CN101177011B - Method for staining surface of imitated natural cultural stone - Google Patents

Method for staining surface of imitated natural cultural stone Download PDF

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Publication number
CN101177011B
CN101177011B CN200710047659A CN200710047659A CN101177011B CN 101177011 B CN101177011 B CN 101177011B CN 200710047659 A CN200710047659 A CN 200710047659A CN 200710047659 A CN200710047659 A CN 200710047659A CN 101177011 B CN101177011 B CN 101177011B
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China
Prior art keywords
stone
color
blank
natural
chromatograph
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CN200710047659A
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CN101177011A (en
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陈国迈
陈迈华
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SHANGHAI APE STONE CO Ltd
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SHANGHAI APE STONE CO Ltd
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Abstract

The invention relates to a coloring method for imitating the surface of natural cultured stone; on the basis of taking natural stone as prototype model to remake a special mold for manufacturing the cultured stone and to prepare pigment for making color paste according to the predetermined color of the cultured tone, the surface of a mold can be sprayed and colored up to form a pasty color layer, and the mold is filled with blank, and then is quivered to press the blank; simultaneously, the pasty color layer on the surface of the mold is infiltrated and mixed with the blank at the bottom mutually, thereby the surface of the cultured is formed into a natural, vivid and reliable colored layer with the color and luster permeating into a certain deepness and thickness. The invention has the advantages that: the color transition is uniform; the main working surface, corner and edge are related; the color transition is natural; the color is vivid and the texture is clear without easy shedding; the assembled overall sense is strong with a good weathering and solarization resistance; furthermore, the invention has strong applicability and operability.

Description

A kind of method of staining surface of imitated natural cultural stone
Technical field
The present invention relates to the method in imitated natural cultural stone manufacturing technology field, particularly a kind of staining surface of imitated natural cultural stone.
Background technology
Natural cultural stone generally is meant and adopts lithotome to chisel and carve the decorative building material that forms, and is for satisfying the needs of certain architectural style, is arranged on the metope with the form of decorative faced brick, gives the refined visual effect in comfortable pleasing, the classic village.In recent years, along with the development of society, the raising of living standards of the people and the progress of science and technology, people also improved day by day to the requirement of building and ornament materials.The imitated natural cultural stone manufacturing process and product that has the advantage of natural cultural stone but effectively overcome the natural cultural stone shortcoming has also obtained continuous breakthrough, and the imitated natural cultural stone product just enters architectural decoration material field with irresistible gesture.At present adopting methods such as serigraphy, glue roller printing or decal paper printing aspect the surface colour of imitated natural cultural stone usually, these methods are used for the surface undulation degree not quite, relatively effect is better on the even curface, if be used for taking place easily on the imitated natural cultural stone of most surface irregularities that grain pattern is discontinuous, situations such as broken string and scarce look.A kind of employing method of stamping surface again after on the imitated natural cultural stone base substrate flexible marble paper being set is disclosed in No. 03256602.6 utility model patent of China, on rough surface, to obtain the surface decoration effect that the meticulous and figure line of color keeps successive line, but its a fly in the ointment is: because the imitated natural cultural stone finished surface is coarse, and marble paper is close on the rough surface, only solved figure line continuous problem from microcosmic, color transition is poor, the factitious situation of figure line and still exist on the outward appearance visual effect; The figure line is difficult for relating to turning, edge, thereby the figure line continuity under the amalgamation state is poor, lacks associative perception; The color that adopts the marble paper punching press to form on the imitated natural cultural stone surface is the very thin loose colour of one deck, in use, particularly not only variable color easily in wind, Exposure to Sunlight environment, but also come off easily, thereby decorative effect is difficult to lastingly.
Summary of the invention
The objective of the invention is to provide a kind of natural color transition, true to nature and can involve turning and edge, stand and expose to the weather, the color lump dropping situations can not take place in the use, can produce the method for the staining surface of imitated natural cultural stone of texture continuity, natural color transition, good visual effect and the strong technique effect of associative perception.
The method of staining surface of imitated natural cultural stone of the present invention is such, with natural stone as mould kind blank, turn over and make the particular manufacturing craft of making Art Stone and be equipped with colorant and add suitable quantity of water and cement is mixed thoroughly on the basis that forms mill base according to predetermined Art Stone color, die surface is carried out spray colouration, form the pulpous state chromatograph, filling blank in mould then, again mould is placed on the bobbing machine and shakes, in the jolt ramming blank, pulpous state chromatograph and bottom blank on the die surface interpenetrate, mix, be implemented in the Art Stone billet surface and form infiltration certain depth and thickness in one deck color and luster, naturally reliable band chromatograph true to nature.
Utilize the technological process of the inventive method manufacturing color and luster interior infiltration certain depth and thickness, reliable band chromatograph imitated natural cultural stone true to nature naturally as follows:
(1). molding jig, turns over and makes the particular manufacturing craft of making Art Stone as mould kind blank with natural stone;
(2). color matching material is equipped with colorant according to predetermined Art Stone color, and adds suitable quantity of water and cement is mixed thoroughly, forms mill base;
(3). color spray sprays the mold work surface, forms the pulpous state chromatograph with mill base;
(4). the filling blank is filled into the blank that stirs in the mould, and compacting;
(5). vibration mixes mould is placed on shake jolt ramming blank on the bobbing machine, and chromatograph and bottom blank are by vibrating organic infiltration, mixing mutually;
(6). steam-curedly send into steam-cured room and make hardened forming and handle, form the Art Stone base substrate of surface band look;
(7). the base substrate after the maintenance mummification demoulding is made surface band look after maintenance, color and luster infiltrates darker imitated natural cultural stone product.
Device based on the staining surface of imitated natural cultural stone of the present invention of said method includes mould, modular lattice, conveyer belt, coloring means, blank stirring and blanking device, shaking device and steam-cured device.Wherein: it is the roughness texture of blank that mould inner surface is provided with the natural cultural stone; Modular lattice is to specialize in the carriage that some moulds are placed in relative concentrated area, and its height conforms to mold height; Include colour mixture mechanism and filter mechanism and spray body in the coloring means; Be provided with feeding mouth, inner rabbling mechanism, blanking controlling organization and feed opening in blank stirring and the blanking device; Include bobbing machine and vibration workbench in the shaking device; Steam-cured apparatus main body is the steam-cured room with temperature and humidity control environment.
During work, earlier inner surface is provided with the natural cultural stone is that the mould collocation of roughness texture of blank is placed in the modular lattice, deliver to color dot through conveyer belt, spray complexion on request by operating personnel, chromatograph is set on mould inner surface, be sent to blank feed opening below filling blank then, deliver on the vibration workbench through conveyer belt again and accept vibration processing, complexion and foundation and bottom blank are interpenetrated, mix, again through sending into the maintenance of steam-cured room, the sclerosis base substrate, after the demoulding base substrate is put into the kiln maintenance of 33-35 degree, perhaps maintenance in 33-35 degree natural environment temperature, the reliable imitated natural cultural stone product of being with look in the present invention surface is made in mummification.
Method based on the staining surface of imitated natural cultural stone of the present invention of above-mentioned design, setting is the mould of the roughness texture of blank with the natural cultural stone on inner surface owing to adopted, and adopt by mould inner surface being carried out the evenly painted of evenly painted and color transition according to the collocation of colour feature that will manufacture a product, and the complexion and the blank of foundation bottom base substrate that are sprayed in advance on the mould inner surface are interpenetrated in conjunction with the mode that adopts the mold integral shake make in the modular lattice, mix, both helped the deep infiltration of color, help complexion layer and bottom blank again and closely be mixed into one mutually, again through fully steam-cured and maintenance, make the imitated natural cultural stone of making according to the inventive method, it no matter is on the work interarea or the turning, the edge all has reliable fixation, the transition nature, the color of true to nature and clean mark of color and difficult drop-off, thereby the imitated natural cultural stone color transition that has effectively overcome the prior art manufacturing is poor, the figure line is nature not, the figure line is difficult for relating to the turning, the edge, figure line continuity under the amalgamation state is poor, lack associative perception and be unable to undergo to expose to the weather, surface decoration effect is difficult to drawbacks such as lasting, make the device of imitated natural cultural stone based on the inventive method, general structure is simple, the cost input is few, have very strong operability, thereby have significant technical advance, very strong practicality and valuable market application foreground.
Description of drawings
Accompanying drawing is the process flow diagram of the embodiment of the invention.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing and exemplary embodiments.
In the accompanying drawings, method according to staining surface of imitated natural cultural stone of the present invention, the technological process of making the imitated natural cultural stone of color and luster interior infiltration certain depth and thickness, reliable band chromatograph true to nature naturally includes:, turn over and make the particular manufacturing craft of making the Art Stone new product as mould kind blank with natural stone; Be equipped with colorant according to predetermined Art Stone color; To mold work surface spray colouration, formation pulpous state chromatograph; The blank that stirs is filled in the mould of painted mistake, and compacting; Mould is placed on the bobbing machine shake jolt ramming blank, makes pulpous state chromatograph and bottom blank simultaneously by vibrating organic infiltration, mix mutually, formation complexion layer; Send into steam-cured room and do the hardened forming processing, form the Art Stone base substrate of surface band look; The imitated natural cultural stone that infiltrates certain depth and thickness, reliable band chromatograph true to nature naturally in the color and luster is made in last maintenance mummification.

Claims (2)

1. the method for a staining surface of imitated natural cultural stone, it is characterized in that: with natural stone as mould kind blank, turn over and make the particular manufacturing craft of making Art Stone and be equipped with colorant and add suitable quantity of water and cement is mixed thoroughly on the basis that forms mill base according to predetermined Art Stone color, die surface is carried out spray colouration, form the pulpous state chromatograph, filling blank in mould then, again mould is placed on the bobbing machine and shakes, in the jolt ramming blank, pulpous state chromatograph and bottom blank on the die surface interpenetrate, mix, in forming one deck color and luster, the Art Stone billet surface infiltrates certain depth and thickness, naturally reliable band chromatograph true to nature, send into the maintenance of steam-cured room again, the sclerosis base substrate, after the demoulding base substrate is put into the kiln maintenance of 33-35 degree, perhaps maintenance in 33-35 degree natural environment temperature, the reliable imitated natural cultural stone product of being with look in surface is made in mummification.
2. the method for staining surface of imitated natural cultural stone according to claim 1, the technological process that it is characterized in that making the imitated natural cultural stone that infiltrates certain depth and thickness, reliable band chromatograph true to nature naturally in the color and luster is as follows:
(1). molding jig, turns over and makes the particular manufacturing craft of making Art Stone as mould kind blank with natural stone;
(2). color matching material is equipped with colorant according to predetermined Art Stone color, and adds suitable quantity of water and cement is mixed thoroughly, forms mill base;
(3). color spray sprays the mold work surface, forms the pulpous state chromatograph with mill base;
(4). the filling blank is filled into the blank that stirs in the mould, and compacting;
(5). vibration mixes mould is placed on shake jolt ramming blank on the bobbing machine, and chromatograph and bottom blank are by vibrating organic infiltration, mixing mutually;
(6). steam-curedly send into steam-cured room and make hardened forming and handle, form the Art Stone base substrate of surface band look;
(7). the base substrate after the maintenance mummification demoulding is made surface reliable band look after maintenance, color and luster infiltrates darker imitated natural cultural stone product.
CN200710047659A 2007-10-31 2007-10-31 Method for staining surface of imitated natural cultural stone Expired - Fee Related CN101177011B (en)

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CN200710047659A CN101177011B (en) 2007-10-31 2007-10-31 Method for staining surface of imitated natural cultural stone

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Application Number Priority Date Filing Date Title
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CN101177011B true CN101177011B (en) 2010-05-19

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106830987B (en) * 2017-03-31 2020-02-18 三川德青科技有限公司 Artificial culture stone using stone waste slurry as raw material and preparation method thereof
CN107098616A (en) * 2017-04-28 2017-08-29 上海古猿人石材有限公司 A kind of artificial soft stone marble and its surface layer hybrid technique

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5443774A (en) * 1991-11-14 1995-08-22 Fa Felsdekor Kluh und Precht Method for making artificial rocks, in particular large-scale rock imitations
CN1176948A (en) * 1997-06-07 1998-03-25 韩学万 Method for mfg. artificial stone
CN1210830A (en) * 1998-07-29 1999-03-17 熊吉如 Beili art stone and its forming technology
US6132820A (en) * 1998-06-16 2000-10-17 Callahan; Harvey J. Simulated rock and method of making same
CN1381514A (en) * 2001-04-20 2002-11-27 宋连伟 Nano artificial stone
CN1948203A (en) * 2005-10-12 2007-04-18 吴运员 Artificial marble, granite and its preparation technology

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5443774A (en) * 1991-11-14 1995-08-22 Fa Felsdekor Kluh und Precht Method for making artificial rocks, in particular large-scale rock imitations
CN1176948A (en) * 1997-06-07 1998-03-25 韩学万 Method for mfg. artificial stone
US6132820A (en) * 1998-06-16 2000-10-17 Callahan; Harvey J. Simulated rock and method of making same
CN1210830A (en) * 1998-07-29 1999-03-17 熊吉如 Beili art stone and its forming technology
CN1381514A (en) * 2001-04-20 2002-11-27 宋连伟 Nano artificial stone
CN1948203A (en) * 2005-10-12 2007-04-18 吴运员 Artificial marble, granite and its preparation technology

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP特开平11-255569A 1999.09.21

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