CN101168997A - High ornamental environment-friendly type integral seamless grinding stone terrace and manufacturing technique thereof - Google Patents
High ornamental environment-friendly type integral seamless grinding stone terrace and manufacturing technique thereof Download PDFInfo
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- CN101168997A CN101168997A CNA2007100312234A CN200710031223A CN101168997A CN 101168997 A CN101168997 A CN 101168997A CN A2007100312234 A CNA2007100312234 A CN A2007100312234A CN 200710031223 A CN200710031223 A CN 200710031223A CN 101168997 A CN101168997 A CN 101168997A
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- 239000004575 stone Substances 0.000 title claims abstract description 76
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000000227 grinding Methods 0.000 title claims description 67
- 239000004593 Epoxy Substances 0.000 claims abstract description 58
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 32
- 239000003822 epoxy resin Substances 0.000 claims abstract description 31
- 239000003973 paint Substances 0.000 claims abstract description 30
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 21
- 239000004922 lacquer Substances 0.000 claims abstract description 16
- 239000002966 varnish Substances 0.000 claims abstract description 10
- 239000012634 fragment Substances 0.000 claims abstract description 9
- 239000011521 glass Substances 0.000 claims abstract description 7
- 239000004033 plastic Substances 0.000 claims abstract description 6
- 229920003023 plastic Polymers 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 34
- 239000002002 slurry Substances 0.000 claims description 32
- 239000002904 solvent Substances 0.000 claims description 30
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 24
- 238000010276 construction Methods 0.000 claims description 20
- 238000005498 polishing Methods 0.000 claims description 19
- 239000010453 quartz Substances 0.000 claims description 15
- 238000000576 coating method Methods 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 12
- 239000003085 diluting agent Substances 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 10
- 238000007667 floating Methods 0.000 claims description 10
- 230000037452 priming Effects 0.000 claims description 9
- 239000006004 Quartz sand Substances 0.000 claims description 8
- 150000001412 amines Chemical class 0.000 claims description 8
- 229920006335 epoxy glue Polymers 0.000 claims description 7
- 239000002985 plastic film Substances 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 229920002379 silicone rubber Polymers 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 239000007767 bonding agent Substances 0.000 claims 1
- 239000000975 dye Substances 0.000 claims 1
- 238000007790 scraping Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 4
- 238000005034 decoration Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000003086 colorant Substances 0.000 abstract 1
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000001723 curing Methods 0.000 description 30
- 239000010410 layer Substances 0.000 description 23
- 230000035939 shock Effects 0.000 description 6
- 239000003513 alkali Substances 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000004500 asepsis Methods 0.000 description 3
- 229920006332 epoxy adhesive Polymers 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 239000002928 artificial marble Substances 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229920006337 unsaturated polyester resin Polymers 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
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- 238000009418 renovation Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000010345 tape casting Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Road Paving Structures (AREA)
Abstract
The invention discloses a highly decorative environment-friendly integral seamless burrstone terrace and a manufacturing process thereof. After the ground is pretreated through burnishing, etc., epoxy resin varnish is used for bottoming and then epoxy mortar paint is used for basal plane alignment; a die is positioned according to pre-designed patterns, then epoxy burrstone terrace pulp including burrstone aggregate such as shell chips, glass fragments, plastic chips, stained stone chips, etc. is poured into the die, after the pulp is solidified, epoxy burrstone terrace pulp, the colors and (or) the burrstone aggregate of which is obviously different from the pattern layer, is poured outside the pattern layer; after the pulp is solidified, a buffing machine is used for buffing; epoxy resin clear lacquer is coated integrally; finally floor wax is applied all over for maintenance. The process can enable that almost any pattern can be presented on the terrace unrestrictedly, thereby high-lighting the decorative effect of the terrace. The terrace has the advantages of environmental protection, firmness, wear resistance, long service life and chemicals resistance, etc., thereby being widely applied to the decoration and the fitment of the ground of large public buildings and exclusive private residences such as airports, guesthouses, hotels, conference centre, exhibition halls, etc.
Description
Technical field
The present invention relates to integral seamless grinding stone terrace and manufacturing process thereof, particularly a kind of high ornamental environment-friendly type integral seamless grinding stone terrace and manufacturing process thereof.
Technical background
At present, splicing ground such as terrazzo concrete, artificial marble are adopted in the decorations on large public building such as domestic each big airport, hotel, star hotel, conference centre, exhibition hall and senior private residence ground more, there is the slit in these floor materials, stockpile dirt easily, the difficulty of carrying out design is big; Even designed pattern, pattern is also discontinuous, lacks third dimension, artistry and whole decorative effect; And what adopt is the synthetic artificial marble plate of unsaturated polyester resin (natural marble because its radioactivity can be eliminated gradually), and the disadvantage that the unsaturated polyester resin shrinkage factor is big makes prefabricated sheet material have this fatal shortcoming of poor flatness; These material stiffness are too strong simultaneously, not anti-heavy impact.Because integral loop epoxy resins terrace can not have ash, integral seamless is non-leakage, cleans easily, can not stockpile dust and bacterium; The mechanical strength height, wear-resistant and impact; Characteristics such as chemicals such as acid and alkali resistance, salt, gasoline, machine oil diesel oil make that the epoxy resin terrace has obtained using the most widely.The integral seamless epoxy resin terrace of exploitation mainly contains the gravity flow flat pattern of 0.2～0.5mm scumbling type, 1～5mm mortar (comprising color sand) type, 1～3mm at present.These terraces all adopt successively the mode of construction, and the color of same plane layer is single, can not the design art pattern in terrace, lack enjoying value and aesthetic effect; And these terraces adopt quartz sands and quartz powder as main stuffing, and thickness is confined to below the 5mm, causes its service life generally below 10 years, needs often to repair or renovation; Moreover the priming paint of these floor coatings and finish paint generally adopt roller coating or brush application, need therefore mostly contain the organic solvent that environment is polluted in the prescription than carrying out under the low viscosity, are unfavorable for environmental protection.Because there are various defectives in above traditional material, can not well satisfy the decorations requirement of various high-end public places and private residence.
Summary of the invention
The objective of the invention is to overcome the deficiency of traditional before splicing terrace and existing integral seamless epoxy resin terrace, a kind of high ornamental environment-friendly type integral seamless grinding stone terrace and manufacturing process thereof are provided, chemicals such as made terrace adhesive power is fabulous, integral seamless is easy to clean, asepsis environment-protecting, wear-resisting, shock resistance, water-fast, sour, alkali, salt and oil stain corrode, more, make the artistic appreciation of this terrace and practicality obtain perfect adaptation because of it can show needed any pattern.
Purpose of the present invention can reach by following measure and step:
A kind of high ornamental environment-friendly type integral seamless grinding stone terrace and manufacturing process thereof is characterized in that it is to realize as follows:
(1) after the preliminary treatment such as the polishing of ground process, dust suction, solidating, adopt the bottoming of solventless epoxy varnish or water-base epoxy varnish, the paint consumption is 0.1～0.3kg/m
2Basal plane carries out preliminary treatment according to the common floor treatment operation of construction resin terrace, can blade coating or brushing during construction.The purpose of primary coat is to create good bonding force in basal plane and coating time subsequently, the reinforcement basis, and the firm residual grit of basal plane, and the moisture and the alkali of basal plane played certain sealing process.
(2) priming paint is done solid work the back and is coated with lacquer the levelling basal plane with non-solvent epoxy mortar lacquer or water-base epoxy mortar.The mortar lacquer all adopts the knife coating construction.This operation can decide the thickness of road number with the quartz sand of being mixed of blade coating according to the smooth situation of basal plane, and used quartz sand and quartz powder can make one's options and arrange in pairs or groups from 20～400 orders.This coating on the one hand can the levelling basal plane, can increase coating layer thickness on the other hand, improves supporting capacity and coating application life.The every construction all over the mortar lacquer is spaced apart at least more than 4 hours.
(3) treat that last begins the pattern-making layer at least all over the curing of mortar lacquer after 8 hours.For the bigger bulk pattern of area, on terrace, settle mould by the designed with patterns style, mould adopts thin bonding jumper or plastic strip to make, and the Mould design height should exceed patterned layer design thickness 0.2～0.3mm, paves with convenient cast.The bonding jumper or the seam between the plastic strip that constitute mould adopt powerful epoxy glue or the high bonding adhesive sealing of other intensity, in order to avoid slurry overflow during cast.The powerful epoxy glue of bonding employing or other high-intensity bonding adhesive of mould and screed are bonding; Pour into a mould the non-solvent epoxy grinding stone terrace slurry that paves then in mould, then mechanical shock is floating, and edge adopts manual operations, causes overflow in order to avoid machine destroys mould, and paving thickness should exceed patterned layer design thickness 0.2～0.3mm.Mould therefor finally remains in the part of formation terrace in the terrace and will not dismantle.For the less fritter pattern of area, then make mould with the material of being affectedly bashful the distortion and the easily demoulding easily according to the layout style in advance, toward the interior cast of mould non-solvent epoxy grinding stone slurry, manual floating again; Again it is bonded on the screed with powerful epoxy glue or other high-strength adhesives behind the cure and demold.Silicon rubber is the material that is well suited for doing this mould, and other soft rubber that can meet the demands also can be served as this certainly.
(4) with paver at the patterned layer outside cast non-solvent epoxy grinding stone terrace slurry that paste color and grinding stone gather materials and obviously be different from patterned layer that paves, the perhaps cast non-solvent epoxy grinding stone terrace slurry that paste color or grinding stone gather materials and obviously be different from patterned layer that paves, until the height 0.2～0.3mm that exceeds patterned layer, shake floatingly, machinery something incosiderate in corner adopts manual operations.
(5) solidify after 24 hours,, preferably polish three times with sander polishing at least twice totally.Again with fine sandpaper polishing at least one time, preferably polish twice afterwards; The polishing result should make patterned layer and pattern outside layer at same horizontal plane, no normal throw, the no grinding stone fragment projection of gathering materials.
(6) completely scrape the transparent paint vehicle at least twice of solvent-free epoxy resin after the dust suction, preferably blade coating is three times, so that the hole that polishing stays is closed fully.Whenever, be spaced apart 6～10 hours all over construction, adopt the winter with the type curing compound or add curing accelerator 5～15 ℃ of whens construction, the total consumption of this step coating is 0.4～0.6kg/m
2According to pore closure situation decision blade coating number of times, along with the sealing gradually of grinding stone terrace hole, every time consumption also can reduce gradually.
(7) treat that last solidifies at least all over transparent paint vehicle and at least completely broke a floor wax in 3 days later on and maintain, preferably break floor wax twice.Floor wax is preferably common liq floor wax or anti-skidding liquid floor wax.
In order further to realize purpose of the present invention, described solventless epoxy varnish is formulated by liquid-state epoxy resin, a spot of reactive diluent, auxiliary agent and solvent-free curing agent.Described water-base epoxy varnish is formulated by liquid-state epoxy resin or aqueous epoxy emulsion and aqueous epoxy curing agent mixing and stirring.Adopt the winter with the type curing compound or add curing accelerator 5～15 ℃ of whens construction.
In order further to realize purpose of the present invention, described non-solvent epoxy mortar lacquer is formulated by liquid-state epoxy resin, reactive diluent, quartz sand, quartz powder and curing compound mixing and stirring, and quartz sand, quartz powder also can be selected wherein a kind of separately.Water-base epoxy mortar lacquer is to mix quartz sand and quartz powder by liquid-state epoxy resin or aqueous epoxy emulsion and aqueous epoxy curing agent to mix formulatedly, and quartz sand, quartz powder also can be selected wherein a kind of separately.Adopt the winter with the type curing compound or add curing accelerator 5～15 ℃ of whens construction.
In order further to realize purpose of the present invention, described non-solvent epoxy grinding stone terrace slurry gathers materials and mixes and make by getting the epoxy resin that accounts for slurry gross weight 10～30%, 1～3% the epoxy active diluent that participates in solidifying, 4～18% solvent-free amine curing agent, 0～3% toner or transparency dye, 45～84% grinding stone.Adopt the winter with the type curing compound or add curing accelerator 5～15 ℃ of whens construction.Contained grinding stone gathers materials and is in broken shell sheet, glass fragment, broken plastic sheet, the broken colored stone one or more in the above-mentioned non-solvent epoxy grinding stone slurry.Large particle size filler hard wear resistant such as broken shell sheet, glass fragment, broken plastic sheet, broken colored stone make the abrasion resistance of terrace and application life improve greatly.The color that constitutes the non-solvent epoxy grinding stone slurry of patterned layer is gathered materials and should be gathered materials obviously different with the color and the grinding stone of the non-solvent epoxy grinding stone slurry of pouring into a mould in the patterned layer outside with grinding stone, perhaps be separately constitute the color of non-solvent epoxy grinding stone slurry of patterned layer or grinding stone gather materials with gather materials at the color of the non-solvent epoxy grinding stone slurry of patterned layer outside cast or grinding stone obviously different so that the contrast outside outstanding pattern and the pattern.The difference that above-mentioned grinding stone gathers materials is meant the different of selected kind of gathering materials and color, no matter contained gathering materials all is single variety or all is the combination of several kinds in patterned layer and the patterned layer outside slurry therewith.It is changeable that the difference that grinding stone gathers materials can make pattern color enrich, the decorative effect of outstanding terrace.
In order further to realize purpose of the present invention, the transparent paint vehicle of described non-solvent epoxy is made up of liquid-state epoxy resin, epoxy active diluent and curing compound.
The present invention can produce following good effect compared with the prior art: (1) is with respect to the seamless epoxide terrace of traditional integral, except all advantages that keep the conventional epoxies terrace, the present invention adopts big particle diameter hard wear resistant filler such as broken shell sheet, glass fragment, broken plastic sheet, broken colored stone, construction thickness can reach the thick of 5cm, make the abrasion resistance and the application life of terrace improve greatly, needn't often overhaul and renovate.(2) the whole paint vehicles that constitute whole terrace system adopt solvent-free system or water-based system, and no unwanted volatile produces, asepsis environment-protecting.(3) this invention adopts large-area pattern to adopt the mode of directly cast to make, after little pattern then adopts in the mould of being affectedly bashful distortion easily and to solidify in advance again the demoulding mode that bonds to ground make, avoided the trouble of bringing with metal or the little pattern of mould of plastics cast-in-site.Therefore can design the pattern of wanting arbitrarily as required on terrace, pattern color and shape are enriched changeable, from then on make the practicality of integral seamless grinding stone terrace and artistic appreciation obtain perfect unity.The present invention has adopted the selection, scientific formula of high-quality, advanced technology, chemicals and oil stain erosions such as terrace adhesive power of making by this invention is good, integral seamless is easy to clean, asepsis environment-protecting, wear-resisting, shock resistance, water-fast, sour, alkali, salt,, be a kind of long-lived high ornamental environment-friendly type integral seamless grinding stone terrace more with artistic appreciation and practicality perfect adaptation because of it can show needed any pattern.
The specific embodiment
Below the specific embodiment of the present invention is elaborated:
Embodiment 1: a kind of high ornamental environment-friendly type integral seamless grinding stone terrace and manufacturing process thereof, realize according to following steps: with sander with the ground dust suction of polishing, later on the solventless epoxy varnish bottoming, the priming paint consumption is 0.2kg/m to loosely organized part with the epoxy resin grouting solidating
2Strike-off one time with non-solvent epoxy mortar lacquer behind the solidifying priming paint, contain 35% 20～40 purpose coarse sands in this time mortar paint vehicle, 15% 60～80 purpose fine sands; Treat that first pass mortar lacquer solidified after 6 hours, second time mortar lacquer of blade coating contains 35% 60～80 purpose quartz sands in second time mortar paint vehicle, 15% 150～200 purpose quartz powders; Treat that second time screed solidified after 8 hours, by layout metal die is bonded on the screed with epoxy glue, in mould, pour into a mould the non-solvent epoxy grinding stone terrace slurry that paves with paver, it consists of: liquid-state epoxy resin 12%, epoxy active diluent 1%, supporting solvent-free amine curing agent 7%, green toner 1%, grinding stones such as broken shell sheet, broken colored stone gather materials 79%.Floating with hand held trowelling machine mechanical shock, edge adopts manual operations, causes overflow in order to avoid machine destroys mould, and paving thickness should exceed design thickness 0.2mm.Mould therefor finally remains in the part of formation terrace in the terrace and will not dismantle.The fritter pattern that area is less, then make mould with soft silicon rubber according to the layout style in advance, in mould, pour into a mould above-mentioned non-solvent epoxy grinding stone slurry again, manual floating, treat again it to be bonded on the screed with powerful epoxy adhesive behind its cure and demold.Pour into a mould the non-solvent epoxy grinding stone terrace slurry that paves with paver in the patterned layer outside again behind the slurry curing in all patterns, it consists of liquid-state epoxy resin 20%, epoxy active diluent 2%, supporting solvent-free amine curing agent 12%, blue toner 2%, grinding stones such as beer bottle fragment, broken plastic sheet gather materials 64%.Paving thickness exceeds the about 0.2mm of pattern height, wait to solidify after 24 hours with dustless sander totally after the polishing three times with fine sandpaper polishing twice, dust suction; Follow procedure is completely scraped the transparent paint vehicle of solvent-free epoxy resin three times, whenever is spaced apart 6～10 hours all over construction, adopts the winter with the type curing compound or add curing accelerator 5～15 ℃ of whens construction; Treat that last solidifies all over transparent paint vehicle and completely played twice liquid abrasive floor wax later in 3 days and promptly make this product, wax and to come into operation after 6 hours.
Embodiment 2: a kind of high ornamental environment-friendly type integral seamless grinding stone terrace and manufacturing process thereof, realize according to following steps: with sander with the ground dust suction of polishing, the use epoxy resin varnish felt secure after loosely organized part was used the epoxy resin grouting solidating, and the priming paint consumption is 0.15kg/m
2Use epoxy mortar lacquer is strike-off one time behind the solidifying priming paint, contains 35% 60～80 purpose quartz sands in this time mortar paint vehicle, 15% 150～200 purpose quartz powders; Treat that this time screed solidified after 8 hours, by layout metal die is bonded on the screed with epoxy glue, in mould, pour into a mould the non-solvent epoxy grinding stone terrace slurry that paves with paver, it consists of: liquid-state epoxy resin 28%, epoxy active diluent 2%, supporting solvent-free amine curing agent 15%, green toner 2%, broken colored stone 53%.Floating with hand held trowelling machine mechanical shock, edge adopts manual operations, and paving thickness should exceed design thickness 0.2mm.Mould therefor finally remains in the part of formation terrace in the terrace and will not dismantle.The fritter pattern that area is less is then made mould with soft silicon rubber according to the layout style in advance, pours into a mould above-mentioned slurry again in mould, and is manual floating, treats it to be bonded on the screed with powerful epoxy adhesive behind its cure and demold again.Behind all patterned layer slurry curings again with paver at the patterned layer outside cast non-solvent epoxy grinding stone terrace slurry that color or grinding stone gather materials and obviously be different from patterned layer that paves, the grinding stone slurry consist of liquid-state epoxy resin 11%, epoxy active diluent 1%, supporting solvent-free amine curing agent 6%, green colouring material 2%, grinding stones such as broken shell sheet, glass fragment, broken plastic sheet gather materials 80%.Paving thickness exceeds the about 0.2mm of pattern height, wait to solidify after 24 hours with dustless sander totally after the polishing three times with fine sandpaper polishing twice, dust suction; Follow procedure is completely scraped the transparent paint vehicle of solvent-free epoxy resin three times, whenever is spaced apart 6～10 hours all over construction, adopts the winter with the type curing compound or add curing accelerator 5～15 ℃ of whens construction; Treat that last solidifies all over transparent paint vehicle and completely broke twice liquid floor wax later in 3 days and promptly make this product, wax and to come into operation after 6 hours.
Embodiment 3: a kind of high ornamental environment-friendly type integral seamless grinding stone terrace and manufacturing process thereof, realize according to following steps: with sander with the ground dust suction of polishing, the use epoxy resin varnish felt secure after loosely organized part was used the epoxy resin grouting solidating, and the priming paint consumption is 0.15kg/m
2Strike-off one time with non-solvent epoxy mortar lacquer behind the solidifying priming paint, contain 40% 60～80 purpose quartz sands in this time mortar paint vehicle, 20% 150～200 purpose quartz powders; Treat that this time screed solidified after 8 hours, by layout mould of plastics is bonded on the screed with seccotine, in mould, pour into a mould the non-solvent epoxy grinding stone terrace slurry that paves with paver, it consists of: liquid-state epoxy resin 16%, epoxy active diluent 2%, supporting solvent-free amine curing agent 9%, pink toner 2%, grinding stones such as broken shell sheet, glass fragment, broken plastic sheet, broken colored stone gather materials 71%.Floating with hand held trowelling machine mechanical shock, edge adopts manual operations, causes overflow in order to avoid machine destroys mould, and paving thickness should exceed design thickness 0.2mm.Mould therefor finally remains in the part of formation terrace in the terrace and will not dismantle.For the less fritter pattern of area, then make mould with soft silicon rubber according to the layout style in advance, in mould, pour into a mould above-mentioned non-solvent epoxy grinding stone slurry again, manual floating, treat again it to be bonded on the screed with powerful epoxy adhesive behind its cure and demold.Pour into a mould the non-solvent epoxy grinding stone terrace slurry that color or grinding stone gather materials and be different from patterned layer in the patterned layer outside with paver again behind all patterned layer slurry curings, it consists of liquid-state epoxy resin 13%, epoxy active diluent 1%, supporting solvent-free amine curing agent 7%, green colouring material 2%, broken colored stone 77%.Paving thickness exceeds the about 0.25mm of pattern height, wait to solidify after 24 hours with dustless sander totally after the polishing three times with fine sandpaper polishing twice, dust suction; Follow procedure is completely scraped the transparent paint vehicle of solvent-free epoxy resin three times, whenever is spaced apart 6～10 hours all over construction, adopts the winter with the type curing compound or add curing accelerator 5～15 ℃ of whens construction; Treat that last solidifies all over transparent paint vehicle and completely broke twice liquid floor wax later in 3 days and promptly make this product, wax and to come into operation after 6 hours.
Claims (10)
1. high ornamental environment-friendly type integral seamless grinding stone terrace and manufacturing process thereof is characterized in that it realizes as follows:
(1) after the polishing of ground process, dedusting, the solidating preliminary treatment, adopt the bottoming of solventless epoxy varnish or water-base epoxy varnish, the paint consumption is 0.1～0.3kg/m
2
(2) priming paint is done solid work back blade coating non-solvent epoxy mortar lacquer or water-base epoxy mortar lacquer;
(3) pattern-making layer: for the bigger bulk pattern of area, then mould is bonded on the screed with epoxy glue or other high strength bonding agent by the designed with patterns style, the cast non-solvent epoxy grinding stone terrace slurry that paves then shakes floating in the mould then, edge adopts manual operations, and paving thickness exceeds patterned layer design thickness 0.2～0.3mm; For the less fritter pattern of area, then make mould with the material of being affectedly bashful the distortion and the easily demoulding easily according to the layout style in advance, in mould, pour into a mould non-solvent epoxy grinding stone slurry again, manual floating, again pattern is bonded on the screed with powerful epoxy glue or other high-strength adhesives behind the cure and demold;
(4) at the patterned layer outside cast non-solvent epoxy grinding stone terrace slurry that paste color and grinding stone gather materials and obviously be different from patterned layer that paves, the perhaps cast non-solvent epoxy grinding stone terrace slurry that paste color or grinding stone gather materials and obviously be different from patterned layer that paves, until the height 0.2～0.3mm that exceeds patterned layer, shake floatingly, machinery something incosiderate in corner adopts manual operations;
(5) solidify after 24 hours, with sander totally after the polishing at least twice,, when 5～15 ℃ of constructions, adopt the winter with the type curing compound or add curing accelerator again with fine sandpaper polishing at least one time;
(6) completely scrape the transparent paint vehicle of solvent-free epoxy resin twice at least after the dust suction, whenever be spaced apart 6～10 hours all over construction, adopt the winter with the type curing compound or add curing accelerator 5～15 ℃ of whens construction, the total consumption of this step coating is 0.4～0.6kg/m
2
(7) treating that last solidifies at least all over transparent paint vehicle at least completely broke a floor wax in 3 days later on and maintains.
2. a kind of high ornamental environment-friendly type integral seamless grinding stone terrace according to claim 1 and manufacturing process thereof, it is characterized in that described non-solvent epoxy mortar lacquer is made up of liquid-state epoxy resin, reactive diluent, quartz sand, quartz powder and curing compound, quartz sand, quartz powder also can be selected wherein a kind of separately.
3. a kind of high ornamental environment-friendly type integral seamless grinding stone terrace according to claim 1 and manufacturing process thereof, it is characterized in that described non-solvent epoxy grinding stone terrace slurry by get the epoxy resin that accounts for slurry gross weight 10～30%, 1～3% epoxy active diluent, 4～18% solvent-free amine curing agent, 0～3% toner or dyestuff, 45～84% grinding stone gathers materials to mix and makes, above-mentioned grinding stone gathers materials and is in broken shell sheet, glass fragment, broken plastic sheet, the broken colored stone one or more.
4. a kind of high ornamental environment-friendly type integral seamless grinding stone terrace according to claim 1 and manufacturing process thereof is characterized in that the material of described making bulk patterns mould is thin bonding jumper or plastic strip.
5. a kind of high ornamental environment-friendly type integral seamless grinding stone terrace according to claim 1 and manufacturing process thereof is characterized in that described making fritter patterns mold materials is for being affectedly bashful soft silicon rubber or other soft rubber that can meet the demands of the distortion and the demoulding easily easily.
6. a kind of high ornamental environment-friendly type integral seamless grinding stone terrace according to claim 1 and manufacturing process thereof is characterized in that in the step (5) after the sander polishing three times with twice of fine sandpaper polishing.
7. a kind of high ornamental environment-friendly type integral seamless grinding stone terrace according to claim 1 and manufacturing process thereof is characterized in that scraping three road transparent epoxy resin paint vehicles by this program in the step (6).
8. a kind of high ornamental environment-friendly type integral seamless grinding stone terrace according to claim 1 and manufacturing process thereof is characterized in that breaking the twice floor wax in the step (7).
9. a kind of high ornamental environment-friendly type integral seamless grinding stone terrace according to claim 1 and manufacturing process thereof is characterized in that the floor wax in the step (7) is common liq floor wax or anti-skidding liquid floor wax.
10. a kind of high ornamental environment-friendly type integral seamless grinding stone terrace according to claim 1 and manufacturing process thereof is characterized in that step (3) finally remains in the terrace part that constitutes terrace for the bigger bulk patterns mould of area and will not dismantle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN102493626A (en) * | 2011-12-23 | 2012-06-13 | 富思特制漆（北京）有限公司 | Method for manufacturing epoxy colored-stone terrace |
| CN102828607A (en) * | 2012-09-25 | 2012-12-19 | 湖南交泰建材有限公司 | Grinding and polishing technology of concrete terrace |
| CN103881540A (en) * | 2014-01-27 | 2014-06-25 | 河北工程大学 | Solvent-free elastic floor |
| CN104533053A (en) * | 2014-11-25 | 2015-04-22 | 福州皇家地坪有限公司 | Construction method of epoxy floor |
| CN104875310A (en) * | 2015-05-13 | 2015-09-02 | 宿州典跃新型建筑材料有限公司 | Manufacturing process of golden polished stone ground pattern |
| CN107056134A (en) * | 2017-04-27 | 2017-08-18 | 福州皇家地坪有限公司 | Prefabricated aqueous environment protection grinding stone system |
| CN107642217A (en) * | 2017-08-28 | 2018-01-30 | 北京宝莲纳新材料技术有限公司 | Efficient seamless stone level ground construction technology |
| CN110145095A (en) * | 2019-05-29 | 2019-08-20 | 苏州中阑文化科技有限公司 | It is a kind of with can customized pattern artistic epoxide terrace |
| CN111960725A (en) * | 2020-08-26 | 2020-11-20 | 江西功诚泰盛制造有限公司 | grindstone terrace and construction method and application thereof |
| CN112592103A (en) * | 2020-12-04 | 2021-04-02 | 王坤 | Polishing process of linear texture vacuum stone |
| CN113863617A (en) * | 2021-09-26 | 2021-12-31 | 中国建筑第八工程局有限公司 | White decorative epoxy grindstone terrace and construction method thereof |
| CN114656194A (en) * | 2020-12-23 | 2022-06-24 | 深圳市万洁安建材有限公司 | Epoxy decorative mortar for wear-resistant heavy-load ground and preparation method thereof |
| CN114658192A (en) * | 2022-04-29 | 2022-06-24 | 北京大古建筑技术发展有限公司 | Parquet floor material and preparation method thereof |
| CN114683453A (en) * | 2022-04-02 | 2022-07-01 | 宿州典跃新型建筑材料有限公司 | Preparation process of composite ceramic tile grindstone |
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| CN102493626A (en) * | 2011-12-23 | 2012-06-13 | 富思特制漆（北京）有限公司 | Method for manufacturing epoxy colored-stone terrace |
| CN102828607A (en) * | 2012-09-25 | 2012-12-19 | 湖南交泰建材有限公司 | Grinding and polishing technology of concrete terrace |
| CN102828607B (en) * | 2012-09-25 | 2014-07-09 | 湖南交泰建材有限公司 | Grinding and polishing technology of concrete terrace |
| CN103881540A (en) * | 2014-01-27 | 2014-06-25 | 河北工程大学 | Solvent-free elastic floor |
| CN104533053A (en) * | 2014-11-25 | 2015-04-22 | 福州皇家地坪有限公司 | Construction method of epoxy floor |
| CN104875310A (en) * | 2015-05-13 | 2015-09-02 | 宿州典跃新型建筑材料有限公司 | Manufacturing process of golden polished stone ground pattern |
| CN107056134A (en) * | 2017-04-27 | 2017-08-18 | 福州皇家地坪有限公司 | Prefabricated aqueous environment protection grinding stone system |
| CN107056134B (en) * | 2017-04-27 | 2019-05-17 | 福州皇家地坪有限公司 | Prefabricated aqueous environment protection grinding stone system |
| CN107642217A (en) * | 2017-08-28 | 2018-01-30 | 北京宝莲纳新材料技术有限公司 | Efficient seamless stone level ground construction technology |
| CN110145095A (en) * | 2019-05-29 | 2019-08-20 | 苏州中阑文化科技有限公司 | It is a kind of with can customized pattern artistic epoxide terrace |
| CN111960725A (en) * | 2020-08-26 | 2020-11-20 | 江西功诚泰盛制造有限公司 | grindstone terrace and construction method and application thereof |
| CN112592103A (en) * | 2020-12-04 | 2021-04-02 | 王坤 | Polishing process of linear texture vacuum stone |
| CN114656194A (en) * | 2020-12-23 | 2022-06-24 | 深圳市万洁安建材有限公司 | Epoxy decorative mortar for wear-resistant heavy-load ground and preparation method thereof |
| CN114656194B (en) * | 2020-12-23 | 2023-05-09 | 深圳市万洁安建材有限公司 | Epoxy decorative mortar for wear-resistant heavy-duty ground and manufacturing method thereof |
| CN113863617A (en) * | 2021-09-26 | 2021-12-31 | 中国建筑第八工程局有限公司 | White decorative epoxy grindstone terrace and construction method thereof |
| CN114683453A (en) * | 2022-04-02 | 2022-07-01 | 宿州典跃新型建筑材料有限公司 | Preparation process of composite ceramic tile grindstone |
| CN114683453B (en) * | 2022-04-02 | 2024-03-22 | 宿州典跃新型建筑材料有限公司 | Preparation process of ceramic tile composite grinding stone |
| CN114658192A (en) * | 2022-04-29 | 2022-06-24 | 北京大古建筑技术发展有限公司 | Parquet floor material and preparation method thereof |
| CN114835434A (en) * | 2022-06-01 | 2022-08-02 | 宿州典跃新型建筑材料有限公司 | Preparation process of epoxy pattern grindstone ground |
| CN114835434B (en) * | 2022-06-01 | 2022-11-15 | 宿州典跃新型建筑材料有限公司 | Preparation process of epoxy pattern grindstone ground |
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