CN104775588A - Production method for composite natural stone wallpaper and production equipment thereof - Google Patents
Production method for composite natural stone wallpaper and production equipment thereof Download PDFInfo
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- CN104775588A CN104775588A CN201510180175.XA CN201510180175A CN104775588A CN 104775588 A CN104775588 A CN 104775588A CN 201510180175 A CN201510180175 A CN 201510180175A CN 104775588 A CN104775588 A CN 104775588A
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- slabstone
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Abstract
The invention discloses a production method for a composite natural stone wallpaper and a set of production equipment thereof. The production method includes the following steps: natural slates are evened preliminarily, the natural slates are dried, adhesive is applied on the natural slates, boards are combined with the adhesive layers of the slates, the slates combined with the boards are put into a pneumatic press and pressed, each slate is bisected into slate sheets, the surfaces of the slate sheets are evened, the thickness of the slate sheets is determined, and the slate sheets are ground and polished. Since the slates combined with the boards are put into the pneumatic press and pressed until the adhesive is cured in the process of combining the boards and the slates, the slates and the boards cohere, temperature can be easily controlled, the deformation of heat expansion and cold contraction is prevented, product quality is stable, the finished product rate is high, a plurality of slates can be pressed each time, the efficiency of production is high, and operability is high.
Description
Technical field
The present invention relates to building materials manufacture field, particularly relate to a kind of production method and production equipment thereof of composite natural stone wallpaper.
Background technology
Natural marble, granite, as a kind of conventional ornament materials, are widely used on building decoration, furniture, electrical equipment, lamp decoration, and because it is natural non-renewable, natural resource in a large amount of exploitation heavy damages.People, in order to reduce the use amount of lithotome, sound out and are reduced by natural stone slab thickness, but obviously reduce due to thickness of stone slabs thinning rear impact resistance, easily occur Fragmentation Phenomena.So people explore again and adopt the method for compound to improve the intensity of slabstone.But the composite stone material making lithotome thickness reduce is still the not flexual sheet material of tool, reason is because the thickness of lithotome is by processing technology and the restriction of equipment and the restriction of conventional composites materials, cannot reach very thin, therefore this composite stone material is still sheet material, and is mostly the local decoration for decoration of exterior wall or indoor wall.Naturally return in the more pursuits of present people, if the indoor wall of household all can be adopted lithotome to decorate is the problem that the present invention needs to solve.Chinese patent (patent No. 200810071390.6) discloses a kind of composite natural stone wallpaper and production method thereof and its production equipment, as shown in Figure 2, its technique is that natural stone slab is carried out preliminary fixed thick corase grind and grinding and polishing, carry out high pressure washing, carry out drying and processing again, with bonding film in the mode roll extrusion of cold rolling on non-decorative cover, or adhesive is rolled in painting, with the mode rolled metal aluminium flake of hot roll extrusion or cold rolling polymer composite material board sheet, by slabstone part to cuing open flakiness, carry out stone material surface to strike off, fixed thick process, grinding and polishing is carried out again by polisher lapper, coating surface diaphragm and trimming process after polishing, the finished product obtained is packed.This traditional production technology, with bonding film in the mode roll extrusion of cold rolling or be coated with and roll adhesive and with in the step of the mode rolled metal aluminium flake of hot roll extrusion or cold rolling polymer composite material board sheet, owing to adopting stable attaching process, cold rolling step puts bonding film or cementing carries out roll extrusion, hot rolling step is put metal aluminium flake and is carried out heating adhesion, and then it is shaping to carry out cooling, but there are the following problems for such way: heating-up temperature is wayward, if temperature is too low, it is inadequate that film not easily melts viscosity; Temperature is too high, and film is easy hollowing bubble after high temperature; And cooling forming process is very easily out of shape because expand with heat and contract with cold.Integrated artistic is very complicated, and finds to be difficult to make smooth finished product (because finished product is very thin, so the distortion of any just can not become non-defective unit) through practical operation, does not possess actual operability.
Summary of the invention
One object of the present invention is to provide the production method of the composite natural stone wallpaper that a kind of constant product quality, operability are high, yield rate is higher.
Another object of the present invention is to provide the relevant production units of the composite natural stone wallpaper that a kind of loss is little, suction is large.
For achieving the above object, technical solution of the present invention is:
The present invention is a kind of production method of composite natural stone wallpaper, comprises the following steps:
1. natural stone slab carried out preliminary striking off, with blower fan, water dried up after high pressure washing;
2. slabstone is sent into baking oven and carry out drying and processing;
3. brushwork adhesive on the non-decorative cover of the slabstone of gained, forms tack coat at stone plate surface;
4. composite board sheet on slabstone tack coat;
5. the polylith slabstone being compounded with plate is inserted in aerostatic press and be forced into adhesive solidification, make stone material and sheet material condense into one;
6. each block of slabstone is to cuing open into slabstone thin slice;
7. slabstone thin slice carries out that stone material surface strikes off, fixed thick process to thickness is 0.3-1.0MM;
8. slabstone thin slice carries out grinding and polishing by polisher lapper again; Coating surface diaphragm and trimming process after polishing;
9. the finished product obtained is packed.
Described rapid temperature 2. controls at 120-150 DEG C, and drying time is 20-30 minute.
Described step, 1. with in step striking off 7., first cuts out many parallel elongated slots with positive cutter wire drawing roller at stone plate surface, then scrapes flat roller with oblique cutter and strike off stone plate surface.
A kind of special equipment, be suitable for step 7. in positioning equipment that composite stone material is positioned; This positioning equipment comprises pedestal, panel and induced draft fan; Described pedestal has the inner chamber of open at one end; Described induced draft fan, by exhaust column and pedestal inner space, pedestal sidewall offers drain hole, this drain hole and pedestal inner space; Described panel offers multiple exhausting hole, panel covers on the open end of pedestal inner chamber.
A kind of special equipment, described pedestal inner chamber is separated into several independently bellows.
The special equipment adopting the method for claim 1 to use, be applicable step 7. in stone material is struck off strike off equipment; This strikes off equipment and comprises two rollers, and being positioned at anterior roller is positive cutter wire drawing roller, and the roller being positioned at rear portion is that flat roller scraped by oblique cutter.
After adopting such scheme, the present invention has the following advantages compared with traditional production method:
1, carry out preliminary striking off in step at natural stone slab, traditional method adopts fixed thick corase grind, grinding and polishing, these three steps of high pressure washing, step is complicated, waste resource, the present invention directly make use of one strike off board realize strike off, and utilize and strike off in board and carry water pipe flushing mechanism, can complete striking off and rinsing two techniques, processing step is simple simultaneously.
2, in the recombination process of plate and slabstone, because brush coating combination process of the present invention carries out liquid glue brush coating, then the polylith slabstone being compounded with plate is inserted in aerostatic press and be forced into adhesive solidification, high pressure is utilized unnecessary glue laminated to be made, stone material and sheet material is made to condense into one, temperature controls easily, avoid the distortion of expanding with heat and contract with cold, constant product quality, yield rate are higher, disposablely suppress multi-disc stone material, production efficiency is high, and the product that aerostatic press smooth is up and down suppressed out is very smooth, good product quality, operability is high.
3, to cuing open in step, traditional technique is all adopt horizontal butt-splitting machine, and the present invention adopts horizontal butt-splitting machine according to the performance marble of stone material, granite adopts vertical butt-splitting machine, vertical butt-splitting machine adds sucker in two ends, left and right on the basis of traditional vertical butt-splitting machine, to hold the very thin stone material after cuing open.
4, follow-up be surely thickly strike off step, technique is similar, but the board of fixed thick Slicking apparatus is changed to some extent, and traditional fixed thick Slicking apparatus is all that polish in the surface utilizing several oblique cuttves to strike off pair of rollers stone material, to be polished to predetermined height.But so oblique cutter is scraped flat roller and is easy to damage, the present invention adopts one to make positive cutter wire drawing roller into above, first stone surface is pulled out many parallel elongated slots (splitting silk), flat roller scraped by oblique cutter is not below just operationally polish for a smooth face, but for there being the face of crackle to polish, the efficiency of polishing can improve a lot, and is not easy to damage oblique cutter and scrapes flat roller.
5, traditional fixed thick board struck off utilizes to vacuumize to locate stone sheet, therefore stone sheet will hide corresponding vacuum hole just, because the draft of vacuum machine is not enough, stone material on it is in bruting process or easily move, the present invention utilizes induced draft fan to coordinate, because the draft of induced draft fan is quite large, so need not take care stone moving.
Below in conjunction with the drawings and specific embodiments, the present invention is further illustrated.
Accompanying drawing explanation
Fig. 1 is the axonometric drawing of composite natural stone wallpaper;
Fig. 2 is the process chart commonly using composite natural stone production method;
Fig. 3 is process chart of the present invention;
Fig. 4 is the axonometric drawing of the present invention for positioning equipment;
Fig. 5 is the three-dimensional exploded view of the present invention for positioning equipment;
Fig. 6 is the axonometric drawing that the present invention scrapes thicknessing equipment;
Fig. 7 is the axonometric drawing that the present invention strikes off equipment.
Detailed description of the invention
As shown in Figure 1, composite natural stone wallpaper is made up of theslabstone board 1, tack coat 2, enhancement layer 3; Theslabstone board 1 is natural stone slab, and its thickness is 0.5-2.0MM, has enhancement layer 3 at the non-decorative cover of theslabstone board 1 by tack coat 2 cementation; Enhancement layer 3 is herein polymer composite material board sheet, as epoxy glass fiber plate, carbon fiber in epoxy plate etc.; In addition the material of this tack coat 2 be antiultraviolet, efficiently bonding film, ageing-resistant high-and low-temperature resistance, etc. adhesive specially.
As shown in Figure 3, the present invention is a kind of production method of composite natural stone wallpaper, comprises the following steps:
1. natural stone slab carried out preliminary striking off, with blower fan, water dried up after high pressure washing;
2. slabstone is sent into baking oven and carry out drying and processing, temperature controls at 120-150 DEG C, and drying time is 20-30 minute;
3. brushwork adhesive on the non-decorative cover of the slabstone of gained, forms tack coat at stone plate surface;
4. composite board sheet on slabstone tack coat;
5. the polylith slabstone being compounded with plate is inserted in aerostatic press and be forced into adhesive solidification, make stone material and sheet material condense into one;
6. each block of slabstone is to cuing open into slabstone thin slice, and comprising horizontally vertical to when cuing open, increases by a sucker in the both sides of vertical butt-splitting machine to cuing open with vertical to cuing open respectively, to hold the very thin stone material after cuing open;
7. slabstone thin slice carries out that stone material surface strikes off, fixed thick process is 0.3-1.0MM to thickness, and scraping quadratic method is: first cut out many parallel elongated slots (splitting silk) with positive cutter wire drawing roller at stone plate surface, then scrapes flat roller with oblique cutter and strike off stone plate surface;
8. slabstone thin slice carries out grinding and polishing by polisher lapper again; Coating surface diaphragm and trimming process after polishing;
9. the finished product obtained is packed.
As shown in Figure 4, Figure 5, aforementioned production method step 7. in positioning equipment that composite stone material is positioned, stone sheet 10 is located on this positioning equipment 7.This positioning equipment 7 comprises pedestal 71, panel 72, induced draft fan 73, exhaust column 74.Described pedestal 71 has the inner chamber of open at one end, and pedestal 71 inner chamber is separated into several independently bellows.Described induced draft fan 73, by exhaust column 74 and pedestal 71 inner space, pedestal 71 sidewall offers drain hole 711, this drain hole 711 and pedestal 71 inner space, so that the cooling water when processing stone material can be discharged smoothly from equipment; Described panel 72 offers multiple exhausting hole 721, and panel 72 covers in the open ports of pedestal 71 inner chamber.
As shown in Figure 6, aforementioned production method step 1. and 7. in Slicking apparatus 1 that stone material is struck off.This Slicking apparatus 1 comprises frame 11, front wheel 12, rear roller 13, preshoot water pipe 14, rear jet water spout 15.Described front wheel 12 and rear roller 13 two ends are rotatable is arranged in frame, preshoot water pipe 14 and rear jet water spout 15 are all arranged in frame 11 and external water source, and preshoot water pipe 14 is positioned at front wheel 12 rear, and rear jet water spout 15 is positioned at rear roller 13 rear.Described front wheel 12 is positive cutter wire drawing roller, and rear roller 13 scrapes flat roller for oblique cutter.
As shown in Figure 7, step 1. in, natural stone slab 10 is placed on conveyer belt 20, front wheel 12 on Slicking apparatus 1 and rear roller 13 pairs of natural stone slabs 10 carry out preliminary striking off, preshoot water pipe 14 on Slicking apparatus 1 and rear jet water spout 15 strike off laggard horizontal high voltage at natural stone slab 10 and rinse, then are dried up by water with the blower fan 30 being arranged on Slicking apparatus 1 rear.
Emphasis of the present invention is just: adopt aerostatic press to carry out cure under pressure to the polylith slabstone being compounded with plate.
The above, be only present pre-ferred embodiments, therefore can not limit scope of the invention process with this, and the equivalence namely done according to the present patent application the scope of the claims and description changes and modifies, and all should still remain within the scope of the patent.
Claims (6)
1. a production method for composite natural stone wallpaper, is characterized in that: comprise the following steps:
1. natural stone slab carried out preliminary striking off, with blower fan, water dried up after high pressure washing;
2. slabstone is sent into baking oven and carry out drying and processing;
3. brushwork adhesive on the non-decorative cover of the slabstone of gained, forms tack coat at stone plate surface;
4. composite board sheet on slabstone tack coat;
5. the polylith slabstone being compounded with plate is inserted in aerostatic press and be forced into adhesive solidification, make stone material and sheet material condense into one;
6. each block of slabstone is to cuing open into slabstone thin slice;
7. slabstone thin slice carries out that stone material surface strikes off, fixed thick process to thickness is 0.3-1.0MM;
8. slabstone thin slice carries out grinding and polishing by polisher lapper again; Coating surface diaphragm and trimming process after polishing;
9. the finished product obtained is packed.
2. the production method of composite natural stone wallpaper according to claim 1, is characterized in that: described rapid temperature 2. controls at 120-150 DEG C, and drying time is 20-30 minute.
3. the production method of composite natural stone wallpaper according to claim 1, it is characterized in that: described step is 1. with in step striking off 7., first cut out many parallel elongated slots with positive cutter wire drawing roller at stone plate surface, then scrape flat roller with oblique cutter and strike off stone plate surface.
4. the special equipment adopting the method for claim 1 to use, is characterized in that: be suitable for step 7. in positioning equipment that composite stone material is positioned; This positioning equipment comprises pedestal, panel and induced draft fan; Described pedestal has the inner chamber of open at one end; Described induced draft fan, by exhaust column and pedestal inner space, pedestal sidewall offers drain hole, this drain hole and pedestal inner space; Described panel offers multiple exhausting hole, panel covers on the open end of pedestal inner chamber.
5. a special equipment according to claim 3, is characterized in that: described pedestal inner chamber is separated into several independently bellows.
6. the special equipment adopting the method for claim 1 to use, is characterized in that: be applicable step 7. in stone material is struck off strike off equipment; This strikes off equipment and comprises two rollers, and being positioned at anterior roller is positive cutter wire drawing roller, and the roller being positioned at rear portion is that flat roller scraped by oblique cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510180175.XA CN104775588A (en) | 2015-04-16 | 2015-04-16 | Production method for composite natural stone wallpaper and production equipment thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510180175.XA CN104775588A (en) | 2015-04-16 | 2015-04-16 | Production method for composite natural stone wallpaper and production equipment thereof |
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| CN104775588A true CN104775588A (en) | 2015-07-15 |
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| CN201510180175.XA Pending CN104775588A (en) | 2015-04-16 | 2015-04-16 | Production method for composite natural stone wallpaper and production equipment thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105839882A (en) * | 2016-05-27 | 2016-08-10 | 致尊建材有限公司 | Processing method of marble composite board |
| CN109017108A (en) * | 2018-07-25 | 2018-12-18 | 张家界立方石业有限公司 | A kind of stone material clout joining method and its carving |
| CN109080362A (en) * | 2018-07-25 | 2018-12-25 | 张家界立方石业有限公司 | A kind of stone material clout splicing process and manufactured craftwork |
| CN109177629A (en) * | 2018-07-25 | 2019-01-11 | 张家界立方石业有限公司 | A kind of stone material clout joining method and product |
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| CN201236444Y (en) * | 2008-07-04 | 2009-05-13 | 福建溪石股份有限公司 | Composite natural stone wallpaper |
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| CN101623946A (en) * | 2008-07-08 | 2010-01-13 | 福建溪石股份有限公司 | Composite natural stone wallpaper, production method and production device thereof |
| EP2154311A1 (en) * | 2008-07-24 | 2010-02-17 | Saint-Gobain Weber France | Coating tile with properties for improving acoustics |
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| CN102785523A (en) * | 2012-08-20 | 2012-11-21 | 福建溪石股份有限公司 | Light-transmitting curved-surface stone and production process thereof |
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| CN101195255A (en) * | 2006-12-08 | 2008-06-11 | 杨加强 | Marble composite board processing technique |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105839882A (en) * | 2016-05-27 | 2016-08-10 | 致尊建材有限公司 | Processing method of marble composite board |
| CN109017108A (en) * | 2018-07-25 | 2018-12-18 | 张家界立方石业有限公司 | A kind of stone material clout joining method and its carving |
| CN109080362A (en) * | 2018-07-25 | 2018-12-25 | 张家界立方石业有限公司 | A kind of stone material clout splicing process and manufactured craftwork |
| CN109177629A (en) * | 2018-07-25 | 2019-01-11 | 张家界立方石业有限公司 | A kind of stone material clout joining method and product |
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Application publication date: 20150715 |
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