CN101177352B - Method for solving glaze lamination of ceramic products - Google Patents
Method for solving glaze lamination of ceramic products Download PDFInfo
- Publication number
- CN101177352B CN101177352B CN2006101387002A CN200610138700A CN101177352B CN 101177352 B CN101177352 B CN 101177352B CN 2006101387002 A CN2006101387002 A CN 2006101387002A CN 200610138700 A CN200610138700 A CN 200610138700A CN 101177352 B CN101177352 B CN 101177352B
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- China
- Prior art keywords
- glaze
- percent
- micro mist
- powder
- micro
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000000919 ceramic Substances 0.000 title claims abstract description 15
- 238000003475 lamination Methods 0.000 title claims description 6
- 239000004744 fabric Substances 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims abstract description 11
- 238000000498 ball milling Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 238000011161 development Methods 0.000 claims abstract description 5
- 238000007664 blowing Methods 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims abstract description 3
- 239000000126 substance Substances 0.000 claims abstract description 3
- 239000003595 mist Substances 0.000 claims description 20
- 239000000758 substrate Substances 0.000 claims description 7
- 238000010304 firing Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 2
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract 2
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 abstract 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 1
- 229910052681 coesite Inorganic materials 0.000 abstract 1
- 229910052593 corundum Inorganic materials 0.000 abstract 1
- 229910052906 cristobalite Inorganic materials 0.000 abstract 1
- 230000008030 elimination Effects 0.000 abstract 1
- 238000003379 elimination reaction Methods 0.000 abstract 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract 1
- 238000003801 milling Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 239000000377 silicon dioxide Substances 0.000 abstract 1
- 235000012239 silicon dioxide Nutrition 0.000 abstract 1
- 229910052682 stishovite Inorganic materials 0.000 abstract 1
- 229910052905 tridymite Inorganic materials 0.000 abstract 1
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 230000004075 alteration Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Landscapes
- Glass Compositions (AREA)
Abstract
The present invention relates to a method for solving the accumulative glaze of ceramic product, comprising following technological processes: firstly, the micro-powder fabric is used as a body; secondly, a concave-convex mold or a planar mold is coated with a layer of transparent glaze or transferal agent; thirdly, a color development is prepared through the bleed fancy glaze, the weight percentage of the chemical components of the micro-powder fabric are: 16 to 21 percent of Al2O3, less than 1 to 2 percent of CaO+MgO, 66 to 72 percent of SiO2, 4 to 8 percent of K2O+Na2O, less than 1 percent of Fe2O3, less than 1 percent of TiO2 and 3 to 5 percent of IL; the technical process of the manufacture method of the micro-powder fabric: entry of material into factory; checking; mixture making; ball milling; check; blowing; color mixing; milling; cribration; warehousing, powder lot smashing (micro-powder); matching and pressing. The method for solving the accumulative glaze of ceramic product provided by the present invention has the advantages of elimination of accumulative glaze in the process of manufacturing the prior ceramic product, improved product quality, rational process of the manufacture method and no need of any additional equipment.
Description
Technical field
The present invention relates to the method in a kind of Ceramic Production process, particularly a kind of method that solves glaze lamination of ceramic products.
Background technology
Along with the development of society, environmental protection, matter height, the building and ornament materials that cost is low become the frontier of current construction industry research and development.In the prior art, ceramic with its density height, shrinkage strain is little, wear resistance good, decorative effect preferably, and become the object of customer selecting, has vast market, present ceramic kind is various day by day, color is more and more lucid and more lively, decorative effect also is tending towards nature, stereoscopic sensation is also more and more stronger, but because the long-pending glaze of male and female mold stamp still exists in the prior art, influenced the aesthetic conceptions of the whole space of a whole page, made that whole space of a whole page shortcoming is soft, also inharmonious, be easy to generate aberration, product is yielding, the scope of application is little; And the easy soil pick-up of product, glaze thickness requirement height, glaze is coarse; It selects materials strict, and yield rate is low, and product specification is under some influence, so cost is higher.
Summary of the invention
The objective of the invention is to overcome the defective of prior art, a kind of method that solves glaze lamination of ceramic products is provided.
The objective of the invention is to be achieved through the following technical solutions:
A kind of method that solves glaze lamination of ceramic products, described method technical process is as follows:
(1) with the micro mist cloth is base substrate;
(2) the unglazed transparent/penetration-assisting agent of spray one deck on concavo-convex mould or plane mould;
(3) ooze fancy glaze allotment color development by seal.
Described micro mist cloth base substrate chemical composition weight percent is: AL
2O
316～21%, CaO+MgO＜1～2%, SiO
266～72%, K
2O+Na
2O 4～8%, Fe
2O
3＜1%, TiO
2＜1%, IL 3～5%.
Described micro mist cloth manufacturing approach craft flow process is as follows: raw material advances the factory → check → batching → ball milling → detection → blowing → toning → powder process → interior → powder that sieves → put in storage and pulverizes (micro mist) → allotment ratio → compacting.
Described ball milling moil fineness weight percent is 250 mesh screen residues: 0.9～1.1%.
Described burning till is punctured into: 7～10%.
Described firing period is: 50～60min.
Described firing temperature is: 1200～1210 ℃.
Described batching ball milling mud balance is: 1.70～1.73g/ml.
Described batching ball milling mud speed rate: 16～23S.
Described micro mist moisture content: 5.5～6.0%.
Described micro mist grating: below 80 orders≤15%, 100 order≤15%, 100 order≤70%.
The present invention can reach following beneficial effect after adopting technique scheme:
1, applied widely.The present invention can be applicable to floor tile and other ceramics simultaneously.
2, improved the quality of product.The present invention is very thin unglazed transparent or the penetration-assisting agent of spray one deck in the adobe of entire body micro mist, oozes fancy glaze by stamp again and solves the long-pending glaze problem in the Ceramic Production process in the prior art; Improved product specification, its manufacturing approach craft is reasonable, need not set up any equipment.
3, firing temperature is wide.The present invention uses firing temperature wide, and glass melting temperature is 1200～1210 ℃, so be difficult for producing aberration, yield rate height.
4, antifouling property is good.The present invention is base substrate with the micro mist cloth, and the unglazed transparent of spray one deck perhaps sprays one deck penetration-assisting agent on this concavo-convex mould or plane, has increased the due entire body texture of micro mist cloth, has improved the decorative effect of product.
5, reduced cost.The present invention has overcome the requirement of prior art to glazing thickness, greatly reduces the glaze cost, and technical process is reasonable, has good thermal stability, and the sintering curve kiln is regulated little, and is smooth good, can not produce the later stage distortion, can reduce cost about 30%.
6, long service life.When the present invention is applied to suitable environment, can keep lines clear as new for a long time, the tone gracefulness.The present invention is when being used for ceramics, floor tile, and glaze is soil pick-up not, the glaze exquisiteness, and texture is good.
Embodiment
Below in conjunction with specific embodiment the present invention is described in further detail (each component unit of base substrate is weight percentage):
See Table
Described micro mist cloth manufacturing approach craft flow process is as follows: raw material advance factory → check → by in the aforementioned embodiment of stating batching → ball milling → detection → blowing → toning → powder process → sieve → put in storage → powder pulverizes (micro mist) → allotment ratio → compacting.
With the micro mist cloth is base substrate, and the unglazed transparent/penetration-assisting agent of spray one deck on this concavo-convex mould or plane mould oozes fancy glaze allotment color development by seal again, can solve long-pending glaze problem, and increase the due entire body texture of micro mist cloth, has reached the decorative effect of micro mist brick modelled after an antique.
Other technologies among the present invention can adopt prior art.
Claims (1)
1. method that solves glaze lamination of ceramic products, this method comprises: (1) is base substrate with the micro mist cloth; Micro mist cloth manufacturing approach craft flow process is as follows in the step (1): raw material advances the factory → check → batching → ball milling → detection → blowing → toning → powder process → interior → powder that sieves → put in storage and pulverizes (micro mist) → allotment ratio → compacting; It is characterized in that: described method technical process also comprises:
(2) the unglazed transparent of spray one deck on concavo-convex mould or plane mould;
(3) ooze fancy glaze allotment color development by seal;
(4) micro mist cloth base substrate chemical composition weight percent is in the described step (1): AL
2O
316～21%, CaO+MgO＜1～2%, SiO
266～72%, K
2O+Na
2O4～8%, Fe
2O
3＜1%, TiO
2＜1%, IL 3～5%;
(5) ball milling moil fineness weight percent is 250 mesh screen residues: 0.9～1.1%;
(6) burn till and be punctured into: 7～10%;
(7) firing period is: 50～60min;
(8) firing temperature is: 1200～1210 ℃;
(9) sliming of batching ball milling heavily is: 1.70～1.73g/ml; Described batching ball milling mud speed rate: 16～23S;
(10) micro mist moisture content: 5.5～6.0%;
(11) micro mist grating: below 80 orders≤15%, 100 order≤15%, 100 order≤70%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006101387002A CN101177352B (en) | 2006-11-10 | 2006-11-10 | Method for solving glaze lamination of ceramic products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006101387002A CN101177352B (en) | 2006-11-10 | 2006-11-10 | Method for solving glaze lamination of ceramic products |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101177352A CN101177352A (en) | 2008-05-14 |
| CN101177352B true CN101177352B (en) | 2011-11-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2006101387002A Expired - Fee Related CN101177352B (en) | 2006-11-10 | 2006-11-10 | Method for solving glaze lamination of ceramic products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101177352B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106007806B (en) * | 2016-05-24 | 2018-07-31 | 四川省新万兴瓷业有限公司 | A kind of preparation method of ink-jet marble ceramic tile |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1740116A (en) * | 2004-08-26 | 2006-03-01 | 叶荣恒 | Ceramic tile making process |
-
2006
- 2006-11-10 CN CN2006101387002A patent/CN101177352B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1740116A (en) * | 2004-08-26 | 2006-03-01 | 叶荣恒 | Ceramic tile making process |
Non-Patent Citations (1)
| Title |
|---|
| 华南工学院、南京化工学院、武汉建筑材料工业学院合编.陶瓷工艺学.《陶瓷工艺学》.1981,第70页. * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101177352A (en) | 2008-05-14 |
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Effective date of registration: 20170427 Address after: 528225 Foshan, Nanhai District, the town of lion hill, the small industrial zone Patentee after: Guangdong Ou Ya Ceramics Co.,Ltd. Address before: 528222 Foshan City, Nanhai District, the town of small five-star industrial zone in the Eastern European Ceramics Co., Ltd. Patentee before: Huo Bingxiang |
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Effective date of registration: 20180716 Address after: 526100 Jinyao Industrial Park, Jinli Town, Gaoyao District, Zhaoqing, Guangdong Patentee after: Zhaoqing Jin o Ya Ceramics Co.,Ltd. Address before: 528225 five-star industrial zone, Xiao Tang Town, Shihan Town, Nanhai District, Foshan, Guangdong, China Patentee before: Guangdong Ou Ya Ceramics Co.,Ltd. |
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Effective date of registration: 20210128 Address after: 511533 building materials and ceramics industrial city, Yuantan Town, Qingyuan City, Guangdong Province Patentee after: Qingyuan elegance Ceramic Co.,Ltd. Address before: 526100 Jinyao Industrial Park, Jinli Town, Gaoyao District, Zhaoqing, Guangdong Patentee before: Zhaoqing Jin o Ya Ceramics Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111123 |