The adhering method of gem products polishing processing
Technical field
The present invention relates to a kind of technique for sticking of product, particularly a kind of adhering method of gem products polishing processing.
Background technology
In the gem products process, often the periphery of laminar band central through hole gem products need be polished, and the gem products inside and outside circle after the polishing should have axiality.At present, the finishing method of this gem products has: 1. single-piece is polished method, this method is evenly to open several rectangular channels of laying gem products (referring to Fig. 1) on circular dividing plate, referring to Fig. 2, earlier gem products 5 is put into rectangular channel during polishing, more circular dividing plate 7 is placed on the polishing machine, add abrasive material, upper and lower mill 6,8 rotates relatively, and gem products rolls in septalium, the cylindrical of the product that polishes a gem; 2. squeezing roller processing method (referring to Fig. 3), high temperature bonds together several or tens gem products (height according to product is determined) down with bonded adhesives 2, V-type frock 3 by the heating of middle temperature and locating piece 1 carry out squeezing roller (gem products behind the squeezing roller require its circularity to be controlled at 0.02 again, axiality is good), carry out the cylindrical polishing by the method for single-piece work then.Wherein the manufacturing deficiency of single-piece polishing method is: the height of gem products should 〉=4.50mm, if the height of gem products is lower than 4.50mm, cylindrical (D)/highly (H) was than 〉=3 o'clock, the unsettled phenomenon of motion can appear in the polishing process, make gem products have cylindrical polishing not exclusively, overproof, the cylindrical of axiality and hole perpendicularity manufacturing deficiency such as more than overproof, broken mouthful, influence the surface quality of burnishing surface.The height of gem products is lower than 4.50mm simultaneously, and gem products face of movement locus in polishing process is very little, so the utilization rate of mill is low, causes the waste of abrasive material.The defective of squeezing roller processing method is: owing to be to stick with glue to connect at end face to form between the gem products, cement for guaranteeing product, sizing material is thicker between the product, and sizing material is too many on the gem products.Because the gem products that bonds together has 4~5 at least, squeezing roller the time, too much sizing material on the gem products, the circularity of each gem products to be controlled at 0.02mm with interior very difficulty, the perpendicularity of the end face of gem products and periphery is bad behind the squeezing roller, in addition when the bonded precious stone product, if if bond bad, can cause cylindrical polishing not exclusively, multiple manufacturing deficiency such as perpendicularity and axiality be overproof, therefore higher to operator's specification requirement.
Summary of the invention
A kind of adhering method that is used for gem products polishing processing is provided during purpose of the present invention, it with thickness less than 4.50mm, after the laminar band central through hole gem products of cylindrical (D)/highly (H)>3 is bonding, polish processing again, can guarantee the axiality of gem products, the cylindrical polishing of gem products fully, cylindrical and hole perpendicularity are good, and simple to operate in addition, the utilization rate height of mill in polishing process, the advantage of not wasting abrasive material.
Technical scheme of the present invention has following steps:
1. several cylindrical tolerances gem products that is 0.01~0.02mm is through and forms the gem products string on the metal mandrel, and the through hole of gem products and the gap of metal mandrel are 0.005~0.01, and the gem products string is heated to 130~150 ℃;
2. the gem products string after the heating is placed on the bonded adhesives of thawing, and each gem products on the loosening gem products string flows between each gem products bonded adhesives;
3. remove the bonded adhesives on gem products surface, compress the two ends of gem products string;
4. the gem products string that rolls, bonding the finishing of gem products that is about to have axiality.
Adopt the inventive method, owing to metal mandrel gem products is cascaded, and the gap of jewel hole and plug has only 0.005~0.01, so can guarantee the axiality of gem products.Metal mandrel is with the gem products located in series, accurate positioning between each jewel, between the jewel bonding easily, bond quality is good, and the bonded adhesives materials can significantly reduce, and bonding material is few on the gem products, therefore, gem products is when carrying out the cylindrical polishing, and cylindrical and hole perpendicularity are good, and the surface quality of the burnishing surface of gem products is good.Before bonding, detect each gem products, the cylindrical tolerance of controlling each gem products is 0.01~0.02mm, therefore can guarantee that the circularity of bonding gem products is in 0.02mm.
The present invention, polishes after gem products is bonded together owing to metal mandrel gem products is cascaded, and does not need in the bonding process gem products is adjusted circularity and axiality one by one, and is therefore simple to operate.The gem products quantity that can process at same mill simultaneously increases the utilization rate height of mill, the advantage that the utilization rate of abrasive material also increases.
Description of drawings
Fig. 1 is the schematic diagram of circular dividing plate;
Fig. 2 is a polishing machine work schematic diagram;
Fig. 3 is a squeezing roller processing method bonded precious stone string schematic diagram.
The specific embodiment
Present embodiment adopts following equipment and instrument
1. electric furnace: AC220-1200W.
2. tweeter.
3. special glue: with shellac and rosin in 7: 3 melt-blended forming of ratio.
4. stainless steel plug: the size of plug cylindrical is than the little 0.005~0.01mm in the aperture of product, it is fixed that length is come according to the length of selecting dividing plate for use, principle is after wearing a string product, and jewel through hole end face can not exposed in the plug two ends, and the product length behind the bunchiness is slightly shorter than dividing plate.
5. Circular glass: Φ 110mm * 5mm,
One. the bonded precious stone product:
1. electric furnace is heated to 130~150 degree, two clean Circular glasses is put on the electric furnace heats then.
2. check the cylindrical tolerance of each gem products, its tolerance is controlled in 0.01~0.02mm, with the stainless steel plug gem products is worn into a string formation gem products string, the size of plug cylindrical is than the little 0.005~0.01mm in the aperture of product, and the gap of control jewel hole and plug is 0.005~0.01.The gem products string is placed on the electric furnace heats, when the temperature for the treatment of gem products can be melted bonded adhesives, bonded adhesives is spread upon on the Circular glass that has wherein heated.
3. the gem products string is placed on the Circular glass that is coated with bonded adhesives, tweezers each gem products is unclamped, form the gap, make between each gem products and flow into bonded adhesives, compress the two ends end face of gem products string with the major part of two tweeters, the gem products string is compressed, take out cooling then;
4. with speckling with the industrial alcohol cotton, the bonded adhesives wiped clean of the product string list face that is cooled to normal temperature;
5. the gem products string is placed on above the clean Circular glass that another piece heated again, when treating that the glue that solidifies between the gem products slit has just melted, get a clean cold glass, be placed on above the gem products string, the level glass that moves around gently, the gem products string is being rolled between two blocks of glass up and down, and glass moves around, and the used pressure of control can not make bonding gem products loosening in the process, bonding the finishing of gem products that is about to have axiality.
Again with the cotton that speckles with industrial alcohol, with the bonded adhesives wiped clean of oozing out between the gem products described in the step 5.
Two. the product polishing
The gem products of bonding is carried out the cylindrical polishing by the method for above-mentioned single-piece work.Be about to the gem products string and be placed on the polishing machine, add abrasive material, upper and lower mill rotates relatively, the cylindrical of the product that polishes a gem.
The gained gem products has axiality, and the cylindrical polishing is complete, and the good circularity of cylindrical and hole perpendicularity reaches technological requirement.