CN101195255A - Marble composite board processing technique - Google Patents
Marble composite board processing technique Download PDFInfo
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- CN101195255A CN101195255A CNA2007101117421A CN200710111742A CN101195255A CN 101195255 A CN101195255 A CN 101195255A CN A2007101117421 A CNA2007101117421 A CN A2007101117421A CN 200710111742 A CN200710111742 A CN 200710111742A CN 101195255 A CN101195255 A CN 101195255A
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Abstract
The invention relates to the field of building decoration materials, in particular to a manufacturing process of marble clad plates. The manufacturing process of marble clad plates is characterized in that the steps of the process include materials selecting, drying, compounding, dividing and cutting, bisecting, thickness defining, thickness controlling, roughly grinding, glue brushing, abrading, polishing, cutting, chamfering or edging, chamfering, grading, color separating and packing. The process has advantages of high production efficiency, short cycle and large outputs, and the multi-purpose marble clad plates manufactured by the production process has the advantages of shock resistance, countering bending, twist resistance and low costs. Furthermore, the manufactured product has the advantages of light weight, strong intensity, high yielding rate and pressure resistance, which is difficult to be broken after continuous grinding. After abrading and polishing, the marble clad plates have higher glossiness than original marbles, which has the advantages of light weight, strong intensity, high glossiness and the like. Furthermore, the marble clad plates have light weight and reduce resources consumption, thereby reducing production and construction costs, which are capable of being fixed on walls by utilizing composite adhesives. The economic benefic of the marble clad plates is increased by nearly one time of the original high-grade marbles.
Description
Technical field:
The present invention relates to architectural decoration material field, be specifically related to a kind of marble composite board processing technique.
Background technology:
Existing building is formations such as single marble, ceramic tile, glass, aluminium matter cellular board, aluminium-plastic panel with the sheet material majority, wherein marmorean use is comparatively universal, marble material mainly is to be used for building and ornament materials as construction material, but also come with some shortcomings, as yielding, intensity is relatively poor, also has the marble material price expensive, problems such as cost height.Therefore people wish to solve by compound way, and are compound with structural materials such as ceramic tile, glass, aluminium matter cellular board, aluminium-plastic panels high-grade marble, but still have certain defective, the high or pollution defectives such as easy humidity that wear out greatly and easily as cost.
Summary of the invention:
The object of the invention is to overcome the prior art defective, and a kind of marble composite board processing technique is provided, the production efficiency height of this production technology, and the cycle is short, and output is big.
For realizing the object of the invention, marble composite board processing technique of the present invention comprises the steps: 1, selection: at first select the marble kind, be processed into the sheet material of specific thickness, specification, next selects compound blank ceramic tile, is processed into the sheet material of specific thickness, specification; 2, oven dry: marble is carried out thick surely, matting, move back net again and handle, be thrown on the automatic conveyor line, enter automatic rolling tunnel kiln oven dry after drying up through hairbrush cleaning, clear water flushing, blower fan by suitable ratio; 3, compound: that carrier material is kept flat, composite surface up, simultaneously on its surface and the one side of marble hair plates coat the bonding agent for preparing, compound adhesive to be coated with uniform and thin, the back faces down to align and is combined on the carrier material that scribbles compound adhesive scribbling one of compound adhesive hair plates; Then be coated with the thin and even compound adhesive of last layer at the another side of marble hair plates and the front of another piece surfaces of carrier materials more simultaneously, again another piece being scribbled compound adhesive carrier material simultaneously is combined on the marble hair plates, again its complex is removed to ready compound, between every layer complex, to use rubber blanket and film to keep apart, exert pressure in the above again, exert pressure and to suitable pressure, use firm mode administration of fixed, subsequently it is advanced and solidify drying kiln intensification impelling curing, through 4～8 hours fixed after, again to its release, the curing glue of cleaning outflow promptly becomes up and down for being the marmorean composite plate semi-finished product of one deck in the middle of the carrier material; 4, cut, to cuing open: will be up and down cut on the butt-splitting machine for the marmorean composite plate semi-finished product of one deck level of being contained in in the middle of the carrier material, be that two one sides are the compound hair plates of the marmorean marble of carrier material another side to cuing open; 5, fixed thick, control is thick, corase grind, brush coating: the marble one of the compound hair plates of marble faces up, thick through controlling thick machine control, reach same thickness, oven dry after roughly grinding again, with the water evaporates of plate face fully after, adopt rubble and glue etc. to fill up the cavity of marble surface, split line etc.; 6, grind, polishing: will control thick, fill up the compound hair plates of marble after the brush coating processing and carry out deep processing such as grinding and polishing after; 7, cutting, edging, chamfering: the compound tabula rasa of marble after grinding, polishing cuts through specialty, become the composite plate of regulatory specifications, four limit chamfered again, just become the marble composite board finished product, the marble composite board finished product changes QC department over to after through air-dry, oven dry, cleaning and carries out quality inspection; 8, classification, color separation: after the processing, by quality inspection physical quality is distinguished that the level good sorting is laggard goes into automatic classification, color separation quality inspection line, packed, beat and be with into holder by difference shallow, little colour system in dark according to colour table subsequently.
The thickness of described marble composite board is 11～15mm, and the marble slab thickness on the composite plate is 3～5mm.
40 ℃～90 ℃ of the temperature of rolling tunnel kiln during the oven dry of described marble slab.
The consolidation time that described marble composite board solidifies oven dry is 4～8 hours.
The composite layer thickness of described marble composite board is 0.1～0.2mm.
This explained hereafter efficient height, the cycle is short, and output is big, the multipurpose marble composite board shock resistance that this production technology is produced, counter-bending, not yielding, with low cost.It is light that its weight ratio same specification marble slabs is wanted; Intensity will be higher than former marmorean more than one times; Mill is difficult for broken continuously, the yield rate height, and it is withstand voltage, glossiness is higher than former marble after grinding, polishing, kept former marmorean decorate properties, and have light weight, intensity height and the high characteristics of glossiness, and it is in light weight, reduce resource loss, can reduce production, construction cost, just can be fixed on the wall with composite adhesive, new decorative materials such as these ultra-thin plates and lucite are in the extensive use on each building exterior wall, ground, materials such as stone material and glass are enhanced each other's beauty, seem glittering and translucent especially.Marble composite board, it has protected high-grade marmorean decorate properties, and gloss increases, and its economic benefit improves nearly one times than former high-grade marble.
Description of drawings:
Fig. 1 is a marble composite board processing technique of the present invention institute process chart.
Fig. 2 is the structure chart of the composite plate of marble composite board processing technique production of the present invention.
The specific embodiment
As shown in Figure 1 and Figure 2, the production technology of marble composite board: (1) selection: at first select high-grade marble a kind, and to be processed into thickness by professional equipment be 15～30mm, the size stock board than the big 5～10mm of trimmed size.Next selects compound carrier blank 2 ceramic tiles, glass, aluminium matter cellular board, aluminium-plastic panel, and is processed into stock board than the big 5～10mm of trimmed size by professional equipment.(2) oven dry: marble 1 is carried out thick surely, matting, move back net again and handle.Be thrown on the automatic conveyor line by suitable ratio, the process hairbrush cleans, clear water washes, blower fan enters automatic rolling tunnel kiln oven dry after drying up, 40 ℃～90 ℃ of the temperature of rolling tunnel kiln, oven dry back by check, shovel net platform to check composite surface smooth, dust removal clean level, go net thoroughly whether, water evaporates gets thoroughly and waits.(3) compound: that carrier material is kept flat, composite surface up, simultaneously on its surface and the one side of marble hair plates coat the bonding agent for preparing, compound adhesive to be coated with uniform and thin, evenly on composite surface, all to be coated onto exactly and evenly can not leave hole, neutral gear etc., otherwise can influence timber intensity, and when grinding easy pressure break; Thin is exactly to be fit to bonding needs, just right, thick can cause waste and increase sheet metal thickness.One face down what scribble the compound adhesive hair plates to align and be combined on the carrier material that scribbles compound adhesive then; Then be coated with the thin and even compound adhesive of last layer at the another side of marble hair plates and the front of another piece surfaces of carrier materials more simultaneously, again another piece being scribbled compound adhesive carrier material simultaneously is combined on the marble hair plates, again its complex (splicing objects of a slice marble and two carrier materials) is removed to ready compound (specialty correction, the equipment of exerting pressure), between every layer complex, to use rubber blanket and film to keep apart, exert pressure in the above again, exert pressure and to suitable pressure, use firm mode administration of fixed, subsequently it is advanced and solidify drying kiln intensification impelling curing, through 4～8 hours fixed after, again to its release, the curing glue of cleaning outflow promptly becomes up and down for being the marmorean composite plate semi-finished product of one deck in the middle of the carrier material.The thickness of composite layer 3 is thin as much as possible, is generally 0.1～0.2mm.(4) cut, to cuing open: will be up and down cut on the butt-splitting machine for the marmorean composite plate semi-finished product of one deck level of being contained in in the middle of the carrier material, be that two one sides are the compound hair plates of the marmorean marble of carrier material another side to cuing open.The difference of these two marble hair plates 1 is under the normal condition: top plate thickness is thicker than following, decides according to the thickness of marble panel.(5) fixed thick, control is thick, corase grind, brush coating: because of the compound hair plates of marble is made up of marble, compound adhesive and carrier material 2 threes, thickness is variant unavoidably.Therefore, necessary control is thick.Moreover marmorean natural attribute: the surface hole, split line etc., so must be to its surface treatment, such as rubble, glue etc.Marble one with the compound hair plates of marble during work faces up, and thick machine control is thick to reach same thickness through controlling.Oven dry after roughly grinding again, with the water evaporates of plate face fully after, adopt rubble and glue etc. to fill up the cavity of marble surface, split line etc.The temperature curve of oven dry must arrive low from low to high again.Material according to marmorean lining is adjusted temperature curve, is generally: 40 ℃ 60 ℃ 80 ℃ 50 ℃ 40 ℃.Must guarantee the brush coating front face moisture processing thoroughly, fully, the glue that fill up hole, splits line can be selected for use according to marmorean difference and user's needs: unsaturated-resin or epoxy glue, and mix colours or do not mix colours processing.Must adopt repeatedly in order to ensure the quality brush coating work of filling up processing, frequent way must not leave the cavity of being untreated, split line etc. at the plate face, fills up composite plate behind the brush coating in order to carry out deep processing once more in the very first time.Shorten the production cycle, difference according to the method for filling up, also different to its processing mode: grind (6), polishing: will control thick, fill up the deep processings such as the compound hair plates employing carrying out of marble grinding and polishing after brush coating is handled after, become the compound tabula rasa of the very high marble of glossiness, inferior tabula rasa, plate modelled after an antique etc.Carry out the composite plate hair plates to be handled totally towards the glue nail of carrier material one side before the deep processing, in order to avoid thickness difference, panel inequality because of just differing and cause product.To keep product to advance the continuity of machine in the production process, must not be interrupted or folded brick, guarantee that product advances the uniformity of machine: as the name of an article, specification, thickness etc.(7) cutting, edging, chamfering: grind, the compound tabula rasa of marble after the polishing is cut to the composite plate of 300～1000mm specification through specialty, four limit chamfered have just become the marble composite board finished product again.Marble composite board finished product thickness after the processing is generally 11～15mm, and the marble thickness on the composite plate only is 3～5mm.The marble composite board finished product changes QC department over to after through air-dry, oven dry, cleaning and carries out quality inspection.The temperature of finished product oven dry is as the criterion with oven dry plate face, is generally about 50 ℃, and the cleaning of plate face adopts the professional equipment wax-polishing machine of automatic lifting to handle.But the continuity that must guarantee product is for being good.(8) classification, color separation: the natural attribute of the panel of marble composite board finished product, physical imperfection etc. are inevitably, could pack so the product that processes must pass through the unified of grade distinguishing, colour system, are sold to the user and use.Flowing into automatic classification, color separation quality inspection line from automatic assembly line through processing the back completely, earlier physical quality is distinguished clear, ranking score and will be delivered into automatic classification, color separation quality inspection line according to the difference of grade after choosing by quality inspection, and earlier according to pattern, the different automatic assembly lines of confirming that inflow is different of big colour system.Pack, beat and be with into holder by difference shallow, little colour system in dark according to colour table subsequently, warehouse-in keeping at last changes marketing company over to and sells.
Claims (5)
1. marble composite board processing technique, it is characterized in that: comprise the steps: (1), selection: at first select the marble kind, be processed into the sheet material of specific thickness, specification, next selects compound blank ceramic tile, is processed into the sheet material of specific thickness, specification; (2), oven dry: marble is carried out thick surely, matting, move back net again and handle, be thrown on the automatic conveyor line, enter automatic rolling tunnel kiln oven dry after drying up through hairbrush cleaning, clear water flushing, blower fan by suitable ratio; (3), compound: that carrier material is kept flat, composite surface up, simultaneously on its surface and the one side of marble hair plates coat the bonding agent for preparing, compound adhesive to be coated with uniform and thin, the back faces down to align and is combined on the carrier material that scribbles compound adhesive scribbling one of compound adhesive hair plates; Then be coated with the thin and even compound adhesive of last layer at the another side of marble hair plates and the front of another piece surfaces of carrier materials more simultaneously, again another piece being scribbled compound adhesive carrier material simultaneously is combined on the marble hair plates, again its complex is removed to ready compound, between every layer complex, to use rubber blanket and film to keep apart, exert pressure in the above again, exert pressure and to suitable pressure, use firm mode administration of fixed, subsequently it is advanced and solidify drying kiln intensification impelling curing, through 4～8 hours fixed after, again to its release, the curing glue of cleaning outflow promptly becomes up and down for being the marmorean composite plate semi-finished product of one deck in the middle of the carrier material; (4), cut, to cuing open: will be up and down cut on the butt-splitting machine for the marmorean composite plate semi-finished product of one deck level of being contained in in the middle of the carrier material, be that two one sides are the compound hair plates of the marmorean marble of carrier material another side to cuing open; (5), fixed thick, control is thick, corase grind, brush coating: the marble one of the compound hair plates of marble faces up, thick through controlling thick machine control, reach same thickness, oven dry after roughly grinding again, with the water evaporates of plate face fully after, adopt rubble and glue etc. to fill up the cavity of marble surface, split line etc.; (6), grind, polishing: will control thick, fill up the compound hair plates of marble after the brush coating processing and carry out deep processing such as grinding and polishing after; (7), cutting, edging, chamfering: the compound tabula rasa of marble after grinding, polishing cuts through specialty, become the composite plate of regulatory specifications, four limit chamfered again, just become the marble composite board finished product, the marble composite board finished product changes QC department over to after through air-dry, oven dry, cleaning and carries out quality inspection; (8), classification, color separation: after the processing, by quality inspection physical quality is distinguished that the level good sorting is laggard goes into automatic classification, color separation quality inspection line, packed, beat and be with into holder by difference shallow, little colour system in dark according to colour table subsequently.
2. according to the described marble composite board processing technique of claim 1, it is characterized in that: the thickness of described marble composite board is 11～15mm, and marble slab thickness is 3～5mm.
3. according to the described marble composite board processing technique of claim 1, it is characterized in that: 40 ℃～90 ℃ of the temperature of rolling tunnel kiln during the oven dry of described marble slab.
4. according to the described marble composite board processing technique of claim 1, it is characterized in that: the consolidation time that described marble composite board solidifies oven dry is 4～8 hours.
5. according to the described marble composite board processing technique of claim 1, it is characterized in that: the composite layer thickness of described marble composite board is 0.1～0.2mm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2007101117421A CN101195255B (en) | 2006-12-08 | 2007-06-01 | Marble composite board processing technique |
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| CN200620156469.5 | 2006-12-08 | ||
| CN200620156469 | 2006-12-08 | ||
| CN2007101117421A CN101195255B (en) | 2006-12-08 | 2007-06-01 | Marble composite board processing technique |
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| CN101195255B CN101195255B (en) | 2012-06-20 |
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| CN101823287A (en) * | 2010-04-23 | 2010-09-08 | 福建南安市新东源石业有限公司 | Marble composite board compositing equipment |
| CN101967876A (en) * | 2010-08-26 | 2011-02-09 | 常州市中航复合材料有限公司 | Arc stone honeycomb plate and manufacturing technology thereof |
| CN101966719A (en) * | 2010-10-08 | 2011-02-09 | 福建南安市新东源石业有限公司 | Technology for producing natural stone composite board |
| CN102294753A (en) * | 2011-05-16 | 2011-12-28 | 董大纬 | Ultra-thin natural stone composite board manufacturing process |
| WO2013059962A1 (en) * | 2011-10-27 | 2013-05-02 | Meng Deming | Composite panel of natural stone slab and base material and preparation method therefor |
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| CN108518011A (en) * | 2018-05-24 | 2018-09-11 | 张家界立方石业有限公司 | Symmetrical ultra-thin stone composite board and preparation method thereof and Shi Yipin with light |
| CN111155740A (en) * | 2020-01-06 | 2020-05-15 | 佛山宏润美嘉建材有限公司 | Marble ground construction process |
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| US4261781A (en) * | 1979-01-31 | 1981-04-14 | International Business Machines Corporation | Process for forming compound semiconductor bodies |
| CN2360489Y (en) * | 1999-04-07 | 2000-01-26 | 陈兆龙 | Marble two-ply |
| PT1227199E (en) * | 1999-07-28 | 2004-03-31 | Uralita De Productos Y Servici | COMPOSITION FOR THE MANUFACTURE OF SILICONE PLATES |
| CN1947982A (en) * | 2006-11-07 | 2007-04-18 | 李宪立 | Process for producing natural stone composite plate |
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2007
- 2007-06-01 CN CN2007101117421A patent/CN101195255B/en not_active Expired - Fee Related
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| CN101823287A (en) * | 2010-04-23 | 2010-09-08 | 福建南安市新东源石业有限公司 | Marble composite board compositing equipment |
| CN101823287B (en) * | 2010-04-23 | 2012-06-20 | 福建南安市新东源石业有限公司 | Marble composite board compositing equipment |
| CN101967876A (en) * | 2010-08-26 | 2011-02-09 | 常州市中航复合材料有限公司 | Arc stone honeycomb plate and manufacturing technology thereof |
| CN101966719A (en) * | 2010-10-08 | 2011-02-09 | 福建南安市新东源石业有限公司 | Technology for producing natural stone composite board |
| CN102294753A (en) * | 2011-05-16 | 2011-12-28 | 董大纬 | Ultra-thin natural stone composite board manufacturing process |
| WO2013059962A1 (en) * | 2011-10-27 | 2013-05-02 | Meng Deming | Composite panel of natural stone slab and base material and preparation method therefor |
| CN103189586A (en) * | 2011-10-27 | 2013-07-03 | 孟德明 | Composite panel of natural stone slab and base material and preparation method therefor |
| CN103742955A (en) * | 2014-01-17 | 2014-04-23 | 吴棠恩 | Gas stove panel manufacturing process |
| CN104775588A (en) * | 2015-04-16 | 2015-07-15 | 游林初 | Production method for composite natural stone wallpaper and production equipment thereof |
| CN106042185A (en) * | 2016-05-25 | 2016-10-26 | 晋江信路达机械设备有限公司 | Full-automatic composite board production line |
| CN106042185B (en) * | 2016-05-25 | 2018-06-29 | 晋江信路达机械设备有限公司 | full-automatic composite board production line |
| CN105965704A (en) * | 2016-06-01 | 2016-09-28 | 练伙强 | Stone line composite machining method |
| CN107217809A (en) * | 2017-07-17 | 2017-09-29 | 厦门市贝斯泰进出口有限公司 | A kind of printing opacity lagging stone composite board and its production technology for eliminating surrounding bright border |
| CN108518011A (en) * | 2018-05-24 | 2018-09-11 | 张家界立方石业有限公司 | Symmetrical ultra-thin stone composite board and preparation method thereof and Shi Yipin with light |
| CN111155740A (en) * | 2020-01-06 | 2020-05-15 | 佛山宏润美嘉建材有限公司 | Marble ground construction process |
| CN111844460A (en) * | 2020-07-08 | 2020-10-30 | 福建五克拉石业发展有限公司 | Natural marble film processing method |
| CN111844460B (en) * | 2020-07-08 | 2022-06-07 | 福建五克拉石业发展有限公司 | Natural marble film processing method |
| CN112658845A (en) * | 2021-01-15 | 2021-04-16 | 福建省春天生态科技股份有限公司 | Production process of recycled marble with countryside texture |
| CN113695143A (en) * | 2021-10-27 | 2021-11-26 | 江苏恒源木业有限公司 | Wood floor surface waxing processing device |
| CN113695143B (en) * | 2021-10-27 | 2021-12-31 | 江苏恒源木业有限公司 | Wood floor surface waxing processing device |
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Application publication date: 20080611 Assignee: Fujian Nan'an Xindongyuan Stone Co., Ltd. Assignor: Yang Jiaqiang Contract record no.: 2014350000025 Denomination of invention: Marble composite board processing technique Granted publication date: 20120620 License type: Exclusive License Record date: 20140327 |
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