The application be the applying date be November 21, application number in 2003 be 200310119679.8 and denomination of invention be the dividing an application of Chinese invention patent application of " control method of fuel cell system and this fuel cell system ".
Embodiment
Fig. 1 illustrates the view of the structure of fuel cell system according to an embodiment of the invention.In the present embodiment, fuel cell system is used as the power supply of the electric motor car that adopts motor driven.When the driver operated accelerator, vehicle generated electricity and uses the power drive that is produced.It should be noted that herein the present invention should be not limited to the fuel cell system in this car, it can form other various types of fuel cell systems that comprise the available fuel cell system.
With reference to Fig. 1, this fuel cell system comprises by mutually stacked its of battery (fuel cell) goes up the fuel-cell stack 10 of formation, in each battery, by the which generate electricity by electrochemical reaction between hydrogen and the oxygen.Each battery all has hydrogen lateral electrode (that is, anode) and oxygen lateral electrode (that is, negative electrode), and a dielectric film is set between them.This dielectric film is a solid polymer dielectric film, Nafion dielectric film (registered trade mark) for example, so each battery all forms the solid polymer type battery.Needless to say, other various types of fuel cells also can be used among other embodiment.
For the cathode side of fuel-cell stack 10, provide compressed air as oxygen-containing gas.Air sucks by filter 40, and by compressor 41 compressions.Compressed air arrives fuel-cell stack 10 by passage 35 at last by humidifier 42 humidifications then.Be provided with a temperature sensor 102 in the passage 35, be used to detect inlet temperature.The waste gas (hereinafter will be called " cathode exhaust gas ") of discharging from cathode side is discharged into the external world by passage 36 and muffler 43.The supply pressure of gas is detected by the pressure sensor 53 that is arranged in the passage 36, and is regulated according to self opening degree by adjuster valve 27.
On the other hand, be contained in hydrogen in the hydrogen gas tank 20 supplies to fuel-cell stack 10 by passage 32 anode-side.In another embodiment, can regenerate by alcohol, carbohydrate, acetaldehyde etc. and produce hydrogen, rather than adopt the hydrogen that is stored in this hydrogen gas tank.
Hydrogen keeps storage of higher pressures in hydrogen gas tank 20.When hydrogen was provided to the anode-side of fuel-cell stack 10, its pressure and amount were regulated with the shut off valve 21 that is arranged on hydrogen gas tank 20 outlets 21 downstreams, adjuster valve 22 and high pressure valve 23.The waste gas (hereinafter will be called " anode exhaust gas ") that derives from anode-side is discharged in the passage 33.And, be used to control supply pressure and the pressure sensor 51 of amount and the downstream that valve 25 is arranged on the outlet of fuel-cell stack 10 anode-side of hydrogen.
Passage 33 part therebetween is separated into two passages.One of them passage is connected to discharge-channel 34, be used for the anode exhaust gaseous emission is arrived the external world, and another is connected to passage 32 by a check-valves 28.Because hydrogen is consumed during fuel-cell stack 10 generatings, so the pressure of anode exhaust gas is relatively low usually.Therefore, fuel cell system comprises that the hydrogen pump 45 of the anode exhaust gas that is used to pressurize and one are used to detect near the pressure sensor 54 of the pressure hydrogen pump 45 outlets.
Because the more residual hydrogen that do not use in anode exhaust gas, when therefore the drain valve 26 in being arranged on discharge-channel 34 cut out, anode exhaust gas just passed through passage 32 recirculation in fuel-cell stack 10.Therefore, make anodic gas recirculation can effectively utilize this residual hydrogen.
But during the anode exhaust gas re-circulation, exogenous impurity (that is, the material except hydrogen, for example nitrogen) is not consumed in generating.Therefore, this material concentration when carrying out recirculation of staying in the recycle gas increases.Therefore, according to present embodiment, when the concentration of exogenous impurity was increased to specific degrees, drain valve 26 was opened, so anode exhaust gas is sent in the diluter 44 by discharge-channel 34.Through dilution in diluter 44, anode exhaust gas finally is discharged into the external world, thereby the exogenous impurity of recirculation reduces.But hydrogen also is discharged with other material simultaneously, therefore preferably sets the aperture of drain valve 26 as far as possible little from the angle of fuel economy.Be provided with a heater 47 near the drain valve 26, be used for when drain valve 26 freezes, it being thawed.The heat that produces in electric power that pump 46 employing fuel-cell stacks 10 produce or the power generation process thaws valve 26.
Cooling agent supplies to fuel-cell stack 10 with hydrogen and oxygen.Cooling agent is sent to fuel-cell stack 10 by pump 46 by passage 37, simultaneously along being cooled in the radiator 38 of same channels setting.And the temperature sensor 103 that is used to detect coolant temperature is placed on the exit of fuel-cell stack 10.
Fig. 2 is the schematic diagram that the structure of the control unit 100 that is used to control fuel cell system is shown.Control unit 100 is the microcomputers that comprise CPU, RAM, ROM etc., according to the operation that is stored in the program control fuel cell system among the ROM.With reference to Fig. 2, on behalf of control unit 100, each arrow receive or output to the signal of each element from each element.For example, these signals comprise the output signal that outputs to shut off valve 21, drain valve 26, compressor 41, hydrogen pump 45, heater 47 and display 60.Display 60 is set so that display message is notified the user, for example, the startup of fuel cell system 10 is under an embargo, or fuel cell system thaws.
Fig. 3 is a flow chart, and the flow process that control unit 100 is carried out is shown, so that when the driver carries out the operation of starting fluid battery system, judges in the fuel cell system occur/not occur freezing.Suitable hereinafter place will call this flow process " freezing decision process ".
When starting this flow process, control unit 100 is opened shut off valve 21, adjuster valve 22, high pressure valve 23 and low pressure valve 24, so hydrogen supplies to fuel-cell stack 10 (step S10) from hydrogen gas tank 20 by passage 32.Then, control unit 100 reads ambient temperature (step S11) by temperature sensor 102.
If detected ambient temperature is higher than a reference value (step S12: be), then do not freeze in the control unit 100 judgement fuel cell systems.Therefore, in this case, control unit 100 is carried out the normal start-up operation (step S16) of fuel cell system.Judge that for carrying out this control unit 100 can be additionally or alternatively with reference to the record by temperature sensor 102 detected ambient temperatures." reference value " equals a temperature that is higher than the solidifying point of water at least.
If detected ambient temperature is not higher than reference value (step S12: not), then occur probably in the fuel cell system freezing.Therefore, control unit 100 is carried out one and is used to judge appearance/the do not occur this program of freezing (step S13).Five elements of operation in this program, and be used in behind each element of operation or the six kinds of states of parameter evaluation that obtain in the operating process, occur/do not occur freezing so that determine.
Hereinafter with reference to the assessment of explaining in detail at the form shown in the frame of step S13 these six kinds of states.At first assess first kind of state, open the back in predetermined a period of time at shut off valve 21, control unit 100 obtains pressure by pressure sensor 51.When not freezing in the fuel cell system, pressure can increase owing to the hydrogen of supplying with.Therefore in this assessment,, then have in the control unit 100 judgement fuel cell systems and freeze if the pressure that obtains is lower than reference value.In this case, can think one or more freezing in shut off valve 21, adjuster 22, high pressure valve 23, the low pressure valve 24 etc.
Then, control unit 100 is by opening second kind of state of drain valve 26 assessments.When drain valve 26 was opened like this, anode exhaust gas was discharged into the external world through discharge-channel 34 and diluter 44, so the pressure around the drain valve 26 reduces.Therefore in this assessment, open the back in predetermined a period of time at drain valve 26, control unit 100 obtains pressure by pressure sensor 54.If the pressure that obtains is higher than reference value, then has in the control device 100 judgement fuel cell systems and freeze.In this case, can think one or more freezing in drain valve 26, the discharge-channel 34 etc.
Fig. 4 A is to be illustrated in drain valve 26 under each state to open the curve chart that back pressure changes to 4C.That is, Fig. 4 A relates to normal condition (that is, non-frozen state), and Fig. 4 B relates to the part frozen state, and Fig. 4 C relates to frozen state.In each curve chart, the ordinate representative pressure, abscissa is represented the time, in the Δ t time that the vertical line that two ends have an arrow is illustrated in drain valve 26 after opening by pressure sensor 54 detected pressure variety.
With reference to Fig. 4 A, in normal condition, pressure begins to reduce when drain valve 26 is opened, and reaches and be stabilized in horizontal C.This expression drain valve 26 has opened and anode exhaust gas has been discharged into the external world.With reference to Fig. 4 B, in the part frozen state, as in the above-mentioned normal condition, pressure begins to reduce when drain valve 26 is opened, but stops to reduce at the horizontal B that is higher than horizontal C.This shows that drain valve 26 part freezes, so it can not open fully, so the anode exhaust gas flow of discharging lacks than above-mentioned normal condition.With reference to Fig. 4 C, in frozen state, it is constant that pressure remains on horizontal A.This shows that drain valve 26 freezes, so its maintenance closed condition, does not allow the anode exhaust gaseous emission to extraneous.In this way, by being scheduled to detected pressure in a period of time, may judge occur/not occur in the fuel cell system freezing with reference to open the back at drain valve 26.
Get back to Fig. 3 and assess the third state, thus control unit 100 close drain valve 26 subsequently and stop the anode exhaust gas purging so that increase pressure.In this assessment, close the back in predetermined a period of time at drain valve 26, control unit 100 obtains pressure by pressure sensor 54.If the pressure that obtains is lower than reference value, then has in the control unit 100 judgement fuel cell systems and freeze.In this case, for example can think that drain valve 26 freezes.
Fig. 5 A is to be illustrated in drain valve 26 under each state to close the curve chart that back pressure changes to 5C.That is, Fig. 5 A relates to normal condition (that is, non-frozen state), and Fig. 5 B relates to the part frozen state, and Fig. 5 C relates to frozen state.In each curve chart, the ordinate representative pressure, abscissa is represented the time, in the Δ t time that the vertical line that two ends have an arrow is illustrated in drain valve 26 after opening by pressure sensor 54 detected pressure variety.According to this decision procedure that freezes, the assessment of the third state only do not detected in aforesaid second kind of state estimation make when freezing.
With reference to Fig. 5 A, in normal condition, pressure begins to increase from horizontal C when closing drain valve 26, and increases and be stabilized to horizontal A.This shows that drain valve 26 has been closed and anode exhaust gas stops discharging.With reference to Fig. 5 B, in the part frozen state, as in the above-mentioned normal condition, pressure begins to increase from horizontal C when drain valve 26 cuts out, but stops to increase at horizontal D.Herein, " part frozen state " relates to the state that drain valve 26 is partly freezed, so it is not by complete closed such as accumulated ice.In this state, anode exhaust gas partly is discharged into the external world, and therefore, the recruitment of pressure is less than above-mentioned normal condition.With reference to Fig. 5 C, in frozen state, it almost is the horizontal E of par that pressure only is increased to from horizontal C.As in above-mentioned part frozen state, this is because accumulated ice is formed on the opening/closing part of drain valve 26, though therefore receive from control unit 100 close the control signal of drain valve 25 time, it still keeps closing.Therefore, anode discharge gas is to extraneous, so pressure increases hardly.Therefore, by being scheduled to detected pressure in a period of time, may judge occur/not occur in the fuel cell system freezing with reference to close the back at drain valve 26.
Get back to Fig. 3 and assess the 4th kind of state, control unit 100 starts hydrogen pump 45 subsequently so that pressurization anode exhaust gas.In this assessment, actual detected rotating speed departs from whether exceed predeterminated level to the instruction rotating speed of control unit 100 judgement hydrogen pump 45 mutually with it.If then have in the control unit 100 judgement fuel-cell stacks 10 and freeze.In this case, for example can think that hydrogen pump 45 freezes.Fig. 6 is the curve chart that is illustrated in the rotation speed change of hydrogen pump 45 under every kind of state.
More particularly, this curve chart is illustrated in control unit 100 and has sent after the order that starts hydrogen pump 45 observed hydrogen pump 45 change in rotational speed in the t3 time.Ordinate is represented rotating speed, and abscissa is represented the time.With reference to Fig. 6, curve X represents the instruction rotating speed of hydrogen pump 45, promptly outputs to the indicated rotating speed of target of command signal of hydrogen pump 45 from control unit 100.Simultaneously, curve Y represents the actual speed of hydrogen pump 45.If hydrogen pump 45 is freezed, then detected actual speed still is horizontal B in the time t3 after hydrogen pump 45 starts, although the instruction rotating speed of this time equals horizontal A.This shows that hydrogen pump 45 freezes, the bondd obstruction of accumulated ice thereon of the rotating speed of hydrogen pump 45.In this way, by the instruction rotating speed of reference hydrogen air pump 45 and the discrepancy delta R between the actual speed, may judge occur/not occur in the fuel cell system freezing.
Get back to Fig. 3 and assess the 5th kind of state, control unit 100 reuses hydrogen pump 45.Promptly, control unit 100 starts hydrogen pump 45 so that pressurization anode exhaust gas, and judge whether to have in the fuel cell system and freeze that wherein inlet pressure and outlet pressure are obtained by pressurization back as described above at anode exhaust gas according to the inlet pressure of hydrogen pump 45 and the difference between the outlet pressure.At this moment, control unit 100 obtains inlet pressure by pressure sensor 51, obtains outlet pressure by pressure sensor 54.If the measures of dispersion between two pressure is equal to or greater than reference value (amount), then has in the control device 100 judgement fuel cell systems and freeze.In this case, for example can think that check-valves 28 freezes.That is, after hydrogen pump 45 pressurizations, anode exhaust gas is regulated at check-valves 28 places, so its in normal condition (that is non-frozen state) flow in the passage 32.If but check-valves 28 freezes, then anode exhaust gas can not flow in the passage 32, so the outlet pressure of hydrogen pump 45 raises.
Next assess the 6th kind of state, control unit 100 starts compressor 41 so that supply with compressed air to fuel-cell stack 10, and obtains air fed pressure by pressure sensor 53.If the pressure that obtains is higher than reference value, then has in the control unit 100 judgement fuel cell systems and freeze.In this case, for example can think that adjuster valve 27 freezes.Adjuster valve 27 is used to regulate the air supply pressure by passage 36, so that make it remain on specified level.Therefore, when the pressure that obtains by pressure sensor 53 is higher than reference value, show that adjuster valve 27 freezes, so supply pressure can not be regulated correctly.
(step S14: not), then control unit 100 carries out normal running (step S16) if control unit 100 does not detect any freezing through various assessments described above.On the contrary, freeze (step S14: be) if control unit 100 detects, then control unit 100 carries out following operation.
Fig. 7 is a flow chart, illustrates when the flow process that detects the operation of carrying out corresponding to control unit 100 when freezing in said process.In this flow process, freeze if in step S14, determine to have in the fuel cell system, then control unit judges whether just drain valve 26 freezes (step S20).
If control unit 100 starting fluid battery systems (step S23) then because provide air and hydrogen less than influence to fuel-cell stack 10, are increased to specific degrees up to the concentration of exogenous impurity.Subsequently, heater 47 is opened, and the electric power that adopts fuel cell system to produce makes drain valve 26 thaw (step S24).At this moment, the heat energy that generates by the fuel cell system generating drain valve 26 that can be used for thawing.As shown in Figure 7, in course of defrosting, control unit 100 is at a piece of news shown in the display 60, so that notify user system thaw (step S25).
Equally, if judging other element of fuel cell system or part in step S20 freezes, then control unit 100 is closed in the shut off valve of opening among the step S10 21, so that stop hydrogen supply (step S21), and forbid on display 60, a piece of news being shown so that the startup (step S22) of notifying the user to forbid system simultaneously by fuel cell start-up.This is because when other element except drain valve 26 or part when freezing, and air and hydrogen that can subtend fuel-cell stack 10 be supplied with some influences of generation.Therefore, if starting fluid battery system in this case probably makes the fuel cell system degradation.Therefore in this case, preferably forbid the startup of fuel cell system.
According to the abovementioned embodiments of the present invention, may before beginning operation, judge in the fuel cell system and occur/not occur freezing, and which element that can the fuel cell system or part freeze to control the startup of fuel cell system, thereby avoid the fuel cell system variation.And, as carrying out the above-mentioned prerequisite of freezing decision procedure, detect ambient temperature in advance, if under detected ambient temperature, can not freeze, then fuel cell system starts not carrying out under the situation that is used to detect any further operation of freezing, therefore can not cause any delay in the process of starting fluid battery system.And the message that is used to notify the user to carry out and thaws etc. is presented at display, so the user confirms that system is normal.It is more convenient that these features use fuel cell system.
Some modification examples according to the fuel cell system of the foregoing description will be described below.In the above-described embodiments, be used to judge appearance/do not occur and relevant the freezing of valve that comprises shut off valve 21 and drain valve 26 by the detected pressure of the pressure sensor that is arranged on the fuel cell system relevant position.But, for example be used to open the step number that valve takes and also can be used for identical judgement.Fig. 8 is a curve chart, illustrate when the valve maximum opening corresponding to the 5th when step, under various states, open the increase of the step number (abbreviating " step number " as) that valve takes in suitable place.In Fig. 8, the increase of solid line representative step number in normal condition (that is, non-frozen state), the increase of dotted line representative step number in frozen state.With reference to this figure, step number was increased to for the 5th step step by step in normal condition.On the contrary, in frozen state, step number stopped to increase before arriving for the 5th step, for example shown in Figure 8ly was increased to for the 2nd step.This shows that valve freezes, and therefore can not be opened.In this way, just can easily judge by the step number of reference valve and occur or do not occur freezing.
In the above-described embodiments, when only drain valve 26 freezed, fuel cell system can start, and the electric power and/or the heat that generate in the drain valve 26 usefulness fuel cell system power generation processes thaw.In another embodiment, can be additionally or adopt battery to thaw alternatively.
And in the above-described embodiments, in step S20, judge and whether have only drain valve 26 to freeze.But there is no need to carry out this judgement in another embodiment.That is, no matter which element of fuel cell system or part are freezed, and the startup of fuel cell system all is under an embargo.In this case, do not need to use heater in the fuel cell system.
And in the above-described embodiments, the relevant message (that is information) of thawing of carrying out offers the user by display in the course of defrosting.In another embodiment, this information can replace offering the user by the audio frequency prompting of for example voice message etc.
And in another embodiment, the determination step that freezes among the step S13 can be by the different order execution shown in the table.And, needn't carry out all steps, promptly only select the one or more execution in them.
And no matter occur in the fuel cell system or do not occur freezing, when transducer or the currency that is used for the motor of valve detect when unusual, the startup of fuel cell system also is under an embargo.
Although describe the present invention in detail with reference to example embodiment, be understood that the present invention is not limited only to the embodiment or the structure of example.On the contrary, the present invention is intended to cover various modifications and the equivalent arrangements in the scope of the invention.For example, to the above-mentioned control of fuel cell system available software algorithm not only, also the hardware element of available ad hoc structure and device are carried out.