CN101195255B - Marble composite board processing technique - Google Patents
Marble composite board processing technique Download PDFInfo
- Publication number
- CN101195255B CN101195255B CN2007101117421A CN200710111742A CN101195255B CN 101195255 B CN101195255 B CN 101195255B CN 2007101117421 A CN2007101117421 A CN 2007101117421A CN 200710111742 A CN200710111742 A CN 200710111742A CN 101195255 B CN101195255 B CN 101195255B
- Authority
- CN
- China
- Prior art keywords
- marble
- composite board
- compound
- thick
- hair plates
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The invention relates to the field of building decoration materials, in particular to a manufacturing process of marble clad plates. The manufacturing process of marble clad plates is characterized in that the steps of the process include materials selecting, drying, compounding, dividing and cutting, bisecting, thickness defining, thickness controlling, roughly grinding, glue brushing, abrading, polishing, cutting, chamfering or edging, chamfering, grading, color separating and packing. The process has advantages of high production efficiency, short cycle and large outputs, and the multi-purpose marble clad plates manufactured by the production process has the advantages of shock resistance, countering bending, twist resistance and low costs. Furthermore, the manufactured product has the advantages of light weight, strong intensity, high yielding rate and pressure resistance, which is difficult to be broken after continuous grinding. After abrading and polishing, the marble clad plates have higher glossiness than original marbles, which has the advantages of light weight, strong intensity, high glossiness and the like. Furthermore, the marble clad plates have light weight and reduce resources consumption, thereby reducing production and construction costs, which are capable of being fixed on walls by utilizing composite adhesives. The economic benefic of the marble clad plates is increased by nearly one time of the original high-grade marbles.
Description
Technical field:
The present invention relates to architectural decoration material field, be specifically related to a kind of marble composite board processing technique.
Background technology:
It is formations such as single marble, ceramic tile, glass, aluminium matter cellular board, aluminium-plastic panel that existing building uses the sheet material majority; Wherein marmorean use is comparatively universal, and marble material mainly is to be used for building and ornament materials as construction material, but also comes with some shortcomings; As yielding; Intensity is relatively poor, also has the marble material expensive, problems such as cost height.Therefore people hope to solve through compound way, and are compound with structural materials such as ceramic tile, glass, aluminium matter cellular board, aluminium-plastic panels high-grade marble, but still have certain defective, high or pollute big and defective such as the easy humidity that is prone to wear out like cost.
Summary of the invention:
The object of the invention is to overcome the prior art defective, and a kind of marble composite board processing technique is provided, and the production efficiency of this production technology is high, and the cycle is short, and output is big.
For realizing the object of the invention; Marble composite board processing technique of the present invention comprises the steps: 1, selection: at first select the marble kind; Be processed into the sheet material of specific thickness, specification, next selects compound blank ceramic tile, is processed into the sheet material of specific thickness, specification; 2, oven dry: marble is carried out thick surely, matting, move back net again and handle, be thrown on the automatic conveyor line, dry up the back through hairbrush cleaning, flushing with clean water, blower fan and get into automatic rolling tunnel kiln oven dry by suitable ratio; 3, compound: as to keep flat carrier material; Composite surface up; Simultaneously on its surface and the one side of marble hair plates coat the bonding agent for preparing, compound adhesive to be coated with uniform and thin, the back faces down to align and is combined on the carrier material that scribbles compound adhesive scribbling one of compound adhesive hair plates; Then be coated with the thin and even compound adhesive of last layer at the another side of marble hair plates and the front of another piece surfaces of carrier materials more simultaneously; Scribbling compound adhesive carrier material simultaneously to another piece again is combined on the marble hair plates; Again its complex is removed to ready compound, between every layer complex, will be used rubber blanket and film to keep apart, exert pressure in the above again; Exert pressure and to suitable pressure, use firm mode administration of fixed; Subsequently it advance is solidified drying kiln and heats up and impel curing, through 4～8 hours fixed after, the curing glue to its release, cleaning outflow promptly becomes up and down for being the marmorean composite plate semi-finished product of one deck in the middle of the carrier material again; 4, cut, to cuing open: will be up and down cut on the butt-splitting machine for the marmorean composite plate semi-finished product of one deck level of being contained in in the middle of the carrier material, be that two one sides are the compound hair plates of the marmorean marble of carrier material another side to cuing open; 5, fixed thick, control is thick, corase grind, brush coating: the marble one of the compound hair plates of marble faces up; Thick through the thick machine control of control, reach same thickness, oven dry after corase grind again; With the water evaporates of plate face fully after, adopt rubble and glue etc. to fill up the cavity of marble surface, split line etc.; 6, grind, polishing: will control thick, fill up the compound hair plates of marble after the brush coating processing and carry out deep processing such as grinding and polishing after; 7, cutting, edging, chamfering: the compound tabula rasa of marble after grinding, polishing cuts through specialty; Become the composite plate of regulatory specifications; Four limit chamfered again; Just become the marble composite board finished product, the marble composite board finished product changes QC department over to after through air-dry, oven dry, clean and carries out quality inspection; 8, classification, color separation: after the processing, get into automatic classification, color separation quality inspection line after through quality inspection physical quality being distinguished the level good sorting, pack, beat and be with into holder by difference shallow, little colour system in dark according to colour table subsequently.
The thickness of said marble composite board is 11～15mm, and the marble slab thickness on the composite plate is 3～5mm.
40 ℃～90 ℃ of the temperature of rolling tunnel kiln during the oven dry of said marble slab.
The consolidation time that said marble composite board solidifies oven dry is 4～8 hours.
The composite layer thickness of said marble composite board is 0.1～0.2mm.
This explained hereafter efficient is high, and the cycle is short, and output is big, the multipurpose marble composite board shock resistance that this production technology is produced, counter-bending, not yielding, with low cost.It is light that its weight ratio same specification marble slabs is wanted; Intensity will be higher than former marmorean more than one times; Mill is difficult for fragmentation continuously, and yield rate is high, and withstand voltage; Glossiness is higher than former marble after grinding, polishing, and has kept former marmorean decorate properties, and has had light weight, intensity height and the high characteristics of glossiness; And in light weight, reduce resource loss, can reduce production, construction cost; Just can be fixed on the wall with composite adhesive; New decorative materials such as these ultra-thin plates and lucite enhance each other's beauty materials such as stone material and glass in the extensive use on each building exterior wall, ground, seem glittering and translucent especially.Marble composite board, it has protected high-grade marmorean decorate properties, and gloss increases, and its economic benefit improves nearly one times than former high-grade marble.
Description of drawings:
Fig. 1 is a marble composite board processing technique of the present invention institute process chart.
Fig. 2 is the structure chart of the composite plate of marble composite board processing technique production of the present invention.
The specific embodiment
Like Fig. 1, shown in Figure 2, the production technology of marble composite board: (1) selection: at first select high-grade marble a kind, and to be processed into thickness through professional equipment be 15～30mm, the size stock board than the big 5～10mm of trimmed size.Next selects compound carrier blank 2 ceramic tiles, glass, aluminium matter cellular board, aluminium-plastic panel, and is processed into the stock board than the big 5～10mm of trimmed size through professional equipment.(2) oven dry: marble 1 is carried out thick surely, matting, move back net again and handle.Be thrown on the automatic conveyor line by suitable ratio; Dry up the back through hairbrush cleaning, flushing with clean water, blower fan and get into automatic rolling tunnel kiln oven dry; 40 ℃～90 ℃ of the temperature of rolling tunnel kiln, oven dry back through check, shovel net platform to check composite surface smooth, dust removal clean level, go net thoroughly whether, water evaporates gets thoroughly and waits.(3) compound: as to keep flat carrier material; Composite surface up; Simultaneously on its surface and the one side of marble hair plates coat the bonding agent for preparing, compound adhesive to be coated with uniform and thin, evenly on composite surface, all to be coated onto exactly and evenly can not leave hole, neutral gear etc.; Otherwise can influence timber intensity, and when grinding easy pressure break; Thin is exactly to be fit to bonding needs, just right, thick can cause waste and increase sheet metal thickness.One face down what scribble the compound adhesive hair plates to align and be combined on the carrier material that scribbles compound adhesive then; Then be coated with the thin and even compound adhesive of last layer at the another side of marble hair plates and the front of another piece surfaces of carrier materials more simultaneously; Scribbling compound adhesive carrier material simultaneously to another piece again is combined on the marble hair plates; Again its complex (splicing objects of a slice marble and two carrier materials) is removed to ready compound (specialty correction, the equipment of exerting pressure); Between every layer complex, to use rubber blanket and film to keep apart; Exert pressure in the above again, exert pressure and to suitable pressure, use firm mode administration of fixed, it is advanced solidify drying kiln intensification impelling curing subsequently; Through 4～8 hours fixed after, the curing glue to its release, cleaning outflow promptly becomes up and down for being the marmorean composite plate semi-finished product of one deck in the middle of the carrier material again.The thickness of composite layer 3 is thin as much as possible, is generally 0.1～0.2mm.(4) cut, to cuing open: will be up and down cut on the butt-splitting machine for the marmorean composite plate semi-finished product of one deck level of being contained in in the middle of the carrier material, be that two one sides are the compound hair plates of the marmorean marble of carrier material another side to cutting.The difference of these two marble hair plates 1 is under the normal condition: top plate thickness is thicker than following, decides according to the thickness of marble panel.(5) fixed thick, control is thick, corase grind, brush coating: because of the compound hair plates of marble is made up of marble, compound adhesive and carrier material 2 threes, thickness is variant unavoidably.Therefore, necessary control is thick.Moreover marmorean natural attribute: the surface hole, split line etc., so must be to its surface treatment, such as rubble, glue etc.Marble one with the compound hair plates of marble during work faces up, and reaches same thickness through the thick machine control of control is thick.Again through corase grind back oven dry, with the water evaporates of plate face fully after, employing rubble and glue etc. fill up marble surface the cavity, split line etc.The temperature curve of oven dry must arrive low from low to high again.Material according to marmorean lining is adjusted temperature curve, is generally: 40 ℃ 60 ℃ 80 ℃ 50 ℃ 40 ℃.Must guarantee the brush coating front face moisture processing thoroughly, fully, the glue that fill up hole, splits line can be selected for use according to marmorean difference and user's needs: unsaturated-resin or epoxy glue, and mix colours or do not mix colours processing.Quality brush coating work in order to ensure filling up processing must be adopted repeatedly, and frequent way must not leave the cavity of being untreated, split line etc. at the plate face, fills up composite plate behind the brush coating in order to carry out deep processing once more in the very first time.Shorten the production cycle; Difference according to the method for filling up; Also different to its processing mode: grind (6), polishing: will control thick, fill up the deep processings such as the compound hair plates employing carrying out of marble grinding and polishing after brush coating is handled after, become the compound tabula rasa of the very high marble of glossiness, inferior tabula rasa, plate modelled after an antique etc.Carry out must the composite plate hair plates being handled totally towards the glue nail of carrier material one side before the deep processing, in order to avoid the thickness that causes product because of just differing is different, panel is uneven.To keep product to advance the continuity of machine in the production process, must not be interrupted or folded brick, guarantee that product advances the uniformity of machine: like the name of an article, specification, thickness etc.(7) cutting, edging, chamfering: grind, the compound tabula rasa of marble after the polishing is cut to the composite plate of 300～1000mm specification through specialty, four limit chamfered have just become the marble composite board finished product again.Marble composite board finished product thickness after the processing is generally 11～15mm, and the marble thickness on the composite plate is merely 3～5mm.The marble composite board finished product changes QC department over to after through air-dry, oven dry, clean and carries out quality inspection.The temperature of finished product oven dry is as the criterion with oven dry plate face, is generally about 50 ℃, and the clean of plate face adopts the professional equipment wax-polishing machine of automatic lifting to handle.But the continuity that must guarantee product is for being good.(8) classification, color separation: the natural attribute of the panel of marble composite board finished product, physical imperfection etc. are inevitably, could pack so the product that processes must pass through the unified of grade distinguishing, colour system, are sold to the user and use.Flowing into automatic classification, color separation quality inspection line from automatic assembly line through processing the back completely; Earlier physical quality is distinguished clear, ranking score and will be delivered into automatic classification, color separation quality inspection line according to the difference of grade after choosing through quality inspection, and earlier according to pattern, the different automatic assembly lines of confirming that inflow is different of big colour system.Pack, beat and be with into holder by difference shallow, little colour system in dark according to colour table subsequently, warehouse-in keeping at last changes marketing company over to and sells.
Claims (5)
1. marble composite board processing technique, it is characterized in that: comprise the steps: (1), selection: at first select the marble kind, be processed into the sheet material of specific thickness, specification, next selects compound blank ceramic tile, is processed into the sheet material of specific thickness, specification; (2), oven dry: marble is carried out thick surely, matting, move back net again and handle, be thrown on the automatic conveyor line, dry up the back through hairbrush cleaning, flushing with clean water, blower fan and get into automatic rolling tunnel kiln oven dry by suitable ratio; (3), compound: as to keep flat carrier material; Composite surface up; Simultaneously on its surface and the one side of marble hair plates coat the bonding agent for preparing, compound adhesive to be coated with uniform and thin, the back faces down to align and is combined on the carrier material that scribbles compound adhesive scribbling one of compound adhesive hair plates; Then be coated with the thin and even compound adhesive of last layer at the another side of marble hair plates and the front of another piece surfaces of carrier materials more simultaneously; Scribbling compound adhesive carrier material simultaneously to another piece again is combined on the marble hair plates; Again its complex is removed to ready compound, between every layer complex, will be used rubber blanket and film to keep apart, exert pressure in the above again; Exert pressure and to suitable pressure, use firm mode administration of fixed; Subsequently it advance is solidified drying kiln and heats up and impel curing, through 4～8 hours fixed after, the curing glue to its release, cleaning outflow promptly becomes up and down for being the marmorean composite plate semi-finished product of one deck in the middle of the carrier material again; (4), cut, to cuing open: will be up and down cut on the butt-splitting machine for the marmorean composite plate semi-finished product of one deck level of being contained in in the middle of the carrier material, be that two one sides are the compound hair plates of the marmorean marble of carrier material another side to cuing open; (5), fixed thick, control is thick, corase grind, brush coating: the marble one of the compound hair plates of marble faces up; Thick through the thick machine control of control, reach same thickness, oven dry after corase grind again; With the water evaporates of plate face fully after, adopt rubble and glue to fill up the cavity of marble surface and split line; (6), grind, polish: will control the compound hair plates of marble thick, that fill up after brush coating is handled and carry out the grinding and polishing deep processing; (7), to cut, edging, chamfering: grind, the compound tabula rasa of marble after the polishing is through specialty cuts; Become the composite plate of regulatory specifications; Four limit chamfered again; Just become the marble composite board finished product, the marble composite board finished product changes QC department over to after through air-dry, oven dry, clean and carries out quality inspection; (8), classification, color separation: after the processing, get into automatic classification, color separation quality inspection line after through quality inspection physical quality being distinguished the level sorting, pack, beat and be with into holder by difference shallow, little colour system in dark according to colour table subsequently.
2. according to the said marble composite board processing technique of claim 1, it is characterized in that: the thickness of said marble composite board is 11～15mm, and marble slab thickness is 3～5mm.
3. according to the said marble composite board processing technique of claim 1, it is characterized in that: 40 ℃～90 ℃ of the temperature of rolling tunnel kiln during the oven dry of said marble composite board.
4. according to the said marble composite board processing technique of claim 1, it is characterized in that: the consolidation time that said marble composite board solidifies oven dry is 4～8 hours.
5. according to the said marble composite board processing technique of claim 1, it is characterized in that: the composite layer thickness of said marble composite board is 0.1～0.2mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101117421A CN101195255B (en) | 2006-12-08 | 2007-06-01 | Marble composite board processing technique |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200620156469.5 | 2006-12-08 | ||
| CN200620156469 | 2006-12-08 | ||
| CN2007101117421A CN101195255B (en) | 2006-12-08 | 2007-06-01 | Marble composite board processing technique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101195255A CN101195255A (en) | 2008-06-11 |
| CN101195255B true CN101195255B (en) | 2012-06-20 |
Family
ID=39545972
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007101117421A Expired - Fee Related CN101195255B (en) | 2006-12-08 | 2007-06-01 | Marble composite board processing technique |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101195255B (en) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101823287B (en) * | 2010-04-23 | 2012-06-20 | 福建南安市新东源石业有限公司 | Marble composite board compositing equipment |
| CN101967876B (en) * | 2010-08-26 | 2012-08-29 | 常州市中航复合材料有限公司 | Arc stone honeycomb plate and manufacturing technology thereof |
| CN101966719A (en) * | 2010-10-08 | 2011-02-09 | 福建南安市新东源石业有限公司 | Technology for producing natural stone composite board |
| CN102294753A (en) * | 2011-05-16 | 2011-12-28 | 董大纬 | Ultra-thin natural stone composite board manufacturing process |
| CN103189586A (en) * | 2011-10-27 | 2013-07-03 | 孟德明 | Composite panel of natural stone slab and base material and preparation method therefor |
| CN103742955A (en) * | 2014-01-17 | 2014-04-23 | 吴棠恩 | Gas stove panel manufacturing process |
| CN104775588A (en) * | 2015-04-16 | 2015-07-15 | 游林初 | Production method for composite natural stone wallpaper and production equipment thereof |
| CN106042185B (en) * | 2016-05-25 | 2018-06-29 | 晋江信路达机械设备有限公司 | full-automatic composite board production line |
| CN105965704B (en) * | 2016-06-01 | 2017-09-05 | 练伙强 | Processing of stone is combined lines method |
| CN107217809B (en) * | 2017-07-17 | 2023-03-28 | 南安市贝斯泰石业有限公司 | Light-transmitting veneer stone composite board capable of eliminating peripheral bright edges and production process thereof |
| CN108518011A (en) * | 2018-05-24 | 2018-09-11 | 张家界立方石业有限公司 | Symmetrical ultra-thin stone composite board and preparation method thereof and Shi Yipin with light |
| CN111155740A (en) * | 2020-01-06 | 2020-05-15 | 佛山宏润美嘉建材有限公司 | Marble ground construction process |
| CN111844460B (en) * | 2020-07-08 | 2022-06-07 | 福建五克拉石业发展有限公司 | Natural marble film processing method |
| CN112658845B (en) * | 2021-01-15 | 2022-10-28 | 福建省春天生态科技股份有限公司 | Production process of recycled marble |
| CN113695143B (en) * | 2021-10-27 | 2021-12-31 | 江苏恒源木业有限公司 | Wood floor surface waxing processing device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0014824A1 (en) * | 1979-01-31 | 1980-09-03 | International Business Machines Corporation | Process for making a composite semiconductor body and semiconductor body so produced |
| CN2360489Y (en) * | 1999-04-07 | 2000-01-26 | 陈兆龙 | Marble two-ply |
| EP1226931A1 (en) * | 1999-07-28 | 2002-07-31 | Uralita de Productos Y Servicios, S.A. | Compound tile having a natural stone visible face, and fabrication process |
| CN1947982A (en) * | 2006-11-07 | 2007-04-18 | 李宪立 | Process for producing natural stone composite plate |
-
2007
- 2007-06-01 CN CN2007101117421A patent/CN101195255B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0014824A1 (en) * | 1979-01-31 | 1980-09-03 | International Business Machines Corporation | Process for making a composite semiconductor body and semiconductor body so produced |
| CN2360489Y (en) * | 1999-04-07 | 2000-01-26 | 陈兆龙 | Marble two-ply |
| EP1226931A1 (en) * | 1999-07-28 | 2002-07-31 | Uralita de Productos Y Servicios, S.A. | Compound tile having a natural stone visible face, and fabrication process |
| CN1947982A (en) * | 2006-11-07 | 2007-04-18 | 李宪立 | Process for producing natural stone composite plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101195255A (en) | 2008-06-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101195255B (en) | Marble composite board processing technique | |
| CN101966719A (en) | Technology for producing natural stone composite board | |
| CN101812906B (en) | Ultrathin bendable natural stone composite board and manufacture method thereof | |
| CN104385106A (en) | Production method for glazed brick with matte effect | |
| CN109016040A (en) | Solid wood thickness core floor and its production method | |
| CN101623946A (en) | Composite natural stone wallpaper, production method and production device thereof | |
| WO2014008725A1 (en) | Floor | |
| CN108099338A (en) | A kind of consolidated floor manufacturing method | |
| CN204183374U (en) | A kind of rubbing down equipment obtaining matte effect throwing glazed brick | |
| CN202401715U (en) | Foamed ceramic and natural stone composite board | |
| CN108790370B (en) | Manufacturing method of composite stone plate with single-side fired surface | |
| CN204728617U (en) | A kind of archaizing decorative sheet and decorative wall | |
| CN104074329A (en) | Densely spliced shell mosaic plate and preparing method of densely spliced shell mosaic plate | |
| CN101642916B (en) | Manufacturing process of solid-wood panels | |
| CN101100153A (en) | Stone shell matching method | |
| WO2009057167A1 (en) | Element for covering a surface and covering obtained therewith, method for manufacturing an element for covering a surface and corresponding machine | |
| CN1100365A (en) | Metallic glass fibre reinforced plastic material and its producing technology | |
| CN102677843B (en) | The face brick-imitation of energy-saving heat preserving, stone coating material and mould decorationsization construction method thereof | |
| CN110978288A (en) | Marble slab processing technology | |
| CN108756117A (en) | A kind of ceramic tile and its production technology of imitative dark fund sand marbling effect | |
| CN101158221A (en) | Method for producing composite cork floor | |
| US20020184920A1 (en) | Method and system for producing ornamental glass strips and similar | |
| AU2013101431A4 (en) | A Composite Tile and Method of its Manufacture | |
| CN108032665A (en) | A kind of processing technology of shell rupture line composite plate | |
| CN105155800A (en) | Machining method of foam glass heat preservation and decoration integration plate |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20080611 Assignee: Fujian Nan'an Xindongyuan Stone Co., Ltd. Assignor: Yang Jiaqiang Contract record no.: 2014350000025 Denomination of invention: Marble composite board processing technique Granted publication date: 20120620 License type: Exclusive License Record date: 20140327 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120620 Termination date: 20210601 |