CN101094957A - Concrete sleeper and method for the production thereof - Google Patents

Concrete sleeper and method for the production thereof Download PDF

Info

Publication number
CN101094957A
CN101094957A CNA200580045454XA CN200580045454A CN101094957A CN 101094957 A CN101094957 A CN 101094957A CN A200580045454X A CNA200580045454X A CN A200580045454XA CN 200580045454 A CN200580045454 A CN 200580045454A CN 101094957 A CN101094957 A CN 101094957A
Authority
CN
China
Prior art keywords
concrete
sleeper
tension
resistant
abrasion performance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CNA200580045454XA
Other languages
Chinese (zh)
Inventor
S·佛罗伊登施泰因
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rail One GmbH
Original Assignee
Rail One GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rail One GmbH filed Critical Rail One GmbH
Publication of CN101094957A publication Critical patent/CN101094957A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/008Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/005Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with anchoring or fastening elements for the shaped articles
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B3/00Transverse or longitudinal sleepers; Other means resting directly on the ballastway for supporting rails
    • E01B3/46Transverse or longitudinal sleepers; Other means resting directly on the ballastway for supporting rails made from different materials

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Machines For Laying And Maintaining Railways (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Laminated Bodies (AREA)

Abstract

Disclosed is a concrete sleeper for great dynamic loads with rail supporting areas (2) and a lower base zone. Said concrete sleeper is made of a high-strength standard concrete (4) that absorbs great pressure. The rail supporting areas (2) and/or the lower base zone is/are made of a wear-resistant, non-abrasive, or tension-proof material.

Description

Concrete sleeper and manufacture method thereof
Technical field
The present invention relates to a kind of concrete sleeper that is used for big dynamic load/dynamic load, this concrete sleeper has rail area supported and lower bottom part zone (Schienenbereich), and is made by the high intensity standard concrete that can bear high pressure.
Background technology
Under big dynamic load, in the scope of rail bearing point and at the downside of concrete sleeper, wear phenomenon and/or abrasion phenomenon (Abrieberscheinungen) usually appear.This wearing and tearing are that the compression owing to the ductile bed that embeds between the concrete bodies of rail and concrete sleeper produces, or owing to the displacement of particle in the rubble ballast aggregate roadbed of concrete sleeper below produces.Also for example owing to the extremely braking of long train in the U.S. and Australia's use produces, this braking can be moved welded rails some millimeters to this abrasion phenomenon, and this can cause the corresponding attrition of concrete sleeper naturally.
Under the situation of the vertical load of pulsing, ductile bed is along continuous straight runs elongation and contraction also, thereby rubs on the concrete surface of concrete sleeper.At the downside of concrete sleeper, on the other hand, rubble road solid impurity particle rubs on concrete bodies.This just causes the downside material at rail bearing point and concrete sleeper to peel off.Therefore, the geometry and the supporting capacity of concrete sleeper suffer damage so gradually, so that this sleeper no longer is suitable for as reliable and stable supporting element.
Summary of the invention
Therefore, the purpose of this invention is to provide a kind of concrete sleeper of aforementioned type, this concrete sleeper can overcome this wearing character with least cost.
In order to realize this purpose, according to the present invention, the rail area supported and/or down basal region (Sohlenbereich) form by the material of a kind of wear-resistant, abrasion performance or tension.
In addition, the invention still further relates to a kind of method that is used to make the concrete sleeper of aforementioned type.
According to the present invention, can embed material in the sleeper mould below as wear-resistant, the abrasion performance of prefabricated plate or section bar or tension or be embedded in standard concrete above, and when concrete curing and concrete be connected.
For example, abrasion performance, material wear-resistant or tension are the metal angle section (Metallwinkel) that embeds.
According to another kind of embodiment of the present invention, the material of abrasion performance, wear-resistant or tension is wet to be connected with standard concrete in the sleeper mould and to solidify wetland, wherein, according to the mode that is placed in the sleeper, at first will be contained in the sleeper mould as the abrasion performance of special concrete material, material wear-resistant or tension, then water standard concrete, perhaps conversely, at first water standard concrete, to be placed on as the special concrete material on upper strata in the sleeper mould then, to form wear-resistant and substrate abrasion performance.
According to the present invention, in the method, can be by directly wet successively to pack into the concrete material of different plasticity of wetland, and by shaking or vibrating, hybrid standard concrete like this and special concrete material in the frontier district, so that they form a monoblock, but this monoblock highly has desired different counter-bending hot strength or abrasion performance along it.
Alternatively, in the improvement of method of the present invention, use to comprise plastics, preferred prefabricated plate, this plate preferably with the form of liquid or still be placed in the concrete mould for plastic form, and is connected with concrete under this state.
Description of drawings
Other advantage of the present invention and details draw from description and the accompanying drawing of some following embodiment.Among the figure:
Fig. 1 and 2 illustrates the sectional view of the sleeper mould of the concrete sleeper that is used to make the rail area supported with abrasion performance of the present invention, and wherein, the left side illustrates different modification with the right side;
Fig. 3 and 4 illustrates and is in the longitudinal sectional view of sleeper mould that the pouring stage of concrete sleeper of the present invention is made in two different being used to, this concrete sleeper its down basal region abrasion performance and/or anti abrasive material are arranged;
Fig. 5 and 6 illustrates the longitudinal sectional view of sleeper mould, and this sleeper mould is applied to make the concrete sleeper that has high tensile at following basal region of the present invention; And
Fig. 7 to 9 illustrates the sectional view of the sleeper mould that is in the different phase of making concrete sleeper, and this concrete sleeper is subjected to high tensile stress at the central portion of upside.
The specific embodiment
A sleeper mould 1 shown in Fig. 1, this sleeper mould are useful on the shaped region that forms rail area supported 2.For big dynamic during sometimes for the vertical load of pulsation, in zone, obtain high abrasion performance and abrasion strength resistance as the rail area supported 2 that supports, can or shown in the right side of Fig. 1 like that, before pouring sleeper concrete, place an angle steel 3, or also can be shown in the left side of Fig. 1 like that, place first layer of concrete 3 ' of making by abrasion performance and anti abrasive material.Then as shown in Figure 2, carry out the pouring of standard sleeper concrete 4.At this moment, prefabricated member, be angle steel 3 in the present embodiment, by inclusion in measuring body standard concrete 4, or by shaking and vibrating, on the left side, two kinds of concrete mix in the frontier district, thereby form a monoblock, but this monoblock highly have desired different abrasion performance intensity or abrasion strength resistance along it.
Be used to be manufactured on down the method that basal region has the sleeper of high abrasion performance intensity and abrasion strength resistance shown in Fig. 3 and 4.For this reason, in the sleeper mould 1 of at first standard concrete 4 being packed into, reserve the thickness of a substratum on top, then, when standard concrete 4 also is in wet state, put one deck abrasion performance and/or anti abrasive special concrete 3 ".
In embodiment, relate to the manufacturing of sleeper that the lower area that is used for wherein at concrete sleeper produces the rail section of big pulling force as Fig. 5 and 6.At first, pouring has the standard concrete 4 of high compressive strength in sleeper mould 1 once more, until the sleeper height similar half, then pouring has special concrete 3  of high tensile, at this moment, once more by compacting and vibration, realize that in the frontier district two kinds of concrete monoblocks link.
At last, Fig. 7 to 9 illustrates a kind of embodiment, wherein, as what in Fig. 5 and 6, make, prepare a kind of concrete sleeper that is used for such a case, promptly sleeper is at intermediate support, this can cause such consequence, can produce additional tensile stress in central authorities at upside.For this reason, at first the layer of concrete 3 '  that places a tension in the central authorities of sleeper mould 1 is with as first layer of concrete, then put into common standard concrete 4 in sleeper mould 1, then with Fig. 5 and 6 similar, special concrete 3  of pouring tension are with as another layer of concrete.
Embodiment shown in the present invention is not limited to.Because abrasion performance or anti abrasive special concrete and the different application of tension concrete in the zones of different of sleeper, for example can also with as the modification of the high tensile of Fig. 5 to 9 with roughly shown in Fig. 1 to 4, wherein obtain the modification combination of high abrasion consumption intensity.

Claims (9)

1. the concrete sleeper that is used for big dynamic load, this concrete sleeper has rail area supported (2) and following basal region, and make by the high intensity standard concrete (4) that can bear high pressure, it is characterized in that, described rail area supported (2) and/or down basal region comprise the material of wear-resistant, abrasion performance or tension.
2. concrete sleeper as claimed in claim 1 is characterized in that, the material of described wear-resistant, abrasion performance or tension is prefabricated plate or section bar or metal angle section, especially angle steel (3).
3. concrete sleeper as claimed in claim 1 or 2 is characterized in that, the material of described wear-resistant, abrasion performance or tension is first layer of concrete (3 ', 3  ') that is connected with standard concrete (4) and/or special concrete (3 ", 3 ).
4. make the method for the concrete sleeper that is used for big dynamic load, this concrete sleeper is made by the high intensity standard concrete (4) that can bear high pressure, and have rail area supported (2) and a following basal region, it is characterized in that, described rail area supported (2) and/or down basal region by the material manufacturing of wear-resistant, abrasion performance or tension, the material of described wear-resistant, abrasion performance or tension as prefabricated plate or section bar be embedded in the following of standard concrete (4) in the sleeper mould (1) or above, and when standard concrete solidifies and this standard concrete be connected.
5. the method that is used to make concrete sleeper as claimed in claim 4 is characterized in that, metal angle section especially angle steel (3) embeds as the material of wear-resistant, abrasion performance or tension.
6. the method that is used to make concrete sleeper as claimed in claim 4, it is characterized in that the material of described wear-resistant, abrasion performance and tension is connected with standard concrete (4) and solidifies wetland as first layer of concrete (3 ', 3  ') and/or as special concrete (3 ", 3 ) is wet in sleeper mould (1).
7. the method that is used to make concrete sleeper as claimed in claim 6 is characterized in that, dissimilar concrete packed in the sleeper mould (1) successively, and by shaking or vibrating at borderline region and mix so that form a monoblock.
8. the method that is used to make concrete sleeper as claimed in claim 4 is characterized in that, adopts preferred prefabricated plastic plate.
9. the method that is used to make concrete sleeper as claimed in claim 8 is characterized in that, described plate is with the form of liquid or still be placed in the sleeper mould (1) for plastic form, and is connected with concrete under this state.
CNA200580045454XA 2004-12-31 2005-11-25 Concrete sleeper and method for the production thereof Pending CN101094957A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004063636A DE102004063636A1 (en) 2004-12-31 2004-12-31 Concrete sleepers for high dynamic loads
DE102004063636.2 2004-12-31

Publications (1)

Publication Number Publication Date
CN101094957A true CN101094957A (en) 2007-12-26

Family

ID=36097251

Family Applications (1)

Application Number Title Priority Date Filing Date
CNA200580045454XA Pending CN101094957A (en) 2004-12-31 2005-11-25 Concrete sleeper and method for the production thereof

Country Status (19)

Country Link
EP (1) EP1831467B1 (en)
JP (1) JP2008527201A (en)
KR (1) KR20070087585A (en)
CN (1) CN101094957A (en)
AR (1) AR056634A1 (en)
AU (1) AU2005321663B2 (en)
BR (1) BRPI0518986A2 (en)
CA (1) CA2589943A1 (en)
DE (1) DE102004063636A1 (en)
ES (1) ES2558868T3 (en)
HU (1) HUE026656T2 (en)
IL (1) IL184102A0 (en)
MA (1) MA29162B1 (en)
MX (1) MX2007007814A (en)
RU (1) RU2007129153A (en)
TW (1) TW200624634A (en)
UA (1) UA89508C2 (en)
WO (1) WO2006069553A1 (en)
ZA (1) ZA200706361B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102906335A (en) * 2010-03-12 2013-01-30 Rst-Rail系统技术有限公司 Concrete sleeper and method for the production thereof
CN107407058A (en) * 2015-02-11 2017-11-28 密执安州立大学董事会 Durability railroad sleeper

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009049411A1 (en) * 2009-10-14 2011-04-21 Db Netz Ag Prestressed concrete sleeper and method for transporting and installing a turnout with prestressed concrete sleepers
DE102010035675A1 (en) * 2010-08-27 2012-03-01 Db Netz Ag Foldable switch
DE102011109122A1 (en) * 2011-08-01 2013-02-07 B.T. Innovation Gmbh Multilayer component

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2133115C3 (en) * 1970-07-06 1978-11-30 Neumann & Co Gmbh, Theresienfeld (Oesterreich) Threshold for railroad tracks
NL7903569A (en) * 1979-05-07 1980-11-11 Everts & Van Der Weyden Nv RAIL CLAMP MOUNTING HOUSING AND METHOD FOR MANUFACTURING A CONCRETE CROSS-BEAM WITH A MOUNTING HOUSING.
GB2207693A (en) * 1987-08-06 1989-02-08 Costain Concrete Company Limit Concrete railway sleepers
JPH02229301A (en) * 1989-03-01 1990-09-12 Tetsudo Kizai Kogyo Kk Spacing timber made of compound concrete
CA2014562A1 (en) * 1989-05-12 1990-11-12 Hartley F. Young Abrasion resistant rail seat
SE9302118L (en) * 1993-06-18 1994-11-21 Delcon Ab Concrete Dev Methods of manufacturing concrete structures with a surface protection and concrete structure prepared according to the method
FR2753998B1 (en) * 1996-09-30 1998-12-18 Etancheite Les Revetements Et UNDER-CROSS SOLE FOR BALLAST PROTECTION
JP2001254302A (en) * 2000-03-08 2001-09-21 Taiheiyo Cement Corp Sleeper for railway line
DE10030998A1 (en) * 2000-06-30 2002-01-10 Schenck Process Gmbh Threshold for the support of railroad tracks
DE20013125U1 (en) * 2000-07-29 2002-01-03 Dyckerhoff & Widmann Ag Device for temporarily fixing built-in parts for rail fastenings in the manufacture of concrete sleepers

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102906335A (en) * 2010-03-12 2013-01-30 Rst-Rail系统技术有限公司 Concrete sleeper and method for the production thereof
CN102906335B (en) * 2010-03-12 2015-08-05 Rst-Rail系统技术有限公司 Concrete sleeper and manufacture method thereof
CN107407058A (en) * 2015-02-11 2017-11-28 密执安州立大学董事会 Durability railroad sleeper
US10781557B2 (en) 2015-02-11 2020-09-22 The Regents Of The University Of Michigan Durable railway tie
CN107407058B (en) * 2015-02-11 2020-12-25 密歇根大学董事会 Durable railroad sleeper

Also Published As

Publication number Publication date
KR20070087585A (en) 2007-08-28
UA89508C2 (en) 2010-02-10
AU2005321663A1 (en) 2006-07-06
JP2008527201A (en) 2008-07-24
AU2005321663B2 (en) 2009-06-25
ZA200706361B (en) 2008-08-27
MX2007007814A (en) 2007-10-18
DE102004063636A1 (en) 2006-07-13
BRPI0518986A2 (en) 2008-12-16
CA2589943A1 (en) 2006-07-06
MA29162B1 (en) 2008-01-02
IL184102A0 (en) 2007-10-31
TW200624634A (en) 2006-07-16
RU2007129153A (en) 2009-02-10
HUE026656T2 (en) 2016-07-28
EP1831467A1 (en) 2007-09-12
ES2558868T3 (en) 2016-02-09
AR056634A1 (en) 2007-10-17
EP1831467B1 (en) 2015-11-04
WO2006069553A1 (en) 2006-07-06

Similar Documents

Publication Publication Date Title
CN109763397B (en) Asphalt pavement with embedded structure and construction method
CN101094957A (en) Concrete sleeper and method for the production thereof
CN202787067U (en) Bridge seamless type expansion joint structure
CN102442030A (en) Anti-slip mat plate, its production method and application
CN101748615B (en) Anti-skidding padding plate, production method and application thereof
WO2005100691A1 (en) A railway sleeper
CN113463494B (en) Track beam and construction method thereof
US20080105757A1 (en) Concrete Sleeper for High Dynamic Loads and Method of Manufacturing the Same
CN201412665Y (en) Antiskid cushion plate
CN1252353C (en) Concrete sleepers and their making process
HU221891B1 (en) Railway superstructure withouth rubblework and with prefabricated concrete slabs supporting rails and procedure for replacement thereof
CN211472010U (en) Anti-fracture asphalt pavement
CN201835228U (en) Bridge expansion joint structure
CN101913533A (en) Design improvement of crane heavy-duty truck traveling steel rail base
CN110373967A (en) A kind of method of construction of combined type heavy duty roadbed
CN201262568Y (en) Weighing load carrier
CN217203394U (en) Fastener system for monolithic ballast bed and iron tie plate
CN201314028Y (en) Lateral cushioning support-saddle of falling-resisting beam on overhead roads and bridges
CN111764310B (en) Reinforcing structure for single-column pier large cantilever capping beam and construction method
CN209384050U (en) A kind of end of the bridge highway subgrade structure
US4280657A (en) Concrete railroad track
US4141499A (en) Concrete railroad bed
CN217298500U (en) Road engineering antidetonation road surface structure
CN218175467U (en) Resistance to compression road surface structure
CN217323079U (en) Mounting structure of railway freight yard gantry crane walking rail

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C02 Deemed withdrawal of patent application after publication (patent law 2001)
WD01 Invention patent application deemed withdrawn after publication

Open date: 20071226