CN101062497A - Paint booth - Google Patents
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- CN101062497A CN101062497A CNA2007101013899A CN200710101389A CN101062497A CN 101062497 A CN101062497 A CN 101062497A CN A2007101013899 A CNA2007101013899 A CN A2007101013899A CN 200710101389 A CN200710101389 A CN 200710101389A CN 101062497 A CN101062497 A CN 101062497A
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- 239000003973 paint Substances 0.000 title claims abstract description 50
- 238000010422 painting Methods 0.000 claims abstract description 131
- 238000001035 drying Methods 0.000 claims abstract description 30
- 238000000576 coating method Methods 0.000 claims description 51
- 239000011248 coating agent Substances 0.000 claims description 49
- 238000007664 blowing Methods 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 12
- 238000009423 ventilation Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 5
- 229920003002 synthetic resin Polymers 0.000 claims description 3
- 239000000057 synthetic resin Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 238000005034 decoration Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 239000002184 metal Substances 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 13
- 238000000034 method Methods 0.000 description 7
- 239000003595 mist Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 239000007789 gas Substances 0.000 description 5
- 239000012855 volatile organic compound Substances 0.000 description 5
- 238000013459 approach Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000020169 heat generation Effects 0.000 description 3
- 239000002987 primer (paints) Substances 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000003566 sealing material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/43—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by filtering the air charged with excess material
- B05B14/435—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by filtering the air charged with excess material with means for cleaning the filters by gas flow, e.g. blasts of air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/40—Filters located upstream of the spraying outlets
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
一种涂装室,通过用盖构件(8)将长方体涂装空间的、除了骨架组构件(1)底面的骨架表面侧覆盖,在内部形成涂装间。盖构件(8)的正面(8a)从下向上被捋起,在右侧面(8b)设有排气开口部(5)以及在其周围安装有过滤器、排气风扇、排气管道的排气装置安装架(6),在上表面(8e)设有供气开口部以及在其周围安装干燥机(10)用的干燥机安装架(4)。涂装室和干燥机(10)可一起纵横移动,故不受作业场所约束,空间效率提高。采用本发明,可使加上干燥时间的涂装作业时间缩短,显著提高涂装作业效率,不用选择作业场所地提高工场内的空间效率,具有达到环境基准、又可充分适应水性涂料的功能。
A painting booth is formed inside by covering the skeleton surface side of a rectangular parallelepiped painting space except the bottom surface of a skeleton group member (1) with a cover member (8). The front (8a) of the cover member (8) is lifted up from the bottom, and the right side (8b) is provided with an exhaust opening (5) and a filter, an exhaust fan, and an exhaust duct are installed around it. The exhaust device mounting frame (6) has an air supply opening on the upper surface (8e) and a dryer mounting frame (4) for mounting the dryer (10) around it. The painting room and the drying machine (10) can move vertically and horizontally together, so they are not restricted by the working place, and the space efficiency is improved. Adopting the present invention can shorten the painting operation time plus drying time, remarkably improve the painting operation efficiency, improve the space efficiency in the workshop without selecting a work place, have the function of meeting the environmental standard, and can fully adapt to the water-based paint.
Description
技术领域technical field
本发明涉及涂装室,更详细地说,涉及具有可在内部进行涂装作业的涂装空间、可与外部进行换气的涂装室。The present invention relates to a painting booth, and more specifically, relates to a painting booth having a painting space capable of performing painting operations inside and capable of ventilating with the outside.
背景技术Background technique
以往作为这种涂装室,一般已知有干式的障板式涂装室。该障板式涂装室形成为前方开放的矩形的箱形,在箱形的室本体内里侧立设着作为第1过滤器的障板,在障板的背后配设第2过滤器,在第2过滤器的背后形成排气室。此外,在排气室的上部安装排气风扇,利用排气风扇的排气动作,通过排气室、障板、第2过滤器而将室本体内的空气排出。Conventionally, a dry-type mask-type paint booth is generally known as such a paint booth. The baffle-type painting room is formed in a rectangular box shape with an open front, and a baffle as a first filter is erected inside the box-shaped room body, and a second filter is arranged behind the baffle. The exhaust chamber is formed behind the 2 filters. In addition, an exhaust fan is installed on the upper part of the exhaust chamber, and the air in the chamber body is exhausted through the exhaust chamber, the baffle, and the second filter through the exhaust action of the exhaust fan.
在室本体内当从喷雾涂装枪喷雾涂料进行涂装时,将从喷雾涂装枪喷雾向室本体内散开的涂装雾沫通过障板(第1过滤器)和第2过滤器进行吸收并收集涂装雾,防止涂装雾沫的飞散。另外,作为以往的涂装室的形式,有一种构成如下结构的汾丘里式室,在室内设置有涡旋小室,在该涡旋小室内使排气产生涡旋,利用该涡旋使空气和涂装雾沫分离,将分离的涂装雾沫收集在水槽内。When spraying paint from a spray coating gun in the chamber body, the spray mist sprayed from the spray gun into the chamber body passes through the baffle (first filter) and the second filter. Absorb and collect paint mist to prevent spray mist from scattering. In addition, as the form of the conventional painting booth, there is a Fenqiu type room with the following structure. A vortex chamber is provided in the chamber, and the exhaust gas is vortexed in the vortex chamber, and the air is vortexed by the vortex. Separate from the paint mist, and collect the separated paint mist in the water tank.
作为其它形式,还已知有油循环式涂装室。As another form, an oil circulation type paint booth is also known.
然而,例如随着汽车外板等的板金作业同时必须进行涂装作业。并且作为实施该涂装的板的大小,1至2块板的作业板占整体的70~80%。However, for example, painting work must be performed simultaneously with sheet metal work on automobile outer panels and the like. And as the size of the boards to which this coating is applied, 1 to 2 boards account for 70 to 80% of the whole.
在这种小板的作业中,也会受到使用有机溶剂的制约和作业场所(环境)的制约。为满足这种制约,往往构成真正密封的箱形,使用正规型的涂装室进行作业,该涂装室使用了铁板和隔热材料等。In the work of such small boards, there are also restrictions on the use of organic solvents and restrictions on the workplace (environment). In order to meet this restriction, a truly sealed box shape is often formed, and a regular type of paint booth is used for work. The paint booth uses iron plates, heat insulating materials, and the like.
但是,上述的正规型的涂装室价格高,对于1~2块板的涂装来说缺乏经济性。However, the above-mentioned standard-type paint booths are expensive and uneconomical for painting 1 to 2 boards.
因此,在以往的技术中,实际上是使用简易型的涂装室进行涂装,该涂装室使用了乙烯树脂材料。Therefore, in the conventional technology, painting is actually carried out using a simple type painting booth using vinyl resin materials.
在上述的正规型涂装室和简易型涂装室中的任一种涂装室,大部分是固定式的,受到场所的制约,在有效利用作业场所方面不合适。Most of the above-mentioned regular type painting booths and simple type painting booths are fixed-type and are not suitable for effective use of workplaces due to space constraints.
另外,从板金涂装的作业工序方面来看,有油灰和腻子涂布等的打底处理、调色作业、表面涂布干燥作业,在以往的涂装室中,干燥作业要花费很多时间,作业效率上有问题。In addition, in terms of the work process of sheet metal coating, there are primer treatment such as putty and putty coating, color matching work, and surface coating drying work. In the conventional painting room, drying work takes a lot of time. There is a problem with work efficiency.
另外,近年来,关于板金涂装界的有机溶剂,从PRTR法(Pollutant Releaseand Transfer Register:化学物质排出把握管理推进法)、VOC对策(VolatileOrganic Compounds:挥发性有机化合物对策)、消防法等观点来看,不仅汽车制造厂的生产线,而且在维修界中也必须采取环境问题对策。In addition, in recent years, organic solvents in the sheet metal coating industry have been investigated from the perspectives of the PRTR method (Pollutant Release and Transfer Register: chemical substance discharge control management promotion method), VOC countermeasures (Volatile Organic Compounds: volatile organic compound countermeasures), fire protection law, etc. See, not only the production lines of automobile manufacturers, but also in the repair world must take measures against environmental problems.
从这种背景出发,使用材料也变化,在维修界,应减少溶剂使用率低的低溶剂型或被指定称为二甲苯、甲苯的特定化学药品的溶剂,将代替其的低溶剂型涂料投放市场。From this background, the materials used are also changing. In the maintenance industry, low-solvent types with low solvent usage rates or solvents designated as specific chemicals called xylene and toluene should be reduced, and low-solvent type paints that replace them should be used. market.
另外,从脱臭问题、低溶剂的问题、上述的PRTR法问题、VOC对策的问题等等出发,由于水性涂料开始大量投放市场,故在维修界即涂料用户方,还必须在上述材料变化的同时重新面对作业技术和作业环境。In addition, starting from the problem of deodorization, low solvent, the above-mentioned PRTR method problem, and the problem of VOC countermeasures, etc., since water-based paints have begun to be put on the market in large quantities, the maintenance industry, that is, paint users, must also change the above-mentioned materials. Facing the operating technology and operating environment again.
例如,在使用水性涂料的场合,由于干燥非常迟缓,故作业速度慢,成为成本上升的重要原因。For example, in the case of using water-based paint, since the drying is very slow, the work speed is slow, which becomes a major cause of cost increase.
顺便说一下,作为以往的涂装室,专利文献1提出了在加油站用地内可安全地进行车体板金涂装作业的涂装室方案。Incidentally, as a conventional painting booth, Patent Document 1 proposes a painting booth in which vehicle body sheet metal coating work can be safely performed in a gas station site.
即,专利文献1记载的加油站用车体板金涂装室,具有:车体板金涂装空间,其用于进行板金涂装;顶盖部,其设在该车体板金涂装空间的上方;防爆供气风扇,其设在该顶盖部上且用于将外气吹入该车体板金涂装空间内;供气过滤器,其用于对由设在该顶盖部上的该防爆供气风扇吹入的空气进行净化;排气过滤器,其设在该车体板金涂装空间的侧周面中任一面且用于对该车体板金涂装空间内的污染空气进行净化;排气箱,其设在该排气过滤器的外侧,用于储存由该排气过滤器净化的空气;防爆排气风扇,其设在该排气箱上,用于将该排气箱内储存的空气向外排出;控制盘,其用于对该防爆供气风扇及该防爆排气风扇进行控制。That is, the vehicle body sheet metal coating room for a gas station described in Patent Document 1 has: a vehicle body sheet metal coating space for performing sheet metal coating; a roof part provided above the vehicle body sheet metal coating space ; explosion-proof air supply fan, which is located on the top cover and is used to blow outside air into the vehicle body sheet metal coating space; The air blown in by the explosion-proof air supply fan is purified; the exhaust filter is arranged on any side of the side surface of the vehicle body sheet metal coating space and is used to purify the polluted air in the vehicle body sheet metal coating space Exhaust box, it is arranged on the outside of this exhaust filter, is used for storing the air purified by this exhaust filter; Explosion-proof exhaust fan, it is arranged on this exhaust box, is used for this exhaust box The air stored inside is discharged to the outside; the control panel is used to control the explosion-proof air supply fan and the explosion-proof exhaust fan.
采用如此构成的涂装室,对车体板金涂装空间内漂浮的稀薄剂等的引火性气体、可燃性气体剂涂料等无引火之虞,作业环境也良好,考虑了消防法,也兼顾了VOC对策。With the coating booth thus constituted, there is no risk of fire from flammable gases such as thinners floating in the vehicle body sheet metal coating space, flammable gas agent paint, etc., and the working environment is also good. Considering the fire protection law, it also takes into account VOC countermeasures.
专利文献1:日本特开2005-342584Patent Document 1: Japanese Patent Laid-Open No. 2005-342584
但是,专利文献1的涂装室存在如下缺点:未必是价廉的,还有场所的制约,涂装作业效率不高,甚至不得不提高涂装成本。However, the painting booth of Patent Document 1 has the following disadvantages: it is not necessarily cheap, and there are space constraints, the painting work efficiency is not high, and even the painting cost has to be increased.
发明内容Contents of the invention
鉴于上述诸问题,本发明的第1目的是提供一种使加上干燥时间的涂装作业时间缩短、能显著提高涂装作业效率的涂装室,第2目的是提供一种不用选择作业场所而可有效使用工场内空间的涂装室,第3目的是提供一种作业者在达到环境基准的涂装间内可安心进行作业的涂装室,第4目的是提供一种具有也能适应近来处于增加趋势的水性涂料、低溶剂涂料型涂料的功能的涂装室。In view of the above problems, the first object of the present invention is to provide a painting booth that shortens the painting operation time plus the drying time and can significantly improve the efficiency of the painting operation. The third object of the paint booth that can effectively use the space in the workshop is to provide a paint booth that allows operators to work with peace of mind in a paint booth that meets environmental standards. The fourth object is to provide a paint booth that can also adapt to It is a painting booth with functions of water-based paint and low-solvent paint type paint which are increasing trend recently.
为实现上述第1、第3及第4目的,技术方案1的发明的涂装室具有在内部可进行涂装作业的涂装空间,并与外部可进行换气,其特征是,具有:In order to achieve the above-mentioned 1st, 3rd and 4th objects, the painting room of the invention of the technical solution 1 has a painting space in which the painting operation can be performed inside, and can be ventilated with the outside, and it is characterized in that it has:
骨架组构件,其形成涂装空间的骨架;Skeleton group members, which form the skeleton of the painting space;
盖构件,其支承在所述骨架组构件上,是至少将周侧面及顶面覆盖而形成涂装间的构件,且在所述顶面形成供气开口部,在所述侧周面的一部分形成排气开口部,至少侧周面的一部分被作成可开放;The cover member is supported on the frame group member and is a member that covers at least the peripheral side surface and the top surface to form a painting booth, and an air supply opening is formed on the top surface, and a part of the side peripheral surface An exhaust opening is formed, and at least a part of the side peripheral surface is made openable;
干燥机,可脱离地与所述供气开口部连接,带送风机功能;A dryer, detachably connected to the air supply opening, with a blower function;
过滤器、排气风扇及管道软管,这些构件分别设在所述排气开口部,a filter, an exhaust fan, and a duct hose, these components are respectively arranged at the exhaust opening,
将由所述干燥机加热后的外气导入所述涂装间内,introducing the outside air heated by the dryer into the painting booth,
利用所述排气风扇使涂装间内的空气通过所述管道软管向外部排出。The air in the painting booth is exhausted to the outside through the duct hose by the exhaust fan.
为实现上述的第1~第4目的,技术方案2的发明的涂装室特征是,在所述骨架组构件的下部安装轮子,可在地面上自由移动。In order to achieve the above-mentioned first to fourth objects, the painting booth according to the invention of claim 2 is characterized in that wheels are attached to the lower part of the skeleton group member so that it can move freely on the ground.
为实现上述的第1~第4目的,技术方案3的发明的涂装室特征是,所述骨架组构件整体形成大致长方体的涂装空间,使形成最外侧的纵架的左右一对骨架组构件与所述盖构件一起向内侧方向接近或离开,可缩小或扩大涂装间。In order to achieve the above-mentioned first to fourth objects, the painting booth according to the invention of
为实现上述的第1~第4目的,技术方案4的发明的涂装室特征是,利用缩放机构将构成所述纵架的所述最外侧的骨架组构件和以平行状态与该骨架组构件邻接的内侧骨架组构件之间互相连接。In order to achieve the above-mentioned first to fourth objects, the painting booth according to the invention of claim 4 is characterized in that the outermost frame group member constituting the vertical frame and the frame group member are connected in a parallel state to the frame group member by a zoom mechanism. The members of adjacent inner frame groups are connected to each other.
为实现上述的第1~第4目的,技术方案5的发明的涂装室特征是,所述干燥机可沿纵横配设在另外建筑物的天花板上的导轨进行纵横移动,且上下方向也可升降,可在所需位置停止。In order to achieve the above-mentioned first to fourth objects, the coating booth according to the invention of
为实现上述的第1~第4目的,技术方案6的发明的涂装室特征是,所述干燥机利用机械臂装置可上下方向移动,且在所述机械臂装置的前端侧附近可以水平轴及垂直轴为中心转动,同时利用设在所述机械臂装置下部的轮子可在地面上移动,具有反射区域的框体可与所述供气开口部抵接。In order to achieve the above-mentioned first to fourth objects, the coating booth according to the invention of
为实现上述的第1~第4目的,技术方案7的发明的涂装室特征是,所述干燥机,在与所述供气开口部抵接的所述框体的背后或送风装置背后的吸气侧位置配设除尘用的过滤器。In order to achieve the above-mentioned first to fourth objects, the coating booth according to the invention of
为实现上述的第1、第3和第4目的,技术方案8的发明的涂装室特征是,所述送风装置一边对所述框体的所述通气空间或所述所需送风空间以及向所需送风用间隙突出的加热管的端子部进行冷却,一边向涂膜送风。In order to achieve the above-mentioned first, third, and fourth objects, the coating booth of the invention of claim 8 is characterized in that, while the air supply device is blowing to the ventilation space of the frame body or the required air supply space, And cool the terminal portion of the heating tube that protrudes into the required air blowing gap while blowing air to the coating film.
为实现上述的第1~第4目的,技术方案9的发明的涂装室特征是,所述盖构件的至少一部分由半透明的合成树脂制的薄板构成,与邻接的薄板之间通过贴面拉链而可卡合、脱离。In order to achieve the above-mentioned first to fourth objects, the coating booth according to the invention of
为实现上述的第1~第4目的,技术方案10的发明的涂装室特征是,在使被涂装对象的汽车停在涂装室的周侧面的状态下,或在使涂装室自身移动到与所述汽车的被涂装面相对的位置的状态下,将所述盖构件的一部分捋起,用所述盖构件围住所述汽车的被涂装面,在使所述被涂装面露出在所述涂装间内的状态下,在所述涂装间侧可进行涂装作业。In order to achieve the above-mentioned first to fourth objects, the paint booth of the invention of
采用技术方案1的发明,由于具有在内部可进行涂装作业的涂装空间,并与外部可进行换气,涂装室具有:Adopting the invention of technical solution 1, since there is a painting space where painting operations can be carried out inside and ventilation can be performed with the outside, the painting room has:
骨架组构件,其形成涂装空间的骨架;Skeleton group members, which form the skeleton of the painting space;
盖构件,其支承在所述骨架组构件上,是至少将周侧面及顶面覆盖而形成涂装间的构件,且在所述顶面形成供气开口部,在所述侧周面的一部分形成排气开口部,至少侧周面的一部分被作成可开放;The cover member is supported on the frame group member and is a member that covers at least the peripheral side surface and the top surface to form a painting booth, and an air supply opening is formed on the top surface, and a part of the side peripheral surface An exhaust opening is formed, and at least a part of the side peripheral surface is made openable;
干燥机,可脱离地与所述供气开口部连接,带送风机功能;A dryer, detachably connected to the air supply opening, with a blower function;
过滤器、排气风扇和管道软管,这些构件分别设在所述排气开口部,a filter, an exhaust fan, and a duct hose, these components are respectively provided at the exhaust opening,
将由所述干燥机加热后的外气导入所述涂装间内,introducing the outside air heated by the dryer into the painting booth,
利用所述排气风扇使涂装间内的空气通过所述管道软管向外部排出,Utilize the exhaust fan to discharge the air in the painting booth to the outside through the pipeline hose,
因此,第1,涂装间内被适当加热、干燥,可促进涂装后的涂料的干燥,使加上干燥时间的总涂装作业时间缩短,可显著提高涂装作业效率;Therefore, first, the coating room is properly heated and dried, which can promote the drying of the painted coating, shorten the total coating operation time plus the drying time, and significantly improve the coating operation efficiency;
第2,通过涂装间内以适当的流速和流量导入外气,利用排气风扇和过滤器使涂装雾沫和溶剂等向外部排出,从而作业者在良好的作业环境下特别是在水性类涂装下也能高质量且有效地进行涂装;Second, the outside air is introduced into the painting room at an appropriate flow rate and flow rate, and the coating mist and solvent are discharged to the outside by using an exhaust fan and a filter, so that the operator can work in a good working environment, especially in the water-based environment. High-quality and effective coating under similar coatings;
第3,由于是一种将骨架组构件和盖构件作为本体、并在其上附设了干燥机和换气装置的简单结构,故可提供低价格且有效的涂装室。Thirdly, since it is a simple structure in which the frame group member and the cover member are used as the main body, and a dryer and a ventilator are attached thereto, it is possible to provide an inexpensive and effective paint booth.
采用技术方案2的发明,由于在所述骨架组构件的下部安装轮子,可自由地在地面上移动,故不用选择作业场所,尤其在难以移动的被涂装对象的场合也能容易移动地设置在该被涂装对象的场所,进一步可提供有效利用工场内空间的涂装室。According to the invention of claim 2, since the wheels are installed on the lower part of the frame group member, it can move freely on the ground, so there is no need to choose a work place, and it can be easily installed especially in the occasion of the object to be painted that is difficult to move. In the location of the object to be painted, a painting booth that effectively utilizes the space in the factory can be provided.
采用技术方案3的发明,由于所述骨架组构件整体形成大致长方体的涂装空间,使形成最外侧的纵架的左右一对骨架组构件与所述盖构件一起向内侧方向接近或离开,可缩小或扩大涂装间,故不进行涂装作业时可缩小涂装间,可提供一种当被涂装对象物为较小尺寸时,通过折叠可缩小占有场所的涂装室。According to the invention of
采用技术方案4的发明,由于用缩放机构使构成所述纵架的所述最外侧的骨架组构件和以平行状态与该骨架组构件邻接的内侧的骨架组构件互相连接,故可提供结构简单、获得占有空间效率化的涂装室。According to the invention of claim 4, since the outermost frame group member constituting the longitudinal frame and the inner frame group member adjacent to the frame group member in a parallel state are connected to each other by a zoom mechanism, a simple structure can be provided. , Obtain a painting room with efficient space occupation.
采用技术方案5的发明,由于所述干燥机沿纵横配设在另外建筑物的天花板上的导轨,可纵横移动,在上下方向也可升降,且可停止在所需位置,故涂装室对固定式和移动式都可适应,而且,作为重量物的干燥机重量不由骨架组构件负担,故可提供能实现骨架组构件轻量化、低成本化的涂装室。With the invention of
采用技术方案6的发明,由于所述干燥机利用机械臂装置可沿上下方向移动,并在所述机械臂装置的前端侧附近能以水平轴及垂直轴为中心转动,同时,通过设在所述机械臂装置下部的轮子而可在地面上移动,具有反射区域体的框体可与所述供气开口部抵接,因此,涂装室对固定式和移动式都可适应,此外,作为干燥机,还可与专门用于涂膜干燥的干燥机通用,相应地可抑制设备投资的费用,而且作为重量物的干燥机重量不由骨架组构件负担,故可提供实现骨架组构件的轻量化、低成本化的涂装室。According to the invention of
尤其,技术方案5和技术方案6所述的发明中的干燥机,由于可水平移动和垂直移动,故在涂装时与供气开口部抵接而成为与涂装室的内部连通状态,在干燥时,离开供气开口部,向需要干燥的被涂装对象面移动,并使具有干燥机的反射区域体的框体(热风射出部)以隔开规定的距离设置在被干燥面的面前,可对被干燥面进行干燥,可显著缩短干燥时间并可兼用为换气用和干燥用,相应地可降低设备成本,还可提高空间效率。In particular, since the dryers in the inventions described in
采用技术方案7的发明,由于所述干燥机使用了在与所述供气开口部抵接的所述框体背后或送风装置背后的吸气侧的位置配设除尘用的过滤器而成的干燥机,故可从外部将清洁的空气从供气开口部通过过滤器而导入,防止损害来自外部的尘埃附着在涂膜面上的涂膜质量,可提供能维持作业者作业环境良好的涂装室。According to the invention of
采用技术方案8的发明,由于所述送风装置一边对所述框体的所述通气空间或所述所需的送风空间以及向所需的送风用间隙突出的加热管的端子部进行冷却,一边向涂膜送风,故具有比多个加热管的各发热部更高温度的发热,可提供在更短时间内使涂膜大面积干燥的涂装室。According to the invention of claim 8, since the air blowing device blows the ventilation space of the frame body or the required air blowing space and the terminal portion of the heating pipe protruding to the required air blowing gap, Cooling, while blowing air to the coating film, it has a higher temperature heat generation than each heating part of the plurality of heating pipes, and can provide a coating room that can dry a large area of the coating film in a shorter time.
采用技术方案9的发明,由于所述盖构件的至少一部分由半透明的合成树脂制的薄板构成,与邻接的薄板之间通过贴面拉链可进行卡合、脱离,故是简单且价廉的结构,可提供使用方便性良好的涂装室。According to the invention of
采用技术方案10的发明,由于在使被涂装对象的汽车停在涂装室的周侧面的状态下,或在使涂装室自身移动到与汽车的被涂装面相对的位置的状态下,将所述盖构件的一部分捋起,用所述盖构件围住所述汽车的被涂装面,在使所述被涂装面露出在所述涂装间内的状态下,在所述涂装间侧进行涂装作业,故即使被涂装对象的汽车是大型的,也可用盖构件围住被涂装面,从涂装间的内部进行涂装作业来适应,而且,可提供能抑制将涂装雾沫直接向涂装工场内放出的涂装室。According to the invention of
附图说明Description of drawings
图1是从斜上方看到本发明第1实施形态的作为涂装室主体的骨架组构件的模式结构立体图。Fig. 1 is a schematic structural perspective view of a skeleton group member as a main body of a painting booth according to a first embodiment of the present invention seen from obliquely above.
图2是从正上方看到图1所示的涂装室的骨架组构件的模式结构立体图。Fig. 2 is a schematic structural perspective view of the skeleton group members of the painting booth shown in Fig. 1 viewed from directly above.
图3是从正上方看到本发明第1实施形态的涂装室的骨架组构件上安装了盖构件状态的立体图。Fig. 3 is a perspective view of a state in which a cover member is attached to a frame group member of the painting booth according to the first embodiment of the present invention, as seen from directly above.
图4是表示在图3的涂装室中将构成最外侧的纵架的骨架组构件与盖构件一起向内侧移动而使涂装室尺寸变小状态的立体图。4 is a perspective view showing a state in which the size of the painting booth is reduced by moving a frame group member constituting the outermost vertical frame inward together with a cover member in the painting booth of FIG. 3 .
图5是模式表示在本发明的涂装室中安装了悬吊式干燥机的状态的第2实施形态的立体图。Fig. 5 is a perspective view schematically showing a second embodiment of a state in which a ceiling dryer is installed in the coating booth of the present invention.
图6是模式表示在本发明的涂装室中安装了立式干燥机的状态的第3实施形态的立体图。Fig. 6 is a perspective view schematically showing a third embodiment in which a vertical dryer is installed in the coating booth of the present invention.
具体实施方式Detailed ways
下面参照附图,说明本发明的实施形态的涂装室。Next, a painting booth according to an embodiment of the present invention will be described with reference to the drawings.
图1是从斜上方看到本发明的以涂装室的第1实施形态的骨架组构件为中心的模式结构立体图,图2是从正上方看到图1所示的涂装室的骨架组构件等的模式结构立体图。Fig. 1 is a schematic structural perspective view of the frame group member of the first embodiment of the painting booth according to the present invention seen obliquely from above, and Fig. 2 is a frame group of the painting booth shown in Fig. 1 seen from directly above A three-dimensional view of a model structure of a component, etc.
在图1、图2中,骨架组构件1整体形成大致长方体的涂装空间,包括:左右4根纵架1a、1b、1c、1d及1e、1f、1g、1h;顶架1i、ij、1k、1l、1m、1n;横架1o、1p、1q、1r、1s;缩放机构2a、2b及2c、2d。In Fig. 1 and Fig. 2, the skeleton group member 1 forms a roughly cuboid painting space as a whole, including: left and right four
在图1、图2中,纵架1a~1d、顶架1i~1l和纵架1e~1g分别形成为一体,但也可制作成分体构件,用焊接或其它方式进行结合。In Fig. 1 and Fig. 2, the vertical frames 1a-1d, the top frames 1i-1l and the
在骨架组构件1的最外侧的纵架1a、1d、1e、1h和以平行状态分别与它们邻接的内侧的纵架1b、1c、1f、1g之间,4个缩放机构2a、2b、2c、2d互相连接成X字状,下端侧和各纵架1a~1h的各连接部互相连接成可转动,而上端侧和各纵架1a~1h的连接部连接成沿上下方向可滑动。Between the outermost
最外侧的骨架组构件1即纵架1a、1d、1e、1h和以平行状态与它们邻接的内侧的骨架组构件即纵架1b、1c、1f、1g通过所述缩放机构的作用在保持平行状态下向互相接近的方向(内侧方向)和互相离开的方向(外侧方向)接近或离开。The outermost frame group members 1, i.e. the
在顶面设置供气开口部3,在其周围部,将用于安装或抵接后述的带有送风功能的干燥机10的干燥机安装架4设在顶架1j和1k之间。An
另外,在涂装空间的周侧面一部分(图2中的上部)设置排气开口部5,在其周围部,安装排气风扇和管道软管用的排气装置安装架6设在横架1r和1s之间。In addition, an
各纵架1a~1h的下端设置轮子7,可在地面等上自由移动。
以上是形成涂装空间的骨架的骨架组构件1的结构。The above is the structure of the skeleton group member 1 forming the skeleton of the painting space.
下面,参照图5来说明在所述骨架组构件1上盖上盖构件8后的状态的涂装室。Next, the painting booth in the state where the cover member 8 is put on the frame group member 1 will be described with reference to FIG. 5 .
盖构件8包括四个周侧面即正面8a、右侧面8b、左侧面8c、背面8d和顶面8e。盖构件8的正面8a设置有卡止件(未图示),可使被涂装对象例如汽车进出,向上方捋起,不会落下。The cover member 8 includes four peripheral sides, namely, a
作为盖构件8,通过切断、缝制、熔融、粘接、铆接或贴面拉链等手段将较厚的乙烯材料接合或成形。图5中,正面8a及背面8d的四个角落的粗框架的矩形状部分成为了较厚的不透明的辅助盖9。As the cover member 8, a relatively thick vinyl material is joined or formed by means of cutting, sewing, melting, bonding, riveting, or a zipper. In FIG. 5 , the thick framed rectangular portions at the four corners of the front 8 a and the
在辅助盖9的各下端部设置有较厚的裙部9a,将盖构件8的下端部与设置面之间封住,使内部空气难以泄漏。
另外,辅助盖9由于邻接的盖构件8a和8b及盖构件8a和8c之间用贴面拉链接合,故在该接合部具有阻止空气流入的作用。In addition, since the
下面,参照图3及图3对有效利用本发明的涂装室空间作出说明。在图3中,涂装空间为最大。对此,在图4中,将最外侧的纵架1d和其内侧的纵架1c、最外侧的纵架1h和其内侧的纵架1g之间向内侧强力推压而使两者接近时,利用设在各纵架间的缩放机构2b和2d的平行移动功能维持互相平行状态,且如图4所示那样将盖构件8折叠。由此,涂装室内部的涂装面积缩小,这就减小了涂装室的占有空间,进一步提高空间效率。Next, referring to FIG. 3 and FIG. 3 , the effective use of the space of the painting booth according to the present invention will be described. In Figure 3, the painting space is the largest. On the other hand, in FIG. 4, when the outermost
下面,用图5和图6说明在本发明的涂装室中带有送风功能的干燥机的装拆功能。Next, the attachment and detachment function of the dryer with the air blowing function in the painting booth of the present invention will be described with reference to FIGS. 5 and 6 .
图5所示的干燥机10,由配设在另外建筑物的天花板上的一对纵向导轨100a和可滑动地嵌合在该纵向导轨上的横向导轨100b支承,此外,利用缩放机构被支承在上下方向,卡止在所需的位置,由此,干燥机沿所述导轨可纵横移动,且也可沿上下方向升降。干燥机10的在涂装室的干燥机安装架4上的安装不一定需要用螺栓、螺母等紧固零件进行紧固,也可在两者的抵接部夹装有耐热性的密封材料,使干燥机10与具有该密封材料的干燥机安装架4抵接。The drying
图6是利用移动架装置使干燥机10与涂装室的供气开口部抵接的第2实施形态的立体图。Fig. 6 is a perspective view of a second embodiment in which the
即,干燥机的框体部10a利用机械臂装置11可上下方向移动,并在机械臂装置11的前端侧附近,以图未示出的水平轴和垂直轴为中心可转动,同时,利用设在机械装置11下部的轮子12可在地面上移动,具有反射区域体的框体部10a与供气开口部3的干燥机安装架4抵接。That is, the
干燥机10由于在与供气开口部3抵接的框体部10a背后或送风装置背后的吸气侧位置配设除尘用的过滤器,故可有效地防止因送风而损害涂膜质量的情况。Since the
另外,送风装置构成为:一边对框体部10a的所述通气空间或所需的送风用空间以及向所需的送风用间隙突出的加热管的端子部进行冷却,一边向涂膜送风。因此,可将端子部的温度冷却成更低温度,由此,可使发热部的发热温度更高,甚至可进一步缩短涂膜的干燥时间。In addition, the air blower is configured to cool the ventilation space of the
然而,本发明主要是在涂装室的内部(涂装间)进行涂装,但例如在将汽车的侧门、挡泥板、汽车后背箱、保险杠、引擎罩等一部分的外表面损伤的场合等,使汽车沿本涂装室的周侧面(例如正面8a)停车,或在使涂装室移动到汽车的被涂装面侧方的状态下将正面8a的盖构件捋起,用盖构件围住汽车的被涂装面,在使被涂装面露出在涂装间内的状态下在涂装间侧进行涂装作业。However, in the present invention, the painting is mainly carried out in the interior of the painting booth (painting booth), but for example, when the outer surface of a part of the car's side door, fender, car trunk, bumper, hood, etc. is damaged Occasionally, etc., the car is parked along the surrounding side of the painting booth (for example, the front 8a), or the cover member of the front 8a is lifted up in the state where the painting booth is moved to the side of the painted surface of the car, and the cover is closed with the cover. The member surrounds the surface to be painted of the automobile, and the painting operation is performed on the side of the paint booth with the surface to be painted exposed in the paint booth.
在该场合,涂装室的内部不需要宽大的空间,故如上所述,预先将最外侧的框架向内侧方向移动,将盖构件折叠,这在空间效率上是理想的。In this case, since the interior of the painting booth does not require a large space, it is desirable in terms of space efficiency to move the outermost frame inward and fold the cover member in advance as described above.
在用盖构件8围住汽车的被涂装面时,在汽车与涂装室之间有可能产生间隙,在该场合,最好利用粘接带、贴面拉链、钩子等连接辅助的盖构件,将所述间隙全部堵住。When the surface to be painted of the automobile is surrounded by the cover member 8, there may be a gap between the automobile and the painting booth. In this case, it is preferable to connect the auxiliary cover member with an adhesive tape, a zipper, or a hook. , to block all the gaps.
盖构件8构成为仅将周侧面的一部分例如正面8a捋起,但不限于此,也可将其它的左、右侧面8b、8c、背面8d等开放,在该场合,各周侧面间也可用贴面拉链或钩子等互相可连接。The cover member 8 is configured to only lift up a part of the peripheral side such as the front 8a, but it is not limited to this, and other left and right side surfaces 8b, 8c, and back 8d may also be opened. They can be connected to each other with veneer zippers or hooks.
上述构成的本发明的涂装室例如是将被涂装对象物移动到涂装间内,或将涂装室移动到被涂装对象物,作好涂装的准备。In the painting booth of the present invention configured as described above, for example, the object to be painted is moved into the painting booth, or the painting booth is moved to the object to be painted to prepare for painting.
接着,使干燥机10和排气风扇(未图示)旋转起动。干燥机10在涂装中不向加热器通电或供给小电力,使涂装间内成为换气状态(作成所谓的推挽结构)。Next, the
在涂装结束后,将干燥机10的加热器的供给电力达到规定值,使涂膜强力干燥。涂膜的干燥根据涂装工序而不同,在打底处理(油灰、腻子涂布等)、调色作业、表面涂布作业等中,设定适当的温度、干燥时间。After the coating is completed, the electric power supplied to the heater of the
在任一干燥工序中,在将被涂装对象物置于涂装间内的状态下迅速进行干燥作业,故与以往装置相比能大幅度地明显改善作业效率。In any drying process, the drying operation is carried out quickly while the object to be painted is placed in the painting booth, so compared with the conventional equipment, the working efficiency can be greatly improved.
干燥机10在涂装作业结束后离开供气开口部3,在被涂装对象面附近配设框体部(热风排出部),直接使被涂装面干燥。The
顺便说一下,以往标准的涂装室和本发明的简易型涂装室的能力。By the way, the capabilities of the conventional standard paint booth and the simplified paint booth of the present invention.
以往标准的涂装室形状的一例子是,高度为2500mm,宽度为4000mm,进深为7000mm,该涂装间中的一般的供气风扇容量是340~430m3/分,排气风扇的容量是340~430m3/分。An example of the conventional standard paint booth shape is that the height is 2500mm, the width is 4000mm, and the depth is 7000mm . 340~430m 3 /min.
对此,本发明的涂装室形状是,高度为2000mm,宽度为2600mm,进深为2100mm。In contrast, the shape of the painting booth of the present invention is 2000 mm in height, 2600 mm in width, and 2100 mm in depth.
本发明的干燥机10的供气风扇容量是40~44m3/分,排气风扇容量是37~55m3/分,与上述以往技术的标准涂装室的换气性能相比无差异,在风速方面,一般是0.2~0.4m/分,而本发明的涂装室内的风速比标准涂装室快2~3倍。从以上这点看,对于水性涂料等的蒸发迟缓型的涂料、高沸点的液状型涂料都能充分适应,可发挥良好的效果。The air supply fan capacity of the
然而,本发明的涂装室,作为现场作业的作业场所不是固定式,而是在骨架组构件的下部安装了轮子,另外,对于支承干燥机10的架式机械臂装置也安装有轮子,此外,在采用干燥机10的悬吊类型时,由于利用导轨而可纵横移动,故可自由自在地改变涂装场所、干燥场所,可有效地利用工场内的空间。However, the painting room of the present invention is not a fixed type as a workplace for on-site operations, but wheels are installed on the lower part of the skeleton group member. In addition, wheels are also installed for the rack type mechanical arm device supporting the
以往的涂装室,有时会产生在打底处理工序结束后必须将修理车移动到涂装场所进行表面涂装作业这种不良情况,而采用本发明的涂装室,只要有1~2块板左右的修理面积,就可不用选择场所地在同一场所从打底涂装、表面涂装一直进行到干燥作业。In the conventional painting booth, there was sometimes such a problem that the repair vehicle had to be moved to the painting site for surface coating work after the priming treatment process was completed. However, the painting booth of the present invention only needs 1 to 2 blocks. The repair area on the left and right sides of the board can be carried out from primer coating, surface coating to drying in the same place without choosing a place.
这意味着可实现板金涂装作业的大幅度效率化,同时还有利于与涂装有关的器材的大幅度的成本下降。This means that it is possible to greatly improve the efficiency of the sheet metal coating operation, and at the same time contribute to a significant cost reduction of equipment related to coating.
另外,本发明的涂装室是具有送风功能的干燥机可水平移动和垂直移动的结构,故在涂装时将干燥机与供气开口部抵接,作成与涂装室的内部连通状态,用作换气用,在干燥时离开供气开口部,移动到需干燥的被涂装对象面,并使具有干燥机的反射区域体的框体(热风射出部)以隔开规定的距离设置在被涂装面的面前,可用于干燥,可显著缩短钩子时间,同时可兼用为换气用和干燥用,相应地可降低设备成本,还可提高空间效率。In addition, the painting room of the present invention has a structure in which the dryer with the air supply function can move horizontally and vertically, so when painting, the dryer is brought into contact with the air supply opening to make it communicated with the inside of the painting room. , used for ventilation, leave the air supply opening during drying, move to the surface to be coated to be dried, and separate the frame (hot air injection part) with the reflection area of the dryer at a specified distance Installed in front of the surface to be coated, it can be used for drying, which can significantly shorten the hook time. It can also be used for ventilation and drying, which can reduce equipment costs and improve space efficiency.
Claims (10)
Applications Claiming Priority (3)
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JP2006118588 | 2006-04-21 | ||
JP2006-118588 | 2006-04-21 | ||
JP2006118588A JP5202818B2 (en) | 2006-04-22 | 2006-04-22 | painting booth |
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CN101062497A true CN101062497A (en) | 2007-10-31 |
CN101062497B CN101062497B (en) | 2012-10-17 |
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JP (1) | JP5202818B2 (en) |
KR (1) | KR101093109B1 (en) |
CN (1) | CN101062497B (en) |
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CN103657939A (en) * | 2013-06-08 | 2014-03-26 | 成都天磐科技有限责任公司 | Device used for controlling humidity of furniture paint-drying box |
CN104342745A (en) * | 2013-11-13 | 2015-02-11 | 浙江吉利控股集团有限公司 | Water vapor barrier device |
CN107899782A (en) * | 2017-12-25 | 2018-04-13 | 武汉燎原模塑有限公司 | A kind of multifunctional workstation for bumper masking |
CN114514075A (en) * | 2020-08-27 | 2022-05-17 | 株式会社大气社 | Coating equipment |
WO2024139175A1 (en) * | 2022-12-30 | 2024-07-04 | 浙江国达智能机电装备科技有限公司 | Air supply device for metal processing powder spraying |
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KR100905229B1 (en) * | 2008-11-06 | 2009-07-01 | 원광수 | Gas burner system for painting chamber |
WO2010098842A2 (en) * | 2009-02-24 | 2010-09-02 | Dcr Ip Company Llc | Vehicle collision repair booth |
KR101172582B1 (en) * | 2010-02-10 | 2012-08-08 | 조중화 | Dry system |
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- 2007-04-20 KR KR1020070038712A patent/KR101093109B1/en not_active Expired - Fee Related
Cited By (7)
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CN103657939A (en) * | 2013-06-08 | 2014-03-26 | 成都天磐科技有限责任公司 | Device used for controlling humidity of furniture paint-drying box |
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CN114514075A (en) * | 2020-08-27 | 2022-05-17 | 株式会社大气社 | Coating equipment |
CN114514075B (en) * | 2020-08-27 | 2023-03-24 | 株式会社大气社 | Coating equipment |
WO2024139175A1 (en) * | 2022-12-30 | 2024-07-04 | 浙江国达智能机电装备科技有限公司 | Air supply device for metal processing powder spraying |
Also Published As
Publication number | Publication date |
---|---|
JP5202818B2 (en) | 2013-06-05 |
KR20070104280A (en) | 2007-10-25 |
JP2007289822A (en) | 2007-11-08 |
CN101062497B (en) | 2012-10-17 |
KR101093109B1 (en) | 2011-12-13 |
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