberance (6 ", 6 " ') fixing side by side, and thereby form the second surface plate (3) of described cellular board, and
Core (4,4 ') be fixed to the described first and second surperficial protuberances (6,6 ', 6 ", 6 " '), and thereby form the cored structure of described cellular board.
2. method according to claim 1 is characterized in that, adjacent section bar engages fixed to one another by machine.
3. method according to claim 1 and 2 is characterized in that, adjacent section bar is by gluing together, rivet, be threaded or welding fixed to one another.
4. according to each described method in the aforementioned claim, it is characterized in that described section bar is substantially made for the metal sheet on plane by appropriate size, thereby in described metal sheet, form the edge, recess, projection or other abnormal shapes.
5. according to each described method in the aforementioned claim, it is characterized in that, elongated enhancing abnormal shape, for example recess, groove, protuberance or projection, by cold forming be formed on described first or the second surface protuberance in, in the core or they all in.
6. method according to claim 5 is characterized in that, described elongated enhancing abnormal shape forms by roll forming.
7. according to each described method in the aforementioned claim, it is characterized in that the fixedly bending that fits each other is formed in described surperficial protuberance or the core, thus, section bar described to be arranged side by side abuts against each other to place and fixes by fixing bending.
8. method according to claim 7 is characterized in that, described adjacent section bar is fixed to one another in the fixedly bending place of the setting that abuts against each other by following one or more methods:
Machine engages,
Gummed,
Riveted joint,
Be threaded,
Welding.
9. one kind comprises the first and second substantially parallel surface plate (2,3) and the cellular board (1) of the cored structure (4,4 ') between the described plate, it is characterized in that, described cellular board comprises a plurality of section bars that are made of board-like material fixed to one another, and wherein said section bar is
Be essentially the first surface protuberance (6,6 ') on plane,
Basic be the plane the second surface protuberance (6 ", 6 " '),
Core (4,4 '), it is arranged to the described first and second surperficial protuberances are interconnected with one another,
Described thus section bar is fixed to one another, so that make in adjacent section bar,
Described first surface protuberance (6,6 ') is placed side by side, and forms the first surface plate (2) of described cellular board,
Described second surface protuberance (6 ", 6 " ') placed side by side, and form the second surface plate (3) of described cellular board, and
Described section bar core (4,4 ') is fixed to described first and second surface plate (2,3), and forms the cored structure of described cellular board.
10. cellular board according to claim 9 is characterized in that, adjacent section bar engages fixed to one another by machine.
11., it is characterized in that adjacent section bar is by gluing together, rivet, be threaded or welding fixed to one another according to claim 9 or 10 described cellular boards.
12., it is characterized in that independent section bar is formed by the single flat thin metallic plate of appropriate size according to each described cellular board in the aforementioned claim 9 to 11, thereby in described metal sheet, form the edge, recess, projection or other abnormal shapes.
13. according to each described cellular board in the aforementioned claim 9 to 12, it is characterized in that, the fixedly bending that fits each other is formed in described surperficial protuberance or the core, and thus, section bar described to be arranged side by side abuts against each other to place and fixes by fixing bending.
14. cellular board according to claim 13 is characterized in that, described adjacent section bar is fixed to one another in the fixedly bending place of the setting that abuts against each other by one or more following fixed components:
The machine seam,
Glue,
Riveting parts,
Threaded connector,
Weld seam.
15., it is characterized in that the substantially parallel layout of the described first and second surperficial protuberances according to each described cellular board in the aforementioned claim 9 to 14.
16., it is characterized in that the described first and second surperficial protuberances have essentially identical form or mirror image each other basically according to each described cellular board in the aforementioned claim 9 to 15.
17., it is characterized in that described core is configured as to have in a zigzag or corrugated bending according to each described cellular board in the aforementioned claim 9 to 16.
18. according to each described cellular board in the aforementioned claim 9 to 17, it is characterized in that, elongated enhancing abnormal shape, for example recess, groove, protuberance or projection by cold forming be arranged on described first or the second surface protuberance in, in the core or they all in.
19. cellular board according to claim 18 is characterized in that, described elongated enhancing is special-shaped to be formed by roll forming.
20. according to each described cellular board in the aforementioned claim 9 to 19, it is characterized in that described cellular board is formed by two types section bar, wherein, first section bar is arranged as surperficial protuberance, second section bar is arranged as core.
21. the method for the cellular board element (1) that a production is made of the steel plate band is characterized in that described method comprises following at least step:
The fixing bending of roll forming (13,14,23,24) in plate slab, described plate slab has certain width and length, and is made by the steel plate band by roll former (107), and thereby change described base into thin slice (4,6),
Sort described thin slice according to its assemble sequence;
Fixedly described thin slice is pre-fixed the bending place each other at it;
The thin slice machine that will pre-fix each other by machine engagement device (112) engages, so that make it in that fixedly the bending place is fixed to one another securely, thin slice fixed to one another thus provides the surface plate (2,3) and the cored structure (4) of cellular board element, thereby forms cellular board element.
22. method according to claim 21 is characterized in that, described base was shaped according to following method before roll forming:
Cut out workpiece by band slitter (104) from the steel plate band with desired width,
By cutter sweep (106) from described work piece cut plate slab,
Described base is moved to rolling formation apparatus (107) from described cutter sweep (106).
23. method according to claim 22 is characterized in that,
In storage facilities (101), store the steel plate roll coil of strip,
By means of reel transmitting device (102) the steel plate roll coil of strip is transported to first winch spool (103) from described storage facilities,
Steel plate is unlock to described band slitter (104) from described first winch spool.
24. method according to claim 22 is characterized in that,
With described cut workpiece be transported to second winch spool (105) from described band slitter (104),
With described cut workpiece be unlock to described cutter sweep (106) from described second winch spool (105).
25. method according to claim 21 is characterized in that,
Thin slice is transported to thin slice pigeonholes (108) from described roll former (107),
The assemble sequence that goes up according to thin slice at described pigeonholes (108) sorts thin slice,
The thin slice of described letter sorting is transported to thin slice pre-assembled platform (109) from described pigeonholes (108),
Upward thin slice is fixedly pre-fixed the bending place each other at it at pre-assembled platform (109),
The thin slice that pre-fixes each other is transported to cellular board element assembly bench (113) from pre-assembled platform (109),
Go up the thin slice machine joint that pre-fixes each other described at described assembly bench (113), fixedly the bending place is fixed to one another securely at it thereby make thin slice.
26. method according to claim 21 is characterized in that,
Installing and machine is installed in isolated material before engaging next thin slice in the part of cellular board element of machine joint.
27. method according to claim 26 is characterized in that,
Between described thin slice, glue together isolated material.
28. method according to claim 21 is characterized in that,
Before the machine bonding sheet,, glue is arranged in the gap between at least some thin slices that pre-fix each other by means of bonding device (111).
29. method according to claim 21 is characterized in that,
On another outfit platform (114), finish described cellular board element,
The cellular board element of finishing is equipped with platform (114) by cellular board element lifting device (115) from this another moves to cellular board element storage facilities (116).
30. method according to claim 21 is characterized in that,
Machine engages described thin slice, thereby make it fixed to one another in described fixedly bending place, make described first surface thin slice (6 thus, 6 ') be arranged in parallel side by side and substantially, to form the first surface plate (2) of cellular board, and make described second surface thin slice (6 "; 6 " ') be arranged in parallel side by side and substantially, to form the second surface plate (3) of cellular board, wherein, described first and second surface plate are parallel to each other substantially and each other at a distance of certain pitch arrangement, and core thin slice (4,4 ') be arranged to described surface plate is interconnected, to form the cored structure of cellular board element.
31. method according to claim 21 is characterized in that,
Engage three thin slices by machine, thereby make its its fixing bending (14,23,14 "; 24) locate fixed to one another; and make two thin slices or surface sheets (6,6 ') is parallel to each other substantially and at a distance from each other (B) arrange, make the 3rd thin slice; be that core thin slice (4) is arranged to described two surface sheets are interconnected; form the section bar base, and subsequently
Machine engages a plurality of section bar bases abreast, thereby make it in its bending place (14,13 ', 14 ", 13 " ') locate fixed to one anotherly, and make the surface sheets (6 of adjacent profiles base, 6 ') be arranged in parallel substantially, wherein, described adjacent surface sheets forms the described surface plate of described cellular board element, and described core thin slice forms the cored structure of described cellular board element.
32. a production line that is used to produce the cellular board element (1) that is made of the steel plate band is characterized in that described production line comprises:
Roll former (107) is used for fixing bending (13,14,23,24) is made in by the steel plate band and forms and have in the plate slab of certain-length and width, and thereby change described base into thin slice (4,6),
Machine engagement device (112) is used for thin slice fixed to one anotherly securely, and wherein said fixedly bending pre-fixes each other, thereby makes thin slice fixed to one another form the surface plate (2,3) and the cored structure (4) of cellular board element.
33. production line according to claim 32 is characterized in that, described production line comprises:
Band slitter (104) is used for cutting out the workpiece with desired width from the steel plate band,
Be with cutter sweep (106), be used for having from described work piece cut the plate slab of desired length, wherein, described base can be transported to described roll former (107) from described cutter sweep (106).
34. production line according to claim 33 is characterized in that, described production line comprises:
The storage facilities (101) that is used for the steel plate roll coil of strip,
Reel transmitting device (102) is used for transporting roll of steel plate from storage facilities and processes,
First winch spool (103), roll of steel plate can be transported to described first winch spool from described storage facilities, and steel plate can be unlock to band slitter (104) from described first winch spool.
35. production line according to claim 33 is characterized in that, described production line comprises:
Second winch spool (105), described cut workpiece can be transported to second winch spool (105) from described band slitter (104), and described cut workpiece can be unlock to described band cutter sweep (106) from described second winch spool (105).
36. production line according to claim 32 is characterized in that, described production line comprises:
Pigeonholes (108), described thin slice can move on the described pigeonholes (108) from described roll former (107), and on described pigeonholes (108), can sort described thin slice according to the assemble sequence of described thin slice,
Thin slice pre-assembled platform (109), the described thin slice of going up letter sorting at described pigeonholes (108) can be transported to described thin slice pre-assembled platform (109), and on described thin slice pre-assembled platform (109), described thin slice is fixedly pre-fixed the bending place each other at it,
Cellular board element assembly bench (113), the described thin slice that pre-fixes each other can be transported to described cellular board element assembly bench (113) from described pre-assembled platform (109), wherein, described machine engagement device (112) is connected with described assembly bench (113) and is arranged such that described machine engagement device (112) can move with respect to described assembly bench (113), thus the described thin slice that pre-fixes is arranged to interconnect, to go up the parts that form cellular board element at assembly bench (113).
37. production line according to claim 32 is characterized in that, described production line comprises:
Isolated material treating apparatus (110) was used for before installing and machine engages next thin slice, isolated material was arranged in the part of cellular board element of machine joint.
38. production line according to claim 32 is characterized in that, described production line comprises:
Bonding device (111) was used for before machine engages the thin slice pre-fix each other, and glue is arranged in the gap between at least some thin slices that pre-fix each other.
39. production line according to claim 32 is characterized in that, described production line comprises:
Another that is used for described cellular board element is transported to described cellular board element from described cellular board element assembly bench (13) is equipped with the device of platform (114),
Another of cellular board element is equipped with platform (114), is used to finish described cellular board element, described cellular board element can from described cellular board element assembly bench (113) be transported to described cellular board element this another be equipped with on the platform (114),
The lifting device (115) that is used for described cellular board element is equipped with platform (114) with the described cellular board element of finishing from described another and is transported to cellular board element storage facilities (116).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110227613.5A CN102389927B (en) | 2005-11-08 | 2006-11-08 | Cellular board manufacture method and cellular board |
Applications Claiming Priority (13)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI20051131A FI20051131A0 (en) | 2005-11-08 | 2005-11-08 | Process for making cell sheet, cell sheet and use of metal profile |
| FI20051131 | 2005-11-08 | ||
| FI20051327A FI123358B (en) | 2005-12-27 | 2005-12-27 | A method for making a honeycomb plate and a honeycomb plate |
| FI20051327 | 2005-12-27 | ||
| FI20060117 | 2006-02-07 | ||
| FI20060117A FI123356B (en) | 2006-02-07 | 2006-02-07 | Process for making cell plate and cell plate |
| FI20060443A FI123355B (en) | 2006-05-08 | 2006-05-08 | Process for the production of cellular plate elements and production line |
| FI20060443 | 2006-05-08 | ||
| FI20060659 | 2006-07-06 | ||
| FI20060659A FI125493B (en) | 2006-07-06 | 2006-07-06 | A system and method for manufacturing a cell plate element |
| FI20060838A FI20060838L (en) | 2006-09-20 | 2006-09-20 | Plan supporting structure for a building and procedure |
| FI20060838 | 2006-09-20 | ||
| PCT/FI2006/000359 WO2007054608A1 (en) | 2005-11-08 | 2006-11-08 | Method for manufacturing of cellular board, cellular board, method for producing cellular board element of steel plate strip, and production line |
Related Child Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110228252.6A Division CN102319825B (en) | 2005-11-08 | 2006-11-08 | Method and system for manufacturing cellular board |
| CN201110227613.5A Division CN102389927B (en) | 2005-11-08 | 2006-11-08 | Cellular board manufacture method and cellular board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101304826A true CN101304826A (en) | 2008-11-12 |
| CN101304826B CN101304826B (en) | 2011-10-05 |
Family
ID=35458739
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2006800417884A Active CN101304826B (en) | 2005-11-08 | 2006-11-08 | Method for manufacturing of cellular board, cellular board, method for producing cellular board element of steel plate strip, and production line |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN101304826B (en) |
| FI (1) | FI20051131A0 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476829A (en) * | 2014-12-15 | 2015-04-01 | 谢宏 | Method for preparing honeycomb sandwiched material with self-rigidity by adopting 3D numerical control device |
| CN106088333A (en) * | 2016-08-05 | 2016-11-09 | 石家庄轴设机电设备有限公司 | Mortise and tenon type U-shaped steel pipe bundle |
| CN106939657A (en) * | 2017-03-03 | 2017-07-11 | 北京科技大学 | A kind of steel pipe bundle combination with self-fastening button and its production method |
| JP2018062092A (en) * | 2016-10-12 | 2018-04-19 | 大成建設株式会社 | Honeycomb core |
| CN108699840A (en) * | 2016-02-08 | 2018-10-23 | 尼提优股份公司 | Sandwich structure element with the unlimited cored structure by being formed by the tetrahedron of intensive dress plug |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1713099A (en) * | 1926-05-04 | 1929-05-14 | Ida M Sherman | Steel lumber |
| US1701304A (en) * | 1926-08-12 | 1929-02-05 | Jr Walter Clyde Jones | Steel lumber |
| US2164681A (en) * | 1935-11-18 | 1939-07-04 | Strasbourg Forges | Metallic plate element for building parts |
| DE1900651U (en) * | 1961-11-21 | 1964-09-17 | Bombrini Parodidelfino Societa | RAIL-MOUNTED REFRIGERATED CAR. |
| US3887419A (en) * | 1973-07-16 | 1975-06-03 | Lancaster Research And Dev Cor | Apparatus and method for continuously forming honeycomb material |
| DE2813635C2 (en) * | 1978-03-30 | 1983-05-05 | Theodor Wuppermann Gmbh, 5090 Leverkusen | Method and device for the production of profiles, hollow bodies and the like from several metal strips of constant thickness |
| FI108929B (en) * | 2000-03-31 | 2002-04-30 | Kci Kone Cranes Int Oy | Cell plate construction |
-
2005
- 2005-11-08 FI FI20051131A patent/FI20051131A0/en not_active Application Discontinuation
-
2006
- 2006-11-08 CN CN2006800417884A patent/CN101304826B/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476829A (en) * | 2014-12-15 | 2015-04-01 | 谢宏 | Method for preparing honeycomb sandwiched material with self-rigidity by adopting 3D numerical control device |
| CN108699840A (en) * | 2016-02-08 | 2018-10-23 | 尼提优股份公司 | Sandwich structure element with the unlimited cored structure by being formed by the tetrahedron of intensive dress plug |
| CN106088333A (en) * | 2016-08-05 | 2016-11-09 | 石家庄轴设机电设备有限公司 | Mortise and tenon type U-shaped steel pipe bundle |
| JP2018062092A (en) * | 2016-10-12 | 2018-04-19 | 大成建設株式会社 | Honeycomb core |
| CN106939657A (en) * | 2017-03-03 | 2017-07-11 | 北京科技大学 | A kind of steel pipe bundle combination with self-fastening button and its production method |
Also Published As
| Publication number | Publication date |
|---|---|
| FI20051131A0 (en) | 2005-11-08 |
| CN101304826B (en) | 2011-10-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102319825B (en) | Method and system for manufacturing cellular board | |
| CN101304826B (en) | Method for manufacturing of cellular board, cellular board, method for producing cellular board element of steel plate strip, and production line | |
| US5081814A (en) | Lath panel and method of manufacture | |
| EP1631728B1 (en) | Profiled rail and method for producing a profiled rail | |
| US6986205B2 (en) | Composite structural member | |
| EP0448676B1 (en) | Steel cassette for ceiling and/or wall constructions in buildings, dwellings and the internal structures and superstructures of ships | |
| EP2681371B1 (en) | Method for the continuous production of composite formwork panel elements | |
| DE19728582B4 (en) | Method for producing a metal molding | |
| EP3529426A1 (en) | Wall construction system comprising drywall construction combination profiled sections, and method for constructing a wall | |
| CN112173004A (en) | Combined type groove-shaped bulkhead structure and manufacturing method thereof | |
| US3834105A (en) | Nailable steel floor planking for freight vehicles | |
| AU2011253543B2 (en) | System and Method for Manufacturing Cellular Board | |
| CN114104122B (en) | Van type carriage assembly structure | |
| EP2047922A1 (en) | Sheet metal element, in particular as half-finished product, for the construction of rail vehicles and method of manufacturing an area element from same | |
| RU2429929C2 (en) | Manufacturing method of cellular plate, cellular plate, manufacturing method of cellular plate element from steel strip, and production line | |
| DE102006038058A1 (en) | Modular steel car body producing method, involves providing sub-frame for steel car body, where multiple base elements are present in form of cover with stiffener, and cover is provided for producing side and front panel, and roof | |
| DE60315714T2 (en) | MODULAR COMPONENT AND METHOD FOR ASSEMBLING THEREOF | |
| AU2011253738B2 (en) | Method for Manufacturing Cellular Board and a Cellular Board | |
| JP2011162992A (en) | Multi-layer lightweight h-shaped steel | |
| WO2004064476A2 (en) | Precision frame and method for the production of a precision frame | |
| JPS61229054A (en) | Building panel and its production | |
| JPH10159328A (en) | Continuous frame with plate and manufacture of floor material used therefor | |
| WO2010003406A2 (en) | Arrangement for a floor system of a shipping container, carrier element for said arrangement, shipping container and composite board |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: NEIYABO CO., LTD. Free format text: FORMER OWNER: PAXILA OY Effective date: 20110107 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20110107 Address after: Finland uusikaupunki Applicant after: Neya wave Co.,Ltd. Address before: Finland uusikaupunki Applicant before: Spex GmbH |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210119 Address after: Helsinki Patentee after: Xiqiao tasepar Co.,Ltd. Address before: Finland uusikaupunki Patentee before: Neya wave Co.,Ltd. Effective date of registration: 20210119 Address after: Helsinki Patentee after: Fiseo Group Co.,Ltd. Address before: Helsinki Patentee before: Xiqiao tasepar Co.,Ltd. |