CN1740116A - Ceramic tile making process - Google Patents

Ceramic tile making process Download PDF

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Publication number
CN1740116A
CN1740116A CN 200410051225 CN200410051225A CN1740116A CN 1740116 A CN1740116 A CN 1740116A CN 200410051225 CN200410051225 CN 200410051225 CN 200410051225 A CN200410051225 A CN 200410051225A CN 1740116 A CN1740116 A CN 1740116A
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porcelain brick
manufacture method
preparation
micro powder
powder material
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CN 200410051225
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CN1300059C (en
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叶荣恒
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GUANGDONG BODE FINE BUILDING MATERIAL CO Ltd
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Individual
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Abstract

The ceramic tile making process has the micro powder technology, pattern permeating technology and crystallizing grain technology combined together. The ceramic tile making process includes the following steps: preparing micro powder material; preparing crystallizing grains and glaze grains; preparing melt block grains; mixing the micro powder material, crystallizing grains, glaze grains and melt block grains, and pressing the mixture to form, drying, permeating pattern, sintering and cooling to obtain semi-finished product; and edge cutting, polishing, and antifouling treatment to obtain the ceramic tile product. The crystallizing grains are made through dry pelletizing. The ceramic tile product has rich color and varying pattern similar to that of natural stone material.

Description

A kind of manufacture method of porcelain brick
Technical field
The present invention relates to a kind of manufacture method of porcelain brick, refer in particular to a kind of in conjunction with micro mist, the manufacture method of oozing the flower and the polished brick in porcelain character of granule technology.
Background technology
As everyone knows, can be made into color and luster difference, porcelain brick that texture is different according to different complete processings.Traditional porcelain brick is mostly by becoming glaze with the thickening of the micro mist coloring ion aqueous solution, utilize the screen printing technology to be printed on the ceramic body surface then, spray enough sepages that helps again, with the coloring metal iontophoretic injection to briquet inside, fired at last, polishing forms, but only the porcelain brick pattern that productive technology makes is stereotyped by oozing, color is limited by coloring ion, and decorative effect does not still reach nature, smoothness.Therefore, in order to produce rich color, the diversified porcelain brick of pattern, people have added in the complete processing of porcelain brick oozes flower process, forms the decorative pattern of nature coating on porcelain brick, make porcelain brick have the art effect of broken sense, but still lack the natural texture and the texture of lithotome.
Therefore, provide a kind of production method of making rich color, pattern variation, not having the polished brick in porcelain character of repetition and the approximate lithotome of effect, very necessary with the shortcoming that overcomes prior art.
Summary of the invention
The object of the present invention is to provide a kind of production method of making rich color, pattern variation, not having the polished brick in porcelain character of repetition and the approximate lithotome of effect.
A kind of manufacture method of porcelain brick is characterized in that: it comprises the following steps:
(1) preparation micro powder material;
(2) preparation crystallographic texture particle and glaze grain;
(3) preparation frit grain;
(4) with oozing flower after the compression moulding drying behind micro powder material, crystallographic texture particle, glaze grain and the frit grain mixing cloth, burn till, get the porcelain brick work in-process after the cooling; Again it is carried out can obtaining the porcelain brick finished product after the aftertreatment.
Wherein, the preparation technology of micro powder material is as follows: at first prepare burden, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
65~72% 17~23% 0~2% 0~2% <2% 4.5~6.5% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix.Then, to required fineness, through screening out iron, stock tank is old with the powder ball milling, spray pulverization, and it is old standby to put in storage at last.
Wherein, the crystallographic texture particle adopts the dry method granulation processes preparation of micro mist batch mixing secondary rolled, its preparation technology is as follows: at first prepare burden, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix.Standby by the powder process of micro powder material technology, then powder is polished into micro mist and mixes, through pre-press fit texture once, secondary rolled is promptly plastic, it is crushed to the particle of required size again, and getting size after screening is that 3~20 purpose particles put in storage standby.
Wherein, the preparation of glaze grain is identical with the preparation method of micro powder material, at first prepares burden, and adopts ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix, then, to required fineness, through screening out iron, stock tank is old with the powder ball milling, the spray pulverization granulation, and it is old standby to put in storage at last.
Wherein, the preparation technology of frit is as follows: at first prepare burden, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner, calcite, lime carbonate, cobalt oxide, borax, barium carbonate to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO MgO K 2O+Na 2O
55~63% 6~10% 0~0.5% 0~0.5% 6~18.5% 0~3.5% 3~7%
BaO BO ZnO ZrO 2 I.L
0~5% 0~3% 3~15% 0~8% <0.15%
Add various colorants 0~10%, wherein can select for use several colorants to mix, at 1430 ℃~1500 ℃ fusings, the sudden one-tenth particle of water frit, then the raw material frit of selecting for use is crushed to 10~100 orders, carry out iron removal step behind the thorough mixing, it is standby to put in storage.
Compared with prior art, the manufacture method of porcelain brick of the present invention has integrated single micro mist or has oozed productive technology, and produce the crystal grain that can produce natural texture with a kind of technology of creating, by the collocation of multiple color and specific processing parameter control cloth pattern, make micro mist, ooze flower and the combination each other of three kinds of technologies of particle, permeate each other, reached in appearance and compared the effect that is difficult to differentiate with lithotome, rich color, pattern variation, nothing repeat, the clear exquisiteness of superficial makings, well arranged, and the physicochemical property aspect has surmounted lithotome far away.
Description of drawings
Fig. 1 is the schema of micro powder material preparation of the present invention.
Fig. 2 is the schema of crystallographic texture granules preparation of the present invention.
Fig. 3 is the schema of porcelain brick preparation of the present invention.
Embodiment
Further set forth the present invention below in conjunction with accompanying drawing.
One, preparation micro powder material:
With reference to figure 1,11 prepare burden set by step, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
65~72% 17~23% 0~2% 0~2% <2% 4.5~6.5% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix.
Next, carry out ball milling to required fineness according to step 12-16 in regular turn, through screening out iron, stock tank is old, spray pulverization, and it is old standby to put in storage at last.
Two, preparation crystallographic texture particle:
Adopt the dry method granulation processes of micro mist batch mixing secondary rolled to prepare the crystallographic texture particle, with reference to figure 2,21 prepare burden set by step, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix, prepare powder by technique for producing miropowder.
Next, according to step 22-27 the toner material is polished into micro mist in regular turn, then by the said ratio thorough mixing, through pre-press fit texture once, formation is similar to the texture of lithotome, it is promptly plastic to pass through secondary rolled again, it is crushed to the particle of required size again, and getting size after screening is that 3~20 purpose particles put in storage standby.
Three, preparation glaze grain:
The preparation of glaze grain is identical with the preparation method of micro powder material, with reference to figure 1,11 prepare burden set by step, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix.
Next, carry out ball milling to required fineness according to step 12-16 in regular turn, through screening out iron, stock tank is old, the spray pulverization granulation, and it is old standby to put in storage at last.
Four, preparation frit:
Adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner, calcite, lime carbonate, cobalt oxide, borax, barium carbonate to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO MgO K 2O+Na 2O
55~63% 6~10% 0~0.5% 0~0.5% 6~18.5% 0~3.5% 3~7%
BaO BO ZnO ZrO 2 I.L
0~5% 0~3% 3~15% 0~8% <0.15%
Add various colorants 0~10%, wherein can select for use several colorants to mix, 1430 ℃~1500 ℃ fusings, the sudden one-tenth particulate state of water frit.Frit is crushed to 8~20 orders, carries out iron removal step behind the thorough mixing, it is standby to put in storage.
Five, preparation porcelain brick:
In the present embodiment, micro powder material is selected three kinds of toners for use, and it is formed and proportioning is: pale red material: 30%, and white material: 13%, pale yellow material: 50%; The crystallographic texture particle is selected two kinds of particles for use: it is formed and proportioning is: white particle: 2%, and pale yellow particle: 2%; In addition, the frit proportioning is 2%, glaze grain 1%.
With reference to figure 3, at first set by step 30 pale red material, white material, pale yellow material with above-mentioned micro powder material on request the powder feeding polishing to 20~250 orders, simultaneously, with fully mixing the back cloth by said ratio feeding to press cloth system without the white material particle in the crystallographic texture particle of polishing and pale yellow particle, frit and glaze grain; The porcelain brick of the required specification of compression moulding in press die, step 31; Again with the porcelain brick drying machine drying, the drifting dust that are shaped, step 32; Next, by printing machine porcelain brick is carried out stamp and handle, form various floral designs, step 33; Afterwards, on porcelain brick, spray water or help sepage to help and ooze, make the coloring metal ion-transfer, be penetrated on the ceramic briquet step 34; Then porcelain brick was burnt till under 1190~1210 ℃ temperature 60~75 minutes, step 35, i.e. formation has micro mist, oozes flower and crystallographic texture particulate porcelain brick; At last, 36-39 carries out postprocessing working procedures set by step, with packing warehouse-in after its cooling, side cut, polishing, the antifouling processing.
In the present invention, in the porcelain brick manufacturing processing technic, add the overall aesthetic that the particle with crystallization and grain effect has increased porcelain brick, wherein crystallographic texture particulate color spot has transparent or semitransparent texture, the natural and tripping distribution of its texture, the utmost point is like the natural texture of lithotome, broken aesthetic feeling is arranged, and rich color, pattern variation, do not have and repeat.
In another embodiment of the present invention, in mix, can not add frit.
In yet another embodiment of the present invention, also can omit and ooze flower processing technique, formation has micro mist and crystallographic texture particulate porcelain brick.
In yet another embodiment of the present invention, also can omit crystallographic texture particle complete processing, do not add the crystallographic texture particle in mix, formation has micro mist and oozes colored porcelain brick.
Above disclosed only is preferred embodiment of the present invention, can not limit the present invention's interest field certainly with this, and therefore the equivalent variations of being done according to the present patent application claim still belongs to the scope that the present invention is contained.

Claims (10)

1. the manufacture method of a porcelain brick, it is characterized in that: it comprises the following steps:
(1) preparation micro powder material;
(2) preparation crystallographic texture particle and glaze grain;
(3) preparation frit grain;
(4) with compression moulding behind micro powder material, crystallographic texture particle, glaze grain and the frit grain mixing cloth, ooze flower after the drying, burn till, get the porcelain brick work in-process after the cooling; Again it is carried out can obtaining the porcelain brick finished product after the aftertreatment.
2. the manufacture method of a kind of porcelain brick according to claim 1, it is characterized in that: described porcelain brick preparation method further comprises the preparation frit.
3. the manufacture method of a kind of porcelain brick according to claim 1 is characterized in that: the non-slurry pelletizing of described crystallographic texture particle employing micro mist batch mixing secondary rolled.
4. according to the manufacture method of claim 1 or 3 described a kind of porcelain brick, it is characterized in that: described crystallographic texture granule preparing process is as follows: (1) selects the powder process of preparing burden of ceramic raw material mineral for use; (2) powder is polished into micro mist, mixes by a certain percentage; (3) micro mist is through pre-press fit texture; (4) through the roll forming briquet; (5) the moulding briquet is broken into the particle of certain order number.
5. the manufacture method of a kind of porcelain brick according to claim 2, it is characterized in that: the preparation technology of described porcelain brick is as follows: after (1) will polish micro powder material mix with glaze grain, crystallographic texture particle, frit, cloth; (2) with mix compression moulding; (3) drying; (4) stamp; (5) water spray helps and oozes; (6) under 1190~1210 ℃ temperature, burnt till 60~75 minutes; (7) cooling; Postprocessing working procedures such as (8) polishing, side cut, antifouling processing.
6. the manufacture method of a kind of porcelain brick according to claim 1 is characterized in that: described crystallographic texture particulate composition range, and weight percent, as follows:
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%
7. the manufacture method of a kind of porcelain brick according to claim 1 is characterized in that: the composition range of described micro powder material, and weight percent, as follows:
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
65~72% 17~23% 0~2% 0~2% <2% 4.5~6.5% <6%
8. the manufacture method of a kind of porcelain brick according to claim 1 is characterized in that: the composition range of described glaze grain, and weight percent, as follows:
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%
9. the manufacture method of a kind of porcelain brick according to claim 1 is characterized in that: the composition range of described frit, and weight percent, as follows:
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO MgO K 2O+Na 2O
55~63% 6~10% 0~0.5% 0~0.5% 6~18.5% 0~3.5% 3~7%
BaO BO ZnO ZrO 2 I.L
0~5% 0~3% 3~15% 0~8% <0.15%
10. the manufacture method of a porcelain brick, it is characterized in that: it comprises the following steps:
(1) preparation micro powder material;
(2) preparation crystallographic texture particle;
(5) with oozing flower after the compression moulding drying behind micro powder material and the crystallographic texture particle mixing cloth, burn till, get the porcelain brick work in-process after the cooling; Again it is carried out can obtaining the porcelain brick finished product after the aftertreatment.
CNB2004100512256A 2004-08-26 2004-08-26 Ceramic tile making process Active CN1300059C (en)

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CN1300059C CN1300059C (en) 2007-02-14

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008011786A1 (en) * 2006-07-20 2008-01-31 Guangdong Dongpeng Ceramic Company Limited Preparation method of a tile with solid pores as decoration and its product
CN101805209A (en) * 2010-04-21 2010-08-18 伟业陶瓷有限公司 Matt porcelain glaze prepared by using waste porcelains and production method thereof
CN102219382A (en) * 2011-03-31 2011-10-19 广东道氏技术股份有限公司 Frit for full polish and preparation method thereof
CN101177352B (en) * 2006-11-10 2011-11-23 霍炳祥 Method for solving glaze lamination of ceramic products

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1226228C (en) * 2003-02-21 2005-11-09 中国地质大学(武汉) Gangue ceramic brick and making method thereof
CN1208172C (en) * 2003-07-18 2005-06-29 范玉容 Method for manufacturing ceramic bricks possessing transparent or semitransparent colour spots or color lamps

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008011786A1 (en) * 2006-07-20 2008-01-31 Guangdong Dongpeng Ceramic Company Limited Preparation method of a tile with solid pores as decoration and its product
EP2053031A1 (en) * 2006-07-20 2009-04-29 Guangdong Dongpeng Ceramic Company Limited Preparation method of a tile with solid pores as decoration and its product
AU2007278700B2 (en) * 2006-07-20 2010-09-23 Dongpeng Holdings Company Limited Preparation method of a tile with solid pores as decoration and its product
EP2053031A4 (en) * 2006-07-20 2011-06-08 Guangdong Dongpeng Ceramic Company Ltd Preparation method of a tile with solid pores as decoration and its product
KR101086292B1 (en) 2006-07-20 2011-11-24 광동 동펭 쎄라믹 컴퍼니 리미티드 Preparation method of a tile with solid pores as decoration and its product
CN101177352B (en) * 2006-11-10 2011-11-23 霍炳祥 Method for solving glaze lamination of ceramic products
CN101805209A (en) * 2010-04-21 2010-08-18 伟业陶瓷有限公司 Matt porcelain glaze prepared by using waste porcelains and production method thereof
CN101805209B (en) * 2010-04-21 2012-01-04 伟业陶瓷有限公司 Matt porcelain glaze prepared by using waste porcelains and production method thereof
CN102219382A (en) * 2011-03-31 2011-10-19 广东道氏技术股份有限公司 Frit for full polish and preparation method thereof

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